CN112657737A - Movable spraying platform - Google Patents
Movable spraying platform Download PDFInfo
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- CN112657737A CN112657737A CN202011624037.3A CN202011624037A CN112657737A CN 112657737 A CN112657737 A CN 112657737A CN 202011624037 A CN202011624037 A CN 202011624037A CN 112657737 A CN112657737 A CN 112657737A
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Abstract
The invention provides a movable spraying platform which comprises a room body, wherein a movable bearing system, a robot system, a spraying system, a control system and other systems are arranged in the room body and are independent modules, and the modules operate independently. The module carrying more than a plurality of different functions can present nearly hundreds of functional layouts and can meet the use requirements of most workpieces and working conditions. The mode of independent matching of sporadic purchase in the past is abandoned, and the mode of matching in a standard matching mode and a one-stop matching mode is adopted, so that the production cost can be greatly reduced.
Description
Technical Field
The invention relates to the technical field of spraying, in particular to a movable spraying platform.
Background
Thermal spraying is a surface strengthening technology and is an important component of surface engineering technology. It is a technique of heating a metal or nonmetal material in a powder or wire rod shape to a molten or semi-molten state by using a certain heat source (such as an electric arc, plasma, or combustion flame), and then spraying the heated material onto a surface of a substrate to be pretreated at a certain speed by means of a flame flow itself or compressed air to deposit a surface coating having various functions. Different coating materials are selected according to requirements, and one or more performances of wear resistance, corrosion resistance, oxidation resistance, heat resistance and the like can be obtained. The thermal spraying technology has the characteristics of economy, practicability and high efficiency, is widely applied to various industries, can improve the wear resistance, corrosion resistance, heat resistance and oxidation resistance of the surface of a workpiece, and can also repair the overall dimension of the workpiece. Thermal spraying is widely applied to the field of corrosion prevention as an important technical means for surface strengthening and protection. In recent years, the development of thermal spraying technology is fast, the application field of the thermal spraying technology is continuously expanded, the thermal spraying technology is increasingly widely applied to the aspects of various engineering fields such as military affairs, water conservancy, electric power, chemical engineering, building, environmental protection, biology and the like, and the thermal spraying technology is also widely applied to the aspect of ocean engineering. The thermal spraying has good long-acting protection effect on ship bodies, decks, barges, large flat boats, tugboats and the like.
The thermal spraying technology has the following characteristics that (1) the base material is not limited, can be metal or nonmetal, can be sprayed on various base materials, and comprises almost all solid engineering materials such as various metals and alloys, ceramics and metal ceramics, plastics, nonmetal minerals and the like. Therefore, the coating materials which can be sprayed on various functional coatings with wear resistance, friction reduction, corrosion resistance, high temperature resistance, oxidation resistance, insulation, electric conduction, catalysis, radiation protection, interference resistance, superconductivity, amorphous state, biological function and the like can be prepared widely, and the thermal spraying technology can be used for spraying almost all solid engineering materials such as hard alloy, ceramics, metal and the like; (3) the temperature rise of the matrix material is small in the spraying process, and stress and deformation are not generated; (4) the operation process is flexible and convenient, is not limited by the shape of a workpiece, and is convenient to construct; (5) the coating has high deposition efficiency and is particularly suitable for depositing a thin film coating. The thickness of the coating can be controlled, and can be from tens of micrometers to several millimeters or even as thick as 20 mm; (6) the coating has various performances, and can form coatings with various special functions such as wear resistance, corrosion resistance, heat insulation, oxidation resistance, insulation, electric conduction, radiation protection and the like; (7) strong adaptability, good economic benefit and the like. (8) The material surface protection and strengthening work can be carried out, the waste parts can be repaired, the repairing speed is high, and the performance of the repaired parts is high;
thermal spraying techniques, however, also have some disadvantages: (1) spray coatings contain varying degrees of porosity and are generally inferior to monolithic materials for corrosion resistance, oxidation resistance, insulation, and the like. But can be improved by means of composite coating system design and the like; (2) when small pieces are sprayed, the yield of coating materials is low; (3) the manual operation of thermal spraying has poor labor conditions, noise, dust, heat and arc radiation problems, and labor protection measures must be taken. (4) The spraying equipment is large and cannot be moved, and the spraying equipment can only be produced in fixed plants, such as atmospheric plasma spraying equipment, supersonic flame spraying equipment and the like.
For example: the patent with the application number of 201820471467.8 discloses a thermal spraying room, which solves the problems that air in the thermal spraying room in the prior art does not circulate, the working quality is affected, and a large amount of sprayed powder is wasted.
Disclosed in the patent application No. 201820659414.9 is a thermal spraying coating apparatus provided with an annular spray gun and a movable motor, which can complete the spraying work in an all-around quick manner, thereby greatly improving the spraying efficiency.
In the above patent, the most critical point is that the thermal spraying equipment is relatively limited by the field, which greatly restricts the popularization and application of the thermal spraying technology.
Disclosure of Invention
The invention aims to provide a movable spraying platform which is convenient to use, low in cost, high in efficiency, high in machining precision and wide in application occasions.
The purpose of the invention can be realized by the following technical scheme: a mobile spray platform, the platform comprising:
the house body, the roof of the said house body sets up cooling system, new trend system;
the robot system comprises a house body, a movable bearing system and a robot system, wherein the house body is internally provided with the movable bearing system which is fixed on the inner side wall of the house body, the movable bearing system comprises a bearing base and a working platform, the working platform is provided with an I-shaped guide rail groove, and the robot system slides on the upper part of the I-shaped guide rail groove through a lower chassis;
the spraying system is fixed on the robot system and comprises a spray head and a powder feeder;
one side of the working platform is tightly attached to the inner side wall of the house body, and a plurality of carriers are arranged on the other side of the working platform and used for clamping workpieces to be sprayed;
still include, control system: the spraying system is arranged in the house body and comprises a numerical control assembly and a power supply, and the numerical control assembly and the power supply are used for controlling the movement of the spraying system and the robot system and providing power energy;
the cooling system, the fresh air system, the movable bearing system, the robot system, the spraying system, the carrier and the control system are independent modules, and all the modules operate independently.
Further, the cooling system cools the workpiece and the spray system, including water cooling and air cooling.
Further, the new trend system bears the work of taking a breath of whole platform.
Further, the movable spraying platform house body is provided with a self-walking trolley.
Furthermore, the power supply of the control system is a mobile power station or an external fixed power supply.
The invention has the beneficial effects that:
first, it is complete in function and cheap in cost. The platform can present nearly hundred kinds of functional layout through carrying on the module of different functions more than the multiple, can satisfy the operation requirement of most work pieces, operating mode. The mode of independent matching of sporadic purchase in the past is abandoned, and the mode of matching in a standard matching mode and a one-stop matching mode is adopted, so that the production cost can be greatly reduced. Secondly, the utility model is convenient to use and suitable for various processing places. The platform can be transported by a container, the field operation can be realized, the matching requirement is low, the plug-in power can be used, the mobile power station is equipped, even the matched power station can be started, and the self-walking trolley is equipped to realize the automatic walking to a certain extent to the site with limited space. Thirdly, the operation is stable and the upgrading is convenient. Each module of the platform can run independently, the use of refined components is reduced, and wider safety redundancy is reserved by the aid of a great design and material selection space. And standard components of the platform are only replaced without repair, so that the maintenance efficiency is improved, and the maintenance cost is reduced. Meanwhile, any generation of the platform can be upgraded to a certain extent by additionally installing the module on the basis of the original platform.
Drawings
FIG. 1 is a plan view of the spray platform housing construction of the present invention;
FIG. 2 is a perspective view of the spray platform housing construction of the present invention;
FIG. 3 is a schematic side view of the spray platform of the present invention;
fig. 4 is a schematic structural diagram of a mobile carrying system according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 to 4, a mobile spray platform comprises: the room body, the roof of the room body is erect and is equipped with cooling system 8, new trend/air conditioning system 6, fire extinguishing system 1, establishes spraying system 2, robot system 3, portable bearing system 4, station/carrier 5, control system 7, automatically-controlled door system 9, power supply system 10 in the room body, lighting system 11 and surrounding system 12, observation window 13.
As shown in fig. 3, a movable carrying system 4 fixed on the inner side wall of the house body is arranged in the house body, the movable carrying system comprises a carrying bottom 14 and a working platform 15, a robot system 3 is arranged on the working platform 15, the working platform 15 is provided with an i-shaped guide rail groove 16, and the robot system slides on the upper part of the i-shaped guide rail groove through a lower chassis;
the spraying system 2 is fixed on the robot system 3 and comprises a spray head and a powder feeder 17;
one side of the working platform is tightly attached to the inner side wall of the house body, and a plurality of carriers 5 are arranged on the other side of the working platform, wherein the carriers 5 are used for clamping workpieces to be sprayed;
further comprising, the control system 7: the spraying system is arranged in the house body and comprises a numerical control assembly and a power supply, and the numerical control assembly and the power supply are used for controlling the movement of the spraying system and the robot system and providing power energy;
the cooling system, the fresh air system, the movable bearing system, the robot system, the spraying system, the carrier and the control system are independent modules, and all the modules operate independently.
The cooling system cools the workpiece and the spraying system, and comprises water cooling and air cooling.
The fresh air system bears the ventilation work of the whole platform.
The movable spraying platform house body is provided with a self-walking trolley.
The power supply of the control system is a mobile power station or an external fixed power supply.
Through inspection, the mobile spraying platform has complete functions, low manufacturing cost, convenient use, stable operation and convenient upgrading, and is suitable for various processing places.
First, it is complete in function and cheap in cost. The platform can present nearly hundred kinds of functional layout through carrying on the module of different functions more than the multiple, can satisfy the operation requirement of most work pieces, operating mode. The mode of independent matching of sporadic purchase in the past is abandoned, and the mode of matching in a standard matching mode and a one-stop matching mode is adopted, so that the production cost can be greatly reduced. Secondly, the utility model is convenient to use and suitable for various processing places. The platform can be transported by a container, the field operation can be realized, the matching requirement is low, the plug-in power can be used, the mobile power station is equipped, even the matched power station can be started, and the self-walking trolley is equipped to realize the automatic walking to a certain extent to the site with limited space. Thirdly, the operation is stable and the upgrading is convenient. Each module of the platform can run independently, the use of refined components is reduced, and wider safety redundancy is reserved by the aid of a great design and material selection space. And standard components of the platform are only replaced without repair, so that the maintenance efficiency is improved, and the maintenance cost is reduced. Meanwhile, any generation of the platform can be upgraded to a certain extent by additionally installing the module on the basis of the original platform.
Claims (5)
1. A mobile spray platform, comprising:
the house body, the roof of the said house body sets up cooling system, new trend system;
the robot system comprises a house body, a movable bearing system and a robot system, wherein the house body is internally provided with the movable bearing system which is fixed on the inner side wall of the house body, the movable bearing system comprises a bearing base and a working platform, the working platform is provided with an I-shaped guide rail groove, and the robot system slides on the upper part of the I-shaped guide rail groove through a lower chassis;
the spraying system is fixed on the robot system and comprises a spray head and a powder feeder;
one side of the working platform is tightly attached to the inner side wall of the house body, and a plurality of carriers are arranged on the other side of the working platform and used for clamping workpieces to be sprayed;
still include, control system: the spraying system is arranged in the house body and comprises a numerical control assembly and a power supply, and the numerical control assembly and the power supply are used for controlling the movement of the spraying system and the robot system and providing power energy;
the cooling system, the fresh air system, the movable bearing system, the robot system, the spraying system, the carrier and the control system are independent modules, and all the modules operate independently.
2. The mobile spray platform of claim 1, wherein the cooling system cools the workpiece and the spray system, including water and air cooling.
3. A mobile spray platform according to claim 1 wherein the ventilation system carries the ventilation of the entire platform.
4. A mobile spray platform according to claim 1 wherein said mobile spray platform housing is configured with a self-propelled trolley.
5. A mobile spray platform according to claim 1 wherein the control system power supply is a mobile power station or an external fixed power supply.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011624037.3A CN112657737A (en) | 2020-12-31 | 2020-12-31 | Movable spraying platform |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011624037.3A CN112657737A (en) | 2020-12-31 | 2020-12-31 | Movable spraying platform |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112657737A true CN112657737A (en) | 2021-04-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011624037.3A Pending CN112657737A (en) | 2020-12-31 | 2020-12-31 | Movable spraying platform |
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| CN (1) | CN112657737A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102177002A (en) * | 2008-09-03 | 2011-09-07 | 杜尔系统有限责任公司 | Painting device and associated method |
| CN102728508A (en) * | 2012-07-17 | 2012-10-17 | 昆山华恒焊接股份有限公司 | Robot coating system |
| CN110090758A (en) * | 2018-01-31 | 2019-08-06 | 中国科学院金属研究所 | A kind of air deflector thermal barrier coating automatic spraying system |
| CN209519958U (en) * | 2018-12-05 | 2019-10-22 | 中煤科工集团南京设计研究院有限公司 | A kind of automobile instrument panel spraying colloid system |
| CN110639740A (en) * | 2019-09-20 | 2020-01-03 | 滁州市友邦涂装有限公司 | Multifunctional industrial spraying robot |
| CN110653108A (en) * | 2019-10-18 | 2020-01-07 | 马鞍山远荣机器人智能装备有限公司 | Closed spraying equipment |
| CN211217211U (en) * | 2019-10-22 | 2020-08-11 | 东莞市深川工业设备有限公司 | General spraying production system |
-
2020
- 2020-12-31 CN CN202011624037.3A patent/CN112657737A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102177002A (en) * | 2008-09-03 | 2011-09-07 | 杜尔系统有限责任公司 | Painting device and associated method |
| CN102728508A (en) * | 2012-07-17 | 2012-10-17 | 昆山华恒焊接股份有限公司 | Robot coating system |
| CN110090758A (en) * | 2018-01-31 | 2019-08-06 | 中国科学院金属研究所 | A kind of air deflector thermal barrier coating automatic spraying system |
| CN209519958U (en) * | 2018-12-05 | 2019-10-22 | 中煤科工集团南京设计研究院有限公司 | A kind of automobile instrument panel spraying colloid system |
| CN110639740A (en) * | 2019-09-20 | 2020-01-03 | 滁州市友邦涂装有限公司 | Multifunctional industrial spraying robot |
| CN110653108A (en) * | 2019-10-18 | 2020-01-07 | 马鞍山远荣机器人智能装备有限公司 | Closed spraying equipment |
| CN211217211U (en) * | 2019-10-22 | 2020-08-11 | 东莞市深川工业设备有限公司 | General spraying production system |
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Application publication date: 20210416 |
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| RJ01 | Rejection of invention patent application after publication |