CN112676591A - Integrated application system of numerical control lathe and robot - Google Patents
Integrated application system of numerical control lathe and robot Download PDFInfo
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Abstract
The invention discloses an integrated application system of a numerically controlled lathe and a robot, and particularly relates to the technical field of application of processing equipment. The invention can monitor the steering of the robot in real time through a plurality of directions, and for small dislocation, the control system directly adjusts and recovers the normal station of the robot, thereby ensuring the continuous production quality of products, avoiding defective products and reducing the loss of manufacturers, and for large dislocation, the invention directly alarms to achieve timely rescue and ensures the production efficiency, and meanwhile, the system automatically controls the robot control system to stop, thereby reducing the loss to the maximum extent, so that the invention has the operation of intelligent management, thereby providing effective safe and reliable guarantee means in the production process.
Description
Technical Field
The invention relates to the technical field of machining equipment application, in particular to an integrated application system of a numerical control lathe and a robot.
Background
In the field of numerical control lathe processing application, integration of a feeding and discharging robot of a local machine tool and a numerical control lathe is always in the front of development, a numerical control lathe robot system mainly comprises four parts, namely the numerical control lathe, a robot, a feeding system, a control system and the like, is used for completing full-automatic processing of the lathe, combines a single lathe work station with a factory upstream and downstream production line, realizes full-automatic production, provides hardware support for intelligent manufacturing, and has great significance for improving production efficiency and reducing cost.
In the integrated application process of the numerically controlled lathe and the robot, due to the fact that the field environment is complex and changeable, the robot and some movable structures of the numerically controlled lathe are likely to be subjected to external force collision or position change under other conditions, due to the change of the relative position, the butt joint of the robot and the numerically controlled lathe is also likely to change, if the robot and the numerically controlled lathe are not found and adjusted in time, continuous defective products are easily produced, great loss is caused to manufacturers, and therefore the existing integrated application system of the numerically controlled lathe and the robot needs to be correspondingly improved to solve the problems.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides an integrated application system of a numerically controlled lathe and a robot, and the technical problems to be solved by the invention are as follows: in the integrated application process of the numerical control lathe and the robot, the site environment is complex and changeable, the robot and some movable structures of the numerical control lathe are collided by external force or have position change under other conditions, the butt joint of the robot and the numerical control lathe can also have some change due to the change of the relative position, and if the robot and the numerical control lathe are not found and adjusted in time, continuous defective products are easy to produce, and great loss is caused to manufacturers.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a numerical control lathe and robot integration application system, includes numerical control lathe, numerical control lathe's left surface and the right flank fixed connection of alarm, numerical control lathe's lower surface and the last fixed surface of controller are connected, numerical control lathe's upper surface joint has the translucent cover, the left and right sides face of translucent cover inner wall respectively with two fixed block back of the body fixed connection.
The lower surface of fixed block and the last fixed surface of light are connected, two the opposite face of fixed block respectively with high definition monitoring equipment's left surface and right flank fixed connection, numerical control lathe's right flank and multi-axis control mechanism's left surface fixed connection, multi-axis control mechanism's surface is provided with the robot, the surface of robot is provided with four high definition digtal camera.
As a further scheme of the invention: the controller comprises a position acquisition unit, wherein the output end of the position acquisition unit is electrically connected with the input end of a central processing unit, the output end of the central processing unit is electrically connected with the input end of an image comparison module, the image comparison module can match and compare steering data of the multi-position robot with the steering data in a normal state, so that whether the robot is in an abnormal state or not can be monitored, the input end of the image comparison module is electrically connected with the output end of the position acquisition unit, the output end of the image comparison module is respectively electrically connected with the input ends of an alarm module, a complete machine closing module and a position trimming module, the alarm module can send abnormal information in an acousto-optic alarm mode to remind people to timely arrive at the site for rescue, and the complete machine closing module can receive the sent abnormal information under the abnormal condition, the robot control system is controlled to be closed, so that the robot can stop, loss is reduced to the maximum extent, the position trimming module can generate a small dislocation working condition for the robot and sends an adjusting command to adjust the small motion of the robot so as to ensure that the robot is in a normal station processing state, the output ends of the complete machine closing module and the position trimming module are electrically connected with the input end of the robot control system, the output ends of the complete machine closing module and the position trimming module are electrically connected with the input end of the data storage, the data storage can store and manage various data information to ensure subsequent checking and understanding work, and the output end of the data storage is electrically connected with the input end of the central processing unit.
As a further scheme of the invention: the output end of the central processing unit is electrically connected with the input end of the monitoring comparison module, the monitoring comparison module can match and compare station monitoring data between the numerical control lathe and the robot with data in a normal product processing state, thereby monitoring whether the processing state is abnormal or not, the output end of the monitoring and comparing module is respectively electrically connected with the input ends of the alarm module and the complete machine closing module, the input end of the monitoring comparison module is electrically connected with the output end of the monitoring unit, the input end of the monitoring unit is electrically connected with the output end of the power supply, the power supply can provide electric energy guarantee for the monitoring unit, the central processing unit, the numerical control lathe control system, the man-machine interaction interface and the robot control system, normal power supply is guaranteed to operate, and the output end of the power supply is electrically connected with the input end of the central processing unit.
As a further scheme of the invention: the monitoring unit comprises a light source and high-definition monitoring equipment, the output ends of the light source and the high-definition monitoring equipment are respectively and electrically connected with the central processing unit and the input end of the monitoring comparison module, and the input ends of the light source and the high-definition monitoring equipment are electrically connected with the output end of the power supply.
As a further scheme of the invention: the input end of the central processing unit is electrically connected with the output ends of the numerical control lathe and the robot motion planning system, the numerical control lathe and the robot motion planning system can plan the motion tracks of the robot and the numerical control lathe for the processing state of a certain product, ensure the consistency of the required product and the processed product, the central processing unit is in bidirectional electric connection with the numerical control lathe control system, the central processing unit is in bidirectional electric connection with the interpersonal interaction interface, the interpersonal interactive interface can realize the input of commands or data, the central processor is electrically connected with the robot control system in a bidirectional way, the robot control system and the numerical control lathe control system can respectively control the running state of the robot and the running state of the numerical control lathe, the input ends of the robot control system, the human-computer interaction interface and the numerical control lathe control system are electrically connected with the output end of the power supply.
As a further scheme of the invention: the position acquisition unit comprises a first high-definition acquisition camera, a second high-definition acquisition camera, a third high-definition acquisition camera and a fourth high-definition acquisition camera, and the output ends of the first high-definition acquisition camera, the second high-definition acquisition camera, the third high-definition acquisition camera and the fourth high-definition acquisition camera are respectively electrically connected with the input ends of the central processing unit and the image contrast module.
The invention has the beneficial effects that:
1. the invention monitors the steering position of the robot in real time through a plurality of high-definition acquisition cameras, matches and compares the steering position of the robot to know whether the steering position of the robot is in the correct direction, if the dislocation is small, the system can automatically adjust the position of the robot to ensure that the robot is in the correct processing position, if the dislocation has large gaps, the system can directly alarm to remind personnel to check and repair, and can close the whole robot control system to stop working, so that the system can monitor the steering of the robot in real time through a plurality of directions, and for small dislocation, the control system can directly adjust and restore the normal station of the robot, thereby ensuring the continuous production quality of products, avoiding defective products, reducing the loss of manufacturers, and for large dislocation, directly alarming to achieve timely rescue, the production efficiency is ensured, and meanwhile, the system automatically controls the robot to control the system to stop, so that the loss is reduced to the maximum extent, the intelligent management system has intelligent management operation, and an effective safe and reliable guarantee means can be provided in the production process.
2. According to the invention, a good lighting sight line can be provided for the high-definition monitoring equipment through the lighting lamp, so that the monitoring definition of the high-definition monitoring equipment can be ensured, the high-definition monitoring equipment can monitor stations between the numerical control lathe and the robot in real time and judge monitoring data in real time, if different products or other factors and abnormal states exist, an alarm can be given out in time to obtain rescue in real time, and the system can realize the purpose of unmanned monitoring by adjusting the motion planning between the numerical control lathe and the robot through different abnormalities or performing other operations, so that the purpose of reliable operation in the production process is achieved.
Drawings
FIG. 1 is a schematic cross-sectional view of the front view of the present invention;
FIG. 2 is a schematic diagram of the internal system of the controller according to the present invention;
in the figure: the system comprises a numerical control lathe 1, an alarm 2, a lighting lamp 3, a fixing block 4, a high-definition monitoring device 5, a transparent cover 6, a controller 7, a high-definition camera 8, a robot 9 and a multi-axis control mechanism 10.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1-2, the invention provides an integrated application system of a numerically controlled lathe and a robot, which comprises a numerically controlled lathe 1, wherein the left side surface of the numerically controlled lathe 1 is fixedly connected with the right side surface of an alarm 2, the lower surface of the numerically controlled lathe 1 is fixedly connected with the upper surface of a controller 7, the upper surface of the numerically controlled lathe 1 is clamped with a transparent cover 6, the high-definition monitoring equipment 5 can be ensured to normally monitor through the transparency of the transparent cover 6, the transparent cover 6 can improve the shielding effect on the high-definition monitoring equipment 5 and an illuminating lamp 3, so that the protection effect can be achieved, and the left side surface and the right side surface of the inner wall of the transparent cover 6 are respectively and fixedly connected with the back surfaces of two fixed blocks 4.
The lower surface of the fixed block 4 is fixedly connected with the upper surface of the illuminating lamp 3, a good illuminating sight line can be provided for the high-definition monitoring device 5 through the illuminating lamp 3, so that the monitoring definition of the high-definition monitoring device 5 can be ensured, the high-definition monitoring device 5 can monitor stations between the numerically controlled lathe 1 and the robot 9 in real time and judge monitoring data in real time, if different products or other factors and abnormal states exist, an alarm can be given out in time to obtain a real-time rescue, and the system can realize the purpose of unmanned monitoring by adjusting the motion planning between the numerically controlled lathe and the robot 9 or performing other operations through different abnormalities, so that the purpose of reliable operation in the production process is achieved, the opposite surfaces of the two fixed blocks 4 are respectively and fixedly connected with the left side surface and the right side surface of the high-definition monitoring device 5, and the right side surface of the numerically controlled lathe 1 is fixedly connected with the left side surface of the multi, the surface of multiaxis control mechanism 10 is provided with robot 9, and the surface of robot 9 is provided with four high definition digtal camera 8, through a plurality of high definition digtal camera 8 for a plurality of high definition digtal cameras 8 can carry out diversified real time monitoring's work to turning to the developments of robot 9.
The controller 7 comprises a position acquisition unit, the output end of the position acquisition unit is electrically connected with the input end of the central processing unit, the output end of the central processing unit is electrically connected with the input end of an image comparison module, the image comparison module can match and compare steering data of the multi-position robot 9 with the steering data under normal conditions, so that whether the steering of the robot 9 is in an abnormal state or not can be monitored, the input end of the image comparison module is electrically connected with the output end of the position acquisition unit, the output end of the image comparison module is respectively electrically connected with the input ends of an alarm module, a complete machine closing module and a position trimming module, the alarm module can send abnormal information in an alarm acousto-optic mode so as to remind personnel to timely carry out rescue work on site, the complete machine closing module can receive the sent abnormal information under abnormal conditions and control a robot control system to be closed, thereby can reach the work that robot 9 shut down, reduce the loss in the at utmost, position trimming module can take place the less operating mode of dislocation to robot 9, send the adjustment order and carry out the work of robot 9 little action adjustment, in order to ensure that robot 9 is in normal station processing state, the output of complete machine closing module and position trimming module is connected with robot control system's input electricity, the output of complete machine closing module and position trimming module is connected with data memory's input electricity, data memory can carry out storage management to each item data information, guarantee the follow-up work of understanding of looking over, data memory's output is connected with central processing unit's input electricity.
The output of central processing unit is connected with the input electricity of control comparison module, control comparison module can match station control data between numerically controlled lathe 1 and robot 9 with data under the normal product processing state and compare, thereby can monitor whether the processing state exists the abnormal conditions this moment, the output of control comparison module is connected with alarm module and the input electricity of complete machine closing module respectively, the input of control comparison module is connected with the output electricity of monitoring unit, the input of monitoring unit is connected with the output electricity of power, the power can be for monitoring unit, central processing unit, numerically controlled lathe control system, human-computer interaction interface and robot control system provide the electric energy guarantee, ensure that the work that normal power supply goes on operating, the output of power is connected with the input electricity of central processing unit
The monitoring unit comprises a light source and a high-definition monitoring device 5, the output ends of the light source and the high-definition monitoring device 5 are respectively and electrically connected with the central processing unit and the input end of the monitoring comparison module, and the input ends of the light source and the high-definition monitoring device 5 are electrically connected with the output end of the power supply.
The input end of the central processing unit is electrically connected with the output ends of the numerically controlled lathe and the robot motion planning system, the numerically controlled lathe and the robot motion planning system can plan the motion tracks of the robot 9 and the numerically controlled lathe 1 for the processing state of a certain product to ensure the consistency of the required product and the processed product, the central processing unit is electrically connected with the numerically controlled lathe control system in a two-way mode, the central processing unit is electrically connected with the interpersonal interaction interface in a two-way mode, the interpersonal interaction interface can realize the input of commands or data, the central processing unit is electrically connected with the robot control system in a two-way mode, the robot control system and the numerically controlled lathe control system can respectively control the running state of the robot 9 and the running state of the numerically controlled lathe 1, and the input ends of the robot control system, the human-computer interaction interface and the.
The position acquisition unit comprises a first high-definition acquisition camera, a second high-definition acquisition camera, a third high-definition acquisition camera and a fourth high-definition acquisition camera, and the output ends of the first high-definition acquisition camera, the second high-definition acquisition camera, the third high-definition acquisition camera and the fourth high-definition acquisition camera are respectively electrically connected with the central processing unit and the input end of the image contrast module.
S1, when the numerically controlled lathe 1 and the robot 9 work, the track of the numerically controlled lathe and the robot 9 for a certain product can be input in advance through the numerically controlled lathe and the robot motion planning system, so that the robot 9 and the numerically controlled lathe 1 can process and produce a required product according to the track, when the machine works between the numerically controlled lathe 1 and the robot 9, the illuminating lamp 3 can provide an illuminating sight line for the high-definition monitoring device 5, so that the high-definition monitoring device 5 can monitor a processing station in real time and transmit monitoring data information to the monitoring comparison module, and meanwhile, the data memory transmits the processing data information of a normal station product to the central processor, so that the central processor can process the data information and transmit the data information to the monitoring comparison module, and the monitoring comparison module matches and compares the monitoring data information with the processing data information of the normal station product, if the robot control system is abnormal, the result is sent to the alarm module, so that the alarm 2 carries out alarm processing and is sent to the complete machine closing module, so that the complete machine closing module closes the robot control system, the robot 9 stops working, and personnel can carry out processing in time through alarming;
s2, in the operation stage of the robot 9, the high-definition cameras 8 at multiple positions can monitor multiple steering positions of the robot 9 in real time, monitoring data information is transmitted to the image comparison module, meanwhile, the data memory transmits the data information of normal steering of the robot 9 to the central processing unit, so that the central processing unit can process the data information and transmit the data information to the image comparison module, the image comparison module performs matching comparison on the monitored data information and the data information of normal steering, if the comparison result shows that the robot 9 has small dislocation, the information is transmitted to the position trimming module, so that the position trimming module transmits the information to the robot control system, the robot control system adjusts the position of the robot through the multi-axis control mechanism 10 or the self axial mechanism of the robot 9, and the robot 9 is in a correct machining position, so that the robot 9 can be normally put into processing production work;
s3, if the comparison result is displaced greatly, the image comparison module sends information to the alarm module, the alarm 2 can send alarm information, meanwhile, the image comparison module sends the information to the complete machine closing module, the complete machine closing module can control the robot control system to stop operating, the robot 9 is stopped, and then at the moment, people can check the abnormal state of the robot 9 and make adjustment work.
The points to be finally explained are: although the present invention has been described in detail with reference to the general description and the specific embodiments, on the basis of the present invention, the above embodiments are only used for illustrating the technical solutions of the present invention, and not for limiting the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
Claims (6)
1. The utility model provides a numerical control lathe and robot integration application system, includes numerical control lathe (1), its characterized in that: the left side surface of the numerical control lathe (1) is fixedly connected with the right side surface of the alarm (2), the lower surface of the numerical control lathe (1) is fixedly connected with the upper surface of the controller (7), the upper surface of the numerical control lathe (1) is connected with a transparent cover (6) in a clamping mode, and the left side surface and the right side surface of the inner wall of the transparent cover (6) are fixedly connected with the back surfaces of the two fixed blocks (4) respectively;
the lower surface of fixed block (4) and the last fixed surface of light (3) are connected, two the opposite face of fixed block (4) respectively with the left surface and the right flank fixed connection of high definition supervisory equipment (5), the right flank of numerical control lathe (1) and the left surface fixed connection of multiaxis control mechanism (10), the surface of multiaxis control mechanism (10) is provided with robot (9), the surface of robot (9) is provided with four high definition digtal camera (8).
2. The integrated application system of the numerical control lathe and the robot as claimed in claim 1, wherein: the controller (7) comprises a position acquisition unit, the output end of the position acquisition unit is electrically connected with the input end of a central processing unit, the output end of the central processing unit is electrically connected with the input end of an image comparison module, the image comparison module can match and compare steering data of the multi-position robot (9) with the steering data in a normal state, so that whether the robot (9) is in an abnormal state or not can be monitored, the input end of the image comparison module is electrically connected with the output end of the position acquisition unit, the output end of the image comparison module is respectively electrically connected with the input ends of an alarm module, a complete machine closing module and a position trimming module, the alarm module can send abnormal information in an alarm acousto-optic mode to remind personnel to arrive at the site to rescue in time, and the complete machine closing module can receive the sent abnormal information under the abnormal condition, and the control system of the robot is controlled to be closed, so that the robot (9) can stop to work, loss is reduced to the maximum extent, the position trimming module can send an adjusting command to adjust the small action of the robot (9) under the working condition of small dislocation to the robot (9) so as to ensure that the robot (9) is in a normal station processing state, the output ends of the complete machine closing module and the position trimming module are electrically connected with the input end of the robot control system, the output ends of the complete machine closing module and the position trimming module are electrically connected with the input end of a data memory, the data memory can store and manage various data information to ensure subsequent checking and understanding work, and the output end of the data memory is electrically connected with the input end of the central processing unit.
3. The integrated application system of the numerical control lathe and the robot as claimed in claim 2, wherein: the output end of the central processing unit is electrically connected with the input end of the monitoring comparison module, the monitoring comparison module can match and compare station monitoring data between the numerical control lathe (1) and the robot (9) with data in a normal product processing state, thereby monitoring whether the processing state is abnormal or not, the output end of the monitoring and comparing module is respectively electrically connected with the input ends of the alarm module and the complete machine closing module, the input end of the monitoring comparison module is electrically connected with the output end of the monitoring unit, the input end of the monitoring unit is electrically connected with the output end of the power supply, the power supply can provide electric energy guarantee for the monitoring unit, the central processing unit, the numerical control lathe control system, the man-machine interaction interface and the robot control system, normal power supply is guaranteed to operate, and the output end of the power supply is electrically connected with the input end of the central processing unit.
4. The integrated application system of the numerical control lathe and the robot as claimed in claim 3, wherein: the monitoring unit comprises a light source and high-definition monitoring equipment (5), the output ends of the light source and the high-definition monitoring equipment (5) are respectively electrically connected with the input ends of the central processing unit and the monitoring comparison module, and the input ends of the light source and the high-definition monitoring equipment (5) are electrically connected with the output end of the power supply.
5. The integrated application system of the numerical control lathe and the robot as claimed in claim 2, wherein: the input end of the central processing unit is electrically connected with the output ends of the numerical control lathe and the robot motion planning system, the numerical control lathe and the robot motion planning system can plan the motion tracks of the robot (9) and the numerical control lathe (1) for the processing state of a certain product, ensure the consistency of the required product and the processed product, the central processing unit is in bidirectional electric connection with the numerical control lathe control system, the central processing unit is in bidirectional electric connection with the interpersonal interaction interface, the interpersonal interactive interface can realize the input of commands or data, the central processor is electrically connected with the robot control system in a bidirectional way, the robot control system and the numerical control lathe control system can respectively control the running state of the robot (9) and the running state of the numerical control lathe (1), the input ends of the robot control system, the human-computer interaction interface and the numerical control lathe control system are electrically connected with the output end of the power supply.
6. The integrated application system of the numerical control lathe and the robot as claimed in claim 2, wherein: the position acquisition unit comprises a first high-definition acquisition camera, a second high-definition acquisition camera, a third high-definition acquisition camera and a fourth high-definition acquisition camera, and the output ends of the first high-definition acquisition camera, the second high-definition acquisition camera, the third high-definition acquisition camera and the fourth high-definition acquisition camera are respectively electrically connected with the input ends of the central processing unit and the image contrast module.
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