CN112682797A - High-speed centrifugal sludge atomizer - Google Patents

High-speed centrifugal sludge atomizer Download PDF

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Publication number
CN112682797A
CN112682797A CN202011574699.4A CN202011574699A CN112682797A CN 112682797 A CN112682797 A CN 112682797A CN 202011574699 A CN202011574699 A CN 202011574699A CN 112682797 A CN112682797 A CN 112682797A
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China
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shell
atomizing
fixedly connected
crushing
atomizer
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CN202011574699.4A
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Chinese (zh)
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徐艳平
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Individual
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Individual
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Abstract

The invention discloses a high-speed centrifugal sludge atomizer which comprises a shell, a driving part, a crushing and atomizing part, a moving part, a control switch and a material collecting and supporting part, wherein the driving part is arranged on the shell; the advantages are that: the sludge can be crushed before being atomized by the crushing part in the crushing and atomizing part, so that the sludge atomization degree of the atomizer is effectively improved, the subsequent sludge incineration can be conveniently and normally carried out, and the improvement of the subsequent sludge incineration degree is effectively ensured; the movement of the atomizer can be effectively realized through the roller in the moving part, the special use requirements of users are met, the functions are more comprehensive, and the popularization and the use of products are facilitated; both can realize the function of gathering materials to smashing back mud, can realize the support to smashing the portion in this atomizer again, and then effectively reduced the load that comes from vertical direction that the pivot received in smashing the atomizing portion, avoid the pivot to damage because of bearing the load greatly, guarantee the effective life of this atomizer.

Description

High-speed centrifugal sludge atomizer
Technical Field
The invention relates to the technical field of sludge treatment, in particular to a high-speed centrifugal sludge atomizer.
Background
In recent years, with the improvement of living standard of people, people's awareness of environmental protection is gradually strengthened, sewage treatment is a key point of attention, although a large amount of water treatment equipment is put into the sewage treatment process, a large amount of sludge is still generated in the process, meanwhile, a large amount of pollutants in sewage are concentrated in the sludge, in order to avoid pollution easily caused by direct discharge of the sludge, the sludge is often required to be pretreated so as to remove the pollutants in the sludge, sludge incineration is a common sludge treatment technology, in order to ensure the efficiency of sludge incineration, the sludge is mostly required to be dehydrated, dried and scattered and atomized before sludge incineration, the existing scattered and atomized treatment is mostly realized by high-speed rotation of a sludge atomizing wheel, however, the mode has certain defects, and the scattering and atomization of the sludge are realized only by collision of the sludge and the sludge atomizing wheel, the atomization degree of the sludge is difficult to ensure, and a high-speed centrifugal sludge atomizer is provided for the purpose.
Disclosure of Invention
The invention aims to solve the problems and provide a high-speed centrifugal sludge atomizer which has the advantages of higher sludge atomization degree, convenience in movement and the like, and is explained in detail below.
In order to achieve the purpose, the invention provides the following technical scheme:
the invention provides a high-speed centrifugal sludge atomizer which comprises a shell, a driving part, a crushing and atomizing part, a moving part, a control switch and a material collecting and supporting part, wherein the shell is provided with a plurality of through holes;
the shell is of a cylindrical structure with an opening at the lower end, the lower end of the shell is fixedly connected with a bottom plate, the upper end of the bottom plate is fixedly connected with two supports which are opposite up and down, the upper end of the shell is provided with a feeding part, the feeding part comprises a feeding hole, the feeding hole is communicated with the interior of the shell, and a feeding hopper is fixedly connected to the shell at the position of the feeding hole;
the driving part is positioned at the upper end of the shell;
the crushing and atomizing part is positioned in the middle of the shell and is connected with the driving part;
the number of the moving parts is four, and the moving parts are uniformly distributed at the lower end of the bottom plate;
the aggregate supporting part is connected with the inside of the shell;
control switch is located the bottom plate, control switch's input electricity is connected the output of external power, provides drive power for the atomization work of this atomizer through drive division, realizes the crushing atomization work of this atomizer through crushing atomization portion, guarantees the normal feeding of this atomizer through feed portion, guarantees the removal of this atomizer through removal portion, realizes reducing the load of the vertical direction that connection structure received in crushing atomization portion to the support of crushing atomization portion through the supporting part that gathers materials.
Preferably, the driving part comprises an outer plate, the outer plate is fixedly connected with the upper end of the shell, the lower end of the outer plate is fixedly connected with the upper end of the support column, the outer plate is fixedly connected with a gearbox and a motor, an output shaft of the motor is fixedly connected with an input shaft of the gearbox, the tail end of the output shaft of the gearbox is fixedly connected with a driving bevel gear, an input end of the motor is electrically connected with an output end of the control switch, normal work of the atomizer is guaranteed, and a foundation is laid for high-speed centrifugation of the atomizer.
Preferably, the crushing atomizing part comprises a rotating shaft, the upper end of the rotating shaft penetrates through the shell and is fixedly connected with a driven bevel gear, the driven bevel gear is meshed with the driving bevel gear, the middle of the rotating shaft is provided with the crushing part, the crushing part is a crushing roller, the lower end of the rotating shaft is provided with a centrifugal atomizing part, and the crushing and atomizing functions of the atomizer are guaranteed.
Preferably, a bearing is arranged at the joint of the shell and the rotating shaft, and the bearing is a sealed bearing, so that friction of the bearing is reduced, and abrasion of the rotating shaft is reduced.
Preferably, the upper end of the crushing roller is of a hollow reverse funnel-shaped structure, the lower end of the crushing roller is of a cone frustum structure, the distance from the edge of the cone frustum structure of the crushing roller to the shell is sequentially reduced from top to bottom, the quality of the crushing roller is reduced, and the normal feeding is ensured.
Preferably, centrifugal atomization portion includes the atomizing seat, the spacing bolt and pivot fixed connection of atomizing seat lower extreme are passed through to the atomizing seat, be equipped with the atomizing board that is circular array and distributes on the atomizing seat, guarantee the normal clear of atomization process.
Preferably, the middle part of the atomizing base and the rotating shaft are respectively provided with a threaded hole corresponding to the limiting bolt, the limiting bolt and the threaded holes are installed in a matched mode, the centrifugal atomizing part is guaranteed to be fixed, and the centrifugal atomizing part is prevented from falling off.
Preferably, the moving part comprises a supporting leg, the upper end of the supporting leg is fixedly connected with the lower end face of the bottom plate, the lower end of the supporting leg is rotatably connected with a rotating seat, a roller seat is fixed at the lower end of the rotating seat, and a roller is mounted on the roller seat, so that the moving performance of the atomizer is guaranteed.
As preferred, the supporting part that gathers materials includes the collecting hopper, the collecting hopper is hopper-shaped structure, the upper end of collecting hopper and the medial surface fixed connection of casing realize gathering materials to smashing back mud, guarantee that it can be accurate fall on the atomizer, establish the basis for the atomizing work of this atomizer.
Preferably, the inside fixedly connected with evenly distributed of collecting hopper supports the traveller, the upper end that supports the traveller and the lower terminal surface sliding connection of crushing roller, reduces the vertical direction's that the pivot received load, avoids supporting the traveller and influence the normal rotation of crushing roller.
The invention has the beneficial effects that:
the atomizer is provided with the crushing and atomizing part, and can crush the sludge before atomizing the sludge by the operation of the crushing part in the crushing and atomizing part, so that the sludge atomization degree of the atomizer is effectively improved, the subsequent sludge incineration can be conveniently and normally carried out, and the improvement of the subsequent sludge incineration degree is effectively ensured;
the atomizer can effectively move through the roller in the moving part, special use requirements of users are met, the functions are more comprehensive, and popularization and use of products are facilitated;
possess corresponding supporting part that gathers materials, both can realize the function of gathering materials to smashing back mud, can realize the support to smashing the portion in this atomizer again, and then effectively reduced the load that comes from vertical direction that the pivot received in smashing the atomizing portion, avoid the pivot to damage because of bearing the load greatly, guarantee the effective life of this atomizer.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a front view of the present invention;
FIG. 2 is a schematic perspective view of FIG. 1 in accordance with the present invention;
fig. 3 is a schematic cross-sectional structure view of the perspective front view of fig. 1 of the present invention.
The reference numerals are explained below:
1. a housing; 2. a drive section; 21. an outer plate; 22. a gearbox; 23. an electric motor; 24. a drive bevel gear; 3. a pulverization and atomization section; 31. a bearing; 32. a driven bevel gear; 33. a rotating shaft; 34. a crushing section; 35. a centrifugal atomizing part; 351. an atomizing base; 352. a limit bolt; 353. an atomization plate; 4. a feeding section; 41. a feed hopper; 42. a feed inlet; 5. a moving part; 51. a support leg; 52. a roller; 53. a rotating seat; 54. a roller seat; 6. a base plate; 7. a control switch; 8. a pillar; 9. an aggregate support; 91. a collection hopper; 92. supporting the strut.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be described in detail below. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the examples given herein without any inventive step, are within the scope of the present invention.
Referring to fig. 1-3, the invention provides a high-speed centrifugal sludge atomizer, which comprises a shell 1, a driving part 2, a crushing and atomizing part 3, a moving part 5, a control switch 7 and a material collecting and supporting part 9; the shell 1 is of a cylindrical structure with an opening at the lower end, the lower end of the shell 1 is fixedly connected with a bottom plate 6, the upper end of the bottom plate 6 is fixedly connected with two supports 8 which are opposite up and down, the upper end of the shell 1 is provided with a feeding part 4, the feeding part 4 comprises a feeding hole 42, the feeding hole 42 is communicated with the interior of the shell 1, and a feeding hopper 41 is fixedly connected to the position, located at the feeding hole 42, of the shell 1; the driving part 2 is positioned at the upper end of the shell 1, the driving part 2 comprises an outer plate 21, the outer plate 21 is fixedly connected with the upper end of the shell 1, the lower end of the outer plate 21 is fixedly connected with the upper end of the strut 8, a gearbox 22 and a motor 23 are fixedly connected onto the outer plate 21, an output shaft of the motor 23 is fixedly connected with an input shaft of the gearbox 22, the tail end of the output shaft of the gearbox 22 is fixedly connected with a driving bevel gear 24, an input end of the motor 23 is electrically connected with an output end of the control switch 7, the normal operation of the atomizer is ensured, and a foundation is laid for the; the crushing and atomizing part 3 is positioned in the middle of the shell 1 and is connected with the driving part 2, the crushing and atomizing part 3 comprises a rotating shaft 33, the upper end of the rotating shaft 33 penetrates through the shell 1 and is fixedly connected with a driven bevel gear 32, a bearing 31 is arranged at the joint of the shell 1 and the rotating shaft 33, the bearing 31 is a sealing bearing, the friction borne by the bearing 31 is reduced, the abrasion borne by the rotating shaft 33 is reduced, the driven bevel gear 32 is meshed with a driving bevel gear 24, the middle part of the rotating shaft 33 is provided with a crushing part 34, the crushing part 34 is a crushing roller, the upper end of the crushing roller is of a hollow reverse funnel-shaped structure, the lower end of the crushing roller is of a cone frustum structure, the distance from the edge of the cone frustum structure of the crushing roller to the shell 1 is sequentially reduced from top to bottom, the quality of the crushing roller is reduced, the normal operation of blanking is ensured, the centrifugal, the crushing and atomizing functions of the atomizer are guaranteed, the centrifugal atomizing part 35 comprises an atomizing seat 351, the atomizing seat 351 is fixedly connected with a rotating shaft 33 through a limiting bolt 352 at the lower end of the atomizing seat 351, threaded holes corresponding to the limiting bolt 352 are formed in the middle of the atomizing seat 351 and the rotating shaft 33, the limiting bolt 352 and the threaded holes are installed in a matched mode, the centrifugal atomizing part 35 is guaranteed to be fixed, the centrifugal atomizing part 35 is prevented from falling off, atomizing plates 353 distributed in a circular array mode are arranged on the atomizing seat 351, and the normal operation of the atomizing process is guaranteed; the number of the moving parts 5 is four, the moving parts 5 are uniformly distributed at the lower end of the bottom plate 6, each moving part 5 comprises a supporting leg 51, the upper end of each supporting leg 51 is fixedly connected with the lower end face of the bottom plate 6, the lower end of each supporting leg 51 is rotatably connected with a rotating seat 53, the lower end of each rotating seat 53 is fixedly provided with a roller seat 54, and a roller 52 is arranged on each roller seat 54, so that the moving performance of the atomizer is ensured; the inside of the supporting part 9 that gathers materials and casing 1 is connected, the supporting part 9 that gathers materials includes the collecting hopper 91, the collecting hopper 91 is funnel-shaped structure, the upper end of collecting hopper 91 and the medial surface fixed connection of casing 1, realize gathering materials to the mud after smashing, guarantee that it can be accurate fall on the atomizer wheel, establish the basis for the atomization work of this atomizer, the inside fixed connection of collecting hopper 91 has evenly distributed's support traveller 92, the upper end of support traveller 92 and the lower terminal surface sliding connection of smashing the roller, reduce the load of the vertical direction that pivot 33 received, avoid supporting traveller 92 to influence the normal rotation of smashing the roller; control switch 7 is located bottom plate 6, the output of external power is connected to control switch 7's input electricity, atomizing work through drive division 2 for this atomizer provides drive power, realize the crushing atomizing work of this atomizer through crushing atomizing part 3, guarantee the normal feeding of this atomizer through feeding portion 4, guarantee the removal of this atomizer through removal portion 5, realize reducing the load of the vertical direction that connection structure received in crushing atomizing part 3 to the support of crushing atomizing part 3 through supporting part 9 that gathers materials.
In an embodiment of the present invention, the high-speed centrifugal sludge atomizer with the above structure is adopted, the control switch 7 controls the motor 23 to operate, and further drives the driving shaft in the gearbox 22 to operate, the driving shaft in the gearbox 22 rotates to drive the driven shaft in the gearbox 22 to rotate, the driving shaft in the gearbox 22 rotates to drive the driven shaft in the gearbox 22 to operate cooperatively, so as to realize the amplification or reduction of the rotating speed, the driven shaft of the gearbox 22 rotates to drive the driving bevel gear 24 to rotate, the driven bevel gear 32 rotates through the meshing of the driving bevel gear 24 and the driven bevel gear 32, the driven bevel gear 32 rotates to drive the rotating shaft 33 to rotate, the rotating shaft 33 rotates to drive the pulverizing part 34 and the centrifugal atomizing part 35 to rotate, then the dewatered and dried sludge is added into the atomizer through the feeding part 4, and after the sludge enters the shell 1, downwards under the effect of self gravity, when the part 34 is smashed in the process, the crushing roller rotates and extrudes and smashes sludge, the smashed sludge is concentrated directly above the centrifugal atomization part 35 through the collection hopper 91 in the collection supporting part 9, and then falls into the centrifugal atomization part 35 from the lower end of the collection hopper 91, at the moment, the atomization seat 351 rotates at a high speed, the atomization operation on the sludge is realized through the rotating atomization plate 353 on the atomization seat 351, and meanwhile, in the process, the atomization movement of the atomizer is realized through the roller 52 in the moving part 5.
It should be noted that the control switch 7 of the present invention controls the operation of the motor 23 by adopting the prior art;
the fixed connection in the invention can be a bolt connection mode, and the gearbox 22 and the motor 23 can be connected by adopting a coupling;
in the present invention, the grinding part 34, i.e., the grinding roller, and the rotating shaft 33 may be connected to each other by a key.
The high-speed centrifugal sludge atomizer of this embodiment has following advantage:
the atomizer is provided with the crushing and atomizing part 3, and can crush the sludge before the sludge is atomized by the crushing part 34 in the crushing and atomizing part 3, so that the sludge atomization degree of the atomizer is effectively improved, the subsequent sludge incineration can be conveniently and normally carried out, and the improvement of the subsequent sludge incineration degree is effectively ensured;
the atomizer can effectively move through the roller 52 in the moving part 5, so that the special use requirements of users are met, the function is more comprehensive, and the popularization and the use of products are facilitated;
possess corresponding supporting part 9 that gathers materials, both can realize the function of gathering materials to smashing back mud, can realize the support to smashing portion 34 in this atomizer again, and then effectively reduced the load that comes from vertical direction that pivot 33 received in smashing atomizing portion 3, avoid pivot 33 to damage because of bearing the load greatly, guarantee the effective life of this atomizer.
The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention, and the changes or substitutions should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims (10)

1. The utility model provides a high-speed centrifugal sludge atomizer which characterized in that: comprises a shell (1), a driving part (2), a crushing and atomizing part (3), a moving part (5), a control switch (7) and a material collecting supporting part (9);
the shell (1) is of a cylindrical structure with an opening at the lower end, the lower end of the shell (1) is fixedly connected with a bottom plate (6), the upper end of the bottom plate (6) is fixedly connected with two supports (8) which are opposite up and down, the upper end of the shell (1) is provided with a feeding part (4), the feeding part (4) comprises a feeding hole (42), the feeding hole (42) is communicated with the inside of the shell (1), and a feeding hopper (41) is fixedly connected to the position, located at the feeding hole (42), of the shell (1);
the driving part (2) is positioned at the upper end of the shell (1);
the crushing and atomizing part (3) is positioned in the middle of the shell (1) and is connected with the driving part (2);
the number of the moving parts (5) is four, and the moving parts are uniformly distributed at the lower end of the bottom plate (6);
the aggregate supporting part (9) is connected with the inside of the shell (1);
the control switch (7) is positioned on the bottom plate (6), and the input end of the control switch (7) is electrically connected with the output end of an external power supply.
2. A high-speed centrifugal sludge atomizer according to claim 1, wherein: the driving part (2) comprises an outer plate (21), the upper end of the outer plate (21) is fixedly connected with the upper end of the shell (1), the lower end of the outer plate (21) is fixedly connected with the upper end of the support column (8), the outer plate (21) is fixedly connected with a gearbox (22) and a motor (23), an output shaft of the motor (23) is fixedly connected with an input shaft of the gearbox (22), the tail end of the output shaft of the gearbox (22) is fixedly connected with a driving bevel gear (24), and the input end of the motor (23) is electrically connected with the output end of the control switch (7).
3. A high-speed centrifugal sludge atomizer according to claim 1, wherein: smash atomizing portion (3) including pivot (33), casing (1) and fixedly connected with driven bevel gear (32) are run through to the upper end of pivot (33), driven bevel gear (32) and drive bevel gear (24) mesh mutually, the middle part of pivot (33) is equipped with crushing portion (34), crushing portion (34) are crushing roller, the lower extreme of pivot (33) is equipped with centrifugal atomizing portion (35).
4. A high-speed centrifugal sludge atomizer according to claim 1, wherein: and a bearing (31) is arranged at the joint of the shell (1) and the rotating shaft (33), and the bearing (31) is a sealing bearing.
5. A high-speed centrifugal sludge atomizer according to claim 3, wherein: the upper end of crushing roller is hollow reverse funnel-shaped structure, the lower extreme of crushing roller is the frustum of a cone structure, the distance from the edge of the frustum of a cone structure to casing (1) of crushing roller reduces from last to down in proper order.
6. A high-speed centrifugal sludge atomizer according to claim 3, wherein: centrifugal atomization portion (35) are including atomizing seat (351), atomizing seat (351) are through spacing bolt (352) and pivot (33) fixed connection of atomizing seat (351) lower extreme, be equipped with atomizing board (353) that are circular array and distribute on atomizing seat (351).
7. The high-speed centrifugal sludge atomizer of claim 6, wherein: the middle part of the atomizing seat (351) and the rotating shaft (33) are respectively provided with a threaded hole corresponding to the limiting bolt (352), and the limiting bolt (352) is matched with the threaded hole for installation.
8. A high-speed centrifugal sludge atomizer according to claim 1, wherein: the moving part (5) comprises supporting legs (51), the upper ends of the supporting legs (51) are fixedly connected with the lower end face of the bottom plate (6), the lower ends of the supporting legs (51) are rotatably connected with rotating seats (53), the lower ends of the rotating seats (53) are fixed with roller seats (54), and rollers (52) are mounted on the roller seats (54).
9. A high-speed centrifugal sludge atomizer according to claim 1, wherein: the aggregate supporting part (9) comprises an aggregate hopper (91), the aggregate hopper (91) is of a funnel-shaped structure, and the upper end of the aggregate hopper (91) is fixedly connected with the inner side surface of the shell (1).
10. A high-speed centrifugal sludge atomizer according to claim 1, wherein: the inside fixedly connected with evenly distributed's of collecting hopper (91) support traveller (92), the upper end and the lower terminal surface sliding connection of crushing roller of support traveller (92).
CN202011574699.4A 2020-12-28 2020-12-28 High-speed centrifugal sludge atomizer Pending CN112682797A (en)

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CN202011574699.4A CN112682797A (en) 2020-12-28 2020-12-28 High-speed centrifugal sludge atomizer

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Application Number Priority Date Filing Date Title
CN202011574699.4A CN112682797A (en) 2020-12-28 2020-12-28 High-speed centrifugal sludge atomizer

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011245372A (en) * 2010-05-24 2011-12-08 Mitsubishi Heavy Ind Ltd Vertical mill
KR20140124655A (en) * 2013-04-17 2014-10-27 (주)크린피아 Apparatus for automatic discharge of sludge using centrifugal separator
CN206280979U (en) * 2016-12-14 2017-06-27 杭州威力污泥处置有限公司 A kind of sludge is spray-dried fluidized combustion all-in-one
CN206318856U (en) * 2016-12-14 2017-07-11 杭州威力污泥处置有限公司 A kind of high-speed centrifugal sludge atomizer
CN209205395U (en) * 2018-12-10 2019-08-06 运城学院 A kind of efficient grinding device for chemical machinery
CN210302444U (en) * 2019-06-04 2020-04-14 四川络布新材料科技有限公司 Atomizing device of centrifugal spray drying tower
CN210675452U (en) * 2019-08-23 2020-06-05 成都鑫光生物技术有限公司 A grinder for camptothecin raw materials
CN211913888U (en) * 2019-12-05 2020-11-13 福州市香香中草药研发有限公司 Chinese herbal medicine crushing and processing device

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011245372A (en) * 2010-05-24 2011-12-08 Mitsubishi Heavy Ind Ltd Vertical mill
KR20140124655A (en) * 2013-04-17 2014-10-27 (주)크린피아 Apparatus for automatic discharge of sludge using centrifugal separator
CN206280979U (en) * 2016-12-14 2017-06-27 杭州威力污泥处置有限公司 A kind of sludge is spray-dried fluidized combustion all-in-one
CN206318856U (en) * 2016-12-14 2017-07-11 杭州威力污泥处置有限公司 A kind of high-speed centrifugal sludge atomizer
CN209205395U (en) * 2018-12-10 2019-08-06 运城学院 A kind of efficient grinding device for chemical machinery
CN210302444U (en) * 2019-06-04 2020-04-14 四川络布新材料科技有限公司 Atomizing device of centrifugal spray drying tower
CN210675452U (en) * 2019-08-23 2020-06-05 成都鑫光生物技术有限公司 A grinder for camptothecin raw materials
CN211913888U (en) * 2019-12-05 2020-11-13 福州市香香中草药研发有限公司 Chinese herbal medicine crushing and processing device

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Application publication date: 20210420