CN112660871A - Membrane material cutting and coiling mechanism - Google Patents

Membrane material cutting and coiling mechanism Download PDF

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Publication number
CN112660871A
CN112660871A CN202011435001.0A CN202011435001A CN112660871A CN 112660871 A CN112660871 A CN 112660871A CN 202011435001 A CN202011435001 A CN 202011435001A CN 112660871 A CN112660871 A CN 112660871A
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CN
China
Prior art keywords
winding
cutting
fixed
fixed roller
sensing system
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Pending
Application number
CN202011435001.0A
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Chinese (zh)
Inventor
刘金剑
熊珏
熊璇
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Jiangsu Esone New Material Co ltd
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Jiangsu Esone New Material Co ltd
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Priority to CN202011435001.0A priority Critical patent/CN112660871A/en
Publication of CN112660871A publication Critical patent/CN112660871A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a membrane material cutting and winding device which comprises a device frame, a winding mechanism, a cutting mechanism, a fixed guide mechanism and a sensing system, wherein the device frame comprises longitudinal supports, an inner wall, a base, universal wheels and a baffle plate, the winding mechanism is arranged on the longitudinal supports, the sensing system is arranged in the winding mechanism, the cutting mechanism and the fixed guide mechanism are arranged between the longitudinal supports, the cutting mechanism and the fixed guide mechanism are arranged above the base, and two ends of the cutting mechanism and two ends of the fixed guide mechanism are fixed on the inner wall of the device frame. According to the invention, the automatic winding of the membrane material is realized on one hand and the automatic cutting of the membrane material is realized on the other hand through the winding mechanism and the cutting mechanism; the rotating speed of the rotating shaft can be timely known by the sensing system through the rotating speed sensor, the rotating speed of the rotating shaft is adjusted through mutual matching of the rotating speed sensor, the amplifier, the signal receiver and the controller in the sensing system, and the change of the coiling speed is facilitated, so that the working efficiency is improved.

Description

Membrane material cutting and coiling mechanism
Technical Field
The invention relates to the technical field of membrane materials, in particular to a membrane material cutting and winding device.
Background
In a sheet membrane production line, raw material membranes are stored in a coiled mode and are not subjected to fine cutting and trimming treatment, the membrane is prone to edge collapse, deformation and the like in the coiling process, the coiling length of a single membrane coil is short, and meanwhile, the membrane is prone to shrinkage in the release process of internal stress of the membrane along with the time, and the consistency of the thickness is affected. In addition, the raw material film can be used or further processed after being cut and trimmed, the traditional raw material film processing often finishes the process of cutting the film into sheets on one machine, then the left and right cutting and trimming processes on the other machine are required to be finished, workers are required to carry the film between the two processes, the film is scratched or even damaged due to improper operation in the process of carrying the film, the quality cannot be guaranteed, the production efficiency is also reduced, the cost of using the two machines is high, and the occupied space is larger.
A membrane material rolling process with the application number of CN201911337392.X comprises the following steps: rolling membrane materials, putting in buffer strips, continuing to roll the membrane materials, enabling the buffer strips to roll along with the membrane materials, and circumferentially distributing the buffer strips among the membrane materials. The invention also provides a film material winding device which comprises a rack, and a film material winding mechanism and a buffer strip feeding mechanism which are arranged on the rack, wherein the film material winding mechanism comprises a film material winding core, a first driving element and a guide roller, the buffer strip feeding mechanism comprises a roller and a second driving element, and the circumferential surface of the roller is provided with a containing groove for transferring the buffer strip to the surface of the film material. The invention can avoid the problems of easy edge collapse, deformation and the like of the film material in the winding process, greatly improve the winding length of a single roll of the film material, effectively release the internal stress of the film material, prevent the film material from shrinking and ensure good thickness consistency of the film material; the buffer strip feeding mechanism is simple and reasonable in structure arrangement, capable of achieving automatic operation, high in efficiency and capable of reducing enterprise cost.
At present, the coiling and cutting of general membrane materials are carried out separately, so that the working efficiency is not convenient to be maximized, and the membrane material coiling process in the patent does not consider the problem that the whole membrane material deviates due to too much membrane materials in the coiling process on one hand, and cannot ensure the smooth and deformation problems of the membrane materials in the coiling process on the other hand; in addition, when the membrane is used, the membrane needs to be correspondingly cut.
Disclosure of Invention
Based on the technical problems in the background art, the membrane material cutting and winding device provided by the invention comprises a device rack, a winding mechanism, a cutting mechanism, a fixed guide mechanism and a sensing system, wherein the device rack comprises longitudinal supports, an inner wall, a base, universal wheels and baffle plates, the winding mechanism is installed on the longitudinal supports, the sensing system is arranged in the winding mechanism, the cutting mechanism and the fixed guide mechanism are arranged between the longitudinal supports, the cutting mechanism and the fixed guide mechanism are arranged above the base, and two ends of the cutting mechanism and two ends of the fixed guide mechanism are fixed on the inner wall of the device rack.
Further, the winding mechanism comprises a winding fixed support, a winding base, a winding drum, a baffle disc, a rotating shaft and a motor; two ends of the winding drum are provided with baffle discs, two sides of each baffle disc are provided with rotating shafts, and the rotating shafts are arranged on the winding fixed support; the winding drum is provided with a groove, and the motor is connected with the rotating shaft; the winding base is provided with a threaded hole and is fixed on a longitudinal support of the device rack through a bolt and the threaded hole.
Furthermore, the cutting mechanism comprises a cutting top seat, a cylinder, a telescopic block and a cutter block. The cutting top seat is installed on the inner wall of the device rack, the lower end of the air cylinder is connected with the cutting top seat, the upper end of the air cylinder is connected with the telescopic block, the cutter block seats are installed at two ends of the cutter block, the cutter block seats are provided with threaded holes, the cutter block seats are fixed on the telescopic block through bolts and threaded holes, and the cutter block groove is formed under the cutter block.
Furthermore, the fixed guide mechanism consists of a guide roller shaft, a guide roller, a fixed roller shaft, a front fixed roller and a rear fixed roller, wherein the guide roller shaft is arranged at two ends of the guide roller and is arranged on the inner wall; the first rotating motor is connected with the front fixed roller through a fixed roller shaft, and the second rotating motor is connected with the rear fixed roller through a fixed roller shaft.
Furthermore, the guide rollers are distributed in a vertically staggered manner, the front fixed roller and the rear fixed roller are distributed on the same horizontal plane, and the film material is arranged among the guide rollers, the front fixed roller and the rear fixed roller.
Furthermore, connecting shafts are arranged on two sides of the universal wheel of the device rack and connected with clamping plates, and the clamping plates are arranged at the lower end of the base.
Furthermore, the sensing system comprises a rotating speed sensor, an A/D converter, an amplifier, a signal receiver and a controller, one end of the sensing system is connected with the primary water supply system and the secondary water supply system through the rotating speed sensor, and the other end of the sensing system is connected with the intelligent system of the Internet of things through a sensing signal connecting line; the pressure sensor is arranged on a water outlet pipeline of the self-priming pump.
Compared with the prior art, the invention has the following beneficial effects.
1. The invention relates to a membrane material cutting and winding device which comprises a device frame, a winding mechanism, a cutting mechanism, a fixed guide mechanism and a sensing system.
2. According to the film material cutting and winding device, smooth film material is guaranteed in the film material collecting and taking-out process through the guide roller in the fixed guide mechanism, on one hand, unevenness of the film material cannot be caused in the winding process, and on the other hand, the winding process of the film material can be more stable; and secondly, the front fixed roller and the rear fixed roller in the fixed guide mechanism can fix the film material in the cutting process so as to facilitate cutting.
3. According to the membrane material cutting and winding device, the sensing system can timely know the rotating speed of the rotating shaft through the rotating speed sensor, the rotating speed of the rotating shaft is adjusted through the mutual matching of the rotating speed sensor, the amplifier, the signal receiver and the controller in the sensing system, the change of the winding speed is facilitated, and the working efficiency is improved.
Drawings
FIG. 1 is a structural diagram of a film cutting and winding device according to the present invention;
FIG. 2 is a diagram of a film material in a cutting state of the film material cutting and winding device according to the present invention;
FIG. 3 is a diagram of a film material in a winding state of the film material cutting and winding device according to the present invention;
FIG. 4 is a structural diagram of a cutting device of a film cutting and winding device according to the present invention;
fig. 5 is a flow chart of a sensing system of a film cutting and winding device according to the present invention.
Wherein: 100. device frame, 101, longitudinal support, 102, inner wall, 103, base, 104, universal wheel, 105, connecting shaft, 106, clamping plate, 200, rolling mechanism, 201, rolling fixing support, 202, rolling base, 203, threaded hole, 204, bolt, 205, winding drum, 206, groove, 207, blocking disc, 208, rotating shaft, 209, motor, 300, cutting mechanism, 301, cutting top seat, 302, air cylinder, 303, telescopic mechanism, 304, knife block channel, 305, knife block groove, 306, knife block seat, 400, fixed guide mechanism, 401, guide roller shaft, 402, guide roller, 403, film material, 404, fixed roller shaft, 405, front fixed roller, 405-1, rotary motor, 406, rear fixed roller, 406-1, rotary motor, 500, sensing system, 501, rotation speed sensor, 502, A/D converter, 503, amplifier, 504, signal receiver, 505. and a controller.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1, 2, 3, 4 and 5, the photovoltaic module provided by the present invention is composed of a device frame 100, a winding mechanism 200, a cutting mechanism 300, a fixed guide mechanism 400 and a sensing system 500, wherein the device frame 100 includes a longitudinal support 101, an inner wall 102, a base 103, a universal wheel 104 and a baffle 107, the winding mechanism 200 is installed on the longitudinal support 101, the sensing system 500 is installed in the winding mechanism 200, the cutting mechanism 300 and the fixed guide mechanism 400 are arranged between the longitudinal supports 101, the cutting mechanism 300 and the fixed guide mechanism 400 are arranged above the base 103, and two ends of the cutting mechanism 300 and the fixed guide mechanism 400 are fixed on the inner wall 102 of the device frame 100. Both the longitudinal support 101 and the base 103 serve to support the entire device.
Referring to fig. 1, the winding mechanism 200 includes a winding fixing bracket 201, a winding base 202, a winding drum 205, a baffle disc 207, a rotating shaft 208 and a motor 209; two ends of the winding drum 205 are provided with baffle discs 207, two sides of the baffle discs 207 are provided with rotating shafts 208, and the rotating shafts 208 are arranged on the winding fixing support 201; a groove 206 is arranged on the winding drum 205, and a motor 209 is connected with a rotating shaft 208; the winding base 202 is provided with a threaded hole 203, and the winding base 202 is fixed on the longitudinal support 101 of the device frame 100 through a bolt 204 and the threaded hole 203. The baffle discs 207 arranged at the two ends of the winding drum 205 facilitate the winding drum 205 not to generate deviation in the winding process, and in addition, the baffle discs 207 can prevent the film 403 on the winding drum 205 from shaking and play a role in limiting and fixing.
Referring to fig. 4, the cutting mechanism 300 includes a cutting top base 301, a cylinder 302, a telescopic block 303, and a knife block 304. And the cutting top seat 301 is arranged on the inner wall 102 of the device frame 100, the lower end of the cylinder 302 is connected with the cutting top seat 301, the upper end of the cylinder 302 is connected with the telescopic block 303, the cutter block seats 306 are arranged at the two ends of the cutter block 304, the threaded holes 203 are formed in the cutter block seats 306, the cutter block seats 306 are fixed on the telescopic block 303 through the bolts 204 and the threaded holes 203, and the cutter block grooves 305 are arranged under the cutter block 304. The cutting mechanism 300 controls the telescopic block 303 to move downwards through the air cylinder 302, and the telescopic block 303 moves downwards to enable the knife block 304 to fall into the knife block groove 305.
Referring to fig. 1 and 3, the fixed guide mechanism 400 is composed of a guide roller shaft 401, a guide roller 402, a fixed roller shaft 404, a front fixed roller 405 and a rear fixed roller 406, the guide roller shaft 401 is arranged at two ends of the guide roller 402, the guide roller shaft 401 is installed on the inner wall 102, the fixed roller shaft 404 is arranged at two ends of the front fixed roller 405 and the rear fixed roller 406, and the fixed roller shaft 404 is installed on the inner wall 102; the first rotary motor 405-1 is connected with the front fixed roller 405 through a fixed roller shaft 404, and the second rotary motor 406-1 is connected with the rear fixed roller 406 through the fixed roller shaft 404.
Referring to fig. 2 and 3, the guide rollers 402 are distributed in a vertically staggered manner, the front fixed roller 405 and the rear fixed roller 406 are distributed on the same horizontal plane, and the film 403 is disposed between the guide rollers 402, the front fixed roller 405 and the rear fixed roller 406. The guide rollers 402 are distributed in a vertically staggered manner, so that the height difference of the film 403 is generated during winding, and therefore, on one hand, the winding does not cause unevenness of the film 403, and on the other hand, the winding of the film 403 can be more stable. The front fixed roller 405 and the rear fixed roller 406 do not move in opposite directions, so that the film 403 can be fixed, the film 403 can be conveniently cut in the cutting process, and a sliding knife and uneven cutting cannot be caused.
Referring to fig. 2 and 3, the device frame 100 is provided with connecting shafts 105 at both sides of the universal wheel 104, the connecting shafts 105 are connected with a clamping plate 106, and the clamping plate 106 is mounted at the lower end of the base 103. The universal wheel 104 is connected with the base 103 through the clamping plate 106, the universal wheel 104 is arranged to facilitate movement of the device, and the clamping plate 106 facilitates installation and detachment of the universal wheel 104.
Referring to fig. 5, the sensing system 500 includes a rotation speed sensor 501, an a/D converter 502, an amplifier 503, a signal receiver 504 and a controller 505, one end of the sensing system 500 is connected to the primary water supply system 100 and the secondary water supply system 300 through the rotation speed sensor 501, and the other end of the sensing system 500 is connected to the internet of things intelligent system 400 through a sensing signal connection line 501; the pressure sensor 502 is arranged on the self-priming pump water outlet pipeline 201. When the sensing system 500 works, firstly, the rotation speed sensor 501 converts the rotation speed of the rotating shaft 208 into a receivable signal by the a/D converter 502, the signal is amplified by the amplifier 503 and reaches the signal receiver 504, the signal receiver 504 transmits the obtained signal to the controller 505, and the controller 505 controls the motor 209 to do work so as to change the rotation speed of the rotating shaft 208 and realize the adjustment of the rotation speed of the rotating shaft 205.
When the film cutting and winding device works, one end of a film is fixed in the groove 206 on the winding drum 205, the winding mode is as shown in fig. 3, at the moment, the motor 209 controls the rotating shaft 208 to rotate, the rotating shaft 208 rotates to drive the winding drum 205 to wind, at the moment, the film 403 is wound into the winding drum 205 to be collected, the guide rollers 402 are distributed on the inner wall 102 in the winding process of the winding drum 205, and the guide rollers 402 are distributed in a vertically staggered mode, so that the height difference of the film 403 is generated in the winding process, on one hand, the unevenness of the film 403 is not caused in the winding process, and on the other hand, the winding of the film 403 can be more stable. When the film 403 is cut, referring to fig. 2, one end of the film 403 is on the reel 205, the other end of the film 403 passes through the space between the front fixed roller 405 and the rear fixed roller 406 to reach the cutting mechanism 300, the first motor 405-1 is rotated to control the front fixed roller 405 to rotate, the second motor 406-1 is rotated to control the rear fixed roller 406 to rotate, and the front fixed roller 405 and the rear fixed roller 406 move in opposite directions to fix the film 403, so that the film 403 can be cut conveniently during the cutting process. And in the winding process of the winding drum 205, the rotation speed of the rotating shaft 205 is adjusted by the mutual matching of the rotation speed sensor 501, the amplifier 503, the signal receiver 504 and the controller 505 in the sensing system 500, so that the winding speed is changed conveniently, and the working efficiency is improved.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims (7)

1. The utility model provides a membrane material cutting and coiling mechanism, by device frame (100), winding mechanism (200), cutting mechanism (300), fixed guiding mechanism (400) and sensing system (500) are constituteed, a serial communication port, device frame (100) is including vertical support (101), inner wall (102), base (103), universal wheel (104) and baffle (107), winding mechanism (200) are installed on vertical support (101), be equipped with sensing system (500) in winding mechanism (200), be equipped with cutting mechanism (300) and fixed guiding mechanism (400) between vertical support (101), cutting mechanism (300) and fixed guiding mechanism (400) set up in the top of base (103), and cutting mechanism (300) and fixed guiding mechanism (400) both ends are fixed on inner wall (102) of device frame (100).
2. A film cutting and winding device according to claim 1, wherein the winding mechanism (200) comprises a winding fixing bracket (201), a winding base (202), a winding drum (205), a baffle disc (207), a rotating shaft (208) and a motor (209); two ends of the winding drum (205) are provided with baffle discs (207), two sides of each baffle disc (207) are provided with rotating shafts (208), and the rotating shafts (208) are arranged on the winding fixed support (201); a groove (206) is formed in the winding drum (205), and a motor (209) is connected with a rotating shaft (208); the winding base (202) is provided with a threaded hole (203), and the winding base (202) is fixed on a longitudinal support (101) of the device rack (100) through a bolt (204) and the threaded hole (203).
3. A film cutting and winding device according to claim 1, characterised in that said cutting means (300) consist of a cutting head (301), a cylinder (302), a telescopic block (303), a knife block (304). And a cutter block groove (305), wherein the cutting top seat (301) is arranged on the inner wall (102) of the device frame (100), the lower end of the cylinder (302) is connected with the cutting top seat (301), the upper end of the cylinder (302) is connected with the telescopic block (303), the cutter block seats (306) are arranged at the two ends of the cutter block (304), a threaded hole (203) is formed in the cutter block seat (306), the cutter block seats (306) are fixed on the telescopic block (303) through bolts (204) and threaded holes (203), and the cutter block groove (305) is arranged under the cutter block (304).
4. A film material cutting and winding device according to claim 1, wherein the fixed guide mechanism (400) is composed of a guide roller shaft (401), a guide roller (402), a fixed roller shaft (404), a front fixed roller (405) and a rear fixed roller (406), the guide roller shaft (401) is arranged at two ends of the guide roller (402), the guide roller shaft (401) is installed on the inner wall (102), the fixed roller shaft (404) is arranged at two ends of the front fixed roller (405) and the rear fixed roller (406), and the fixed roller shaft (404) is installed on the inner wall (102); the first rotary motor (405-1) is connected with the front fixed roller (405) through a fixed roller shaft (404), and the second rotary motor (406-1) is connected with the rear fixed roller (406) through the fixed roller shaft (404).
5. A film cutting and winding device according to claim 4, characterized in that the guide rollers (402) are distributed in a staggered manner from top to bottom, the front fixed roller (405) and the rear fixed roller (406) are distributed on the same horizontal plane, and the film (403) is arranged among the guide rollers (402), the front fixed roller (405) and the rear fixed roller (406).
6. A film cutting and winding device according to claim 1, wherein connecting shafts (105) are arranged on two sides of the universal wheel (104) of the device frame (100), the connecting shafts (105) are connected with clamping plates (106), and the clamping plates (106) are arranged at the lower ends of the bases (103).
7. The membrane material cutting and winding device as claimed in claim 1, wherein the sensing system (500) comprises a rotation speed sensor (501), an A/D converter (502), an amplifier (503), a signal receiver (504) and a controller (505), one end of the sensing system (500) is connected with the primary water supply system (100) and the secondary water supply system (300) through the rotation speed sensor (501), and the other end of the sensing system (500) is connected with the intelligent Internet of things system (400) through a sensing signal connecting line (501); the pressure sensor (502) is arranged on a self-priming pump water outlet pipeline (201).
CN202011435001.0A 2020-12-10 2020-12-10 Membrane material cutting and coiling mechanism Pending CN112660871A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011435001.0A CN112660871A (en) 2020-12-10 2020-12-10 Membrane material cutting and coiling mechanism

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011435001.0A CN112660871A (en) 2020-12-10 2020-12-10 Membrane material cutting and coiling mechanism

Publications (1)

Publication Number Publication Date
CN112660871A true CN112660871A (en) 2021-04-16

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CN202011435001.0A Pending CN112660871A (en) 2020-12-10 2020-12-10 Membrane material cutting and coiling mechanism

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116513850A (en) * 2023-07-05 2023-08-01 常熟烁范智能装备制造有限公司 Lithium battery diaphragm cutting machine

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CN209052142U (en) * 2018-10-23 2019-07-02 武汉百恒汽车零部件有限公司 A kind of laminating machine
CN210361661U (en) * 2019-08-13 2020-04-21 武汉品愿物联科技有限公司 Automatic film cutting machine
CN210735690U (en) * 2019-10-13 2020-06-12 营口永胜降解塑料有限公司 Automatic winding and discharging mechanism of film blowing machine
CN211198040U (en) * 2019-12-04 2020-08-07 武汉弘巨通电子科技有限公司 Storage equipment is used in production of ultra-thin liquid crystal TV printing reflector plate
CN211225753U (en) * 2019-12-18 2020-08-11 苏州朗沃福电子科技有限公司 Protective film laminating machine

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CN101269757A (en) * 2008-04-18 2008-09-24 深圳市富易达电子科技有限公司 Rolling-up apparatus capable of controlling rolling-up speed
CN204624779U (en) * 2015-04-15 2015-09-09 砀山县祖强塑料制品有限公司 A kind of plastic sheeting coil cradle
CN207275810U (en) * 2017-07-12 2018-04-27 四川金冠新材料股份有限公司 Rewinding machine and toilet paper production system
CN207293738U (en) * 2017-08-15 2018-05-01 六安市杜尔邦绝缘材料有限公司 A kind of Kapton cutter device
CN207774392U (en) * 2018-01-19 2018-08-28 广州市骏褀无纺布实业有限公司 A kind of batcher of winding non-woven fabrics
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CN208994781U (en) * 2018-09-30 2019-06-18 浙江荣泰电工器材有限公司 A kind of novel mica band Double-station winding device
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116513850A (en) * 2023-07-05 2023-08-01 常熟烁范智能装备制造有限公司 Lithium battery diaphragm cutting machine
CN116513850B (en) * 2023-07-05 2023-09-12 常熟烁范智能装备制造有限公司 Lithium battery diaphragm cutting machine

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