CN112670080B - Winding harness correcting and adjusting device of submersible motor - Google Patents
Winding harness correcting and adjusting device of submersible motor Download PDFInfo
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- CN112670080B CN112670080B CN202110131705.7A CN202110131705A CN112670080B CN 112670080 B CN112670080 B CN 112670080B CN 202110131705 A CN202110131705 A CN 202110131705A CN 112670080 B CN112670080 B CN 112670080B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/077—Deforming the cross section or shape of the winding material while winding
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Abstract
The invention discloses a winding wire harness correcting and adjusting device of a submersible motor, which comprises a fixed guide wheel assembly, a side pressure guide wheel assembly and an upper pressure guide wheel assembly, wherein the fixed guide wheel assembly comprises a plurality of horizontal guide wheel assemblies and a plurality of vertical guide wheels, the horizontal guide wheel assemblies and the vertical guide wheels are alternately arranged on an installation bottom plate, each horizontal guide wheel assembly comprises a guide wheel frame and a horizontal guide wheel, the guide wheel frames are fixedly arranged on the installation bottom plate, the positions of the horizontal adjusting guide wheels and the horizontal guide wheels are mutually corresponding, a guide rod spring between the adjusting guide wheels and a hydraulic cylinder can adjust pressure and buffer, the guide rod spring is additionally arranged between the adjusting guide wheels and the hydraulic cylinder can provide constant pressure control, the pressure consistency of each group of guide wheels is good, the guide wheels and the wire harness have good rotation following performance, the wire harness correcting and adjusting quality is high, the problem of winding wire bending deformation is solved, and the threading work is ensured to be carried out smoothly, the working efficiency is improved.
Description
Technical Field
The invention relates to the field of processing equipment of winding wires of submersible motors, in particular to a wire harness calibrating and adjusting device of a submersible motor winding.
Background
Inside water that fills of wet-type dive motor stator winding, can the operation of long-term immersion in water, in order to reduce winding joint quantity, improve product quality, the winding majority adopts the threading mode preparation, and the winding changes the direction and passes back another group of stator slot after the stator slot during the threading, and winding wire can take place bending deformation, leads to the threading difficulty, influences threading work efficiency, and the winding wire that warp simultaneously enlarges in the shared space of stator slot, and probably this groove winding wire can't all penetrate, and threading work needs to do over again.
At present, most of winding wire harness deformation needs operators, manual arrangement is carried out, the labor intensity is high, the working efficiency is low, the effect is not ideal, the cross section of a wire core of a winding of a large-power motor is large, manual arrangement is difficult or cannot be carried out, and the threading efficiency is very low. In order to solve the bending deformation of the winding wire, ensure the smooth threading work and improve the working efficiency, it is necessary to develop an automatic calibrating device.
Disclosure of Invention
The invention aims to provide a winding wire harness correcting and adjusting device for a submersible motor, which aims to solve the problems that most of the existing winding wire harnesses are deformed and need to be manually arranged by operators, the labor intensity is high, the working efficiency is low, the effect is not ideal, especially the cross section of a wire core of a winding wire of a high-power motor is large, the manual arrangement is difficult or cannot be carried out, and the threading efficiency is very low. In order to solve the problems of winding wire bending deformation, ensuring the smooth threading work and improving the working efficiency, an automatic correcting and adjusting device needs to be developed.
The purpose of the invention can be realized by the following technical scheme:
a wire harness correction and adjustment device for a winding of a submersible motor comprises a fixed guide wheel assembly, a side pressure guide wheel assembly and an upper pressure guide wheel assembly, wherein the fixed guide wheel assembly comprises a plurality of horizontal guide wheel assemblies and vertical guide wheels, the horizontal guide wheel assemblies and the vertical guide wheels are alternately arranged on an installation bottom plate, each horizontal guide wheel assembly comprises a guide wheel frame and a horizontal guide wheel, the guide wheel frames are fixedly arranged on the installation bottom plate, core shafts are arranged on the guide wheel frames, and the core shafts are provided with the horizontal guide wheels;
a side pressure guide wheel assembly is arranged on one side of the fixed guide wheel assembly and comprises a first hydraulic cylinder and a vertical adjusting guide wheel, the first hydraulic cylinder is arranged on one side of the first connecting plate, a first piston rod is arranged in the first hydraulic cylinder, the vertical adjusting guide wheel is arranged at one end of the first piston rod, and a first guide rod spring is arranged between the vertical adjusting guide wheel and the first piston rod; the positions of each vertical adjusting guide wheel and each vertical guide wheel correspond to each other.
An upper pressing guide wheel assembly is arranged above the fixed guide wheel assembly and comprises a second hydraulic cylinder and a horizontal adjusting guide wheel, the second hydraulic cylinder is arranged on one side of the second connecting plate, a second piston rod is arranged in the second hydraulic cylinder, a horizontal adjusting guide wheel is arranged at one end of the second piston rod, and a second guide rod spring is arranged between the horizontal adjusting guide wheel and the second piston rod; the positions of each horizontal adjusting guide wheel and each horizontal guide wheel correspond to each other.
As a further scheme of the invention: two ends of each mandrel are respectively provided with a bearing, and the two bearings are fixedly arranged on the guide wheel frame, so that the horizontal guide wheel can rotate on the guide wheel frame, and the winding wire can move on one side of the horizontal guide wheel conveniently.
As a further scheme of the invention: each horizontal guide wheel is arranged on the same straight line, so that the winding wire passes through each horizontal guide wheel in a straight line.
As a further scheme of the invention: the vertical guide wheels are fixedly arranged on the mounting base plate through fastening screws, the vertical guide wheels are arranged on the same straight line, the vertical guide wheels are arranged on the same vertical plane, and the winding wire is straightened and adjusted through the matching of the vertical adjusting guide wheels and the vertical guide wheels.
As a further scheme of the invention: the positions of each adjusting guide wheel and the guide wheel on the fixed guide wheel assembly correspond to each other, and a guide rod spring between each adjusting guide wheel and the hydraulic cylinder can adjust pressure and buffer.
As a further scheme of the invention: the first hydraulic cylinders and the second hydraulic cylinders are respectively electrically connected with the controller, can be preset according to different conditions, and can also be adjusted on site as required on site to control each hydraulic mechanism.
The use method of the calibration device specifically comprises the following steps:
the method comprises the following steps: one end of the winding wire passes through the space between the vertical guide wheel and the vertical adjusting guide wheel and the space between the horizontal guide wheel and the horizontal adjusting guide wheel, and the vertical guide wheel, the vertical adjusting guide wheel, the horizontal guide wheel and the horizontal adjusting guide wheel rotate under the action of a tractor;
step two: the first piston rod in the first hydraulic cylinder is controlled to move, the vertical adjusting guide wheel at one end of the first piston rod is subjected to position adjusting work, the winding wire is aligned and adjusted in the vertical direction through the cooperation of the vertical adjusting guide wheels and the vertical guide wheels, the second piston rod in the second hydraulic cylinder is controlled to move, the horizontal adjusting guide wheel at one end of the second piston rod is subjected to position adjusting work, and the winding wire is aligned and adjusted in the horizontal direction through the cooperation of the horizontal adjusting guide wheels and the horizontal guide wheels.
The invention has the beneficial effects that:
1. the traditional manual operation is changed into mechanical operation, so that the labor intensity is obviously reduced, the working efficiency is improved, and the wiring harness is high in correcting and adjusting quality and good in consistency due to the adoption of automatic control;
2. the modularized combination structure is adopted, the standardized production and the manufacture are adapted, and a plurality of groups of the modularized combination structure can be matched for use, so that the winding wire harness can be ensured not to deform when being bent randomly to change the direction;
3. the positions of each vertical adjusting guide wheel and each vertical guide wheel correspond to each other, the positions of each horizontal adjusting guide wheel and each horizontal guide wheel correspond to each other, a guide rod spring between each adjusting guide wheel and a hydraulic cylinder can adjust pressure and buffer, a guide rod spring is additionally arranged between each guide wheel and the hydraulic cylinder to provide constant pressure control, the pressure consistency of each group of guide wheels is good, the rotation following performance of the guide wheels and the wiring harnesses is good, and the wiring harness adjusting quality is high;
4. the fixed guide wheel assembly, the side pressing guide wheel assembly and the upper pressing guide wheel assembly are arranged, and the number and the positions of the guide wheels are specially customized according to different product requirements.
5. The first hydraulic cylinders and the second hydraulic cylinders are respectively and electrically connected with the controller, can be preset according to different conditions, and can also be locally adjusted on site according to requirements to control each hydraulic mechanism;
6. the device for calibrating and adjusting the winding wire harness of the submersible motor can also be used for calibrating and adjusting other products and products with special-shaped sections by adjusting the material, the size and the shape of the guide wheel.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
FIG. 1 is a schematic diagram of the overall structure of a winding harness calibrating and adjusting device of a submersible motor according to the present invention;
FIG. 2 is a schematic structural view of a fixed idler assembly according to the present invention;
FIG. 3 is a schematic structural view of the mounting base of the present invention;
fig. 4 is a schematic structural view of the horizontal idler assembly of the present invention.
In the figure: 1. fixing the guide wheel assembly; 11 a horizontal guide wheel assembly; 111. a guide wheel frame; 112. a horizontal guide wheel; 113. A mandrel; 114. a bearing; 12. a vertical guide wheel; 3. mounting a bottom plate; 4. fastening screws; 5. side pressing guide wheel assemblies; 51. a first hydraulic cylinder; 52. a vertical adjusting guide wheel; 53. a first connecting plate; 54. a first guide rod spring; 6. an upper pressure guide wheel assembly; 61. a second hydraulic cylinder; 62. a horizontal adjusting guide wheel; 63. a second connecting plate; 64. a second guide rod spring; 7. and a controller.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 to 4, a winding harness calibrating device for a submersible motor comprises a fixed guide wheel assembly 1, a lateral pressure guide wheel assembly 5 and an upper pressure guide wheel assembly 6, wherein the fixed guide wheel assembly 1 comprises a plurality of horizontal guide wheel assemblies 11 and vertical guide wheels 12, the horizontal guide wheel assemblies 11 and the vertical guide wheels 12 are alternately arranged on an installation base plate 3, each horizontal guide wheel assembly 11 comprises a guide wheel frame 111 and a horizontal guide wheel 112, the guide wheel frame 111 is fixedly arranged on the installation base plate 3, a mandrel 113 is arranged on the guide wheel frame 111, and the horizontal guide wheel 112 is arranged on the mandrel 113.
A side pressure guide wheel assembly 5 is arranged on one side of the fixed guide wheel assembly 1, the side pressure guide wheel assembly 5 comprises a first hydraulic cylinder 51 and a vertical adjusting guide wheel 52, the first hydraulic cylinder 51 is arranged on one side of a first connecting plate 53, a first piston rod is arranged in the first hydraulic cylinder 51, one end of the first piston rod is provided with the vertical adjusting guide wheel 52, and a first guide rod spring 54 is arranged between the vertical adjusting guide wheel 52 and the first piston rod; each vertical adjustment guide wheel 52 corresponds to a vertical guide wheel 12. An upper pressing guide wheel assembly 6 is arranged above the fixed guide wheel assembly 1, the upper pressing guide wheel assembly 6 comprises a second hydraulic cylinder 61 and a horizontal adjusting guide wheel 62, the second hydraulic cylinder 61 is arranged on one side of a second connecting plate 63, a second piston rod is arranged inside the second hydraulic cylinder 61, one end of the second piston rod is provided with the horizontal adjusting guide wheel 62, and a second guide rod spring 64 is arranged between the horizontal adjusting guide wheel 62 and the second piston rod; each horizontal adjustment guide wheel 62 corresponds to a horizontal guide wheel 112 in position.
Two ends of each mandrel 113 are respectively provided with a bearing 114, and the two bearings 114 are fixedly arranged on the guide wheel frame 111, so that the horizontal guide wheel 112 can rotate on the guide wheel frame 111, and the winding wire can move on one side of the horizontal guide wheel 112 conveniently.
Each horizontal guide wheel 112 is arranged on the same straight line such that the winding wire passes through each horizontal guide wheel 112 in a straight line.
The vertical guide wheels 12 are fixedly arranged on the mounting base plate 3 through fastening screws 4, the vertical guide wheels 12 are arranged on the same straight line and are arranged on the same vertical plane, and the vertical guide wheels 52 are matched with the vertical guide wheels 12 to achieve the straightening and adjusting effect on the winding line.
Each adjusting guide wheel 52, 62 corresponds to the position of the guide wheel (12, 112) on the fixed guide wheel assembly 1, and the guide rod springs 54, 64 between the adjusting guide wheels 52, 62 and the hydraulic cylinders 51, 61 can adjust the pressure and the buffer.
The first hydraulic cylinders 51 and the second hydraulic cylinders 61 are respectively electrically connected with the controller 7, can be preset according to different conditions, and can also be adjusted on site according to needs to control each hydraulic mechanism.
The use method of the calibration device specifically comprises the following steps:
the method comprises the following steps: one end of the winding wire passes through the space between the vertical guide wheel 12 and the vertical adjusting guide wheel 52 and the space between the horizontal guide wheel 112 and the horizontal adjusting guide wheel 62, and the vertical guide wheel 12, the vertical adjusting guide wheel 52, the horizontal guide wheel 112 and the horizontal adjusting guide wheel 62 are enabled to rotate under the action of a traction machine;
step two: the first piston rod in the first hydraulic cylinder 51 is controlled to move, the vertical adjusting guide wheel 52 at one end of the first piston rod is subjected to position adjusting work, the vertical adjusting guide wheels 52 are matched with the vertical guide wheels 12 to perform vertical alignment adjustment on the winding wire, the second piston rod in the second hydraulic cylinder 61 is controlled to move, the horizontal adjusting guide wheel 62 at one end of the second piston rod is subjected to position adjusting work, and the horizontal adjusting guide wheels 62 are matched with the horizontal guide wheel 112 to perform horizontal alignment adjustment on the winding wire.
The working principle of the invention is as follows: when the winding machine is used, one end of a winding wire passes through the space between the vertical guide wheel and the vertical adjusting guide wheel and the space between the horizontal guide wheel and the horizontal adjusting guide wheel, and the vertical guide wheel, the vertical adjusting guide wheel, the horizontal guide wheel and the horizontal adjusting guide wheel rotate under the action of the traction machine.
The first piston rod in the first hydraulic cylinder is controlled to move, the vertical adjusting guide wheel at one end of the first piston rod is subjected to position adjusting work, the winding wire is aligned and adjusted in the vertical direction through the cooperation of the vertical adjusting guide wheels and the vertical guide wheels, the second piston rod in the second hydraulic cylinder is controlled to move, the horizontal adjusting guide wheel at one end of the second piston rod is subjected to position adjusting work, and the winding wire is aligned and adjusted in the horizontal direction through the cooperation of the horizontal adjusting guide wheels and the horizontal guide wheels.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (2)
1. A submersible motor winding wire harness correcting and adjusting device is characterized by comprising a fixed guide wheel assembly (1), a side pressure guide wheel assembly (5) and an upper pressure guide wheel assembly (6), wherein the fixed guide wheel assembly (1) comprises a plurality of horizontal guide wheel assemblies (11) and a plurality of vertical guide wheels (12), the horizontal guide wheel assemblies (11) and the vertical guide wheels (12) are alternately arranged on an installation bottom plate (3), each horizontal guide wheel assembly (11) comprises a guide wheel frame (111) and a horizontal guide wheel (112), the guide wheel frames (111) are fixedly arranged on the installation bottom plate (3), a mandrel (113) is arranged on each guide wheel frame (111), and the horizontal guide wheels (112) are arranged on the mandrel (113); two ends of each mandrel (113) are respectively provided with a bearing (114), and the two bearings (114) are fixedly arranged on the guide wheel frame (111); the horizontal guide wheels (112) are arranged on the same straight line, and the horizontal guide wheels (112) are on the same horizontal plane;
the vertical guide wheels (12) are fixedly arranged on the mounting base plate (3) through fastening screws (4), the vertical guide wheels (12) are arranged on the same straight line, and the vertical guide wheels (12) are arranged on the same vertical plane;
a side pressure guide wheel assembly (5) is arranged on one side of the fixed guide wheel assembly (1), the side pressure guide wheel assembly (5) comprises a first hydraulic cylinder (51) and a vertical adjusting guide wheel (52), the first hydraulic cylinder (51) is arranged on one side of the first connecting plate (53), a first piston rod is arranged in the first hydraulic cylinder (51), the vertical adjusting guide wheel (52) is arranged at one end of the first piston rod, and a first guide rod spring (54) is arranged between the vertical adjusting guide wheel (52) and the first piston rod; each vertical adjusting guide wheel (52) corresponds to the vertical guide wheel (12);
an upper pressing guide wheel assembly (6) is arranged above the fixed guide wheel assembly (1), the upper pressing guide wheel assembly (6) comprises a second hydraulic cylinder (61) and a horizontal adjusting guide wheel (62), the second hydraulic cylinder (61) is arranged on one side of a second connecting plate (63), a second piston rod is arranged inside the second hydraulic cylinder (61), the horizontal adjusting guide wheel (62) is arranged at one end of the second piston rod, and a second guide rod spring (64) is arranged between the horizontal adjusting guide wheel (62) and the second piston rod; the positions of each horizontal adjusting guide wheel (62) and the horizontal guide wheel (112) correspond to each other;
the use method of the calibration device specifically comprises the following steps:
the method comprises the following steps: one end of the winding wire passes through the space between the vertical guide wheel (12) and the vertical adjusting guide wheel (52) and the space between the horizontal guide wheel (112) and the horizontal adjusting guide wheel (62), and under the action of a tractor, the vertical guide wheel (12), the vertical adjusting guide wheel (52), the horizontal guide wheel (112) and the horizontal adjusting guide wheel (62) rotate;
step two: the first piston rod in the first hydraulic cylinder (51) is controlled to move, the vertical adjusting guide wheels (52) at one end of the first piston rod are subjected to position adjusting work, the vertical adjusting guide wheels (52) are matched with the vertical guide wheels (12) to perform vertical alignment adjustment on the winding wire, the second hydraulic cylinder (61) is used for controlling the second piston rod in the second hydraulic cylinder to move, the horizontal adjusting guide wheels (62) at one end of the second piston rod are subjected to position adjusting work, and the horizontal adjusting guide wheels (62) are matched with the horizontal guide wheels (112) to perform horizontal alignment adjustment on the winding wire.
2. The winding harness calibrating device for the submersible motor according to claim 1, wherein the first hydraulic cylinders (51) and the second hydraulic cylinders (61) are electrically connected with the controller (7) respectively.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2020109537421 | 2020-09-11 | ||
| CN202010953742.1A CN111986920A (en) | 2020-09-11 | 2020-09-11 | Winding harness correcting and adjusting device of submersible motor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112670080A CN112670080A (en) | 2021-04-16 |
| CN112670080B true CN112670080B (en) | 2021-12-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010953742.1A Pending CN111986920A (en) | 2020-09-11 | 2020-09-11 | Winding harness correcting and adjusting device of submersible motor |
| CN202110131705.7A Active CN112670080B (en) | 2020-09-11 | 2021-01-30 | Winding harness correcting and adjusting device of submersible motor |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010953742.1A Pending CN111986920A (en) | 2020-09-11 | 2020-09-11 | Winding harness correcting and adjusting device of submersible motor |
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| CN (2) | CN111986920A (en) |
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| CN208390880U (en) * | 2018-07-09 | 2019-01-18 | 石家庄赛特尔机械制造有限公司 | A kind of straightening metal wire cutting machine |
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| DE2205457C3 (en) * | 1972-02-05 | 1975-02-20 | Metalloxyd Gmbh, 5000 Koeln | Device on a coil winding machine for tape-shaped winding material for attaching terminal lugs to the winding material |
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| CN202741635U (en) * | 2012-07-20 | 2013-02-20 | 湖北凯乐光电有限公司 | Radio frequency cable insulated core wire straightening device |
| JP6257083B2 (en) * | 2014-03-27 | 2018-01-10 | 日特エンジニアリング株式会社 | Coil forming apparatus and coil forming method |
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2020
- 2020-09-11 CN CN202010953742.1A patent/CN111986920A/en active Pending
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- 2021-01-30 CN CN202110131705.7A patent/CN112670080B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3729619A1 (en) * | 1987-09-04 | 1989-03-16 | Reika Werk Gmbh Maschf | Method and device for straightening longitudinally displaceable tubes rotating about their longitudinal axis |
| US5191780A (en) * | 1991-03-19 | 1993-03-09 | Kawasaki Steel Corporation | Roller-type straightening apparatus for h-beams |
| CN101585061A (en) * | 2009-04-10 | 2009-11-25 | 无锡华联精工机械有限公司 | T-type material straightener |
| CN102101146A (en) * | 2011-01-30 | 2011-06-22 | 衡阳市伟力钢筋机械有限公司 | Aligned clamping roller type steel bar straightening method with extending function and straightening machine |
| CN103715843A (en) * | 2013-12-27 | 2014-04-09 | 安徽舜禹水务实业有限公司 | Winding wire threading mechanism used for motor stator of closed-type slot |
| CN206838808U (en) * | 2017-04-08 | 2018-01-05 | 河南省海皇新材料科技有限公司 | A kind of aluminium section bar straightening mechanism |
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| CN111231031A (en) * | 2020-03-24 | 2020-06-05 | 林道新 | Fan framework shaping equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN112670080A (en) | 2021-04-16 |
| CN111986920A (en) | 2020-11-24 |
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