CN112665376A - Heating furnace and aluminum bar heating system - Google Patents

Heating furnace and aluminum bar heating system Download PDF

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Publication number
CN112665376A
CN112665376A CN202011628228.7A CN202011628228A CN112665376A CN 112665376 A CN112665376 A CN 112665376A CN 202011628228 A CN202011628228 A CN 202011628228A CN 112665376 A CN112665376 A CN 112665376A
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China
Prior art keywords
heating
section
bar
furnace
combustion
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Pending
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CN202011628228.7A
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Chinese (zh)
Inventor
付超
朱凯
任志恒
孔凡磊
郭学广
梁修兵
王乃豪
战斗
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Zhongke Zhuoyi Environmental Technology Dongguan Co ltd
Songshan Lake Materials Laboratory
Original Assignee
Zhongke Zhuoyi Environmental Technology Dongguan Co ltd
Songshan Lake Materials Laboratory
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Application filed by Zhongke Zhuoyi Environmental Technology Dongguan Co ltd, Songshan Lake Materials Laboratory filed Critical Zhongke Zhuoyi Environmental Technology Dongguan Co ltd
Priority to CN202011628228.7A priority Critical patent/CN112665376A/en
Publication of CN112665376A publication Critical patent/CN112665376A/en
Pending legal-status Critical Current

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Abstract

The application provides a heating furnace and aluminium bar heating system relates to rod processing technology field. A heating furnace comprising: the device comprises a porous medium burner, a heat recovery device, and a preheating section and a heating section which are connected in sequence. The heating section heats the material through the porous medium burner, and the heat recovery device can collect the flue gas of the heating section and send the flue gas into the preheating section to preheat the material before heating. The heating furnace can make the temperature of the rod more uniform through the porous medium burner, and the heating to the same temperature can consume less fuel than a common multi-rod furnace. And the surplus high-temperature flue gas in the heating section is collected by the heat recovery device and fed back to the preheating section, so that the fuel can be fully utilized, and the heat efficiency is high. The whole heating of the bar material is normally ensured, and the energy waste is reduced. The aluminum bar heating system is applied to the aluminum bar heating to form the aluminum bar heating system, and the problem of energy waste of the existing aluminum bar heating can be effectively solved.

Description

Heating furnace and aluminum bar heating system
Technical Field
The application relates to the technical field of bar processing, in particular to a heating furnace and an aluminum bar heating system.
Background
At present, a multi-rod furnace appearing on the market mainly heats air in a hearth through a burner and utilizes hot air to heat a plurality of parallel aluminum rods. The thermal efficiency is lower, and the energy is wasted.
The single-rod furnace adopts a structure that a single aluminum rod is independently and directly subjected to flame heating through spray guns on two sides of a furnace body. Although the single-rod furnace can shorten the preheating time, high-temperature flue gas generated in the heating process can be directly discharged out of the furnace body, and waste of heat energy is caused.
Disclosure of Invention
An object of the application is to provide a heating furnace, it can improve the extravagant problem of energy of current aluminium bar heating furnace.
It is another object of the present application to provide an aluminum bar heating system comprising the above furnace which has all the characteristics of the furnace.
The embodiment of the application is realized as follows:
an embodiment of the present application provides a heating furnace, including: the device comprises a porous medium burner, a heat recovery device, a preheating section and a heating section which are connected in sequence;
the heating section heats materials through the porous medium burner, and the heat recovery device can collect flue gas of the heating section and send the flue gas into the preheating section to preheat the materials before heating.
Porous medium combustor itself can be more abundant with the fuel burning, the heat of production can be with the mode transmission of heat radiation and convection heat transfer for the rod that is in the heating section, the effect of heating is better, make the energy of fuel can be used by the high efficiency, and then still collect the flue gas through heat recovery unit, also be to retrieve remaining heat, and apply to the preheating section and preheat the rod, the further energy of fuel has been utilized, the efficiency of rod heating has been improved, unnecessary energy waste has still been reduced.
In addition, the heating furnace provided by the embodiment of the application can also have the following additional technical characteristics:
in an alternative embodiment of the present application, the porous medium burners are distributed on both sides of the heating section and are capable of releasing heat from both sides to the middle to heat the material in the middle of the heating section.
The porous medium burners on both sides can concentrate heat in the middle to raise the temperature of the rod more quickly.
In an optional embodiment of the present application, the heating furnace further includes a combustion-supporting assembly, the combustion-supporting assembly includes a combustion-supporting blower and a combustion-supporting gas pipeline, and the combustion-supporting blower provides combustion-supporting gas to the heating section through the combustion-supporting gas pipeline.
Through providing the combustion-supporting gas, can ensure that the porous medium combustor burns the fuel more fully, improves the thermal efficiency of fuel.
In an optional embodiment of the present application, the heat recovery device is disposed in the preheating section, and the heat recovery device includes a circulation centrifugal fan and a circulation pipeline, the circulation pipeline is communicated with the heating section, and the circulation centrifugal fan can suck flue gas from the heating section through the circulation pipeline.
The circulating centrifugal fan can sufficiently extract redundant smoke and heat, can pressurize the smoke, and preheat bars at a certain speed, and the preheating effect is good.
In an alternative embodiment of the application, the circulating centrifugal fan is capable of extracting the flue gas of the heating section and spraying it at a velocity of 60-80m/s onto the material surface in the preheating section.
In an optional embodiment of the present application, the heating furnace further includes a heat-retaining section connected to the heating section and capable of receiving the heated material, and the heat-retaining section has a heating power smaller than that of the heating section.
The heat preservation section can eliminate the head-tail temperature difference of the bar and the temperature difference between the surface and the center of the bar, and can reduce unnecessary energy consumption with lower power while playing the above-mentioned effect.
In an alternative embodiment of the present application, the hold-warm section provides thermal and convective heating of the material by the porous media burner.
In an optional embodiment of the application, the length of the heating furnace is L, and L is more than or equal to 7395mm and less than or equal to 7400 mm.
Compared with a common heating furnace, the heating furnace has shorter length, but can reach the same heating speed, and saves more space.
The embodiment of the application provides an aluminium bar heating system, including push rod mechanism, play excellent mechanism and above-mentioned any one the heating furnace, push rod mechanism be used for to the propelling movement aluminium bar in the heating furnace, it is used for following the aluminium bar after the heating to go out excellent mechanism the heating furnace shifts out.
Through using above-mentioned heating furnace, whole aluminium bar heating system can improve the heating efficiency to the aluminium bar to improve the utilization ratio to the energy, reduce the energy extravagant.
In an optional embodiment of the present application, the aluminum bar heating system further comprises a bar storage mechanism connected with the bar pushing mechanism and used for supplying the aluminum bar to the bar pushing mechanism.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained from the drawings without inventive effort.
FIG. 1 is a front view of a furnace according to an embodiment of the present application;
FIG. 2 is a side view partially in cross section of a furnace according to an embodiment of the present application;
fig. 3 is a top view of an aluminum bar heating system provided by an embodiment of the present application.
Icon: 100-heating furnace; 10-a porous medium burner; 21-circulating centrifugal fan; 22-a circulation conduit; 30-a preheating section; 40-a heating section; 50-heat preservation section; 60-a bar supporting wheel; 70-smoke tube; 80-combustion-supporting fan; 81-combustion-supporting gas pipeline; 101-a rod-entering end; 102-a furnace door mechanism; 200-a rod pushing mechanism; 300-a rod-out mechanism; 400-a rod storage mechanism; 1000-bar.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are some embodiments of the present application, but not all embodiments. The components of the embodiments of the present application, generally described and illustrated in the figures herein, can be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present application, presented in the accompanying drawings, is not intended to limit the scope of the claimed application, but is merely representative of selected embodiments of the application. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the present application, it should be noted that the terms "inside", "outside", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or orientations or positional relationships that the product conventionally places when used, and are only used for convenience of description and simplification of description, but do not indicate or imply that the device or element to which the reference is made must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present application. Furthermore, the terms "first," "second," and the like are used merely to distinguish one description from another, and are not to be construed as indicating or implying relative importance.
In the description of the present application, it is also to be noted that, unless otherwise explicitly specified or limited, the terms "disposed" and "connected" are to be interpreted broadly, e.g., as being either fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.
Examples
Referring to fig. 1 and 3, an embodiment of the present application provides a heating furnace 100, including: the porous medium burner 10, the heat recovery device and the preheating section 30 and the heating section 40 which are connected in sequence;
the heating section 40 heats the material by means of the porous medium burner 10, and the heat recovery device can collect the flue gas of the heating section 40 and feed it to the preheating section 30 to preheat the material before heating.
Among them, the heating furnace shown in the aluminum bar heating system in fig. 3 is a top view heating furnace.
Further, the heating furnace 100 further comprises a heat-preserving section 50, the heat-preserving section 50 is connected to the heating section 40 and can receive the heated material, and the heating power of the heat-preserving section 50 is smaller than that of the heating section 40. The holding section 50 of this embodiment also provides thermal and convective heating of the material by the porous media burner 10.
The heat-insulating section 50 can eliminate the head-tail temperature difference of the bar 1000 and the temperature difference between the surface and the center of the bar 1000, and can reduce unnecessary energy consumption with lower power while playing the above-mentioned role.
Referring to fig. 1 and 2, in particular, the porous medium burner 10 is distributed on both sides of the heating section 40 and can release heat from both sides to the middle to heat the material in the middle of the heating section 40. In the present embodiment, the porous medium burners 10 on both sides in the heating section 40 are distributed side by side. Of course, the porous medium burners 10 of the insulation section 50 are also distributed side by side on both sides of the bar 1000.
Wherein fig. 2 is a left side view of fig. 1 with a partial section and with the following recycle centrifugal fan 21 hidden. As can be seen from the figure, the porous medium burners 10 on both sides are opposite to the central bar 1000, the bar 1000 is placed on the bar supporting wheel 60, and as the porous medium burners 10 heat the bar 1000 through heat radiation and heat convection, the bar supporting wheel 60 does not directly impact by flame and work at high temperature for a long time like a traditional single bar furnace, so that the service life of the bar supporting wheel is longer.
In addition, the heat-insulating layer in the hearth cannot be heated by high-speed flame, and the service life of the furnace is longer than that of a common single-rod furnace.
The porous medium burners 10 on both sides can concentrate heat in the middle to raise the temperature of the rod 1000 more quickly. The bar material is further designed into a structure distributed side by side, so that heat can be released to the bar material 1000 more intensively, and the heat efficiency is higher.
Referring to fig. 3, in order to make the fuel burn more sufficiently and further improve the thermal efficiency, the heating furnace 100 of the present application further includes a combustion-supporting assembly, the combustion-supporting assembly includes a combustion-supporting blower 80 and a combustion-supporting gas pipeline 81, and the combustion-supporting blower 80 provides combustion-supporting gas to the heating section 40 through the combustion-supporting gas pipeline 81. By providing the combustion-supporting gas, the porous medium combustor 10 can be ensured to combust the fuel more fully, and the thermal efficiency of the fuel is improved. The combustion-supporting fan 80 is a centrifugal fan, two combustion-supporting gas pipelines 81 shown in fig. 3 are communicated in the furnace body, and the combustion-supporting fan 80 can provide combustion-supporting gas for the heating section 40 and the heat preservation section 50 through the combustion-supporting gas pipelines 81.
Referring to fig. 1 and 2, the heat recovery device of the present embodiment is disposed in the preheating section 30, the heat recovery device includes a circulating centrifugal fan 21 and a circulating pipeline 22, the circulating pipeline 22 is communicated with the heating section 40, and the circulating centrifugal fan 21 can suck flue gas from the heating section 40 and the heat preservation section 50 through the circulating pipeline 22. The circulating centrifugal fan 21 is disposed in the preheating section 30 near the rod inlet end 101. It will be appreciated that, since the heating section 40 and the holding section 50 are in communication with the preheating section 30, when the circulating centrifugal fan 21 is operated, a certain amount of high temperature flue gas in the heating section 40 and the holding section 50 can be extracted and then switched to the preheating section 30 near the rod-entering end 101. Of course, the smoke tube 70 is disposed beside the preheating section 30, and when the smoke exceeds a certain amount, the smoke can be released, so as to avoid the influence of excessive smoke on the normal operation of the heating furnace 100. It should be noted that most of the high temperature flue gas of this embodiment is sent to the preheating section 30 for utilization, the flue pipe 70 is reserved mainly for timely discharging flue gas in case of excessive flue gas amount occasionally occurring, and the discharge amount is small at ordinary times, mainly for discharging the flue gas used up and discharging the flue gas during shutdown. When the circulating centrifugal fan 21 works, a part of redundant flue gas can be promoted to be discharged.
Circulating centrifugal fan 21 can be comparatively fully with unnecessary flue gas and heat take out and separate to can also pressurize the flue gas, realize preheating rod 1000 with certain speed, preheat effectually.
Further, the circulating centrifugal fan 21 can extract the flue gas of the heating section 40 and spray the flue gas onto the surface of the material in the preheating section 30 at a speed of 60-80 m/s. Through practice, the circulating centrifugal fan 21 can collect the high-temperature flue gas at about 600 ℃, and the high-temperature flue gas can be accelerated through pressurization. When the bar 1000 is an aluminum bar, the surface of the aluminum bar may be preheated to 250 ℃ under the spray of high temperature flue gas at a speed of 60-80 m/s.
The aluminum bar is preheated by utilizing high-temperature flue gas, then is heated by heat radiation and convection through the rows of porous medium burners 10 at the two sides, the aluminum bar can be heated to a specified temperature (about 460-480 ℃) in the heating section 40, and then the aluminum bar entering the heat preservation section 50 can be continuously heated by the rows of porous medium burners 10 at the two sides of the heat preservation section 50 by heat radiation and convection, so that the purpose of eliminating the head-tail temperature difference and the core-surface temperature difference of the aluminum bar is realized. Finally, the aluminum bar out of the furnace door mechanism 102 is fully heated to meet the temperature of the process requirement of the subsequent processing technology. For example, after the aluminum bar reaches the temperature, the aluminum bar can enter an extrusion process, and the temperature of the aluminum bar can ensure that the aluminum bar can be smoothly extruded into the required shape and size.
The aluminum bars of the embodiment travel one by one in the hearth and are heated by thermal radiation and thermal convection through the heat energy generated by the porous medium burner 10, the heating surface of each aluminum bar is larger than that of a flame heating mode, and the temperature of the whole aluminum bar is more uniform.
The heating furnace 100 of the embodiment reduces the excess air, the coefficient of the excess air is alpha, when the alpha is more than 1.2 and is more than or equal to 1, and when the surface power of the burner is 0.8-1.2MW, about 30% -40% of the heat generated by combustion is released in a radiation mode, and the aluminum bar is uniformly heated by utilizing the uniformity of radiation heating. Compared with the traditional multi-rod furnace for heating air, the heating speed is higher under the condition of the same heating power.
The length of the heating furnace 100 is L, and L is more than or equal to 7395mm and less than or equal to 7400 mm. The length of the heating furnace 100 of the present embodiment is 7397mm, and it can be understood that the heating furnace 100 is shorter than a general heating furnace. But because the heating effect is good, under the condition of reaching the same heating speed, the length of the furnace body is shorter, and the field is saved more. If the length of the furnace body is consistent with that of the existing heating furnace, the heating speed is faster than that of the existing heating furnace.
The furnace body of the embodiment can be shorter, so that the disassembly and the movement are more convenient, and the practical application of enterprises is more convenient.
Simply speaking, the porous medium burner 10 can burn fuel more fully, the generated heat can be transmitted to the bar 1000 in the heating section 40 in the modes of heat radiation and convection heat transfer, the heating effect is better than that of a simple air heating mode, so that the energy of the fuel can be efficiently utilized, and further, the flue gas is collected by a heat recovery device, namely, the rest heat is recovered and is applied to the preheating section 30 to preheat the bar 1000, the energy of the fuel is further utilized, the heating efficiency of the bar 1000 is improved, and unnecessary energy waste is reduced.
Based on the heating furnace 100, an embodiment of the present application provides an aluminum bar heating system, which includes a bar pushing mechanism 200, a bar discharging mechanism 300 and the heating furnace 100, wherein the bar pushing mechanism 200 is used for pushing an aluminum bar into the heating furnace 100, and the bar discharging mechanism 300 is used for moving the heated aluminum bar out of the heating furnace 100. By using the heating furnace 100, the whole aluminum bar heating system can improve the heating efficiency of the aluminum bar, improve the utilization rate of energy sources and reduce energy waste.
The rod pushing mechanism 200 and the rod discharging mechanism 300 may refer to an automatic rod pusher and a rod discharging device used in the existing aluminum rod heating furnace 100, the rod pushing device may sequentially push the aluminum rods into the aluminum rod heating furnace 100, and the rod discharging device is disposed outside the door mechanism 102 of the heating furnace 100, and may receive the heated aluminum rods, so as to facilitate the aluminum rods to enter into the operating device of the subsequent extrusion process. Specifically, the subsequent process operations and the operations of pushing and discharging the rod are not repeated.
Optionally, the aluminum bar heating system further comprises a bar storage mechanism 400, wherein the bar storage mechanism 400 is connected with the bar pushing mechanism 200 and is used for supplying the aluminum bars to the bar pushing mechanism 200. Store up excellent mechanism 400's aluminium bar can push away excellent mechanism 200 in proper order, then push the heating furnace 100 with the aluminium bar in proper order through push away excellent mechanism 200, and a plurality of aluminium bars keep the positional relationship of coaxial line, ensure that every aluminium bar can both be sent into heating furnace 100 according to accurate position.
For example, taking the perspective of fig. 3 as an example, the rod storage mechanism 400 may send the aluminum rod from the top to the bottom in the perspective of fig. 3 to the rod pushing mechanism 200, the rod pushing mechanism 200 may push one end of a new aluminum rod from right to left against the end of an old aluminum rod, the old aluminum rod may be gradually pushed into the heating furnace 100 on the left side by pushing the new aluminum rod, and after the heating is completed, the old aluminum rod is finally received by the rod discharging mechanism 300 on the leftmost side to be sent to other equipment used in the process.
In summary, the heating furnace 100 of the present application can heat the rod 1000 by the heat radiation and the heat convection in the heating section 40 through the porous medium burner 10, the heating speed is fast, and the heating area is larger, so that the temperature of the rod 1000 is more uniform, and the heating to the same temperature can consume less fuel than a general multi-rod furnace. And the surplus high-temperature flue gas in the heating section 40 is collected by the heat recovery device and fed back to the preheating section 30, so that the fuel can be fully utilized, and the heat efficiency is high. The normal heating of rod 1000 has been guaranteed wholly to have reduced the energy waste again. The aluminum bar heating system is applied to the aluminum bar heating to form the aluminum bar heating system, and the problem of energy waste of the existing aluminum bar heating can be effectively solved.
The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims (10)

1. A heating furnace, characterized by comprising: the device comprises a porous medium burner, a heat recovery device, a preheating section and a heating section which are connected in sequence;
the heating section heats materials through the porous medium burner, and the heat recovery device can collect flue gas of the heating section and send the flue gas into the preheating section to preheat the materials before heating.
2. The heater according to claim 1, wherein the porous medium burners are distributed on both sides of the heating section and are capable of releasing heat from both sides to the middle to heat the material in the middle of the heating section.
3. The heating furnace according to claim 1, further comprising a combustion-supporting assembly, wherein the combustion-supporting assembly comprises a combustion-supporting blower and a combustion-supporting gas conduit, and the combustion-supporting blower supplies combustion-supporting gas to the heating section through the combustion-supporting gas conduit.
4. The furnace according to claim 1, wherein the heat recovery device is disposed in the preheating section, and the heat recovery device comprises a circulation centrifugal fan and a circulation duct, the circulation duct being in communication with the heating section, the circulation centrifugal fan being capable of sucking flue gas from the heating section through the circulation duct.
5. The furnace according to claim 4, characterized in that said recirculation centrifugal fan is capable of extracting the fumes of said heating section and of spraying them at a speed of 60-80m/s on the surface of the material inside said preheating section.
6. The furnace of claim 1, further comprising a hold-warm section coupled to the heating section and capable of receiving heated material, the hold-warm section having a lower heating power than the heating section.
7. The furnace of claim 6, wherein the hold-warm section provides thermal and convective heating of the material by the porous media burner.
8. The heating furnace according to claim 1, wherein the length of the heating furnace is L, and is 7395mm ≦ L ≦ 7400 mm.
9. An aluminum bar heating system, comprising a bar pushing mechanism, a bar discharging mechanism and the heating furnace of any one of claims 1 to 8, wherein the bar pushing mechanism is used for pushing an aluminum bar into the heating furnace, and the bar discharging mechanism is used for removing the heated aluminum bar from the heating furnace.
10. The aluminum bar heating system of claim 9, further comprising a bar storage mechanism connected with the bar pushing mechanism and configured to supply the aluminum bar to the bar pushing mechanism.
CN202011628228.7A 2020-12-31 2020-12-31 Heating furnace and aluminum bar heating system Pending CN112665376A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011628228.7A CN112665376A (en) 2020-12-31 2020-12-31 Heating furnace and aluminum bar heating system

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Application Number Priority Date Filing Date Title
CN202011628228.7A CN112665376A (en) 2020-12-31 2020-12-31 Heating furnace and aluminum bar heating system

Publications (1)

Publication Number Publication Date
CN112665376A true CN112665376A (en) 2021-04-16

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CN202011628228.7A Pending CN112665376A (en) 2020-12-31 2020-12-31 Heating furnace and aluminum bar heating system

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113862450A (en) * 2021-09-27 2021-12-31 山东建筑大学 Rod gas heating device and method
CN114234628A (en) * 2021-11-16 2022-03-25 东风汽车底盘系统有限公司 Novel energy-saving heating furnace
WO2024093794A1 (en) * 2022-11-01 2024-05-10 松山湖材料实验室 Glass tempering heating furnace and glass tempering method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113862450A (en) * 2021-09-27 2021-12-31 山东建筑大学 Rod gas heating device and method
CN114234628A (en) * 2021-11-16 2022-03-25 东风汽车底盘系统有限公司 Novel energy-saving heating furnace
CN114234628B (en) * 2021-11-16 2024-04-05 东风汽车底盘系统有限公司 Novel energy-saving heating furnace
WO2024093794A1 (en) * 2022-11-01 2024-05-10 松山湖材料实验室 Glass tempering heating furnace and glass tempering method

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