CN112659094B - Intelligent inspection robot for new energy pipelines - Google Patents
Intelligent inspection robot for new energy pipelines Download PDFInfo
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- 238000002347 injection Methods 0.000 claims description 18
- 239000007924 injection Substances 0.000 claims description 18
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 12
- 238000004891 communication Methods 0.000 claims description 8
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Abstract
Description
技术领域technical field
本发明涉及水下污染监测治理环保技术领域,具体说是一种新能源管线智能巡检机器人。The invention relates to the technical field of underwater pollution monitoring and control environmental protection, in particular to an intelligent inspection robot for new energy pipelines.
背景技术Background technique
现有技术中,随着石油等资源的损耗,开发新能源成为人们的首要目标,现有技术中新能源多为太阳能能源,天然气氢气能源等,例如天然气能源,氢气能源等由于受到地域的限制,因此通常会设置用于运输这么能源的管线,而为了保证能源的安全运输等,还需要对这些新能源的管线进行巡检,现有技术中可以通过对管线设置各种传感器以及设置专人进行巡检检查,但是这样效率较低,以及高度位置较高或者是设置在河流中的管线依靠人力无法正常巡检,给新能源的使用带来了一定的困扰;另外现有技术中用于水下的巡检机器人需要在水下工作因此使用的线缆需要具备很好的防水性能,现有技术中线缆的防水性能多是通过设置防水层来放置外部进水,但是线缆中通常是由多股缆芯构成的,而缆芯之间通过填充料填充,由于缆芯中的导体在进行工作的时候会产生热量,从而产生温差压差等,就会导致缆芯之间的空隙内会有空气进入,而如果这部分空气中带有水分就会逐渐在巡检机器人内部集聚,从而对巡检机器人的使用造成很大的影响。In the prior art, with the depletion of oil and other resources, the development of new energy has become the primary goal of people. In the prior art, the new energy is mostly solar energy, natural gas and hydrogen energy, etc., such as natural gas energy, hydrogen energy, etc. due to geographical restrictions , so the pipelines used to transport such energy are usually set up, and in order to ensure the safe transportation of energy, etc., it is also necessary to inspect the pipelines of these new energy sources. In the prior art, various sensors and special personnel can be installed on the pipelines Inspection and inspection, but the efficiency is low, and the pipelines with higher heights or installed in the river cannot be inspected normally by manpower, which brings certain troubles to the use of new energy; in addition, the existing technology is used for water The inspection robot under the water needs to work underwater, so the cables used must have good waterproof performance. In the prior art, the waterproof performance of the cables is mostly set by setting a waterproof layer to prevent external water ingress, but the cables are usually It is composed of multi-strand cable cores, and the cores are filled with fillers. Since the conductors in the cable cores will generate heat when they are working, resulting in temperature and pressure differences, etc., it will cause the gap between the cable cores There will be air entering, and if this part of the air contains moisture, it will gradually accumulate inside the inspection robot, which will have a great impact on the use of the inspection robot.
发明内容Contents of the invention
本发明的目的是针对现有技术存在的不足,提供一种新能源管线智能巡检机器人;其技术方案如下:The purpose of the present invention is to provide a new energy pipeline intelligent inspection robot for the deficiencies in the prior art; its technical scheme is as follows:
一种新能源管线智能巡检机器人,至少包括分离式的左壳体和右壳体;所述左壳体和右壳体的对接面处还均设置有用于安装行走轮的轮槽,而该轮槽内相应安装有轮轴,所述的轮轴上又相应安装有行走轮,所述的轮轴两侧相应安装有从动齿轮,并且左壳体和右壳体内还均安装有驱动装置,该驱动装置的驱动杆上相应安装有与从动齿轮啮合的主动齿轮,并且左壳体和右壳体对接面的上下端位置处还安装有横向设置调节锁紧装置,所述的调节锁紧装置相应横向安装在壳体内,其调节杆则相应从壳体伸出,并且调节杆的杆端还相应安装有挂钩,而另一侧壳体的对接位置处则相应安装有挂环,所述调节杆的挂钩可相应对接安装在挂环上,并且在调节锁紧装置的作用下将两侧壳体锁紧固定;所述的左壳体和右壳体的上下端位置处还安装有可拆卸的安装板,所述的左壳体和右壳体的上下端位置处设置有若干间隔均匀的安装孔;而所述的安装板上则设置有若干间隔均匀的并且与安装孔配合使用的调节孔,并且调节孔和安装孔内相应安装有固定杆,而所述的安装板的内侧端中间位置又相应安装有向内侧凸起的安装块,所述的安装块上又相应安装有向内侧凸起的弹簧槽,相应的弹簧槽内安装有弹簧件以及弹簧杆,弹簧杆的端部相应安装有弧形的滚珠安装座,该滚珠安装座的内弧面相应安装有嵌入式的滚珠;并且两壳体上均外连有防水通讯线缆。A new energy pipeline intelligent inspection robot, including at least a separate left shell and a right shell; the butt joints of the left shell and the right shell are also provided with wheel grooves for installing road wheels, and the A wheel shaft is correspondingly installed in the wheel groove, and a walking wheel is correspondingly installed on the wheel shaft, driven gears are installed on both sides of the wheel shaft, and driving devices are also installed in the left housing and the right housing. The drive rod of the device is equipped with a driving gear that meshes with the driven gear, and a laterally-set adjusting and locking device is installed at the upper and lower ends of the butt surfaces of the left and right housings, and the adjusting and locking device corresponds to It is horizontally installed in the housing, and its adjusting rod protrudes from the housing accordingly, and the rod end of the adjusting rod is also equipped with a hook correspondingly, while a hanging ring is correspondingly installed at the docking position of the other side of the housing, and the adjusting rod The hooks can be correspondingly docked and installed on the hanging ring, and the housings on both sides are locked and fixed under the action of the adjusting locking device; the upper and lower ends of the left and right housings are also equipped with detachable Mounting plate, the upper and lower ends of the left and right housings are provided with several uniformly spaced mounting holes; and the described mounting plate is provided with a number of uniformly spaced adjustment holes that are used in conjunction with the mounting holes , and the adjustment hole and the installation hole are installed with a corresponding fixing rod, and the middle position of the inner end of the installation plate is installed with an installation block protruding inward, and the installation block is correspondingly installed with an inward protrusion. The spring groove raised, the spring member and the spring rod are installed in the corresponding spring groove, and the end of the spring rod is installed with the arc-shaped ball mounting seat correspondingly, and the inner arc surface of the ball mounting seat is correspondingly equipped with embedded balls; and Waterproof communication cables are externally connected to the two casings.
作为优选,所述的行走轮设置为长条状的轮体结构,并且所述行走轮的轮面设置为凹陷的弧形轮面结构,而上下侧的滚珠安装座的弧面与行走轮的弧面相对应。As a preference, the road wheels are arranged as elongated wheel body structures, and the wheel surfaces of the road wheels are set as concave arc-shaped wheel surface structures, and the arc surfaces of the ball mounting seats on the upper and lower sides are in line with those of the road wheels. corresponding to the arc.
作为优选,所述的调节锁紧装置相应设置为电动推杆,并且在左壳体和右壳体上的电动推杆的推动方向设置为反向,且所述的电动推杆在左壳体和右壳体上均相应设置有前后两组;而所述的滚珠安装座则相应设置在两组电动推杆之间;并且所述的滚珠在滚珠安装座上为矩阵式间隔均匀排布。As a preference, the adjusting and locking device is correspondingly set as an electric push rod, and the push direction of the electric push rod on the left housing and the right housing is set to be reversed, and the electric push rod on the left housing Two groups of front and rear groups are correspondingly arranged on the right housing and the right housing; and the ball mounting seats are correspondingly arranged between the two groups of electric push rods; and the balls are evenly arranged in a matrix on the ball mounting seats.
作为优选,所述的防水通讯线缆上还设置有一处剥开结构,该剥开结构处将线缆内部的填料层整体从两侧平整切除,只留下位于内部的各个缆芯;并且在该剥开结构的两端分别放置有一圆环状的环板,两侧的环板上均设置有缺口,从缺口处将各个缆芯套入到环板中,并且两侧的环板之间还相应安装有顶起弹簧,通过顶起弹簧将两侧的环板顶起固定在剥开结构的两侧,从而将内侧的各个缆芯顶起绷直,并且该剥开结构的外侧还套装有一封装护套,该封装护套的长度大于剥开处的长度,并且该封装护套的内径与线缆外护套的外径相匹配,使得封装护套可相应套装在外护套的外部,封装护套的两端通过密封胶水粘结固定在剥开结构两侧的外护套上,并且在封装护套内部的剥开处同样灌注有密封胶水,通过密封胶水将剥开结构内部的缆芯之间整体封堵住,阻绝该剥开结构两侧的线缆内部水和空气的流通。As a preference, the waterproof communication cable is also provided with a peeling structure, where the entire packing layer inside the cable is cut off from both sides, leaving only the inner cable cores; and A ring-shaped ring plate is placed at both ends of the peeling structure, and gaps are provided on the ring plates on both sides, and each cable core is inserted into the ring plate from the gap, and the gap between the ring plates on both sides is A jacking spring is also installed correspondingly, and the ring plates on both sides are jacked up and fixed on both sides of the stripping structure through the jacking spring, so that each inner cable core is jacked up and straightened, and the outer side of the stripping structure is also set. There is an encapsulation sheath, the length of the encapsulation sheath is greater than the length of the stripped part, and the inner diameter of the encapsulation sheath matches the outer diameter of the cable outer sheath, so that the encapsulation sheath can be fitted on the outside of the outer sheath accordingly, The two ends of the packaging sheath are bonded and fixed on the outer sheaths on both sides of the stripped structure with sealing glue, and the stripped part inside the packaging sheath is also filled with sealing glue, and the cables inside the stripped structure are sealed by the sealing glue. The cores are sealed as a whole to prevent the circulation of water and air inside the cable on both sides of the stripped structure.
作为优选,所述的封装护套内部还设置有一层抗弯折的钢丝编织网,并且所述的封装护套的中间位置处设置有一注胶孔,该注胶孔上又配合设置有一注胶塞体。As a preference, a layer of anti-bending steel wire braid is also provided inside the packaging sheath, and a glue injection hole is provided in the middle of the packaging sheath, and a glue injection hole is matched with a glue injection hole. plug body.
作为优选,所述的左壳体和右壳体内还设置有固定架,而所述的驱动装置相应安装在固定架上,并且所述的驱动装置设置为双头电机,双头电机的两侧的电机杆上均相应安装有与从动齿轮相啮合的主动齿轮,所述的左壳体和右壳体内还相应安装有电源装置和控制模块。As a preference, the left housing and the right housing are also provided with a fixing frame, and the driving device is installed on the fixing frame accordingly, and the driving device is set as a double-headed motor, and the two sides of the double-headed motor The driving gears meshing with the driven gears are respectively installed on the motor rods, and the power supply unit and the control module are also installed in the left and right housings.
有益效果:本发明具有以下有益效果:Beneficial effects: the present invention has the following beneficial effects:
(1)本发明中整体结构通过左壳体和右壳体构成,左右壳体的连接是通过上下端的调节锁紧装置连接安装的,该调节锁紧装置设置成电动推杆装置,可以相应控制调节杆的长度固定两个壳体之间的距离,这样设置可以根据不同管线的大小进行适应调节,并且调节杆的杆端是相应设置有挂钩以及在壳体上设置挂环,两个壳体是可以相应拆卸分离的,这样拆卸后就可以将管线套装在内部,在通过电动推杆的拉紧后锁紧,使中间部位的行走轮卡紧安装在管线上,可以实现无极调节卡装管线;(1) In the present invention, the overall structure is formed by the left housing and the right housing, and the connection of the left and right housings is connected and installed through the adjustment and locking devices at the upper and lower ends. The adjustment and locking devices are set as electric push rod devices, which can be controlled accordingly The length of the adjustment rod fixes the distance between the two housings, so that the setting can be adjusted according to the size of different pipelines, and the rod end of the adjustment rod is correspondingly provided with a hook and a hanging ring on the housing, the two housings It can be disassembled and separated accordingly, so that the pipeline can be set inside after disassembly, and then locked after being tightened by the electric push rod, so that the walking wheel in the middle part can be clamped and installed on the pipeline, which can realize stepless adjustment and clamping of the pipeline ;
(2)本发明中左壳体和右壳体上是相应有行走轮的,两侧的行走轮是通过在壳体内安装的驱动装置带动的,驱动装置相应设置为双头电机,可相应通过两侧的主动齿轮带动两侧的从动齿轮驱动行走轮移动;而行走轮又是相应设置为长条状的轮体结构,并且其表面设置为弧形凹面结构,这样能够更加贴合在管线上,可以保证行走轮在管线上顺利行走;(2) In the present invention, the left housing and the right housing have traveling wheels correspondingly, and the traveling wheels on both sides are driven by the driving device installed in the housing, and the driving device is correspondingly arranged as a double-headed motor, which can be passed through The driving gears on both sides drive the driven gears on both sides to drive the traveling wheels to move; and the traveling wheels are correspondingly arranged in a long strip-shaped wheel body structure, and its surface is arranged in an arc-shaped concave structure, which can be more fitted to the pipeline On, it can ensure that the traveling wheel can run smoothly on the pipeline;
(3)本发明中两侧的行走轮卡装在管线的外表面,并且在驱动装置的带动下行走,而左右壳体内部是相应安装有检测装置的,例如摄像装置,管道外部的涡流检测,离子浓度检测,气体浓度检测等,当巡检机器人从管道上走过后就相应检测这些数据,达到巡检效果;另外本装置中为了稳固整体结构,在上下侧的位置处还设置有可拆卸的安装板,安装板上设置调节孔,壳体上下端则设置有安装孔,并且均设置有多个,这样无论两个壳体的距离如何调节,安装板均是可以相应安装在两个壳体上,而安装板上又是相应通过弹簧槽、弹簧杆和弹簧件安装弧形的滚珠安装座,滚珠安装座内相应嵌装有滚珠,这样设置后当左右侧的行走轮卡装管线后,两侧的安装板安装后,滚珠安装座内的滚珠也是相应从前后侧卡紧管线的,这样从四面固定,结构更加的稳固可靠;(3) In the present invention, the walking wheels on both sides are clamped on the outer surface of the pipeline, and are driven by the driving device to walk, and the inside of the left and right housings are equipped with corresponding detection devices, such as camera devices, eddy current detection outside the pipeline , ion concentration detection, gas concentration detection, etc. When the inspection robot walks through the pipeline, it will detect these data accordingly to achieve the inspection effect; in addition, in order to stabilize the overall structure of this device, there are also detachable The mounting plate is provided with adjustment holes, and the upper and lower ends of the shell are provided with mounting holes, and there are multiple installation holes, so that no matter how the distance between the two shells is adjusted, the mounting plate can be installed on the two shells accordingly. On the body, and on the mounting plate, the arc-shaped ball mounting seat is correspondingly installed through the spring groove, spring rod and spring parts, and the ball mounting seat is correspondingly embedded with balls. , after the mounting plates on both sides are installed, the balls in the ball mounting seat also clamp the pipeline from the front and rear sides accordingly, so that it is fixed from all sides, and the structure is more stable and reliable;
(4)本发明中由于机器人需要在水中作业,因此为了彻底阻绝线缆中水和空气的流通,还相应在线缆上剥开一处剥开结构,该剥开结构中的护套、屏蔽层以及骨架等具备切除,只剩下在该部分的缆芯,本发明中设置两个环板,环板上设置缺口,这样缆芯就从缺口套入到环板内,环板的大小与线缆的外径齿轮是匹配的,环板设置在剥开结构的两侧端,并且环板之间是设置有顶起弹簧的,在顶起弹簧的作用下,两侧环板被顶起,这样中间的缆芯就相应被绷直了,而该剥开结构的外侧又相应套装有一封装护套,封装护套为整体护套,可以从电缆的头部套装进来,一直移动到剥开结构处,并且封装护套的内径与外护套的外径相适配的,本发明中主要是将密封护套内的空间注满胶水,缆芯之间均被密封胶水填充,密封护套的两端也通过密封胶水黏结固定在外护套上,这样线缆在该密封护套的位置处就整体被密封胶水隔开了,其内部的水和空气就无法流通了,本装置中密封护套内的注胶可以有两种方式,一是在密封护套上设置注胶口,先将封装护套的两端通过密封胶水粘结固定在外护套上,然后通过注胶针头从注胶口伸入到内部注胶,直到胶水从注胶口溢出;二是不设置注胶口,先将封装护套的一端通过密封胶水黏结固定在外护套的一端,然后将该部位立起来,黏结固定的一端在下,在通过注胶针头从上端密封护套和外护套的缝隙内伸入到内部进行注胶,直到胶水注满后从上端缝隙溢出,然后将上端压紧等待胶水风干即可;(4) In the present invention, since the robot needs to work in water, in order to completely block the circulation of water and air in the cable, a peeling structure is correspondingly peeled off on the cable. The sheath and shielding in the peeling structure Layers and skeletons are cut off, leaving only the cable core in this part. In the present invention, two ring plates are set, and a gap is set on the ring plate, so that the cable core is inserted into the ring plate from the gap, and the size of the ring plate is the same as that of the ring plate. The outer diameter gear of the cable is matched, the ring plates are set on both sides of the peeling structure, and a jacking spring is set between the ring plates, under the action of the jacking spring, the ring plates on both sides are lifted , so that the cable core in the middle is stretched accordingly, and the outer side of the peeling structure is fitted with a packaging sheath. structure, and the inner diameter of the sealing sheath is adapted to the outer diameter of the outer sheath. In the present invention, the space in the sealing sheath is mainly filled with glue, and the cable cores are filled with sealing glue, and the sealing sheath The two ends of the cable are also bonded and fixed on the outer sheath by sealing glue, so that the cable is completely separated by the sealing glue at the position of the sealing sheath, and the water and air inside cannot circulate. There are two ways to inject glue in the sleeve. One is to set the glue injection port on the sealing sheath. The mouth extends into the inner glue injection until the glue overflows from the glue injection port; the second is not to set the glue injection port, first fix one end of the packaging sheath to one end of the outer sheath with sealing glue, and then stand up the part and glue it The fixed end is down, and the glue injection needle is inserted into the gap between the upper sealing sheath and the outer sheath to inject glue until the glue is filled and overflows from the upper gap, then press the upper end tightly and wait for the glue to dry. ;
(5)本发明中防水通讯线缆中的剥开结构处安装的两个环板通过顶起弹簧支撑,这样设置能够使内部的各缆芯绷直,不会打结和弯折,剥开结构两侧的部位处就相当于固定起来了,这样外部的封装护套就非常容易安装,注入胶水时也会非常的方便,不需要额外固定,而且无论该剥开部位距离多长,都可以轻松的固定住;另外就是该剥开结构由于是将外护套、屏蔽层、骨架都相应切除了,因此其抗弯折的能力大大下降,在机器人下水不断延长的过程中,该部分非常容易弯折,而通过设置环板以及在两环板之间设置顶起弹簧后,在顶起弹簧的固定作用下,可以相应增加抗弯折的能力,并且外部安装的封装护套内部也是嵌装有一层钢丝编织网的,也可以增加该部分的抗弯折能力,使其结构更为合理。(5) The two ring plates installed at the peeling structure in the waterproof communication cable of the present invention are supported by jacking springs, so that the internal cable cores can be stretched straight without knotting and bending, and the stripping The parts on both sides of the structure are equivalent to being fixed, so that the outer packaging sheath is very easy to install, and it is also very convenient to inject glue, no additional fixing is required, and no matter how long the stripped part is, it can be It is easily fixed; in addition, because the peeling structure cuts off the outer sheath, shielding layer, and skeleton accordingly, its ability to resist bending is greatly reduced. During the continuous extension of the robot's launch, this part is very easy. Bending, and by setting the ring plate and setting the jacking spring between the two ring plates, under the fixing action of the jacking spring, the ability to resist bending can be increased accordingly, and the inside of the externally installed packaging sheath is also embedded A layer of steel wire braided mesh can also increase the bending resistance of this part and make its structure more reasonable.
附图说明Description of drawings
图1为本发明结构图;Fig. 1 is a structural diagram of the present invention;
图2为图1中A向视图;Fig. 2 is a view from direction A in Fig. 1;
图3为图1中B向放大图;Fig. 3 is an enlarged view of direction B in Fig. 1;
图4为本发明中防水通讯线缆的剥开结构示意图;Fig. 4 is a schematic diagram of the peeling structure of the waterproof communication cable in the present invention;
图5为图4中C-C剖视图。Fig. 5 is a sectional view of C-C in Fig. 4 .
具体实施方式Detailed ways
下面结合附图和具体实施例,进一步阐明本发明,本实施例在以本发明技术方案为前提下进行实施,应理解这些实施例仅用于说明本发明而不用于限制本发明的范围。The present invention will be further illustrated below in conjunction with the accompanying drawings and specific embodiments. This embodiment is implemented on the premise of the technical solution of the present invention. It should be understood that these embodiments are only used to illustrate the present invention and are not intended to limit the scope of the present invention.
如图1至图5所示,一种新能源管线智能巡检机器人,至少包括分离式的左壳体1和右壳体2;左壳体1和右壳体2的对接面处还均设置有用于安装行走轮3的轮槽4,而该轮槽4内相应安装有轮轴5,轮轴5上又相应安装有行走轮3,轮轴5两侧相应安装有从动齿轮6,并且左壳体1和右壳体2内还均安装有驱动装置7,该驱动装置7的驱动杆上相应安装有与从动齿轮6啮合的主动齿轮8,并且左壳体1和右壳体2对接面的上下端位置处还安装有横向设置调节锁紧装置9,调节锁紧装置9相应横向安装在壳体内,其调节杆10则相应从壳体伸出,并且调节杆10的杆端还相应安装有挂钩11,而另一侧壳体的对接位置处则相应安装有挂环12,调节杆10的挂钩11可相应对接安装在挂环12上,并且在调节锁紧装置9的作用下将两侧壳体锁紧固定;左壳体1和右壳体2的上下端位置处还安装有可拆卸的安装板13,左壳体1和右壳体2的上下端位置处设置有若干间隔均匀的安装孔14;而安装板13上则设置有若干间隔均匀的并且与安装孔14配合使用的调节孔15,并且调节孔15和安装孔14内相应安装有固定杆16,而安装板13的内侧端中间位置又相应安装有向内侧凸起的安装块17,安装块17上又相应安装有向内侧凸起的弹簧槽19,相应的弹簧槽19内安装有弹簧件20以及弹簧杆21,弹簧杆21的端部相应安装有弧形的滚珠安装座22,该滚珠安装座22的内弧面相应安装有嵌入式的滚珠23;并且两壳体上均外连有防水通讯线缆18。As shown in Figures 1 to 5, a new energy pipeline intelligent inspection robot includes at least a separate left shell 1 and a right shell 2; There is a wheel groove 4 for installing the road wheel 3, and the wheel shaft 5 is installed in the wheel groove 4, the road wheel 3 is installed on the wheel shaft 5, the driven gear 6 is installed on both sides of the wheel shaft 5, and the left housing 1 and the right housing 2 are also equipped with a driving device 7, the drive rod of the driving device 7 is equipped with a driving gear 8 meshing with the driven gear 6, and the left housing 1 and the right housing 2 butt surface The upper and lower end positions are also equipped with horizontal adjustment and locking devices 9, and the adjustment and locking devices 9 are correspondingly installed in the housing horizontally, and the adjustment rods 10 are correspondingly protruded from the housing, and the rod ends of the adjustment rods 10 are also installed with corresponding hook 11, and a hanging ring 12 is correspondingly installed at the docking position of the housing on the other side, and the hook 11 of the adjusting rod 10 can be docked and installed on the hanging ring 12 accordingly, and under the action of the adjusting locking device 9, both sides The housing is locked and fixed; the upper and lower ends of the left housing 1 and the right housing 2 are also equipped with detachable mounting plates 13, and the upper and lower ends of the left housing 1 and the right housing 2 are provided with a number of evenly spaced Mounting holes 14; and the mounting plate 13 is provided with some evenly spaced adjustment holes 15 that are used in conjunction with the mounting holes 14, and a fixed rod 16 is installed in the adjusting holes 15 and the mounting holes 14, and the inside of the mounting plate 13 The middle position of the end is equipped with a mounting block 17 protruding inwards correspondingly, and a spring groove 19 protruding inwards is installed on the mounting block 17 correspondingly, and a spring member 20 and a spring bar 21 are installed in the corresponding spring groove 19, and the spring The end of the rod 21 is correspondingly equipped with an arc-shaped ball mounting seat 22, and the inner arc surface of the ball mounting seat 22 is correspondingly equipped with an embedded ball 23;
行走轮3设置为长条状的轮体结构,并且行走轮3的轮面设置为凹陷的弧形轮面结构,而上下侧的滚珠安装座22的弧面与行走轮3的弧面相对应;调节锁紧装置9相应设置为电动推杆,并且在左壳体1和右壳体2上的电动推杆的推动方向设置为反向,且电动推杆在左壳体1和右壳体2上均相应设置有前后两组;而滚珠安装座22则相应设置在两组电动推杆之间;并且滚珠23在滚珠安装座22上为矩阵式间隔均匀排布。The travel wheel 3 is arranged as a strip-shaped wheel body structure, and the wheel surface of the travel wheel 3 is set as a concave arc-shaped wheel surface structure, and the arc surfaces of the ball mounting seats 22 on the upper and lower sides correspond to the arc surfaces of the travel wheel 3; The adjustment locking device 9 is correspondingly set as an electric push rod, and the pushing direction of the electric push rod on the left housing 1 and the right housing 2 is set to be reversed, and the electric push rod is on the left housing 1 and the right housing 2 There are two groups of front and rear groups correspondingly arranged on the top; and the ball mounting seat 22 is correspondingly arranged between the two groups of electric push rods; and the balls 23 are evenly arranged in a matrix on the ball mounting seat 22 .
防水通讯线缆18上还设置有一处剥开结构30,该剥开结构30处将线缆内部的填料层整体从两侧平整切除,只留下位于内部的各个缆芯;并且在该剥开结构30的两端分别放置有一圆环状的环板31,两侧的环板31上均设置有缺口32,从缺口32处将各个缆芯套入到环板31中,并且两侧的环板31之间还相应安装有顶起弹簧33,通过顶起弹簧33将两侧的环板31顶起固定在剥开结构30的两侧,从而将内侧的各个缆芯顶起绷直,并且该剥开结构30的外侧还套装有一封装护套34,该封装护套34的长度大于剥开处的长度,并且该封装护套34的内径与线缆外护套的外径相匹配,使得封装护套可相应套装在外护套的外部,封装护套34的两端通过密封胶水26粘结固定在剥开结构30两侧的外护套上,并且在封装护套34内部的剥开处同样灌注有密封胶水26,通过密封胶水26将剥开结构30内部的缆芯之间整体封堵住,阻绝该剥开结构30两侧的线缆内部水和空气的流通。The waterproof communication cable 18 is also provided with a peeling structure 30, which cuts off the filler layer inside the cable from both sides flatly at the peeling structure 30, leaving only each cable core located inside; A ring-shaped ring plate 31 is respectively placed at both ends of the structure 30, and gaps 32 are provided on the ring plates 31 on both sides, and each cable core is inserted into the ring plate 31 from the gap 32, and the rings on both sides Jack-up springs 33 are also correspondingly installed between the plates 31, and the ring plates 31 on both sides are jacked up and fixed on both sides of the peeling structure 30 by the jack-up springs 33, so that each inner cable core is lifted up and straightened, and An encapsulation sheath 34 is also set on the outside of the peeling structure 30, the length of the encapsulation sheath 34 is greater than the length of the stripped place, and the inner diameter of the encapsulation sheath 34 matches the outer diameter of the cable outer sheath, so that The packaging sheath can be fitted on the outside of the outer sheath accordingly, and the two ends of the packaging sheath 34 are bonded and fixed on the outer sheaths on both sides of the peeling structure 30 through the sealing glue 26, and at the peeling place inside the packaging sheath 34 Also poured with sealing glue 26, through the sealing glue 26, the inner cable cores of the peeling structure 30 are sealed as a whole, and the circulation of water and air inside the cables on both sides of the peeling structure 30 is blocked.
封装护套34内部还设置有一层抗弯折的钢丝编织网35,并且封装护套34的中间位置处设置有一注胶孔36,该注胶孔36上又配合设置有一注胶塞体37;左壳体1和右壳体2内还设置有固定架24,而驱动装置7相应安装在固定架24上,并且驱动装置7设置为双头电机,双头电机的两侧的电机杆上均相应安装有与从动齿轮6相啮合的主动齿轮8,左壳体1和右壳体2内还相应安装有电源装置和控制模块。A layer of anti-bending steel wire braided mesh 35 is arranged inside the packaging sheath 34, and a glue injection hole 36 is arranged at the middle position of the packaging sheath 34, and a glue injection plug body 37 is arranged on the glue injection hole 36; The left housing 1 and the right housing 2 are also provided with a fixed mount 24, and the driving device 7 is installed on the fixed mount 24 accordingly, and the driving device 7 is set to a double-head motor, and the motor rods on both sides of the double-head motor have A driving gear 8 meshing with the driven gear 6 is correspondingly installed, and a power supply unit and a control module are also installed in the left housing 1 and the right housing 2 .
本发明中整体结构通过左壳体和右壳体构成,左右壳体的连接是通过上下端的调节锁紧装置连接安装的,该调节锁紧装置设置成电动推杆装置,可以相应控制调节杆的长度固定两个壳体之间的距离,这样设置可以根据不同管线的大小进行适应调节,并且调节杆的杆端是相应设置有挂钩以及在壳体上设置挂环,两个壳体是可以相应拆卸分离的,这样拆卸后就可以将管线套装在内部,在通过电动推杆的拉紧后锁紧,使中间部位的行走轮卡紧安装在管线上,可以实现无极调节卡装管线。In the present invention, the overall structure is formed by the left housing and the right housing, and the connection between the left and right housings is connected and installed through the adjustment locking device at the upper and lower ends. The adjustment locking device is set as an electric push rod device, which can control the adjustment rod accordingly. The length fixes the distance between the two shells, so that the setting can be adjusted according to the size of different pipelines, and the rod end of the adjustment rod is correspondingly provided with a hook and a hanging ring on the shell, and the two shells can be adjusted accordingly It is disassembled and separated, so that the pipeline can be set inside after disassembly, and then locked after being tightened by the electric push rod, so that the walking wheel in the middle part can be clamped and installed on the pipeline, and the pipeline can be infinitely adjusted and clamped.
本发明中左壳体和右壳体上是相应有行走轮的,两侧的行走轮是通过在壳体内安装的驱动装置带动的,驱动装置相应设置为双头电机,可相应通过两侧的主动齿轮带动两侧的从动齿轮驱动行走轮移动;而行走轮又是相应设置为长条状的轮体结构,并且其表面设置为弧形凹面结构,这样能够更加贴合在管线上,可以保证行走轮在管线上顺利行走。In the present invention, the left housing and the right housing have traveling wheels correspondingly, and the traveling wheels on both sides are driven by the driving device installed in the housing, and the driving device is correspondingly set as a double-headed motor, which can pass through the motors on both sides accordingly. The driving gear drives the driven gears on both sides to drive the traveling wheels to move; the traveling wheels are correspondingly arranged in a strip-shaped wheel body structure, and its surface is arranged in an arc-shaped concave structure, so that it can be more fitted on the pipeline and can be Ensure that the traveling wheels run smoothly on the pipeline.
本发明中两侧的行走轮卡装在管线的外表面,并且在驱动装置的带动下行走,而左右壳体内部是相应安装有检测装置的,例如摄像装置,管道外部的涡流检测,离子浓度检测,气体浓度检测等,当巡检机器人从管道上走过后就相应检测这些数据,达到巡检效果;另外本装置中为了稳固整体结构,在上下侧的位置处还设置有可拆卸的安装板,安装板上设置调节孔,壳体上下端则设置有安装孔,并且均设置有多个,这样无论两个壳体的距离如何调节,安装板均是可以相应安装在两个壳体上,而安装板上又是相应通过弹簧槽、弹簧杆和弹簧件安装弧形的滚珠安装座,滚珠安装座内相应嵌装有滚珠,这样设置后当左右侧的行走轮卡装管线后,两侧的安装板安装后,滚珠安装座内的滚珠也是相应从前后侧卡紧管线的,这样从四面固定,结构更加的稳固可靠。In the present invention, the walking wheels on both sides are clamped on the outer surface of the pipeline, and are driven by the driving device to walk, and the inside of the left and right housings are equipped with detection devices, such as camera devices, eddy current detection outside the pipeline, ion concentration Detection, gas concentration detection, etc., when the inspection robot walks through the pipeline, it will detect these data accordingly to achieve the inspection effect; in addition, in order to stabilize the overall structure in this device, there are also detachable mounting plates on the upper and lower sides , the mounting plate is provided with adjustment holes, and the upper and lower ends of the housing are provided with mounting holes, and there are multiple installation holes, so that no matter how the distance between the two housings is adjusted, the mounting plate can be installed on the two housings accordingly. On the mounting plate, arc-shaped ball mounting seats are correspondingly installed through spring grooves, spring rods and spring parts, and balls are embedded in the ball mounting seats. After the mounting plate is installed, the balls in the ball mounting seat also clamp the pipeline from the front and rear sides accordingly, so that it is fixed from all sides, and the structure is more stable and reliable.
本发明中由于机器人需要在水中作业,因此为了彻底阻绝线缆中水和空气的流通,还相应在线缆上剥开一处剥开结构,该剥开结构中的护套、屏蔽层以及骨架等具备切除,只剩下在该部分的缆芯,本发明中设置两个环板,环板上设置缺口,这样缆芯就从缺口套入到环板内,环板的大小与线缆的外径齿轮是匹配的,环板设置在剥开结构的两侧端,并且环板之间是设置有顶起弹簧的,在顶起弹簧的作用下,两侧环板被顶起,这样中间的缆芯就相应被绷直了,而该剥开结构的外侧又相应套装有一封装护套,封装护套为整体护套,可以从电缆的头部套装进来,一直移动到剥开结构处,并且封装护套的内径与外护套的外径相适配的,本发明中主要是将密封护套内的空间注满胶水,缆芯之间均被密封胶水填充,密封护套的两端也通过密封胶水黏结固定在外护套上,这样线缆在该密封护套的位置处就整体被密封胶水隔开了,其内部的水和空气就无法流通了,本装置中密封护套内的注胶可以有两种方式,一是在密封护套上设置注胶口,先将封装护套的两端通过密封胶水粘结固定在外护套上,然后通过注胶针头从注胶口伸入到内部注胶,直到胶水从注胶口溢出;二是不设置注胶口,先将封装护套的一端通过密封胶水黏结固定在外护套的一端,然后将该部位立起来,黏结固定的一端在下,在通过注胶针头从上端密封护套和外护套的缝隙内伸入到内部进行注胶,直到胶水注满后从上端缝隙溢出,然后将上端压紧等待胶水风干即可。In the present invention, since the robot needs to work in water, in order to completely block the circulation of water and air in the cable, a peeling structure is correspondingly peeled off on the cable. The sheath, shielding layer and skeleton in the peeling structure Etc., only the cable core in this part is left. In the present invention, two ring plates are arranged, and a gap is set on the ring plate, so that the cable core is inserted into the ring plate from the gap, and the size of the ring plate is the same as that of the cable. The outer diameter gears are matched, and the ring plates are set on both sides of the peeling structure, and there are jacking springs between the ring plates. Under the action of the jacking springs, the ring plates on both sides are lifted up, so that the middle The cable core is stretched straight accordingly, and the outer side of the stripping structure is fitted with a packaging sheath. The packaging sheath is an integral sheath, which can be put in from the head of the cable and moved to the stripping structure. And the inner diameter of the sealing sheath is compatible with the outer diameter of the outer sheath. In the present invention, the space in the sealing sheath is mainly filled with glue, and the space between the cable cores is filled with sealing glue, and the two ends of the sealing sheath are sealed. It is also bonded and fixed on the outer sheath by sealing glue, so that the cable is completely separated by the sealing glue at the position of the sealing sheath, and the water and air inside cannot circulate. There are two ways to inject glue. One is to set the glue injection port on the sealing sheath. Inject glue into the inside until the glue overflows from the injection port; the second is not to set the injection port, firstly fix one end of the packaging sheath to one end of the outer sheath with sealing glue, then stand up the part and bond the fixed end On the bottom, extend the injection needle from the gap between the upper sealing sheath and the outer sheath to inject glue until the glue is filled and overflows from the upper gap, then press the upper end tightly and wait for the glue to dry.
本发明中防水通讯线缆中的剥开结构处安装的两个环板通过顶起弹簧支撑,这样设置能够使内部的各缆芯绷直,不会打结和弯折,剥开结构两侧的部位处就相当于固定起来了,这样外部的封装护套就非常容易安装,注入胶水时也会非常的方便,不需要额外固定,而且无论该剥开部位距离多长,都可以轻松的固定住;另外就是该剥开结构由于是将外护套、屏蔽层、骨架都相应切除了,因此其抗弯折的能力大大下降,在机器人下水不断延长的过程中,该部分非常容易弯折,而通过设置环板以及在两环板之间设置顶起弹簧后,在顶起弹簧的固定作用下,可以相应增加抗弯折的能力,并且外部安装的封装护套内部也是嵌装有一层钢丝编织网的,也可以增加该部分的抗弯折能力,使其结构更为合理。The two ring plates installed at the stripping structure in the waterproof communication cable of the present invention are supported by jacking springs, so that the internal cable cores can be stretched straight without knotting and bending, and the two sides of the stripping structure The part is equivalent to being fixed, so that the external packaging sheath is very easy to install, and it is also very convenient to inject glue, no additional fixing is required, and no matter how long the stripped part is, it can be easily fixed In addition, because the peeling structure cuts off the outer sheath, shielding layer, and skeleton accordingly, its ability to resist bending is greatly reduced. During the continuous extension of the robot's launch, this part is very easy to bend. After setting the ring plate and setting the jacking spring between the two ring plates, under the fixing effect of the jacking spring, the bending resistance can be increased accordingly, and a layer of steel wire is also embedded inside the externally installed packaging sheath Woven mesh can also increase the bending resistance of this part, making its structure more reasonable.
上述具体实施方式只是本发明的一个优选实施例,并不是用来限制本发明的实施与权利要求范围的,凡依据本发明申请专利保护范围内容做出的等效变化和修饰,均应包括于本发明专利申请范围内。The specific implementation described above is only a preferred embodiment of the present invention, and is not used to limit the implementation of the present invention and the scope of the claims. All equivalent changes and modifications made according to the content of the patent protection scope of the present invention should be included in the Within the scope of the patent application of the present invention.
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