CN112679088A - Cooling device and cooling system of bushing plate - Google Patents

Cooling device and cooling system of bushing plate Download PDF

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Publication number
CN112679088A
CN112679088A CN202011540801.9A CN202011540801A CN112679088A CN 112679088 A CN112679088 A CN 112679088A CN 202011540801 A CN202011540801 A CN 202011540801A CN 112679088 A CN112679088 A CN 112679088A
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CN
China
Prior art keywords
bushing
pipe
cooling
bracket
nozzle
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Pending
Application number
CN202011540801.9A
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Chinese (zh)
Inventor
唐小波
周建淼
郭仁贤
吴中华
黄荣军
姜艳丽
蔡增伟
刘雅省
陈少弟
朱家成
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Sinoma Science and Technology Co Ltd
Nanjing Fiberglass Research and Design Institute Co Ltd
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Sinoma Science and Technology Co Ltd
Nanjing Fiberglass Research and Design Institute Co Ltd
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Application filed by Sinoma Science and Technology Co Ltd, Nanjing Fiberglass Research and Design Institute Co Ltd filed Critical Sinoma Science and Technology Co Ltd
Priority to CN202011540801.9A priority Critical patent/CN112679088A/en
Publication of CN112679088A publication Critical patent/CN112679088A/en
Pending legal-status Critical Current

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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  • Heat Treatments In General, Especially Conveying And Cooling (AREA)

Abstract

The invention discloses a cooling device and a cooling system of a bushing plate, wherein the cooling device comprises a cooling mechanism and a transfer mechanism; the cooling system includes a cooling device. Along with the lifting movement of the bracket, the vertical heights of a first pipe and a second pipe of the cooling mechanism are changed, the positions of a first spray head and a second spray head are adjusted, so that the spray ports of the first spray head are aligned with the side walls of the flanges corresponding to the first spray head respectively, the spray ports of the second spray head are aligned with the bottom of the bushing plate, and when cooling media are sprayed by the first spray head and the second spray head, the tops of the flanges and the bottom of the bushing plate are uniformly cooled by regions; simultaneously, after the bushing is cooled, the cooling mechanism is taken away from the bracket, the old bushing is descended and transferred in the lifting motion process of the bracket, the new bushing is lifted and transferred, the bushing is cooled and replaced in time, the time for cooling and replacing the bushing is shortened, and the production efficiency is improved.

Description

Cooling device and cooling system of bushing plate
Technical Field
The invention belongs to the technical field of cooling, and particularly relates to a cooling device and a cooling system of a bushing plate.
Background
For a long time, the bushing is an indispensable part in the forming process of the special glass fiber, the bushing is funnel-shaped, the bottom of the bushing is provided with a plurality of filament outlets, and the molten liquid in the furnace body falls into the bushing and passes through the filament outlets on the bottom of the bushing to form the fiber filaments. The flange is arranged on the periphery of the edge of the top of the bushing, as shown in fig. 8a and 8b, the flange comprises a first flange 81 along the width direction and a second flange 82 along the length direction, the second flange 82 and the first flange 81 are fixed on the bottom plate of the furnace body, the bottom of the second flange is supported by using a support brick, and the second flange is pressed on the bottom plate.
The service life of the bushing has a certain period, and the bushing must be replaced in time under the condition of not delaying production. In the prior art, generally, an operator connects one end of a water pipe to a tap water pipe, and flushes the water pipe with the other end of the water pipe aligned to the bushing plate to cool the bushing plate. Because the bushing plate is generally arranged at a higher position on the furnace body, the water pipe is difficult to be manually aligned with the bushing plate at the higher position for cooling, especially the gap between the flanging and the bottom plate is difficult to be cooled, the cooling randomness is very high, the cooling time is long, the time required by bushing plate replacement is long, and the production efficiency is reduced. Meanwhile, after the bushing is cooled, the bushing at a higher position needs to be manually disassembled, a new bushing is lifted to a certain height, and the new bushing is installed on the furnace body.
Disclosure of Invention
Therefore, the technical problem to be solved by the invention is the defects of low cooling efficiency and low bushing replacing efficiency of the existing bushing cooling device.
To this end, the invention provides a cooling device for a bushing, comprising
A frame;
the transfer mechanism is arranged on the rack and is provided with a bracket and a driving component which at least drives the bracket to do lifting motion;
a cooling mechanism comprising at least one first tube and at least one second tube disposable on the carrier; at least one first pipe is suitable for corresponding to any flanging on the bushing plate, and at least one first spray head is arranged on any first pipe; at least one second spray head is arranged on any one second pipe;
when moving with the bracket, the nozzle of the first nozzle on the first pipe can be aligned with the side wall of the corresponding flanging, and the nozzle of the second nozzle can be aligned with the bottom of the other part of the bushing.
Optionally, in the cooling device for a bushing, there are at least two first tubes, two first tubes are respectively disposed at two ends of at least one second tube, and an included angle is formed between the first tube and the second tube; the adjacent first pipe and the second pipe are communicated; one of the first pipe and the second pipe is provided with a liquid inlet.
Optionally, in the cooling device for a bushing, the number of the second tubes is at least two, and a closed frame is enclosed between the two second tubes and the two first tubes.
Optionally, in the cooling device for a bushing, the closed frame is shaped like a Chinese character kou.
Optionally, in the cooling device for a bushing, the number of the second tubes is at least three, at least one of the second tubes is distributed in the closed frame, and all the second tubes are arranged in parallel.
Optionally, in the cooling device for a bushing plate, the first nozzle is a fan-shaped nozzle; and/or
And part of the first spray heads are fan-shaped spray nozzles, and part of the second spray heads are conical spray nozzles.
Optionally, in the cooling device for a bushing, the first pipe is an elastic pipe, and is rotatably connected to the second pipe through a universal pipe joint.
Optionally, in the cooling device for a bushing plate, the cooling mechanism further includes a water tank disposed on the frame; the pump body and the liquid inlet pipe are connected with the water tank, and two ends of the liquid inlet pipe are respectively connected with the first pipe and the pump body;
optionally, in the cooling device of the bushing, the cooling mechanism further includes a pressure detector for detecting a water pressure in the first pipe; the controller is electrically connected with the pressure detector and the pump body;
the controller controls the output pressure of the pump body according to the pressure signal of the pressure detector so as to adjust the working mode of the cooling mechanism.
Optionally, in the cooling device for a bushing, the cooling mechanism further includes a frame disposed on the bracket;
the first pipe and the second pipe are arranged in the frame body; the first pipe and the second pipe are provided on the bracket through the frame.
The liquid inlet pipe is arranged on the frame body in a penetrating mode, one end of the liquid inlet pipe is located in the frame body and connected to the first pipe, and the other end of the liquid inlet pipe extends out of the frame body and is connected to the pump body.
Optionally, in the cooling device for a bushing, the driving assembly includes a first connecting rod, two second connecting rods, and a third connecting rod; the first connecting rod is vertically fixed on the rack, the two second connecting rods are parallel, two ends of each second connection are respectively hinged to two positions of the first connecting rod and a third connecting rod at different vertical heights, and the third connecting rod is parallel to the first connecting rod; and
the driver is provided with a telescopic shaft, and the telescopic shaft is hinged with one second connecting rod;
the bracket is fixed on the outer side wall of the third connecting rod.
Optionally, in the cooling device for a bushing, the bracket is L-shaped; and/or
The driver is a hydraulic oil cylinder.
Further, optionally, in the cooling device for a bushing, the bracket moves telescopically in a first direction on a horizontal plane;
the bushing plate is characterized by further comprising a support which is detachably arranged on the bracket, a first step and a second step are respectively arranged on two opposite side walls of the top of the support, and a plurality of first rolling parts and second rolling parts are respectively arranged on the step surface of the first step and the step surface of the second step, so that the bushing plate can slide on the first rolling parts and the second rolling parts in a reciprocating manner in the second direction of the horizontal plane; the first direction and the second direction are perpendicular.
Optionally, in the cooling device for a bushing, the frame is a movable frame.
The invention provides a cooling system, which is characterized by comprising
A cooling device for a bushing as described in any of the above;
and the recovery device comprises a receiving container, and the top opening of the receiving container is positioned below the cooling device and is used for receiving the cooling solution cooled down by the bushing.
The technical scheme of the invention has the following advantages:
1. the invention provides a cooling device of a bushing, which comprises a rack, a transfer mechanism and a cooling mechanism, wherein the transfer mechanism is arranged on the rack and is provided with a bracket and a driving assembly for at least driving the bracket to do lifting motion; a cooling mechanism comprising at least one first tube and at least one second tube disposable on the carrier; at least one first pipe is suitable for corresponding to any flanging on the bushing; at least one first spray head is arranged on any one first pipe; at least one second spray head is arranged on any one second pipe; when moving with the bracket, the nozzle of the first nozzle on the first pipe can be aligned with the side wall of the corresponding flanging, and the nozzle of the second nozzle can be aligned with the bottom of the other part of the bushing.
The cooling mechanism can be arranged on the bracket and moves up and down along with the bracket to change the vertical heights of the first pipe and the second pipe, so that the positions of the first spray head and the second spray head are adjusted, the nozzle of the first spray head on the first pipe is aligned to the side wall of a corresponding flanging, the nozzle of the second spray head is aligned to the bottom of the bushing, when cooling media are conveyed into the first pipe and the second pipe, the cooling media sprayed out by the first spray head are sprayed on the side wall of the flanging through the spraying of the first spray head and the second spray head, part of the cooling media directly enter a gap between the flanging and the bottom plate of the furnace body to cool the tops of all the flanging, and part of the cooling media are sprayed on the bottom of the flanging; the cooling medium sprayed by the second spray head sprays the bottom surfaces of the first flanging, the main body and the second flanging of the bushing plate, so that the whole bushing plate is uniformly cooled by regions; simultaneously, the bushing cooling back can take away cooling body earlier from the bracket, and in the elevating movement in-process of bracket, descend the transfer to old bushing, raise the transfer to new bushing, even the weight of bushing is big, also can realize in time to the cooling and the change of bushing, shortens the time of bushing cooling and change, improves production efficiency.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a schematic view showing a cooling apparatus for a bushing provided in example 1 of the present invention;
FIG. 2 is a schematic view of the cooling device of the bushing of FIG. 1 from another angular orientation;
FIG. 3 is a side view of a cooling apparatus of the bushing of FIG. 1;
FIG. 4 is a schematic structural view of the cooling device of FIG. 1 with a frame of a cooling mechanism removed;
FIG. 5a is a schematic view of the drive assembly of the transfer mechanism in a first state;
FIG. 5b is a schematic view of the drive assembly of the transfer mechanism in a second state;
FIG. 6 is a schematic view of the mating of a second tube of the cooling mechanism with a second spray head thereon;
FIG. 7 is a schematic view of a structure of a cooling mechanism in which a frame, a first pipeline and a second pipeline are engaged;
FIG. 8a is a side view of a bushing;
FIG. 8b is a schematic view of the front view of the bushing;
FIG. 9a is a schematic top view of the stand;
FIG. 9b is a schematic structural view of the stent;
description of reference numerals:
1-a frame; 11-universal wheels; 2-a transfer mechanism; 21-a bracket; 22-a drive assembly; 221-a first link; 222-a second link; 223-a third link; 224-a hydraulic cylinder; 25-hydraulic automatic control station;
3-a bushing; 31-a first flange; 32-second flanging; 33-a body;
4-a cooling mechanism; 41-a first tube; 411-a first showerhead; 42-a second tube; 421-a second spray head; 43-a frame body; 44-a water tank; 45-liquid inlet pipe; 46-universal pipe joint;
5-a bracket; 51-a first step; 52-a second step; 53-a first rolling member; 54-a second rolling member; 55-bottom mounting plate.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In addition, the technical features involved in the different embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
Example 1
The embodiment provides a cooling device of a bushing 3, which comprises a frame 1, a transfer mechanism 2 and a cooling mechanism 4. Wherein, the transfer mechanism 2 is arranged on the frame 1 and is provided with a bracket 21 and a driving component 22 which at least drives the bracket 21 to do lifting motion; a cooling mechanism 4 including at least one first pipe 41 and at least one second pipe 42 provided on the bracket 21; wherein, at least one first pipe 41 is suitable for any flanging of the corresponding bushing, and can be a first flanging or a second flanging; at least one first nozzle 411 is arranged on any one first pipe 41; the second shower head 421 is provided on the second pipe 42; when moving with the bracket 21, the nozzle of the first nozzle 411 on the first pipe can be aligned at least with the side wall of the corresponding flange, and the second nozzle 421 can be aligned with the bottom of the first flange 31, the main body 33 and the second flange 32 of the bushing 3.
For example, the first nozzle corresponds to the first flange, and certainly can correspond to the second flange, the cooling mechanism 4 can be disposed on the bracket 21, and along with the lifting movement of the bracket 21, the vertical height of the cooling mechanism 4 is changed, so as to adjust the positions of the first nozzle 411 and the second nozzle 421, so that the nozzle of the first nozzle on the first pipe is aligned to the side wall of the corresponding first flange 31, the nozzle of the second nozzle 421 is aligned to the bottom surfaces of the first flange, the main body, and the second flange 32 of the bushing 3, so as to convey the cooling medium into the first pipe 41 and the second pipe 42, and through the injection of the first nozzle 411 and the second nozzle 421, the cooling medium injected by the first nozzle is injected on the side wall of the first flange, and part of the cooling medium directly enters the gap between the top of the first flange 31, the top of the second flange, and the bottom plate of the furnace body, so as to cool the top of the first flange 31 and the top of the second flange, part of the cooling medium is sprayed on the bottom of the first flanging; the cooling medium sprayed by the second spray head sprays the bottom surfaces of the first flanging, the main body and the second flanging of the bushing plate, so that the whole bushing plate is uniformly cooled by regions; meanwhile, after the bushing 3 is cooled, the cooling mechanism 4 is taken away from the bracket 21, the old bushing 3 is descended and transferred in the lifting process of the bracket 21, and the new bushing 3 is ascended and transferred, so that the bushing 3 can be replaced in time even if the weight of the bushing 3 is heavy, the time required by cooling and replacing the bushing 3 is shortened, and the production efficiency is improved; meanwhile, when the bushing plate is cooled and replaced, the normal production operation of other furnace positions cannot be influenced.
Preferably, as shown in fig. 1, 2 and 3, the frame 1 is a movable carriage having universal wheels 11 on the bottom thereof so that the carriage is moved over the ground to change the position of the cooling device, cool the nozzle plates 3 located at different positions and transfer the nozzle plates 3. Of course, the rack 1 may be in other forms, and the specific form is not limited and may be selected according to the needs.
Preferably, as shown in fig. 2 and 7, the number of the first pipes is at least two, for example, two first pipes are respectively arranged at two ends of at least one first pipe, an included angle is formed between the first pipe and the second pipe, and the adjacent first pipe 41 and the second pipe 42 are communicated; one of the first pipe 41 and the second pipe 42 is provided with a liquid inlet, and only a cooling medium needs to be conveyed to the liquid inlet, so that the cooling medium can flow through the first pipe 41 and the second pipe 42, and the first spray head 411 and the second spray head 421 spray the cooling medium to cool the bushing plate, so that the arrangement structure of the first pipe 41 and the second pipe 42 is more compact.
For example, two first pipes 41 are provided, one second pipe 42 is provided, two first pipes 41 and one second pipe 42 are distributed in an "H" shape, each first pipe 41 is provided with a liquid inlet, the second pipe 42 is not provided with a liquid inlet, a cooling medium enters the first pipe 41 and the second pipe 42 through the liquid inlets, and is sprayed out through spray heads on the first pipe 41 and the second pipe 42 respectively to cool the bushing 3. Alternatively, the liquid inlet is provided on the second pipe 42, and the liquid inlets are not provided on the two first pipes 41. The angle of the included angle formed by the second pipe and the first pipe is not specially limited, and only the first pipe is bent relative to the second pipe, and the nozzle of the first nozzle on the first pipe can be aligned to the side wall of the first flanging or the second flanging. For example, the bending angle may be 30 degrees, 60 degrees, 65 degrees, 15 degrees, and the like, and the specific bending angle may be selected according to actual needs.
Of course, the number of the second pipes 42 may also be one, two, three, four, five, etc., and the number of the first pipes may also be one, three, four, five, etc., a plurality of first pipes may be installed in parallel on the end portion of the second pipe, and the nozzle of the first nozzle of one first pipe sprays the cooling medium to the side wall of the flange, so that the top of the flange can be cooled; when the number of the second tubes 42 is at least two, two of the second tubes 42 and two of the first tubes 41 enclose a closed frame distribution therebetween.
For example, as shown in fig. 7, the closed frame is in a shape of "square" and the rest of the second pipes 42 are disposed in the closed frame, and the plurality of second pipes 42 are preferably distributed in parallel, so as to form a plurality of parallel water jets for cooling the bottom of the main body of the bushing 3, the bottom of the second flange, and the bottom of the first flange synchronously, so as to cool the bushing 3 more uniformly. Optimally, the plurality of second tubes 42 are evenly spaced along the first tube 41 to further improve the uniformity of cooling. The first nozzles 411 of the first pipes 41 in the shape of a square cools the tops of the flanges, and the second nozzles 421 of the second pipes 42 in the shape of a square cools the bottoms of the flanges, thereby cooling all the flanges around the bushing 3. The second spray head 421 on the second pipe 42 in the shape of a Chinese character kou cools the bottom surface of the body of the bushing 3.
As for the first pipe 41, the first pipe 41 is preferably an elastic pipe, and both ends of the elastic pipe are rotatably connected to the second pipe 42 by universal joints 46, respectively, so that the bending angle between the elastic pipe and the second pipe 42 can be easily adjusted to accommodate the bending angle between the first flange 31 and the body of the bushing 3. After the bending angles of the elastic tube and the second tube 42 are adjusted in place, the elastic tube is made of elastic materials and has a certain deformation amount, when the elastic tube rotates in place on the universal tube joint, the outside applies acting force to the elastic tube, the elastic tube is forced to deform, and even if the external acting force is subsequently cancelled, the elastic tube can also keep the forced deformation amount so as to keep the bending angle of the elastic tube relative to the second tube and realize locking of the elastic tube.
Preferably, for the above-mentioned first nozzle 411 and second nozzle 421, wherein the first nozzle 411 is a fan nozzle, as shown in fig. 6, the fan nozzle has a fan arc, and when the high-pressure cooling medium is sprayed out through the fan arc, the cooling medium exerts a reverse acting force on the fan arc, and drives the fan arc to rotate, so as to increase the spraying area of the cooling medium, further ensure that the first nozzle sprays the cooling medium on the whole side wall of the first flange 31, and the effect of cooling the tops of the first flange 31 and the second flange is better.
For the second nozzle 421, the second nozzle 421 is a conical nozzle, and the high-pressure cooling medium is directly sprayed out through the conical nozzle, so that the spraying intensity is high, and the bottom surface of the bushing 3 is intensively cooled.
Preferably, the second tube 42 on the "square" is also preferably a fan nozzle to increase the spray area, ensure that the edges of the second flange 32 can be sprayed with the cooling medium in place, ensure that the flanges around the top opening of the main body can be cooled, and further improve the cooling effect.
The first spray head 411 may be plural, for example, two, three, four, five, etc., with respect to the number of the first spray head 411 and the second spray head 421. The plurality of first nozzles 411 are uniformly distributed on the first pipe 41, and the specific number of the first nozzles is selected according to the requirement. There may be a plurality of the second showerhead 421, for example, two, three, four, five, etc. The second nozzles 421 are uniformly distributed on the second pipe 42 to uniformly cool the main body and the second flange of the bushing 3.
As shown in fig. 2 and 3, the cooling mechanism 4 further includes a frame 43 having an open top; the first pipe 41 and the second pipe 42 are both provided in the frame 43; a water tank 44 provided on the frame 1; a pump body connected with the water tank 44 and a liquid inlet pipe 45, wherein the liquid inlet pipe 45 is arranged on the frame body 43 in a penetrating way, one end of the liquid inlet pipe 45 is positioned in the frame body 43 and is connected with the first pipe 41, and the other end of the liquid inlet pipe extends out of the frame body 43 and is connected with the pump body; the first pipe 41 and the second pipe 42 are provided on the bracket 21 via a frame 43. The frame body 43 is arranged, so that the first pipe 41 and the second pipe 42 of the cooling mechanism 4 are integrally embedded in the frame body 43, the first pipe and the second pipe do not need to be rotated away from the bracket in the bushing replacing process, the top of the frame body is directly used for supporting the bushing, and the bottom of the bushing can be embedded into the frame body, so that the cooling and replacing time of the bushing is further shortened, and the production efficiency is further improved.
For the frame body 43, it is preferable that the frame body includes a body, a flared portion is provided on the top opening of the body, a support tube is provided on the top of the body, and the first tube and the second tube are both provided on the support tube and located in the flared portion without extending out of the top opening of the flared portion. When the bushing is cooled, and the old bushing needs to be supported, the flanging of the bushing can be lapped on the top of the flared part, and the bottom of the bushing is embedded into the flared part and cannot touch the first nozzle and the second nozzle.
The pump body is preferably a high-pressure pump, the liquid inlet pipe 45 is a high-pressure pipe, the cooling medium in the water tank 44 is pumped into the liquid inlet pipe 45 through the high-pressure pump, the liquid inlet pipes 45 are preferably two, the two liquid inlet pipes 45 simultaneously convey the cooling medium into the two first pipes 41, the cooling medium in the first pipes 41 is partially directly sprayed out through the first spray heads 411 to cool the first flanges of the bushing 3, partial cooling medium flows into the second pipes 42, and the cooling medium is sprayed out through the second spray heads 421 on the second pipes 42 to synchronously cool the main body of the bushing 3 and the second flanges 32.
Further preferably, the cooling mechanism 4 further includes a pressure detector for detecting the water pressure in the first pipe 41; the controller is electrically connected with the pressure detector and the pump body; the controller controls the output pressure of the pump body according to the pressure signal of the pressure detector so as to adjust the working mode of the cooling mechanism 4.
For example, the controller is a PLC control system and controls the spray head to carry out cooling in three stages, namely, the working mode is a fast cooling stage, a slow cooling stage and a fast cooling stage. The controller adjusts the output pressure of the high-pressure pump according to the pressure in the first pipe 41, when the high-pressure pump outputs high pressure, the cooling medium in the water tank 44 quickly enters the first pipe 41 and the second pipe 42 through the liquid inlet pipe 45, and quickly sprays high-pressure cooling liquid through the first spray head 411 and the second spray head 421, so as to realize a quick cooling stage in a short time; when the high-pressure pump outputs medium pressure, the first spray nozzle 411 and the second spray nozzle 421 realize a quick cooling stage; when the high pressure pump exported the low pressure, first shower nozzle 411 and second shower nozzle 421 realize the slow cooling stage to can effectual controller cooling strength, so that bushing 3 refrigerated effect is better, treat that cool time targets in place the back, can implement to dismantle work to bushing 3.
For the transfer mechanism 2, as shown in fig. 2, the driving assembly 22 is also used for driving the bracket 21 to perform telescopic movement in the horizontal direction; the driving assembly 22 includes a first link 221, two second links 222 and a third link 223; the first connecting rod 221 is vertically fixed on the rack 1, the two second connecting rods 222 are parallel, two ends of each second connection are respectively hinged to two positions of the first connecting rod 221 and the third connecting rod 223 at different vertical heights, and the third connecting rod 223 is parallel to the first connecting rod 221; and a driver having a telescopic shaft hinged to a second link 222; the bracket 21 is fixed to an outer side wall of the third link 223.
According to the driving assembly 22 with the structure, the four-bar mechanism is formed among the first connecting rod 221, the two second connecting rods 222 and the third connecting rod 223, when the telescopic shaft of the driver drives one second connecting rod to rotate, because the two second connecting rods 222 are parallel, the first connecting rod 221 and the third connecting rod 223 are vertically arranged in parallel, and the bracket 21 is fixed on the third connecting rod 223, so that the third connecting rod 223 of the driving assembly 22 drives the bracket 21 to keep horizontal direction lifting movement, and when the bracket 21 drives the frame body 43 and the bushing 3 in the cooling mechanism 4, the bracket 21 keeps horizontal direction lifting movement, so that the bushing 3 cannot fall off from the bracket 21 in the lifting process, and the replacement safety of the bushing 3 is ensured.
Preferably, as shown in fig. 4, the bracket 21 is L-shaped, for example, two, one or more L-shaped brackets, a vertical portion of the L-shape is fixed on the third link 223, for example, a fixing frame 225 is provided on the third link 223, and the vertical portion of the bracket 21 is fixed on the fixing frame 225, thereby being fixed on the third link 223.
The driver can be an air cylinder or a hydraulic oil cylinder 224, and when the driver is the hydraulic oil cylinder 224, the driver further comprises a hydraulic automatic control station 25, an oil pump, a filter, a one-way valve, a pipeline, a motor, a power supply, an electric control button box and other structures, and the output pressure of the hydraulic oil cylinder 224 is controlled through a control system of the automatic control station so as to adjust the telescopic motion of the telescopic shaft of the hydraulic oil cylinder 224, further adjust the telescopic motion amount and the vertical lifting motion amount of the four-bar linkage on the horizontal seat, and change the position of the bracket 21 so as to transfer the bushing 3 and the cooling mechanism 4.
Specifically, in the use, because the on-the-spot service environment is narrow and small, transfer mechanism 2 and operating personnel can't be directly located the bushing 3 below and operate, need transfer mechanism 2 be in elevating movement, be the concertina movement in the horizontal direction to in long-distance department, cool off bushing 3 and shift. When the cooling mechanism 4 reaches the lower part of the bushing 3, the positions of the first pipe 41 and the second pipe 42 on the cooling mechanism 4 are changed through the movement of the transfer mechanism 2, so that the first spray head 411 is aligned with the side wall of the first flange 31, part of the second spray head 421 is aligned with the second flange 32, and part of the second spray head 421 is aligned with the bottom surface of the main body; the output pressure of the pump body of the cooling mechanism 4 is changed, so that the spray head can quickly cool the main body hot temperature area of the bushing 3, the phenomenon that the glass fiber yarn solution generates devitrification substances is avoided, and the first spray head 411 and part of the second spray head 421 can quickly cool the first flanging and the second flanging interfaces and the brick supporting positions on the outer wall surface of the furnace body, so as to achieve the best cooling effect. Preferably, the second tube 42, the nozzle head and the frame 43 are made of stainless steel, but may be made of other materials.
It is further preferred that the carriage 21 is telescopically movable in a first direction in a horizontal plane. For example, the first direction is the left-right direction in fig. 5a, i.e. the X-axis direction of the horizontal plane. As shown in fig. 9a and 9b, the nozzle plate further comprises a support 5 detachably disposed on the bracket 21, wherein a first step 51 and a second step 52 are respectively disposed on two opposite side walls of the top of the support, and a plurality of first rolling members 53 and second rolling members 54 are respectively disposed on the step surface of the first step 51 and the step surface of the second step 52, so that the nozzle plate 3 can slide on the first rolling members 53 and the second rolling members 54 in a reciprocating manner in a second direction of the horizontal plane and is limited between the first step 51 and the second step 52; the first direction and the second direction are perpendicular.
By arranging the bracket, when the bottom of the bushing 3 abuts against the rolling member on the step surface of the bracket, an acting force is manually applied to the bushing 3, so that the bushing 3 slides on the rolling member along the second direction, i.e. the second direction is the front-back direction in fig. 5a, i.e. the sliding direction is the Y-axis direction on the horizontal plane, so as to finely adjust the position of the bushing 3. Of course, the first direction and the second direction can be changed, the bracket 21 can slide in a reciprocating and telescopic manner along the Y-axis direction, and the bushing 3 can independently slide in a reciprocating manner along the X-axis direction on the bracket. The movement of the nozzle plate 3 in the directions of the X axis, the Y axis and the Z axis is realized under the coordination of the driving component and the rolling parts on the bracket, so as to change the position of the nozzle plate 3 in a three-dimensional space.
It should be noted that, during the process of cooling the bushing 3, the support is detached from the bracket 21, and after cooling, the support is mounted on the bracket 21 to perform descending and ascending movements of the bushing 3, and the position of the bushing 3 is finely adjusted on the rolling members, so that the bushing 3 can be accurately mounted on and detached from the furnace body. The vertical surfaces of the first step 51 and the second step 52 face the two side walls of the bushing 3 to play a role in stopping and limiting, so that the bushing 3 is prevented from sliding down from the bracket when sliding on the rolling members.
Preferably, the bracket comprises a first mounting plate and a second mounting plate which are vertically extended and horizontally distributed oppositely, and a third mounting plate which horizontally connects the first mounting plate and the second mounting plate; the opposite surfaces of the first mounting plate and the second mounting plate are respectively provided with the box bottom of the first step 51 and the second step 52; and a bottom mounting plate 55 fixedly connecting the bottoms of the first mounting plate and the second mounting plate, preferably, the bottom mounting plate 55 is distributed in parallel with a third mounting plate, and the third mounting plate plays a role in strengthening the connection firmness of the first mounting plate and the second mounting plate.
As a modification of the transfer mechanism 2, if the space on site is sufficient, only the carriage 21 may be driven to perform the up-and-down movement without performing the horizontal telescopic movement.
In addition, as shown in fig. 1, the frame 1 is a movable frame, and the bottom of the frame is provided with a plurality of universal wheels 11, so that the position of the whole cooling device can be conveniently transferred.
Example 2
The present example provides a cooling system including the cooling device according to any one of the embodiments described in example 1.
The cooling system adopts the cooling device in the embodiment 1, so that the bushing 3 can be replaced after the bushing 3 is cooled in place in time by the cooling system.
Preferably, the cooling system further comprises a recovery device comprising a receiving container, the top opening of which is located below the cooling device for receiving the cooling solution falling from the nozzle plate 3, preferably in the shape of a funnel. In addition, a sealing ring is arranged between the inner wall of the top opening of the receiving container and the outer wall surface of the top of the furnace body, so that the cooling solution is prevented from splashing outside to cause the nearby electric leakage phenomenon or influence the normal production of the bushing plate 3 of the partition wall.
It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications therefrom are within the scope of the invention.

Claims (14)

1. A cooling device for a bushing is characterized by comprising
A frame (1);
the transfer mechanism (2) is arranged on the rack (1) and is provided with a bracket (21) and a driving component (22) which at least drives the bracket (21) to do lifting motion;
-a cooling mechanism (4) comprising at least one first duct (41) and at least one second duct (42) that can be provided on said carriage (21); wherein at least one first pipe (41) is suitable for corresponding to any flanging on the bushing, and at least one first spray head (411) is arranged on any first pipe (41); at least one second spray head (421) is arranged on any second pipe (42);
when moving along with the bracket (21), the nozzle of the first nozzle (411) on the first pipe can be at least aligned with the side wall of the flange corresponding to the nozzle, and the nozzle of the second nozzle (421) can be aligned with the bottom of the bushing (3).
2. The bushing cooling device according to claim 1, wherein said first tubes are at least two, at least two first tubes (41) are respectively disposed on two ends of at least one second tube (42) and form an included angle with the first tubes, and adjacent first tubes (41) and second tubes (42) are communicated;
one of the first pipe (41) and the second pipe (42) is provided with a liquid inlet.
3. A cooling arrangement for a bushing according to claim 2, characterized in that said second tubes (42) are at least two, wherein two of said second tubes (42) enclose a closed frame with two of said first tubes (41).
4. The bushing cooling device of claim 3 wherein said closed frame is "square".
5. The bushing cooling arrangement according to claim 4, characterized in that said second tubes (42) are at least three, at least one of said second tubes (42) being distributed within said closed frame, all of said second tubes (42) being arranged in parallel.
6. The bushing cooling device according to any of claims 1-5, wherein said first spray head (411) is a fan nozzle; and/or
Part of the first spray head (411) is a fan-shaped spray nozzle, and part of the second spray head (421) is a conical spray nozzle.
7. A cooling arrangement for a nozzle plate according to any of claims 2-6, wherein said first tube (41) is a flexible tube, rotatably connected to said second tube (42) by means of a universal joint.
8. The bushing cooling device according to any of claims 1-7, characterized in that the cooling mechanism (4) further comprises a water tank (44) provided on the frame (1); the pump body and feed liquor pipe (45) with water tank (44) are connected, the both ends of feed liquor pipe (45) connect respectively in first pipe with the pump body.
9. The bushing cooling device according to claim 8, wherein said cooling means (4) further comprises a pressure detector for detecting the water pressure in the first pipe (41); the controller is electrically connected with the pressure detector and the pump body;
the controller controls the output pressure of the pump body according to the pressure signal of the pressure detector so as to adjust the working mode of the cooling mechanism (4).
10. A bushing cooling device according to claim 8 or 9, characterized in that said cooling mechanism further comprises a frame (43) provided on said bracket;
the first pipe (41) and the second pipe (42) are arranged in the frame body (43); the first pipe (41) and the second pipe (42) are provided on the bracket (21) through the frame (43);
the liquid inlet pipe is arranged on the frame body (43) in a penetrating mode, one end of the liquid inlet pipe is located in the frame body (43) and connected to the first pipe (41), and the other end of the liquid inlet pipe extends out of the frame body (43) and is connected to the pump body.
11. Bushing cooling device according to any of claims 1-10, wherein the drive assembly (22) comprises a first connecting rod (221), two second connecting rods (222) and a third connecting rod (223); the first connecting rod (221) is vertically fixed on the rack (1), the two second connecting rods (222) are parallel, two ends of each second connection are respectively hinged to two positions of the first connecting rod (221) and a third connecting rod (223) at different vertical heights, and the third connecting rod (223) is parallel to the first connecting rod (221); and
a drive having a telescopic shaft, said telescopic shaft being articulated to one of said second links (222);
the bracket (21) is fixed on the outer side wall of the third connecting rod (223).
12. A bushing cooling device according to claim 11, characterized in that said brackets (21) are L-shaped; and/or the actuator is a hydraulic ram (224); or
The bracket moves in a telescopic manner along a first direction on the horizontal plane;
the bushing plate is characterized by further comprising a support (5) detachably arranged on the bracket, wherein a first step (51) and a second step (52) are respectively arranged on two opposite side walls of the top of the support, and a plurality of first rolling parts (53) and second rolling parts (54) are respectively arranged on the step surface of the first step and the step surface of the second step, so that the bushing plate (3) can slide on the first rolling parts (53) and the second rolling parts (54) in a reciprocating manner in the second direction of the horizontal plane; the first direction and the second direction are perpendicular.
13. Bushing cooling device according to any of claims 1-12, characterized in that the frame (1) is a movable carriage.
14. A cooling system, comprising
A cooling device for a bushing as claimed in any of claims 1-13;
the recovery device comprises a receiving container, and the top opening of the receiving container is positioned below the cooling device and is used for receiving the cooling solution cooled down by the bushing (3).
CN202011540801.9A 2020-12-23 2020-12-23 Cooling device and cooling system of bushing plate Pending CN112679088A (en)

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CN202011540801.9A CN112679088A (en) 2020-12-23 2020-12-23 Cooling device and cooling system of bushing plate

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Application Number Priority Date Filing Date Title
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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4650508A (en) * 1985-11-14 1987-03-17 Owens-Corning Fiberglas Corporation Method and apparatus for changing bushings
CN202322632U (en) * 2011-11-16 2012-07-11 淄博中材庞贝捷金晶玻纤有限公司 Fast replacing device of bushing brick
CN204848655U (en) * 2015-08-25 2015-12-09 泰山玻璃纤维有限公司 Bushing cooling device
CN108046585A (en) * 2017-12-29 2018-05-18 江苏中奕复高新科技有限公司 Quartz fibre bushing cooling device
CN110028237A (en) * 2018-01-12 2019-07-19 巨石集团有限公司 A kind of bushing replacement power assisting device
CN214781503U (en) * 2020-12-23 2021-11-19 南京玻璃纤维研究设计院有限公司 Cooling device and cooling system of bushing plate

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4650508A (en) * 1985-11-14 1987-03-17 Owens-Corning Fiberglas Corporation Method and apparatus for changing bushings
CN202322632U (en) * 2011-11-16 2012-07-11 淄博中材庞贝捷金晶玻纤有限公司 Fast replacing device of bushing brick
CN204848655U (en) * 2015-08-25 2015-12-09 泰山玻璃纤维有限公司 Bushing cooling device
CN108046585A (en) * 2017-12-29 2018-05-18 江苏中奕复高新科技有限公司 Quartz fibre bushing cooling device
CN110028237A (en) * 2018-01-12 2019-07-19 巨石集团有限公司 A kind of bushing replacement power assisting device
CN214781503U (en) * 2020-12-23 2021-11-19 南京玻璃纤维研究设计院有限公司 Cooling device and cooling system of bushing plate

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