CN112659306A

CN112659306A - Pre-softening palm leaf processing device

Info

Publication number: CN112659306A
Application number: CN202110051712.6A
Authority: CN
Inventors: 陈长青
Original assignee: Chongyi Xinqihang E Commerce Co ltd
Current assignee: Chongyi Xinqihang E Commerce Co ltd
Priority date: 2021-01-15
Filing date: 2021-01-15
Publication date: 2021-04-16

Abstract

The invention relates to the field of artware, in particular to a pre-softened palm leaf processing device. The technical problems to be solved by the invention are as follows: a pre-softened palm leaf processing apparatus is provided. The technical scheme is as follows: a pre-softened palm leaf processing device comprises a bottom frame, a pre-processing unit, a softening unit, a filamentation unit, a control screen and a collecting box; the underframe is connected with the pretreatment unit; the underframe is connected with the softening unit; the underframe is connected with the filamentation unit; the chassis is connected with the control screen; the softening unit is connected with the filamentation unit; and a collecting box is arranged below the filamentation unit. The palm leaf tearing device realizes that the palm leaves are torn into a shape of one piece, softened in advance and then torn, so that the tearing is more thorough, and the working efficiency is greatly improved by replacing manual treatment.

Description

Pre-softening palm leaf processing device

Technical Field

The invention relates to the field of artware, in particular to a pre-softened palm leaf processing device.

Background

The palm leaves are leaves of palms of the palmaceae family, and the palm leaves are woven mainly by the palm leaves, so that the palm leaf knitting machine is delicate, exquisite, simple, real and elegant, has harmonious and quick color and has strong folk characteristics.

At present, when the palm leaves are used for weaving artware, the palm leaves are required to be torn into one piece, the tearing is generally completed manually, the efficiency is low, the part of the palm leaves close to the leaf rods is very hard, the tearing needs to be performed by workers very hard, and the workers are easily scratched by the palm leaves in the tearing process, so that unnecessary damage is caused.

In view of the above, there is a need to develop a pre-softened palm leaf processing apparatus to overcome the above problems.

Disclosure of Invention

Need tear into one with it when overcoming present palm leaf and being used for weaving the handicraft, generally all have the manual work to accomplish, inefficiency, and the palm leaf is close to the part of leaf pole very hard, needs the staff very hard to tear, and the in-process staff that tears is very easily by palm leaf fish tail, leads to the shortcoming of unnecessary damage, the technical problem who solves: a pre-softened palm leaf processing apparatus is provided.

The technical scheme is as follows: a pre-softened palm leaf processing device comprises a bottom frame, a pre-processing unit, a softening unit, a filamentation unit, a control screen and a collecting box; the underframe is connected with the pretreatment unit; the underframe is connected with the softening unit; the underframe is connected with the filamentation unit; the chassis is connected with the control screen; the softening unit is connected with the filamentation unit; and a collecting box is arranged below the filamentation unit.

Furthermore, the pretreatment unit comprises a V-shaped table, a guide cylinder, a pressing plate, a first electric push rod and a second electric push rod; the V-shaped table is connected with the underframe; a pressing plate is arranged above the V-shaped table; a guide cylinder is arranged on the side edge of the V-shaped table; the guide cylinder is connected with the underframe; the pressing plate is fixedly connected with the first electric push rod and the second electric push rod; the first electric push rod is connected with the underframe; the second electric push rod is connected with the underframe.

Furthermore, the softening unit comprises a first driving wheel, a second driving wheel, a first driving rod, a first worm wheel, a second driving rod, a first longitudinal softening mechanism, a second worm wheel, a third driving rod, a first straight gear, a third driving wheel, a fourth driving rod, a first transverse softening mechanism and a second transverse softening mechanism; the first driving wheel is connected with the filamentation unit; the outer ring surface of the first driving wheel is in transmission connection with the second driving wheel through a belt; the inner axle center of the second driving wheel is fixedly connected with the first driving rod; the outer surface of the first transmission rod is connected with the bottom frame; the outer surface of the first transmission rod is fixedly connected with the first worm; the first worm is meshed with the first worm wheel; the inner axis of the first worm wheel is fixedly connected with the second transmission rod; the outer surface of the second transmission rod is connected with the underframe; the outer surface of the second transmission rod is connected with the first longitudinal softening mechanism and the second longitudinal softening mechanism; the first longitudinal softening mechanism is connected with the underframe; the second longitudinal softening mechanism is connected with the underframe; the outer surface of the second transmission rod is fixedly connected with the second worm; the second worm is meshed with the second worm wheel; the inner axis of the second worm wheel is fixedly connected with a third transmission rod; the third transmission rod is connected with the underframe; the outer surface of the third transmission rod is fixedly connected with the first straight gear; the outer surface of the third transmission rod is fixedly connected with a third transmission wheel; a filamentation unit is arranged on the side edge of the first straight gear; the outer ring surface of the third driving wheel is in transmission connection with the fourth driving wheel through a belt; the inner axle center of the fourth driving wheel is fixedly connected with a fourth driving rod; the outer surface of the fourth transmission rod is connected with the underframe; the outer surface of the fourth transmission rod is connected with the first transverse softening mechanism and the second transverse softening mechanism; the first transverse softening mechanism is connected with the bottom frame; the second transverse softening mechanism is connected with the underframe.

Further, the first longitudinal softening mechanism comprises a first loop bar, a first bevel gear, a first connecting plate, a third electric push rod, a twelfth transmission rod, a first rolling roller, a first connecting block, a first spring, a second connecting block, a second spring and a second bevel gear; the inner axis of the first sleeve rod is in sliding connection with the second transmission rod; the outer surface of the first sleeve rod is fixedly connected with a first bevel gear; the outer surface of the first sleeve rod is rotatably connected with the first connecting plate; the first connecting plate is fixedly connected with the third electric push rod; the third electric push rod is connected with the underframe; a second bevel gear is arranged on the side edge of the first bevel gear; the inner axis of the second bevel gear is fixedly connected with a twelfth transmission rod; the outer surface of the twelfth transmission rod is connected with the underframe; the outer surface of the twelfth transmission rod is rotatably connected with the first connecting block; the outer surface of the twelfth transmission rod is rotatably connected with the second connecting block; the outer surface of the twelfth transmission rod is fixedly connected with the first rolling roller; the first connecting block is fixedly connected with the first spring; the first spring is connected with the underframe; the second connecting block is fixedly connected with the second spring; the second spring is connected with the chassis.

Further, the first transverse softening mechanism comprises a second loop bar, a third bevel gear, a second connecting plate, a fourth electric push rod, a fourth bevel gear, a fifth transmission rod, a third connecting block, a third spring, a second rolling roller, a fourth connecting block and a fourth spring; the outer surface of the fourth transmission rod is in sliding connection with the second sleeve rod; the outer surface of the second sleeve rod is fixedly connected with a third bevel gear; the outer surface of the second sleeve rod is rotatably connected with the second connecting plate; the second connecting plate is fixedly connected with the fourth electric push rod; the fourth electric push rod is connected with the underframe; a fourth bevel gear is arranged below the third bevel gear; the inner axis of the fourth bevel gear is fixedly connected with a fifth transmission rod; the outer surface of the fifth transmission rod is connected with the underframe; the outer surface of the fifth transmission rod is rotatably connected with the third connecting block; the outer surface of the fifth transmission rod is rotatably connected with the fourth connecting block; the outer surface of the fifth transmission rod is fixedly connected with the second rolling roller; the third connecting block is fixedly connected with a third spring; the third spring is connected with the underframe; the fourth connecting block is fixedly connected with a fourth spring; the fourth spring is connected with the underframe.

Further, the filamentation unit comprises a motor, a sixth transmission rod, a fifth transmission wheel, a sixth transmission wheel, a seventh transmission rod, a fifth bevel gear, a sixth bevel gear, a seventh bevel gear, an eighth transmission rod, a ninth transmission rod, a first needle roller, a second needle roller, an internal gear sleeve, a third connecting plate, a fifth electric push rod, a tenth transmission rod, a seventh transmission wheel, an eighth transmission wheel, an eleventh transmission rod, a missing tooth gear, a rack, a press rod, a baffle, a V-shaped press block, a sixth electric push rod, a V-groove plate, a first sliding rod, a second sliding rod, a first clamping plate and a second clamping plate; the output shaft of the motor is fixedly connected with the sixth transmission rod; the outer surface of the sixth transmission rod is fixedly connected with the fifth transmission wheel; the outer surface of the sixth transmission rod is fixedly connected with the first transmission wheel; the outer ring surface of the fifth driving wheel is in transmission connection with the sixth driving wheel through a belt; the inner axle center of the sixth driving wheel is fixedly connected with the seventh driving rod; the outer surface of the seventh transmission rod is fixedly connected with the fifth bevel gear; the outer surface of the seventh transmission rod is fixedly connected with the sixth bevel gear; the fifth bevel gear is meshed with the seventh bevel gear; the sixth bevel gear is meshed with the eighth bevel gear; the inner axis of the seventh bevel gear is fixedly connected with the eighth transmission rod; the outer surface of the eighth transmission rod is fixedly connected with the first needle roller; the inner axis of the eighth bevel gear is fixedly connected with the ninth transmission rod; the outer surface of the ninth transmission rod is fixedly connected with the second needle roller; a V-shaped pressing block is arranged above the second needle roller; a first straight gear is arranged on the side edge of the inner gear sleeve; the outer surface of the inner gear sleeve is rotationally connected with the third connecting plate; the inner axis of the inner gear sleeve is in sliding connection with the tenth transmission rod; the third connecting plate is fixedly connected with a fifth electric push rod; the outer surface of the tenth transmission rod is fixedly connected with the seventh transmission wheel; the outer ring surface of the seventh driving wheel is in transmission connection with the eighth driving wheel through a belt; the inner axle center of the eighth transmission wheel is fixedly connected with the eleventh transmission rod; the outer surface of the eleventh transmission rod is fixedly connected with the gear with missing teeth; a rack is arranged on the side edge of the gear with missing teeth; the rack is fixedly connected with the pressure lever; the pressure bar is fixedly connected with the V-shaped pressing block; a baffle plate is arranged in the middle of the pressure rod; a first clamping plate and a second clamping plate are arranged on the side edge of the baffle; the sixth electric push rod is fixedly connected with the V-shaped groove plate; the V-shaped groove plate is connected with the first sliding rod in a sliding manner; the V-shaped groove plate is connected with the second sliding rod in a sliding manner; the first sliding rod is fixedly connected with the first clamping plate; the second sliding rod is fixedly connected with the second clamping plate.

Furthermore, the outer surfaces of the joint of the fourth transmission rod and the second sleeve rod and the joint of the second transmission rod and the first sleeve rod are provided with straight tangent planes.

Further, the outer surfaces of the first needle roller and the second needle roller are provided with fine needles.

Compared with the prior art, the invention has the following advantages:

first, need tear into one for solving present palm leaf when being used for compiling the handicraft, generally all have the manual work to accomplish, and inefficiency, and the palm leaf is close to the part of leaf pole very hard, needs tearing of staff's very hard, is very easily by the palm leaf fish tail at the in-process staff that tears, leads to the shortcoming of unnecessary damage.

Secondly, the invention arranges a pretreatment unit, a softening unit and a filamentation unit; when in use, the pre-softened palm leaf processing device is placed at a position to be used, then is externally connected with a power supply, and is controlled to start through a control screen; the palm leaves are manually placed on the pretreatment unit, the pretreatment unit is used for pre-shaping the palm leaves, then the palm leaves are transferred to the softening unit, the part of the palm leaves close to the leaf stems is softened, then the palm leaves are fixed by the filamentation unit and are torn into a shape of one by one, and finally the palm leaves are manually taken down.

Thirdly, the palm leaves are torn into a shape of one piece, softened in advance and then torn, so that the palm leaves are torn more thoroughly, and the working efficiency is greatly improved by replacing manual treatment.

Drawings

FIG. 1 is a schematic perspective view of a first embodiment of the present invention;

FIG. 2 is a schematic perspective view of a second embodiment of the present invention;

FIG. 3 is a schematic perspective view of a first embodiment of the pretreatment unit of the present invention;

FIG. 4 is a schematic perspective view of a second embodiment of the pretreatment unit of the present invention;

FIG. 5 is a schematic perspective view of a softening unit of the present invention;

FIG. 6 is a schematic perspective view of a first longitudinal softening mechanism of the present invention;

FIG. 7 is a schematic perspective view of a first lateral softening mechanism of the present invention;

FIG. 8 is a schematic perspective view of a filamentation unit of the invention;

fig. 9 is a schematic perspective view of a partial structure of the filamentation unit of the invention.

Reference numerals: 1-a chassis, 2-a pretreatment unit, 3-a softening unit, 4-a filamentation unit, 5-a control screen, 6-a collection box, 201-a V-shaped table, 202-a guide cylinder, 203-a pressing plate, 204-a first electric push rod, 205-a second electric push rod, 301-a first transmission wheel, 302-a second transmission wheel, 303-a first transmission rod, 304-a first worm, 305-a first worm wheel, 306-a second transmission rod, 307-a first longitudinal softening mechanism, 308-a second longitudinal softening mechanism, 309-a second worm, 3010-a second worm wheel, 3011-a third transmission rod, 3012-a first straight gear, 3013-a third transmission wheel, 3014-a fourth transmission wheel, 3015-a fourth transmission rod, 3016-a first transverse softening mechanism, 3017-second transverse softening mechanism, 30701-first sleeve bar, 30702-first bevel gear, 30703-first connecting plate, 30704-third electric push rod, 30705-twelfth driving rod, 30706-first rolling roller, 30707-first connecting block, 30708-first spring, 30709-second connecting block, 307010-second spring, 307011-second bevel gear, 301601-second sleeve bar, 301602-third bevel gear, 301603-second connecting plate, 301604-fourth electric push rod, 301605-fourth bevel gear, 301606-fifth driving rod, 301607-third connecting block, 301608-third spring, 301609-second rolling roller, 3016010-fourth connecting block, 3016011-fourth spring, 401-motor, 402-sixth driving rod, 403-fifth driving wheel, 404-a sixth driving wheel, 405-a seventh driving rod, 406-a fifth bevel gear, 407-a sixth bevel gear, 408-a seventh bevel gear, 409-an eighth bevel gear, 4010-an eighth driving rod, 4011-a ninth driving rod, 4012-a first needle roller, 4013-a second needle roller, 4014-an internal gear sleeve, 4015-a third connecting plate, 4016-a fifth electric push rod, 4017-a tenth driving rod, 4018-a seventh driving wheel, 4019-an eighth driving wheel, 4020-an eleventh driving rod, 4021-a missing tooth gear, 4022-a rack, 4023-a pressing rod, 4024-a baffle, 4025-a V-shaped pressing block, 4026-a sixth electric push rod, 4027-a V slot plate, 4028-a first sliding rod, 4029-a second sliding rod, 4030-a first clamping plate and 4031-a second clamping plate 4031.

Detailed Description

The invention is described in detail below with reference to the drawings and specific examples, but the invention is not limited thereto.

Example 1

A pre-softened palm leaf processing device is shown in figures 1-9 and comprises a base frame 1, a pre-processing unit 2, a softening unit 3, a filamentation unit 4, a control screen 5 and a collection box 6; the underframe 1 is connected with the pretreatment unit 2; the underframe 1 is connected with a softening unit 3; the underframe 1 is connected with the filamentation unit 4; the underframe 1 is connected with a control screen 5; the softening unit 3 is connected with the filamentation unit 4; a collecting box 6 is arranged below the filamentation unit 4.

The working principle is as follows: when in use, the pre-softened palm leaf processing device is placed at a position to be used, then is externally connected with a power supply, and is controlled to start through the control screen 5; manually placing the palm leaves on the pretreatment unit 2, utilizing the pretreatment unit 2 to realize the pre-shaping of the palm leaves, then transferring the palm leaves to the softening unit 3, softening the parts of the palm leaves close to the leaf stalks, then fixing the palm leaves by the filamentation unit 4, tearing the palm leaves into a shape of one by one, and finally manually taking down the palm leaves; the palm leaf tearing device realizes that the palm leaves are torn into a shape of one piece, softened in advance and then torn, so that the tearing is more thorough, and the working efficiency is greatly improved by replacing manual treatment.

The pretreatment unit 2 comprises a V-shaped table 201, a guide shell 202, a pressing plate 203, a first electric push rod 204 and a second electric push rod 205; the V-shaped table 201 is connected with the underframe 1; a pressing plate 203 is arranged above the V-shaped table 201; a guide cylinder 202 is arranged on the side edge of the V-shaped table 201; the guide cylinder 202 is connected with the underframe 1; the pressing plate 203 is fixedly connected with a first electric push rod 204 and a second electric push rod 205; the first electric push rod 204 is connected with the underframe 1; a second power push rod 205 is connected to the chassis 1.

The palm leaves are stretched into the guide cylinder 202 by workers, the leaf rods are in the front, the palm leaves penetrate through the guide cylinder 202 and then are clamped and fixed by the softening unit 3, when the palm leaves are located on the V-shaped platform 201, the first electric push rod 204 and the second electric push rod 205 are started to drive the pressing plate 203 to press downwards, the palm leaves are pressed downwards to enable the palm leaves to be attached to the surface of the V-shaped platform 201 in a V shape, the palm leaves are pre-furled, then the palm leaves are furled again through the guide cylinder 202, and the softening treatment of the softening unit 3 is facilitated.

The softening unit 3 comprises a first driving wheel 301, a second driving wheel 302, a first driving rod 303, a first worm 304, a first worm wheel 305, a second driving rod 306, a first longitudinal softening mechanism 307, a second longitudinal softening mechanism 308, a second worm 309, a second worm wheel 3010, a third driving rod 3011, a first straight gear 3012, a third driving wheel 3013, a fourth driving wheel 3014, a fourth driving rod 3015, a first transverse softening mechanism 3016 and a second transverse softening mechanism 3017; the first driving wheel 301 is connected with the filamentation unit 4; the outer ring surface of the first driving wheel 301 is in transmission connection with a second driving wheel 302 through a belt; the inner axis of the second driving wheel 302 is fixedly connected with the first driving rod 303; the outer surface of the first transmission rod 303 is connected with the underframe 1; the outer surface of the first transmission rod 303 is fixedly connected with a first worm 304; the first worm 304 is meshed with the first worm wheel 305; the inner axis of the first worm wheel 305 is fixedly connected with the second transmission rod 306; the outer surface of the second transmission rod 306 is connected with the underframe 1; the outer surface of the second transmission rod 306 is connected with the first longitudinal softening mechanism 307 and the second longitudinal softening mechanism 308; the first longitudinal softening mechanism 307 is connected with the chassis 1; the second longitudinal softening mechanism 308 is connected with the chassis 1; the outer surface of the second transmission rod 306 is fixedly connected with a second worm 309; the second worm 309 is meshed with the second worm wheel 3010; the inner axis of the second worm gear 3010 is fixedly connected with the third transmission rod 3011; the third transmission rod 3011 is connected to the underframe 1; the outer surface of the third transmission rod 3011 is fixedly connected with the first straight gear 3012; the outer surface of the third transmission rod 3011 is fixedly connected with the third transmission wheel 3013; a filamentation unit 4 is arranged on the side edge of the first straight gear 3012; the outer ring surface of the third driving wheel 3013 is in transmission connection with the fourth driving wheel 3014 through a belt; the inner axis of the fourth transmission wheel 3014 is fixedly connected with the fourth transmission rod 3015; the outer surface of the fourth transmission rod 3015 is connected with the underframe 1; the outer surface of the fourth transmission rod 3015 is connected to the first transverse softening mechanism 3016 and the second transverse softening mechanism 3017; the first transverse softening mechanism 3016 is connected to the base frame 1; a second transverse softening mechanism 3017 is connected to the chassis 1.

The palm leaves are clamped by a first transverse softening mechanism 3016 and a second transverse softening mechanism 3017 after passing through the pretreatment unit 2, then the filamentation unit 4 is started to drive a first driving wheel 301 to drive a second driving wheel 302, the second driving wheel 302 drives a first driving rod 303 to drive a first worm 304, the first worm 304 drives a first worm wheel 305 to drive a second driving rod 306, the second driving rod 306 drives a second worm 309 to drive a second worm wheel 3010, the second worm wheel 3010 drives a third driving rod 3011 to drive a first straight gear 3012 and a third driving wheel 3013, the third driving wheel 3013 drives a fourth driving wheel 3014 to drive a fourth driving rod 3015, the fourth driving rod 3015 drives a first transverse softening mechanism 3016 and a second transverse softening mechanism 3017 to operate, the first transverse softening mechanism 3016 and the second transverse softening mechanism 3017 operate to transversely soften the palm leaves, and transfer the palm leaves between the first longitudinal softening mechanism 307 and the second longitudinal softening mechanism 308, meanwhile, the second transmission rod 306 drives the first longitudinal softening mechanism 307 and the second longitudinal softening mechanism 308 to operate, and the first longitudinal softening mechanism 307 and the second longitudinal softening mechanism 308 operate to longitudinally soften the palm leaves and transfer the palm leaves into the filamentation unit 4 for processing; the unit realizes softening of the part of the palm leaves close to the leaf stems, and facilitates filamentation treatment.

The first longitudinal softening mechanism 307 comprises a first sleeve 30701, a first bevel gear 30702, a first connecting plate 30703, a third electric push rod 30704, a twelfth transmission rod 30705, a first rolling roller 30706, a first connecting block 30707, a first spring 30708, a second connecting block 30709, a second spring 307010 and a second bevel gear 307011; the inner axis of the first sleeve rod 30701 is in sliding connection with the second transmission rod 306; the outer surface of the first sleeve rod 30701 is fixedly connected with a first bevel gear 30702; the outer surface of the first sleeve 30701 is rotatably connected with the first connecting plate 30703; the first connecting plate 30703 is fixedly connected with the third electric push rod 30704; the third electric putter 30704 is coupled to the base frame 1; a second bevel gear 307011 is arranged on the side of the first bevel gear 30702; the inner axis of the second bevel gear 307011 is fixedly connected with a twelfth transmission rod 30705; the outer surface of the twelfth transfer bar 30705 is connected to the undercarriage 1; the outer surface of the twelfth transmission rod 30705 is rotatably connected with the first connecting block 30707; the outer surface of the twelfth transmission rod 30705 is rotatably connected with the second connecting block 30709; the outer surface of the twelfth transmission rod 30705 is fixedly connected with the first rolling roller 30706; the first connecting block 30707 is fixedly connected with the first spring 30708; the first spring 30708 is connected with the chassis 1; the second connecting block 30709 is fixedly connected with the second spring 307010; the second spring 307010 is connected to the chassis 1.

The first longitudinal softening mechanism 307 and the second longitudinal softening mechanism 308 have the same structure, palm leaves are transversely pressed and softened and then driven to the first rolling roller 30706, and the first spring 30708 and the second spring 307010 are initially in a compressed state to apply elastic force to the first connecting block 30707 and the second connecting block 30709, so that the twelfth transmission rod 30705 and the first rolling roller 30706 and the second bevel gear 307011 connected with the twelfth transmission rod are close to the second longitudinal softening mechanism 308, so that the palm leaves are pressed when being positioned on the first rolling roller 30706, the second transmission rod 306 drives the first sleeve 30701 to drive the first bevel gear 30702, the first bevel gear 30702 drives the second bevel gear 307011 to drive the twelfth transmission rod 30705, the twelfth transmission rod 30705 drives the first rolling roller 30706 to rotate, the first rolling roller 30706 drives the palm leaves to move forward and simultaneously roll and soften the palm leaves longitudinally, when the palm leaves are too thick, the palm leaves can reversely press the first rolling roller 30706, therefore, the second bevel gear 307011 is moved, at this time, the third electric handspike 30704 is controlled to be started to drive the first connecting plate 30703 to move, the first connecting plate 30703 drives the first link 30701 and the first bevel gear 30702 connected with the first link to move, and the first bevel gear 30702 and the second bevel gear 307011 are constantly kept in a meshed relationship by matching with the movement of the second bevel gear 307011.

The first transverse softening mechanism 3016 includes a second lever 301601, a third bevel gear 301602, a second connecting plate 301603, a fourth electric push rod 301604, a fourth bevel gear 301605, a fifth transmission rod 301606, a third connecting block 301607, a third spring 301608, a second rolling roller 301609, a fourth connecting block 3016010 and a fourth spring 3016011; the outer surface of the fourth transmission rod 3015 is connected with the second sleeve lever 301601 in a sliding way; the outer surface of the second sleeve rod 301601 is fixedly connected with a third bevel gear 301602; the outer surface of the second sleeve 301601 is rotatably connected with the second connecting plate 301603; the second connecting plate 301603 is fixedly connected with the fourth electric push rod 301604; the fourth electric push rod 301604 is connected to the chassis 1; a fourth bevel gear 301605 is arranged below the third bevel gear 301602; the inner axis of the fourth bevel gear 301605 is fixedly connected with the fifth transmission rod 301606; the outer surface of the fifth transmission rod 301606 is connected with the underframe 1; the outer surface of the fifth transmission rod 301606 is rotatably connected with the third connecting block 301607; the outer surface of the fifth transmission rod 301606 is rotatably connected with a fourth connecting block 3016010; the outer surface of the fifth transmission rod 301606 is fixedly connected with the second rolling roller 301609; the third connecting block 301607 is fixedly connected with a third spring 301608; the third spring 301608 is connected with the chassis 1; the fourth connecting block 3016010 is fixedly connected with a fourth spring 3016011; the fourth spring 3016011 is connected to the chassis 1.

The first transverse softening mechanism 3016 and the second transverse softening mechanism 3017 have the same structure, and at first, the third spring 301608 and the fourth spring 3016011 are under compression to apply elastic force to the third connecting block 301607 and the fourth connecting block 3016010, so that the fifth driving rod 301606 and the connected fourth bevel gear 301605 and the second grinding roller 301609 approach to the second transverse softening mechanism 3017, so when the palm leaves are on the second grinding roller 301609, they are pressed, at the same time, the fourth driving rod 3015 drives the second sleeve 301601 to drive the third bevel gear 301602, the third bevel gear 301602 drives the fourth bevel gear 301605 to drive the fifth driving rod 301606, the fifth driving rod 301606 drives the second grinding roller 301609 to rotate, when the second grinding roller 301609 rotates, it drives the palm leaves to move forward and simultaneously to perform transverse grinding softening, when the palm leaves pass through, if the palm leaves are too thick, they will reversely press the second grinding roller 301609, so that the fourth bevel gear 301605 moves, at this time, the fourth electric push rod 301604 is controlled to be started to drive the second connecting plate 301603 to move, the second connecting plate 301603 moves to drive the second stem 301601 and the third bevel gear 301602 connected with the second stem to move, and the third bevel gear 301602 and the fourth bevel gear 301605 are constantly kept in a meshed relationship by matching with the movement of the fourth bevel gear 301605.

The filamentation unit 4 comprises a motor 401, a sixth transmission rod 402, a fifth transmission wheel 403, a sixth transmission wheel 404, a seventh transmission rod 405, a fifth bevel gear 406, a sixth bevel gear 407, a seventh bevel gear 408, an eighth bevel gear 409, an eighth transmission rod 4010, a ninth transmission rod 4011, a first needle roller 4012, a second needle roller 4013, an internal gear sleeve 4014, a third connecting plate 4015, a fifth electric push rod 4016, a tenth transmission rod 4017, a seventh transmission wheel 4018, an eighth transmission wheel 4019, an eleventh transmission rod 4020, a missing tooth gear 4021, a rack 4022, a pressure rod 4023, a baffle 4024, a V-shaped press block 4025, a sixth electric push rod 4026, a V-groove plate 4027, a first sliding rod 4028, a second sliding rod 4029, a first clamping plate 4030 and a second clamping plate 4031; an output shaft of the motor 401 is fixedly connected with a sixth transmission rod 402; the outer surface of the sixth transmission rod 402 is fixedly connected with a fifth transmission wheel 403; the outer surface of the sixth transmission rod 402 is fixedly connected with the first transmission wheel 301; the outer annular surface of the fifth driving wheel 403 is in transmission connection with a sixth driving wheel 404 through a belt; the inner axle center of the sixth driving wheel 404 is fixedly connected with a seventh driving rod 405; the outer surface of the seventh transmission rod 405 is fixedly connected with the fifth bevel gear 406; the outer surface of the seventh transmission rod 405 is fixedly connected with a sixth bevel gear 407; the fifth bevel gear 406 is meshed with a seventh bevel gear 408; the sixth bevel gear 407 is meshed with the eighth bevel gear 409; the inner axis of the seventh bevel gear 408 is fixedly connected with the eighth transmission rod 4010; the outer surface of the eighth transmission rod 4010 is fixedly connected with the first needle roller 4012; the inner axis of the eighth bevel gear 409 is fixedly connected with a ninth transmission rod 4011; the outer surface of the ninth transmission rod 4011 is fixedly connected with a second needle roller 4013; a V-shaped pressing block 4025 is arranged above the second needle roller 4013; a first straight gear 3012 is arranged on the side edge of the inner gear sleeve 4014; the outer surface of the inner gear sleeve 4014 is rotatably connected with a third connecting plate 4015; the inner axis of the inner gear sleeve 4014 is in sliding connection with a tenth transmission rod 4017; the third connecting plate 4015 is fixedly connected with a fifth electric push rod 4016; the outer surface of a tenth transmission rod 4017 is fixedly connected with a seventh transmission wheel 4018; the outer ring surface of the seventh driving wheel 4018 is in transmission connection with an eighth driving wheel 4019 through a belt; the inner axis of the eighth driving wheel 4019 is fixedly connected with an eleventh driving rod 4020; the outer surface of the eleventh transmission rod 4020 is fixedly connected with the tooth-missing gear 4021; a rack 4022 is arranged on the side edge of the gear lacking 4021; the rack 4022 is fixedly connected with the pressure rod 4023; the pressure bar 4023 is fixedly connected with the V-shaped pressing block 4025; a baffle 4024 is arranged in the middle of the pressure lever 4023; a first clamping plate 4030 and a second clamping plate 4031 are arranged on the lateral sides of the baffles 4024; the sixth electric push rod 4026 is fixedly connected with the V groove plate 4027; the V-groove plate 4027 is slidably connected to the first sliding rod 4028; the V-groove plate 4027 is slidably connected to the second sliding rod 4029; the first sliding rod 4028 is fixedly connected with the first clamping plate 4030; second slide bar 4029 is fixedly connected to second clamp plate 4031.

After the palm leaves are driven by the first longitudinal softening mechanism 307 and the second longitudinal softening mechanism 308 to move until the leaf rods are positioned between the first clamping plate 4030 and the second clamping plate 4031, the sixth electric push rod 4026 is started to drive the V groove plate 4027 to move downwards, the V groove plate 4027 moves downwards to drive the first sliding rod 4028 and the second sliding rod 4029 to slide on the sliding groove at the joint with the underframe 1 in an opposite direction, the leaf rods are clamped and fixed to be stopped by sliding, then the fifth electric push rod 4016 is started to drive the third connecting plate 4015 to move, the third connecting plate 4015 drives the inner gear sleeve 4014 to slide on the tenth transmission rod 4017, the inner gear sliding on the inner gear sleeve 4014 is meshed with the first straight gear 3012, the first straight gear 3012 drives the inner gear sleeve 4014 to transmit the tenth transmission rod 4017, the tenth transmission wheel 4017 drives the seventh transmission wheel 4018 to transmit the eighth transmission wheel 4019, the eighth transmission wheel 4019 drives the eleventh transmission rod 4020 to transmit the gear-lacking gear 1, when the gear 4021 rotates until a toothed part is meshed with the rack 4022, the gear 4021 drives the rack 4022 and a pressure bar 4023 connected with the rack 4022 to move upwards, after the toothed part of the gear 4021 is meshed with the rack 4022, the rack 4022 falls under the action of gravity of the rack 4022 and parts connected with the rack 4022, so that the pressure bar 4023 drives a V-shaped pressing block 4025 to fall, the pressure bar is stopped after the pressure bar 4023 falls and is blocked by a baffle 4024, and the blade bar is pressed downwards when the V-shaped pressing block 4025 falls, so that the leaves of the palm leaves fall on a first needle roller 4012 and a second needle roller 4013; meanwhile, the motor 401 drives the sixth transmission rod 402 to transmit the fifth transmission wheel 403 and the first transmission wheel 301, the fifth transmission wheel 403 drives the sixth transmission wheel 404 to transmit the seventh transmission rod 405, the seventh transmission rod 405 drives the fifth bevel gear 406 and the sixth bevel gear 407 to rotate, the fifth bevel gear 406 and the sixth bevel gear 407 rotate to drive the seventh bevel gear 408 and the eighth bevel gear 409 to rotate, the seventh bevel gear 408 and the eighth bevel gear 409 rotate to drive the eighth transmission rod 4010 and the ninth transmission rod 4011 to rotate, the eighth transmission rod 4010 and the ninth transmission rod 4011 rotate to drive the first needle roller 4012 and the second needle roller 4013 to rotate, the palm leaves on the surface are torn during rotation, one piece of torn pieces falls into the collection box 6 to be collected, the toothed part of the missing tooth gear 4021 rotates again to be meshed with the rack 4022 to drive the rack 4022 to move upwards, the fifth electric push rod 4016 is started again after moving upwards to separate the internal gear on the internal gear sleeve 4014 from the first straight gear 3012, the V-shaped pressing block 4025 can not press the leaf stems any more, and then the palm leaves are manually taken down; the unit realizes that the palm leaves are torn into a shape of one by one.

The outer surfaces of the joints of the fourth transmission rod 3015 and the second sleeve rod 301601 and the joints of the second transmission rod 306 and the first sleeve rod 30701 are provided with straight tangent planes.

The sleeve can slide on the rod and can be driven to rotate by the rod.

The outer surfaces of the first needle roller 4012 and the second needle roller 4013 are provided with fine needles.

The palm leaves can be conveniently torn into one piece.

Finally, it should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention and not for limiting the protection scope of the present invention, and although the present invention is described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions can be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention.

Claims

1. A pre-softened palm leaf processing device comprises a bottom frame, a control screen and a collecting box, and is characterized by further comprising a pre-processing unit, a softening unit and a filamentation unit; the underframe is connected with the pretreatment unit; the underframe is connected with the softening unit; the underframe is connected with the filamentation unit; the chassis is connected with the control screen; the softening unit is connected with the filamentation unit; and a collecting box is arranged below the filamentation unit.

2. The pre-softened palm leaf processing device according to claim 1, wherein the pre-processing unit comprises a V-shaped table, a guide cylinder, a pressing plate, a first electric push rod and a second electric push rod; the V-shaped table is connected with the underframe; a pressing plate is arranged above the V-shaped table; a guide cylinder is arranged on the side edge of the V-shaped table; the guide cylinder is connected with the underframe; the pressing plate is fixedly connected with the first electric push rod and the second electric push rod; the first electric push rod is connected with the underframe; the second electric push rod is connected with the underframe.

3. The pre-softened palm leaf processing device according to claim 2, wherein the softening unit comprises a first driving wheel, a second driving wheel, a first driving rod, a first worm wheel, a second driving rod, a first longitudinal softening mechanism, a second worm wheel, a third driving rod, a first straight gear, a third driving wheel, a fourth driving rod, a first transverse softening mechanism and a second transverse softening mechanism; the first driving wheel is connected with the filamentation unit; the outer ring surface of the first driving wheel is in transmission connection with the second driving wheel through a belt; the inner axle center of the second driving wheel is fixedly connected with the first driving rod; the outer surface of the first transmission rod is connected with the bottom frame; the outer surface of the first transmission rod is fixedly connected with the first worm; the first worm is meshed with the first worm wheel; the inner axis of the first worm wheel is fixedly connected with the second transmission rod; the outer surface of the second transmission rod is connected with the underframe; the outer surface of the second transmission rod is connected with the first longitudinal softening mechanism and the second longitudinal softening mechanism; the first longitudinal softening mechanism is connected with the underframe; the second longitudinal softening mechanism is connected with the underframe; the outer surface of the second transmission rod is fixedly connected with the second worm; the second worm is meshed with the second worm wheel; the inner axis of the second worm wheel is fixedly connected with a third transmission rod; the third transmission rod is connected with the underframe; the outer surface of the third transmission rod is fixedly connected with the first straight gear; the outer surface of the third transmission rod is fixedly connected with a third transmission wheel; a filamentation unit is arranged on the side edge of the first straight gear; the outer ring surface of the third driving wheel is in transmission connection with the fourth driving wheel through a belt; the inner axle center of the fourth driving wheel is fixedly connected with a fourth driving rod; the outer surface of the fourth transmission rod is connected with the underframe; the outer surface of the fourth transmission rod is connected with the first transverse softening mechanism and the second transverse softening mechanism; the first transverse softening mechanism is connected with the bottom frame; the second transverse softening mechanism is connected with the underframe.

4. The pre-softened palm leaf processing device according to claim 3, wherein the first longitudinal softening mechanism comprises a first sleeve rod, a first bevel gear, a first connecting plate, a third electric push rod, a twelfth transmission rod, a first rolling roller, a first connecting block, a first spring, a second connecting block, a second spring and a second bevel gear; the inner axis of the first sleeve rod is in sliding connection with the second transmission rod; the outer surface of the first sleeve rod is fixedly connected with a first bevel gear; the outer surface of the first sleeve rod is rotatably connected with the first connecting plate; the first connecting plate is fixedly connected with the third electric push rod; the third electric push rod is connected with the underframe; a second bevel gear is arranged on the side edge of the first bevel gear; the inner axis of the second bevel gear is fixedly connected with a twelfth transmission rod; the outer surface of the twelfth transmission rod is connected with the underframe; the outer surface of the twelfth transmission rod is rotatably connected with the first connecting block; the outer surface of the twelfth transmission rod is rotatably connected with the second connecting block; the outer surface of the twelfth transmission rod is fixedly connected with the first rolling roller; the first connecting block is fixedly connected with the first spring; the first spring is connected with the underframe; the second connecting block is fixedly connected with the second spring; the second spring is connected with the chassis.

5. The pre-softened palm leaf processing device according to claim 4, wherein the first transverse softening mechanism comprises a second loop bar, a third bevel gear, a second connecting plate, a fourth electric push rod, a fourth bevel gear, a fifth transmission rod, a third connecting block, a third spring, a second grinding roller, a fourth connecting block and a fourth spring; the outer surface of the fourth transmission rod is in sliding connection with the second sleeve rod; the outer surface of the second sleeve rod is fixedly connected with a third bevel gear; the outer surface of the second sleeve rod is rotatably connected with the second connecting plate; the second connecting plate is fixedly connected with the fourth electric push rod; the fourth electric push rod is connected with the underframe; a fourth bevel gear is arranged below the third bevel gear; the inner axis of the fourth bevel gear is fixedly connected with a fifth transmission rod; the outer surface of the fifth transmission rod is connected with the underframe; the outer surface of the fifth transmission rod is rotatably connected with the third connecting block; the outer surface of the fifth transmission rod is rotatably connected with the fourth connecting block; the outer surface of the fifth transmission rod is fixedly connected with the second rolling roller; the third connecting block is fixedly connected with a third spring; the third spring is connected with the underframe; the fourth connecting block is fixedly connected with a fourth spring; the fourth spring is connected with the underframe.

6. The pre-softened palm leaf processing device according to claim 5, wherein the filamentation unit comprises a motor, a sixth transmission rod, a fifth transmission wheel, a sixth transmission wheel, a seventh transmission rod, a fifth bevel gear, a sixth bevel gear, a seventh bevel gear, an eighth transmission rod, a ninth transmission rod, a first needle roller, a second needle roller, an internal gear sleeve, a third connecting plate, a fifth electric push rod, a tenth transmission rod, a seventh transmission wheel, an eighth transmission wheel, an eleventh transmission rod, a missing gear, a rack, a pressure rod, a baffle, a V-shaped pressing block, a sixth electric push rod, a V-groove plate, a first sliding rod, a second sliding rod, a first clamping plate and a second clamping plate; the output shaft of the motor is fixedly connected with the sixth transmission rod; the outer surface of the sixth transmission rod is fixedly connected with the fifth transmission wheel; the outer surface of the sixth transmission rod is fixedly connected with the first transmission wheel; the outer ring surface of the fifth driving wheel is in transmission connection with the sixth driving wheel through a belt; the inner axle center of the sixth driving wheel is fixedly connected with the seventh driving rod; the outer surface of the seventh transmission rod is fixedly connected with the fifth bevel gear; the outer surface of the seventh transmission rod is fixedly connected with the sixth bevel gear; the fifth bevel gear is meshed with the seventh bevel gear; the sixth bevel gear is meshed with the eighth bevel gear; the inner axis of the seventh bevel gear is fixedly connected with the eighth transmission rod; the outer surface of the eighth transmission rod is fixedly connected with the first needle roller; the inner axis of the eighth bevel gear is fixedly connected with the ninth transmission rod; the outer surface of the ninth transmission rod is fixedly connected with the second needle roller; a V-shaped pressing block is arranged above the second needle roller; a first straight gear is arranged on the side edge of the inner gear sleeve; the outer surface of the inner gear sleeve is rotationally connected with the third connecting plate; the inner axis of the inner gear sleeve is in sliding connection with the tenth transmission rod; the third connecting plate is fixedly connected with a fifth electric push rod; the outer surface of the tenth transmission rod is fixedly connected with the seventh transmission wheel; the outer ring surface of the seventh driving wheel is in transmission connection with the eighth driving wheel through a belt; the inner axle center of the eighth transmission wheel is fixedly connected with the eleventh transmission rod; the outer surface of the eleventh transmission rod is fixedly connected with the gear with missing teeth; a rack is arranged on the side edge of the gear with missing teeth; the rack is fixedly connected with the pressure lever; the pressure bar is fixedly connected with the V-shaped pressing block; a baffle plate is arranged in the middle of the pressure rod; a first clamping plate and a second clamping plate are arranged on the side edge of the baffle; the sixth electric push rod is fixedly connected with the V-shaped groove plate; the V-shaped groove plate is connected with the first sliding rod in a sliding manner; the V-shaped groove plate is connected with the second sliding rod in a sliding manner; the first sliding rod is fixedly connected with the first clamping plate; the second sliding rod is fixedly connected with the second clamping plate.

7. The pre-softened palm leaf processing apparatus according to claim 6, wherein the straight cut surface is provided on the outer surface of the connection between the fourth transmission rod and the second sleeve rod and the connection between the second transmission rod and the first sleeve rod.

8. The pre-softened palm leaf processing apparatus according to claim 7, wherein the first and second needle rollers are provided with fine needles on the outer surface.