CN112692104A - Aluminum template plane correcting device - Google Patents
Aluminum template plane correcting device Download PDFInfo
- Publication number
- CN112692104A CN112692104A CN202011467102.6A CN202011467102A CN112692104A CN 112692104 A CN112692104 A CN 112692104A CN 202011467102 A CN202011467102 A CN 202011467102A CN 112692104 A CN112692104 A CN 112692104A
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- stepping motor
- supporting block
- pipeline
- fixedly connected
- rotating shaft
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 79
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 79
- 239000004576 sand Substances 0.000 claims description 32
- 239000004411 aluminium Substances 0.000 claims description 19
- 230000005611 electricity Effects 0.000 claims description 2
- 230000001788 irregular Effects 0.000 abstract description 4
- 230000000694 effects Effects 0.000 description 6
- 230000005484 gravity Effects 0.000 description 6
- 238000009415 formwork Methods 0.000 description 4
- 229910000838 Al alloy Inorganic materials 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
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- Manufacture And Refinement Of Metals (AREA)
Abstract
The invention relates to the technical field of plane correction of aluminum templates and discloses a plane correction device of an aluminum template, which comprises a controller and a working box, wherein a bottom plate for placing the aluminum template is arranged in the working box; and a pushing unit is arranged in the working box close to the second supporting block, and the first stepping motor, the second stepping motor and the third stepping motor are all electrically connected with the controller. The invention can carry out plane correction on various aluminum templates with irregular back structures.
Description
Technical Field
The invention relates to the technical field of aluminum template plane correction, in particular to an aluminum template plane correction device.
Background
The aluminum template is a new generation of novel template supporting system appearing behind a steel template, the aluminum template system is applied to the building industry, the whole construction efficiency of the building industry is improved, the construction material is greatly saved in manual arrangement, the aluminum template is a building template made of aluminum alloy, the aluminum template is also called an aluminum alloy template, the aluminum template is manufactured and designed according to modulus, and is manufactured after being extruded by special equipment.
But the aluminium template is after repetitious usage, because the colliding with in watering cement or the transportation in the repetitious usage, lead to the aluminum alloy can produce surperficial arch, perhaps produce the recess, influence next use, need carry out the surface correction and handle, then just can reuse, current aluminium template plane correcting unit in the in-service use, be not suitable for the condition that the aluminium template back structure is irregular and the structure is various inconsistent, there are some strengthening ribs or handle steel sheet etc. at the aluminium template back, current aluminium template plane correcting unit can't rectify the complicated aluminium template of back structure, the practicality is lower.
Disclosure of Invention
In view of the above, an object of the present invention is to provide a plane correction device for an aluminum mold plate, which can correct planes of a plurality of aluminum mold plates with irregular back structures.
The invention solves the technical problems by the following technical means: an aluminum template plane correcting device comprises a controller and a working box, wherein the working box is provided with an input port and an output port, a bottom plate for placing an aluminum template is arranged in the working box, a first supporting block and a second supporting block are symmetrically and fixedly connected in the working box, one sides of the first supporting block and the second supporting block, which are opposite, are respectively provided with a first groove and a second groove, a first stepping motor is arranged in the first groove, the output end of the first stepping motor is fixedly connected with a first lead screw, a moving block is sleeved on the first lead screw, one side of the moving block, which is far away from the first groove, is fixedly connected with a second stepping motor, the output end of the second stepping motor is fixedly connected with a first rotating shaft, the other end of the first rotating shaft is rotatably connected in the second groove, the first rotating shaft is sleeved with a sand accommodating part, and the lowest rolling end and the upper end surface of the aluminum template are, a plurality of transverse strip-shaped through grooves are uniformly formed in the circumferential direction of the roller; a pushing unit is arranged in the working box close to the second supporting block, the pushing unit comprises a supporting block and a third stepping motor, the output end of the third stepping motor is fixedly connected with a second screw rod, a pushing block is sleeved on the second screw rod, a sliding groove is formed in one side, away from the second supporting block, of the supporting block, and the second screw rod is arranged in the sliding groove; the first stepping motor, the second stepping motor and the third stepping motor are all electrically connected with the controller; placing the pouring surface of the aluminum template downwards and the back surface of the aluminum template upwards, placing the aluminum template on a bottom plate from an input port of a working box, starting a first stepping motor and a second stepping motor by a controller, driving a first screw rod to rotate by the first stepping motor so as to drive a moving block, a second stepping motor and a roller to move forwards, driving a first rotating shaft to rotate by the second stepping motor so as to drive the roller to rotate so as to enable the roller to move forwards and also to do rotary motion, dropping sand into the aluminum template from a strip-shaped through groove on the roller, and moving the roller back and forth in the working box to rotate under the matching action of the first stepping motor and the second stepping motor so as to apply pressure to the sand in the aluminum template back and forth and correct the surface of the aluminum template; the controller starts a third stepping motor to drive the second screw rod to rotate, so that the push block is driven to move forwards, and under the action of the push rod, the push rod pushes the aluminum template to move out of the output port of the working box.
Further, the work box is close to delivery outlet one side fixedly connected with swash plate, and the swash plate below is provided with the rectangular block, and the swash plate includes first swash plate, second swash plate and backup pad, second swash plate lower extreme fixedly connected with second pivot, second pivot one end fixedly connected with fourth step motor, and the other end rotates to be connected on the rectangular block, and fourth step motor fixed mounting is on the rectangular block, and fourth step motor is connected with the controller electricity.
Furthermore, a first collecting box is arranged on one side of the rectangular block, and a first filtering plate is mounted on the first collecting box; under the effect of push rod, the push rod promotes the aluminium template and shifts out from the delivery outlet of work box, the aluminium template landing is on the swash plate, it is rotatory that controller control fourth step motor drives the second pivot, second pivot fixed connection's second swash plate is rotatory simultaneously, thereby make the aluminium template rotatory, it breaks away from the second swash plate to rotate the aluminium template, under the effect of aluminium template self gravity, fall on the first filter on the first collecting box, sand in the aluminium template also can break away from the aluminium template under the effect of gravity and fall into in the first collecting box, the staff takes away the aluminium template that finishes the correction again from first filter.
Further, a second filter plate is fixedly connected under the bottom plate, a second collecting box is arranged under the second filter plate, and a drawer is arranged in the second collecting box; when the roller moves while rotating, sand can fall outside the aluminum template, and the sand can fall into the second collecting box through the second filter plate because the second filter plate is arranged below the aluminum template.
Furthermore, the side surfaces of the first collecting box and the second collecting box are respectively provided with a first pipeline and a second pipeline, the other ends of the first pipeline and the second pipeline are communicated and are communicated with a third pipeline, the third pipeline penetrates through the second supporting block, one end, close to the second supporting block, of the second supporting block is communicated with a connecting pipe, and the connecting pipe is connected with the first rotating shaft.
Furthermore, a plurality of round holes are evenly arranged in the middle of the first rotating shaft.
Further, exhaust fans are arranged in the first pipeline, the second pipeline, the third pipeline and the first rotating shaft, and are electrically connected with the controller; the controller starts the exhaust fan, sucks the sand in the first collecting box and the second collecting box into the first rotating shaft, and the sand falls into the roller from the round hole in the first rotating shaft, so that the sand can be reused.
The invention has the beneficial effects that:
(1) the sand correction device is provided with the roller filled with sand, the roller moves forwards and rotates under the driving of the first stepping motor and the second stepping motor, the sand falls into the aluminum template from the strip-shaped through groove on the roller, and the roller moves back and forth in the working box to rotate under the matching action of the first stepping motor and the second stepping motor, so that the pressure is applied to the sand in the aluminum template back and forth, and the surface of the aluminum template is corrected.
(2) The sand collecting device comprises a first filter plate, a second filter plate, a first collecting box and a second collecting box, wherein the first filter plate, the second filter plate, the first collecting box and the second collecting box are arranged on the roller, and the sand can be collected and pumped into the roller through the exhaust fan for reuse.
(3) In the invention, sand is used as a medium to correct the plane of the aluminum template, and in practical use, the situation that the back surface of the aluminum template is irregular in structure and diverse and inconsistent in structure is considered, and the back surface of the aluminum template is provided with a plurality of reinforcing ribs or handle steel plates and the like.
Drawings
FIG. 1 is a schematic structural diagram 1 of an aluminum mold plate plane correcting device according to the present invention;
FIG. 2 is a schematic structural diagram of the present invention 2;
FIG. 3 is a schematic view of the present invention with the work box removed;
FIG. 4 is a partial exploded view of the present invention of FIG. 1;
FIG. 5 is a partial exploded view of the present invention FIG. 2;
FIG. 6 is a schematic structural diagram of a first rotating shaft according to the present invention;
the aluminum mold plate comprises an aluminum mold plate 1, a work box 2, an input port 201, an output port 202, a bottom plate 3, a first filter plate 401, a second filter plate 402, a first collection box 501, a second collection box 502, a drawer 6, a first inclined plate 701, a second inclined plate 702, a support plate 703, a first rotating shaft 801, a second rotating shaft 802, a first stepping motor 901, a second stepping motor 902, a third stepping motor 903, a fourth stepping motor 904, a rectangular block 10, a first support block 111, a second support block 112, a first groove 121, a second groove 122, a first screw rod 131, a second screw rod 132, a moving block 14, a circular hole 15, a roller 16, a strip-shaped through groove 17, a support block 18, a push block 19, a sliding groove 20, a first pipeline 211, a second pipeline 212, a third pipeline 213 and a connecting pipe 22.
Detailed Description
The invention will be described in detail below with reference to the following figures and specific examples:
as shown in fig. 1-6, the aluminum template plane correcting device of the present invention comprises a controller and a work box 2, wherein the work box 2 is provided with an input port 201 and an output port 202, a bottom plate 3 for placing an aluminum template 1 is arranged in the work box 2, a second filter plate 402 is fixedly connected below the bottom plate 3, a second collecting box 502 is arranged right below the second filter plate 402, and a drawer 6 is slidably arranged in the second collecting box 502; work box 2 is close to export 202 one side fixedly connected with swash plate, the swash plate below is provided with rectangular block 10, the swash plate includes first swash plate 701, second swash plate 702 and backup pad 703, second swash plate 702 lower extreme fixedly connected with second pivot 802, second pivot 802 one end fixedly connected with fourth step motor 904, the other end rotates and connects on rectangular block 10, fourth step motor 904 fixed mounting is on rectangular block 10, rectangular block 10 one side is provided with first collecting box 501, install first filter 401 on the first collecting box 501.
A first supporting block 111 and a second supporting block 112 are symmetrically welded in the working box 2, a first groove 121 is respectively arranged on one side of the first supporting block 111 opposite to one side of the second supporting block 112, a first stepping motor 901 is installed in the first groove 121, a first lead screw 131 is fixedly connected to the output end of the first stepping motor 901, a moving block 14 is sleeved on the first lead screw 131 in a threaded connection manner, a second stepping motor 902 is fixedly connected to one side, away from the first groove, of the moving block 14, a first rotating shaft 801 is in keyed connection with the output end of the second stepping motor 902, the other end of the first rotating shaft 801 is rotatably connected into the second groove 122, a plurality of round holes 15 are uniformly formed in the middle of the first rotating shaft 801, a roller 16 for containing sand is sleeved on the first rotating shaft 801, the bottommost end of the roller 16 and the upper end face of the aluminum template 1 are on the same horizontal plane, and a plurality of transverse strip-shaped through grooves 17 are uniformly formed in the circumferential direction of the roller 16; a pushing unit is arranged in the work box 2 close to the second supporting block 112, the pushing unit comprises a supporting block 18 and a third stepping motor 903, the supporting block 18 is welded with the second supporting block 112, the third stepping motor 903 is fixed on the second supporting block 112, the output end of the third stepping motor 903 is in keyed connection with a second screw rod 132, a pushing block 19 is sleeved on the second screw rod 132 in threaded connection, a sliding groove 20 is formed in one side, far away from the second supporting block 112, of the supporting block 18, the second screw rod 132 is arranged in the sliding groove 20, and the pushing block 19 can move freely in the sliding groove 20.
The side surfaces of the first collecting box 501 and the second collecting box 502 are respectively provided with a first pipeline 211 and a second pipeline 212 in a penetrating mode, the other ends of the first pipeline 211 and the second pipeline 212 are communicated and are communicated with a third pipeline 213, the third pipeline 213 penetrates through the second supporting block 112, one end, close to the second supporting block 112, of the third pipeline 213 is communicated with a connecting pipe 22, the connecting pipe 22 is connected with the first rotating shaft 801, and exhaust fans are installed in the first pipeline 211, the second pipeline 212, the third pipeline 213 and the first rotating shaft 801.
The first stepping motor 901, the second stepping motor 902, the third stepping motor 903, the fourth stepping motor 904 and the exhaust fan are electrically connected with the controller.
The using method of the invention is as follows:
before use, sand is poured into the drawer 6 in the second collecting box 502, the exhaust fan is started, so that the sand is sucked into the first rotating shaft 801 and falls into the roller 16 through the round hole 15 on the first rotating shaft 801 until the roller 16 is filled with the sand, and the exhaust fan is closed.
Placing the pouring surface of the aluminum formwork 1 downwards and the back surface upwards on the bottom plate 3 from the input port 201 of the work box 2, starting a first stepping motor 901 and a second stepping motor 902 by a controller, driving the first screw rod 131 to rotate by the first stepping motor 901 so as to drive the moving block 14, the second stepping motor 902 and the roller 16 to move forwards, driving the roller 16 to rotate by the second stepping motor 902 so as to drive the first rotating shaft 801 to rotate, driving the roller 16 to move forwards and do rotating movement, dropping sand into the aluminum formwork 1 from the strip-shaped through groove 17 on the roller 16, firstly filling the gap of the aluminum formwork 1 with sand, continuously injecting sand, moving the roller 16 back and forth and rotating in the work box 2 under the cooperation effect of the first stepping motor 901 and the second stepping motor 902, combining the self gravity of the roller 16 with the gravity of the sand in the roller to apply pressure back and forth to the sand in the aluminum formwork 1, sand and the extrusion force of the bottom plate 3 on the protrusion or the groove on the aluminum template 1 are extruded on the two sides, so that the protrusion or the groove on the aluminum template 1 is corrected, namely the protrusion or the groove is changed into a flat plane, and the purpose of correcting the surface of the aluminum template 1 is achieved.
After the correction is finished, the roller 16 is reset, the controller starts the third stepping motor 903 to drive the second screw rod 132 to rotate, so as to drive the pushing block 19 to move forwards, under the action of the push rod, the push rod pushes the aluminum template 1 to move out from the output port 202 of the work box 2, the aluminum template 1 slides on the inclined plate, the controller controls the fourth stepping motor 904 to drive the second rotating shaft 802 to rotate, the second inclined plate 702 fixedly connected with the second rotating shaft 802 rotates at the same time, so that the aluminum mould plate 1 rotates simultaneously with the second inclined plate 702, continues to rotate after rotating to the vertical state until the aluminum mould plate 1 is separated from the second inclined plate 702, under the effect of aluminium template 1 self gravity, on the first filter 401 on the first collecting box 501 of upset, sand in the aluminium template 1 also can break away from aluminium template 1 under the effect of gravity and fall into first collecting box 501 in, the staff takes away the aluminium template 1 that the correction finishes from first filter 401 again.
While the roller 16 rotates and moves, sand falls out of the aluminum template 1, and can fall into the second collection box 502 through the second filter plate 402 due to the second filter plate 402 below the aluminum template 1; after the roller 16 is reset, the controller starts the exhaust fan to suck the sand in the first collecting tank 501 and the second collecting tank 502 into the first rotating shaft 801, and the sand falls into the roller 16 from the round hole 15 on the first rotating shaft 801, so that the sand can be reused.
Although the present invention has been described in detail with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted without departing from the spirit and scope of the invention as defined in the appended claims. The techniques, shapes, and configurations not described in detail in the present invention are all known techniques.
Claims (7)
1. The utility model provides an aluminium template plane correcting unit, includes controller and work box, its characterized in that: the working box is provided with an input port and an output port, a bottom plate for placing an aluminum template is arranged in the working box, a first supporting block and a second supporting block are symmetrically and fixedly connected in the working box, a first groove is respectively arranged on one side opposite to the first supporting block and the second supporting block, a first stepping motor is installed in the first groove, a first lead screw is fixedly connected to the output end of the first stepping motor, a moving block is sleeved on the first lead screw, a second stepping motor is fixedly connected to one side, away from the first groove, of the moving block, a first rotating shaft is fixedly connected to the output end of the second stepping motor, the other end of the first rotating shaft is rotatably connected into the second groove, a roller for containing sand is sleeved on the first rotating shaft, the bottom end of the roller and the upper end face of the aluminum template are located on the same horizontal plane, and a plurality of transverse strip-shaped through grooves are uniformly formed in the circumferential direction of the roller; a pushing unit is arranged in the working box close to the second supporting block, the pushing unit comprises a supporting block and a third stepping motor, the output end of the third stepping motor is fixedly connected with a second screw rod, a pushing block is sleeved on the second screw rod, a sliding groove is formed in one side, away from the second supporting block, of the supporting block, and the second screw rod is arranged in the sliding groove; the first stepping motor, the second stepping motor and the third stepping motor are all electrically connected with the controller.
2. The aluminum die plate plane correcting device of claim 1, wherein: the work box is close to delivery outlet one side fixedly connected with swash plate, and the swash plate below is provided with the rectangular block, and the swash plate includes first swash plate, second swash plate and backup pad, second swash plate lower extreme fixedly connected with second pivot, second pivot one end fixedly connected with fourth step motor, and the other end rotates to be connected on the rectangular block, and fourth step motor fixed mounting is on the rectangular block, and fourth step motor is connected with the controller electricity.
3. The aluminum die plate plane correcting device of claim 2, wherein: one side of the supporting block is provided with a first collecting box, and a first filter plate is installed on the first collecting box.
4. The aluminum die plate plane correcting device of claim 3, wherein: and a second filter plate is fixedly connected under the bottom plate, a second collecting box is arranged under the second filter plate, and a drawer is arranged in the second collecting box.
5. The aluminum die plate plane correcting device of claim 4, wherein: the side of the first collecting box and the side of the second collecting box are respectively provided with a first pipeline and a second pipeline, the other ends of the first pipeline and the second pipeline are communicated and are communicated with a third pipeline, the third pipeline penetrates through the second supporting block, one end of the second supporting block, which is close to the second supporting block, is communicated with a connecting pipe, and the connecting pipe is connected with the first rotating shaft.
6. The aluminum die plate plane correcting device of claim 5, wherein: a plurality of round holes are evenly arranged in the middle of the first rotating shaft.
7. The aluminum die plate plane correcting device of claim 6, wherein: exhaust fans are installed in the first pipeline, the second pipeline, the third pipeline and the first rotating shaft and are electrically connected with the controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011467102.6A CN112692104B (en) | 2020-12-14 | 2020-12-14 | Aluminum template plane correction device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011467102.6A CN112692104B (en) | 2020-12-14 | 2020-12-14 | Aluminum template plane correction device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112692104A true CN112692104A (en) | 2021-04-23 |
| CN112692104B CN112692104B (en) | 2023-12-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011467102.6A Active CN112692104B (en) | 2020-12-14 | 2020-12-14 | Aluminum template plane correction device |
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| CN (1) | CN112692104B (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR200441011Y1 (en) * | 2007-03-08 | 2008-07-17 | 권선구 | Aluminum form proofreading device |
| KR100947267B1 (en) * | 2009-10-12 | 2010-03-11 | 김정환 | The reveling apparatus of aluminum plate with pushing control of backup roller |
| CN208483041U (en) * | 2018-04-24 | 2019-02-12 | 山东泰义金属科技有限公司 | A kind of aluminum alloy pattern plate inspection means for correcting |
| CN109332422A (en) * | 2018-09-27 | 2019-02-15 | 鼎宸建设管理有限公司 | A kind of aluminum alloy pattern plate plane correction device |
| CN209407113U (en) * | 2019-01-28 | 2019-09-20 | 江西云帆环保建材有限公司 | A kind of aluminium film plate plane correction device |
| CN210122373U (en) * | 2019-07-02 | 2020-03-03 | 唐细明 | Feeding device is used in aluminum mould board production |
| CN111185856A (en) * | 2018-11-14 | 2020-05-22 | 通辽市亿隆科技有限公司 | Wet sand blasting cleaning machine and cleaning method |
| CN111451897A (en) * | 2020-05-19 | 2020-07-28 | 肇庆创富铝模科技有限公司 | Aluminum template plane water grinding equipment |
| CN211572592U (en) * | 2019-09-28 | 2020-09-25 | 重庆新久融科技有限公司 | Standard aluminum alloy template correcting unit |
-
2020
- 2020-12-14 CN CN202011467102.6A patent/CN112692104B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR200441011Y1 (en) * | 2007-03-08 | 2008-07-17 | 권선구 | Aluminum form proofreading device |
| KR100947267B1 (en) * | 2009-10-12 | 2010-03-11 | 김정환 | The reveling apparatus of aluminum plate with pushing control of backup roller |
| CN208483041U (en) * | 2018-04-24 | 2019-02-12 | 山东泰义金属科技有限公司 | A kind of aluminum alloy pattern plate inspection means for correcting |
| CN109332422A (en) * | 2018-09-27 | 2019-02-15 | 鼎宸建设管理有限公司 | A kind of aluminum alloy pattern plate plane correction device |
| CN111185856A (en) * | 2018-11-14 | 2020-05-22 | 通辽市亿隆科技有限公司 | Wet sand blasting cleaning machine and cleaning method |
| CN209407113U (en) * | 2019-01-28 | 2019-09-20 | 江西云帆环保建材有限公司 | A kind of aluminium film plate plane correction device |
| CN210122373U (en) * | 2019-07-02 | 2020-03-03 | 唐细明 | Feeding device is used in aluminum mould board production |
| CN211572592U (en) * | 2019-09-28 | 2020-09-25 | 重庆新久融科技有限公司 | Standard aluminum alloy template correcting unit |
| CN111451897A (en) * | 2020-05-19 | 2020-07-28 | 肇庆创富铝模科技有限公司 | Aluminum template plane water grinding equipment |
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| CN112692104B (en) | 2023-12-29 |
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