CN112656443A - Automatic ultrasonic couplant supply and heating system - Google Patents
Automatic ultrasonic couplant supply and heating system Download PDFInfo
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- CN112656443A CN112656443A CN202011637440.XA CN202011637440A CN112656443A CN 112656443 A CN112656443 A CN 112656443A CN 202011637440 A CN202011637440 A CN 202011637440A CN 112656443 A CN112656443 A CN 112656443A
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Abstract
The invention relates to an automatic ultrasonic couplant supply and heating system, which relates to the technical field of medical equipment.A couplant automatic feeding mechanism is arranged in a shell, an opening is arranged on the shell positioned at the front side of a couplant bottle in the couplant automatic feeding mechanism, a cabin door is hinged on the opening, and a control button and a prompt lamp are embedded in the top of the shell; the control button is electrically connected with the electric push rod, the motor is fixed on the housing back plate by the aid of the motor support, the output end of the motor is connected with the lead screw, the push rod is screwed to the external thread of the lead screw, the lower end of the push rod is fixedly connected with the sliding block in the guide rail pair by the aid of the support piece, and the rail in the guide rail pair is fixed on the back plate of the housing. The doctor can automatically discharge the couplant by placing the probe at the couplant outlet, and stop when the probe is taken away, so that one hand of the doctor does not need to squeeze the couplant, the situation that the hand of the doctor squeezes the couplant for a long time is prevented, and the temperature of the squeezed couplant is constant, namely about 37 ℃.
Description
Technical Field
The invention relates to the technical field of medical equipment, in particular to an automatic ultrasonic couplant supply and heating system.
Background
At present, the couplant used in ultrasonic departments of domestic hospitals is basically manually extruded on a probe, a doctor holds a couplant bottle to extrude the probe every day, each patient needs to extrude the probe 1-3 times, the hand is easy to ache after the patient gets off a day, each couplant bottle only needs to be replaced after the couplant bottle is used by about 250g for a plurality of patients, and the couplant is heated by adopting that each bottle is independently placed in a heater to be heated, so that the couplant is inconvenient to use, and extra workload is brought to the doctor.
Disclosure of Invention
The invention aims to provide an automatic ultrasonic couplant supply and heating system with reasonable design aiming at the defects and shortcomings of the prior art, a doctor can automatically discharge the couplant by placing a probe at a couplant outlet and stop taking the probe away, so that the situation that the doctor does not squeeze the couplant any more by one hand can be liberated, the situation that the doctor squeezes the couplant for a long time is avoided, the use amount of the couplant for 1-2 days is met by adopting large-capacity couplant supply, the temperature of the squeezed couplant is constant at about 37 ℃, the couplant is not required to be placed in a heater before each use, and the labor intensity of the doctor can be saved.
In order to achieve the purpose, the invention adopts the following technical scheme: the device comprises an automatic couplant feeding mechanism, a constant-temperature automatic couplant discharging mechanism and a rack shell; the automatic couplant feeding mechanism consists of a motor, a screw rod, a push rod, a guide rail pair, an electric push rod, a push rod flange, a couplant bottle carrying platform, a couplant bottle limiting plate, a return spring, a couplant outlet, an automatic in-place sensor and a couplant bottle detection sensor; the constant-temperature automatic couplant discharging mechanism consists of a couplant pipeline, a couplant receiving box, an inductor, a couplant outlet, a speed adjusting knob, a control head fixing frame, a control head fixing knob, a couplant constant-temperature heater, an electromagnetic valve, a couplant discharging manual button, a couplant receiving box fixing plate, a back plate, an electromagnetic valve fixing plate and an electromagnetic valve fixing bottom plate; the frame shell consists of a shell, a cabin door, a control button and a prompt lamp; the automatic couplant feeding mechanism is arranged in the shell, an opening is formed in the shell, which is positioned on the front side of a couplant bottle in the automatic couplant feeding mechanism, a cabin door is hinged to the opening, and a control button and a prompt lamp are embedded in the top of the shell; the control button is electrically connected with an electric push rod, the motor is fixed on a housing back plate by a motor support, a lead screw is connected on the output end of the motor, a push rod is screwed on the external thread of the lead screw, the lower end of the push rod is connected and fixed with a slide block in a guide rail pair by a support piece, a track in the guide rail pair is fixed on the housing back plate, a push rod flange is fixed at the upper end of the push rod, an automatic in-place inductor is connected between the push rod flange and the push rod, the automatic in-place inductor is electrically connected with the motor, a couplant bottle carrier is arranged above the push rod flange, the bottom of the couplant bottle carrier is fixed on the output end of the electric push rod, the electric push rod is fixed on the back surface of the housing, the couplant bottle is movably erected on the couplant bottle carrier, the push rod flange is movably abutted against the bottom of the couplant bottle after penetrating through, the couplant bottle limiting plate is movably connected to the bottom of the top plate of the shell by a return spring, an outlet of the couplant bottle is movably clamped in the couplant outlet, the couplant outlet is arranged in the top plate of the shell and the couplant bottle limiting plate in a penetrating manner, and a couplant bottle detection sensor is fixed on the back of the couplant bottle carrying platform; the couplant outlet is communicated with the input port of the couplant constant temperature heater by a couplant pipeline, the output port of the couplant constant temperature heater is connected with the electromagnetic valve, the electromagnetic valve is fixed on an electromagnetic valve fixing bottom plate by an electromagnetic valve fixing plate, the electromagnetic valve fixing bottom plate is fixed on a back plate, a control head fixing frame is fixed on the back surface of the back plate, a control head fixing knob is screwed on the control head fixing frame, the lower end of the back plate is fixed on a coupler box fixing plate, a coupler box is movably erected in an opening in the coupler box fixing plate, an opening is arranged on the electromagnetic valve fixing bottom plate above the coupler box, a couplant outlet passes through the opening and is communicated with an outlet of the electromagnetic valve, a speed adjusting knob and a couplant manual button are both in control connection with the electromagnetic valve, and the speed adjusting knob and the couplant manual button, the lower side of the electromagnetic valve fixing bottom plate is provided with an inductor, the inductor is fixed on the back plate through the supporting plate, and the inductor is electrically connected with the motor and the electromagnetic valve respectively.
Furthermore, a lower limit switch is fixed on a back plate of the shell positioned on one side of the lower end of the screw rod, the lower limit switch is movably contacted with the right side of a support piece connected to the sliding block in the guide rail pair, and the lower limit switch is electrically connected with the motor.
Furthermore, an upper limit switch is fixed on a back plate of the shell positioned on one side of the upper end of the screw rod, the upper limit switch is movably contacted with the left side of a supporting piece connected to a sliding block in the guide rail pair, and the upper limit switch is electrically connected with the motor.
The working principle of the invention is as follows: manually pressing a control button, descending a couplant bottle carrying platform, placing a large-capacity couplant bottle in a couplant bottle carrying platform groove, pressing the control button, ascending the couplant bottle carrying platform, and simultaneously driving a screw rod to rotate by the self-rotation of a motor, so that a push rod and a push rod flange are driven to ascend to a piston at the bottom of the couplant bottle and stop; the couplant bottle carrying platform is provided with a clamping groove which can clamp the couplant bottle and has a limiting effect; after the couplant bottle detection sensor senses the couplant bottle, triggering an electric push rod to push a couplant bottle carrying platform to enable an outlet of the couplant bottle to be sleeved into a couplant outlet, enabling a couplant bottle limiting plate to play a limiting role, and after the couplant bottle limiting plate is in place, driving a lead screw to rotate by rotating a motor to drive a push rod and a push rod flange to ascend, triggering an automatic in-place sensor after the push rod flange touches the bottle bottom of the couplant bottle, and stopping the motor at the moment; manually fixing the couplant control head through the control head fixing frame, and tightly screwing the control head fixing knob to realize positioning; when the operation is needed, the probe is manually taken out from the control head fixing frame and placed below the couplant outlet, the sensor senses the probe, the electromagnetic valve is triggered to suck, meanwhile, the motor is started to operate, the lead screw is driven to rotate, the push rod is driven to move upwards, the piston at the bottom of the large-capacity couplant bottle is pushed, the couplant enters the couplant constant-temperature heater through the couplant pipeline, and after the couplant is heated, the couplant flows to the couplant outlet through the electromagnetic valve and finally flows to the probe; after the probe is manually taken away, the sensor does not sense the probe, the electromagnetic valve is reset and closed, meanwhile, the motor stops rotating, and the couplant stops flowing out; the coupling agent box is connected to receive the dripped coupling agent, the coupling agent box is detachable and convenient to clean, the speed adjusting knob is used for controlling the opening and closing degree of the electromagnetic valve so as to adjust the flow rate of the coupling agent to be adjustable in multiple steps, the electromagnetic valve is attracted after the manual button for discharging the coupling agent is pressed, meanwhile, the motor is started to operate to drive the screw rod to rotate, further, the push rod is driven to move upwards to push the piston at the bottom of the large-capacity coupling agent bottle, the coupling agent enters the coupling agent constant-temperature heater through the coupling agent pipeline, and flows to the coupling agent outlet through the electromagnetic valve after being heated and finally flows to;
when the couplant is used up, the control button is manually pressed, the electric push rod descends to drive the couplant bottle carrying platform to descend, and the large-capacity couplant bottle is separated from the couplant outlet under the action of the return spring; meanwhile, the prompting lamp flickers to remind personnel to replace the couplant bottle; manually opening the cabin door, pressing a control button, descending the couplant bottle carrying platform, and manually taking out the bottles to replace the bottles.
After adopting the structure, the invention has the beneficial effects that: the invention provides an automatic supplying and heating system for an ultrasonic couplant, a doctor can automatically discharge the couplant by placing a probe at a couplant outlet and stop taking the probe away, so that the situation that one hand of the doctor does not need to squeeze the couplant any more is liberated, the phenomenon that the hand of the doctor squeezes the couplant for a long time is avoided, the use amount of the couplant in 1-2 days is met by adopting large-capacity couplant supply, the temperature of the squeezed couplant is constant at about 37 ℃, the couplant is not required to be placed in a heater before being used every time, and the labor amount of the doctor can be saved.
Description of the drawings:
fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic structural view of the automatic couplant feeding mechanism of the present invention.
Fig. 3 is a left side view of fig. 2.
FIG. 4 is a schematic view of the internal structure of the constant-temperature automatic couplant discharging mechanism in the invention.
Description of reference numerals:
the device comprises a couplant automatic feeding mechanism 1, a motor 1-1, a screw rod 1-2, a push rod 1-3, a guide rail pair 1-4, an electric push rod 1-5, a push rod flange 1-6, a couplant bottle carrier 1-7, a couplant bottle 1-8, a couplant bottle limiting plate 1-9, a reset spring 1-10, a couplant outlet 1-11, a lower limiting switch 1-12, an upper limiting switch 1-13, an automatic in-place sensor 1-14, a couplant bottle detection sensor 1-15, a constant-temperature automatic couplant outlet mechanism 2, a couplant pipeline 2-1, a coupling agent receiving box 2-2, a sensor 2-3, a couplant outlet 2-4, a speed adjusting knob 2-5, a control head fixing frame 2-6, a control head fixing knob 2-7, 2-8 parts of a couplant constant-temperature heater, 2-9 parts of an electromagnetic valve, 2-10 parts of a couplant outlet manual button, 2-11 parts of a coupler box fixing plate, 2-12 parts of a back plate, 2-13 parts of an electromagnetic valve fixing plate, 2-14 parts of an electromagnetic valve fixing bottom plate, 3 parts of a rack shell, 3-1 parts of a shell, 3-2 parts of a cabin door, 3-3 parts of a control button and 3-4 parts of a prompt lamp.
The specific implementation mode is as follows:
the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 to 4, the following technical solutions are adopted in the present embodiment: the device comprises an automatic couplant feeding mechanism 1, a constant-temperature automatic couplant discharging mechanism 2 and a rack shell 3; the automatic couplant feeding mechanism 1 is composed of a motor 1-1, a screw rod 1-2, a push rod 1-3, a guide rail pair 1-4, an electric push rod 1-5, a push rod flange 1-6, a couplant bottle carrying platform 1-7, a couplant bottle 1-8, a couplant bottle limiting plate 1-9, a reset spring 1-10, a couplant outlet 1-11, a lower limiting switch 1-12, an upper limiting switch 1-13, an automatic in-place sensor 1-14 and a couplant bottle detection sensor 1-15; the constant-temperature automatic couplant discharging mechanism 2 consists of a couplant pipeline 2-1, a coupling agent receiving box 2-2, an inductor 2-3, a couplant outlet 2-4, a speed adjusting knob 2-5, a control head fixing frame 2-6, a control head fixing knob 2-7, a couplant constant-temperature heater 2-8, an electromagnetic valve 2-9, a couplant discharging manual button 2-10, a coupling agent receiving box fixing plate 2-11, a back plate 2-12, an electromagnetic valve fixing plate 2-13 and an electromagnetic valve fixing bottom plate 2-14; the frame shell 3 consists of a shell 3-1, a cabin door 3-2, a control button 3-3 and a prompt lamp 3-4; an automatic couplant feeding mechanism 1 is arranged in the shell 3-1, an opening is formed in the shell 3-1 located on the front side of a couplant bottle 1-8 in the automatic couplant feeding mechanism 1, a cabin door 3-2 is hinged to the opening, and a control button 3-3 and a prompt lamp 3-4 are embedded in the top of the shell 3-1; the control button 3-3 is electrically controlled to be connected with the electric push rod 1-5, the motor 1-1 is fixed on a shell 3-1 backboard by a motor bracket, the output end of the motor 1-1 is connected with a screw rod 1-2, a lower limit switch 1-12 is fixed on the backboard of the shell 3-1 positioned at one side of the lower end of the screw rod 1-2, the lower limit switch 1-12 is movably contacted with the right side of a support piece connected on a slide block in the guide rail pair 1-4, an upper limit switch 1-13 is fixed on the backboard of the shell 3-1 positioned at one side of the upper end of the screw rod 1-2, the upper limit switch 1-13 is movably contacted with the left side of the support piece connected on the slide block in the guide rail pair 1-4, the lower limit switch 1-12 and the upper limit switch 1-13 are both electrically controlled to be, the external thread of the screw rod 1-2 is screwed with a push rod 1-3, the lower end of the push rod 1-3 is fixedly connected with a slide block in a guide rail pair 1-4 by a support piece, a track in the guide rail pair 1-4 is fixed on a back plate of the shell 3-1, the upper end of the push rod 1-3 is fixedly provided with a push rod flange 1-6, an automatic in-place inductor 1-14 is connected between the push rod flange 1-6 and the push rod 1-3, the automatic in-place inductor 1-14 is electrically connected with a motor 1-1, a couplant bottle carrying platform 1-7 is arranged above the push rod flange 1-6, the bottom of the couplant bottle carrying platform 1-7 is fixed on the output end of an electric push rod 1-5, the electric push rod 1-5 is fixed on the back surface of the shell 3-1, the couplant bottle 1-8 is movably erected on, the device comprises a couplant bottle carrying platform, a push rod flange 1-6, a reset spring 1-10, a couplant bottle limiting plate 1-9, a couplant bottle detection sensor 1-15, a couplant bottle detection sensor 1-7, a couplant bottle detection sensor 1-9 and a couplant bottle detection sensor 1-11, wherein the push rod flange 1-6 is movably abutted against the bottom of the couplant bottle 1-8 after penetrating through the couplant bottle carrying platform 1-7, the upper end of the couplant bottle 1-8 is movably clamped at the bottom of the couplant bottle limiting plate 1-9, the couplant bottle limiting plate 1-9 is movably connected to the bottom of a top plate of a shell 3-1 through the reset spring 1-10; the couplant outlet 1-11 is communicated with the input port of the couplant constant temperature heater 2-8 by utilizing a couplant pipeline 2-1, the output port of the couplant constant temperature heater 2-8 is connected with an electromagnetic valve 2-9, the electromagnetic valve 2-9 is fixed on an electromagnetic valve fixing bottom plate 2-14 by utilizing an electromagnetic valve fixing plate 2-13, the electromagnetic valve fixing bottom plate 2-14 is fixed on a back plate 2-12, a control head fixing frame 2-6 is fixed on the back surface of the back plate 2-12, a control head fixing knob 2-7 is screwed on the control head fixing frame 2-6, the lower end of the back plate 2-12 is fixed on a coupler box fixing plate 2-11, the coupler box 2-2 is movably erected in an opening in the coupler box fixing plate 2-11, an opening is arranged on the electromagnetic valve fixing bottom plate 2-14 positioned above the coupler box 2-2, the couplant outlet 2-4 penetrates through the opening and then is communicated with an outlet of the electromagnetic valve 2-9, the speed adjusting knob 2-5 and the couplant outlet manual button 2-10 are in control connection with the electromagnetic valve 2-9, the speed adjusting knob 2-5 and the couplant outlet manual button 2-10 are fixed on an electromagnetic valve fixing bottom plate 2-14, an inductor 2-3 is arranged below the electromagnetic valve fixing bottom plate 2-14, the inductor 2-3 is fixed on a back plate 2-12 through a supporting plate, and the inductor 2-3 is electrically connected with the motor 1-1 and the electromagnetic valve 2-9 respectively.
The working principle of the specific embodiment is as follows: manually pressing a control button 3-3, descending a couplant bottle carrying platform 1-7, placing a large-capacity couplant bottle 1-8 in a groove of the couplant bottle carrying platform 1-7, pressing the control button 3-3, ascending the couplant bottle carrying platform 1-7, and simultaneously driving a screw rod 1-2 to rotate by the self-rotation of a motor 1-1, so as to drive a push rod 1-3 and a push rod flange 1-6 to ascend to a bottle bottom piston of the couplant bottle 1-8 and stop; a clamping groove is arranged on the couplant bottle carrying platform 1-7 and can clamp the couplant bottle 1-8 to play a limiting role; after the couplant bottle detection sensor 1-15 senses the couplant bottle 1-8, triggering an electric push rod 1-5 to push a couplant bottle carrying platform 1-7, enabling an outlet of the couplant bottle 1-8 to be sleeved into a couplant outlet 1-11, enabling a couplant bottle limiting plate 1-9 to play a limiting role, after the couplant bottle is in place, rotating a motor 1-1 to drive a screw rod 1-2 to rotate, so that a push rod 1-3 and a push rod flange 1-6 are driven to ascend, triggering an automatic in-place sensor 1-14 after the push rod flange 1-6 touches the bottom of the couplant bottle 1-8, and stopping the motor 1-1 at the moment; manually fixing the couplant control head through the control head fixing frame 2-6, and screwing the control head fixing knob 2-7 to realize positioning; when the operation is needed, the probe is manually taken out from the control head fixing frame 2-6 and then placed below the couplant outlet 2-4, after the sensor 2-3 senses the probe, the electromagnetic valve 2-9 is triggered to suck, meanwhile, the motor 1-1 is started to operate, the screw rod 1-2 is driven to rotate, the push rod 1-3 is driven to move upwards, the piston at the bottom of the high-capacity couplant bottle is pushed, the couplant enters the couplant constant-temperature heater 2-8 through the couplant pipeline 2-1, and after the heating, the couplant flows to the couplant outlet from the electromagnetic valve 2-9 and finally flows to the probe; after the probe is manually taken away, the sensor 2-3 does not sense the probe, the electromagnetic valve 2-9 is reset and closed, meanwhile, the motor 1-1 stops rotating, and the couplant stops flowing out; the coupler box 2-2 is used for receiving the dripped couplant, the coupler box 2-2 can be detached for convenient cleaning, the speed adjusting knob 2-5 is used for controlling the opening degree of the electromagnetic valve 2-9 so as to adjust the flow rate of the couplant to be adjustable in multiple steps, after a manual button 2-10 for discharging the couplant is pressed, the electromagnetic valve 2-9 is sucked, meanwhile, the motor 1-1 is started to operate to drive the screw rod 1-2 to rotate, further the push rod 1-3 is driven to move upwards to push a piston at the bottom of a large-capacity couplant bottle, the couplant enters a couplant constant temperature heater 2-8 through a couplant pipeline 2-1, and after heating, the couplant flows to a couplant outlet from the electromagnetic valve 2-9 and finally flows to the probe;
when the couplant is used up, the supporting piece connected to the guide rail pair 1-4 triggers the upper limit switch 1-13, the motor 1-1 rotates reversely to drive the push rod 1-3 and the push rod flange 1-6 to descend, the supporting piece connected to the guide rail pair 1-4 triggers the lower limit switch 1-12, and the motor 1-1 stops running; manually pressing a control button 3-3, descending an electric push rod 1-5 to drive a couplant bottle carrying platform 1-7 to descend, and separating a large-capacity couplant bottle 1-8 from a couplant outlet 1-11 under the action of a return spring 1-10; meanwhile, a prompt lamp 3-4 flickers to remind personnel to replace the couplant bottle; and (3) manually opening the cabin door 3-2, pressing the control button 3-3, descending the couplant bottle carrying platform 1-7, and manually taking out the bottles to replace the bottles with new ones.
After adopting above-mentioned structure, this embodiment's beneficial effect is: this embodiment provides automatic supply of ultrasonic couplant and heating system, and the doctor puts the probe in the couplant exit can automatic couplant, takes away the probe and stops promptly, can liberate doctor's one hand and need not crowd the couplant again, avoids the long-time crowded couplant hand ache of doctor, and adopts large capacity couplant to supply and satisfy 1-2 days use amount, and the couplant of extruding is about 37 ℃, need not put the couplant in the heater before using the messenger at every turn, can save doctor's amount of labour.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.
Claims (4)
1. Automatic supply of ultrasonic couplant and heating system, its characterized in that: the device comprises an automatic couplant feeding mechanism (1), a constant-temperature automatic couplant discharging mechanism (2) and a rack shell (3); the automatic couplant feeding mechanism (1) is composed of a motor (1-1), a screw rod (1-2), a push rod (1-3), a guide rail pair (1-4), an electric push rod (1-5), a push rod flange (1-6), a couplant bottle carrying platform (1-7), a couplant bottle (1-8), a couplant bottle limiting plate (1-9), a reset spring (1-10), a couplant outlet (1-11), an automatic in-place sensor (1-14) and a couplant bottle detection sensor (1-15); the constant-temperature automatic couplant discharging mechanism (2) is composed of a couplant pipeline (2-1), a coupling agent receiving box (2-2), an inductor (2-3), a couplant outlet (2-4), a speed adjusting knob (2-5), a control head fixing frame (2-6), a control head fixing knob (2-7), a couplant constant-temperature heater (2-8), an electromagnetic valve (2-9), a couplant discharging manual button (2-10), a coupling agent receiving box fixing plate (2-11), a back plate (2-12), an electromagnetic valve fixing plate (2-13) and an electromagnetic valve fixing bottom plate (2-14); the rack shell (3) consists of a shell (3-1), a cabin door (3-2), a control button (3-3) and a prompt lamp (3-4); an automatic couplant feeding mechanism (1) is arranged inside the shell (3-1), an opening is formed in the shell (3-1) located on the front side of a couplant bottle (1-8) in the automatic couplant feeding mechanism (1), a cabin door (3-2) is hinged to the opening, and a control button (3-3) and a prompt lamp (3-4) are embedded in the top of the shell (3-1); the control button (3-3) is electrically controlled and connected with an electric push rod (1-5), the motor (1-1) is fixed on a shell (3-1) back plate by a motor support, the output end of the motor (1-1) is connected with a screw rod (1-2), the external thread of the screw rod (1-2) is screwed with the push rod (1-3), the lower end of the push rod (1-3) is fixedly connected with a slide block in a guide rail pair (1-4) by a support piece, a track in the guide rail pair (1-4) is fixed on the back plate of the shell (3-1), a push rod flange (1-6) is fixed at the upper end of the push rod (1-3), an automatic in-place inductor (1-14) is connected between the push rod flange (1-6) and the push rod (1-3), and the automatic in-place inductor (1-14) is electrically controlled and connected with the motor (, a couplant bottle carrier (1-7) is arranged above the push rod flange (1-6), the bottom of the couplant bottle carrier (1-7) is fixed on the output end of the electric push rod (1-5), the electric push rod (1-5) is fixed on the back of the shell (3-1), the couplant bottle (1-8) is movably erected on the couplant bottle carrier (1-7), the push rod flange (1-6) penetrates through the couplant bottle carrier (1-7) and then movably abuts against the bottom of the couplant bottle (1-8), the upper end of the couplant bottle (1-8) is movably clamped at the bottom of the couplant bottle limiting plate (1-9), the couplant bottle limiting plate (1-9) is movably connected to the bottom of the top plate of the shell (3-1) by utilizing a return spring (1-10), the outlet of the couplant bottle (1-8) is movably clamped in the couplant outlet (1-11), the couplant outlet (1-11) is arranged in the top plate of the shell (3-1) and the couplant bottle limiting plate (1-9) in a penetrating way, and a couplant bottle detection sensor (1-15) is fixed on the back of the couplant bottle carrying platform (1-7); the couplant outlet (1-11) is communicated with the input port of the couplant constant temperature heater (2-8) by using a couplant pipeline (2-1), the output port of the couplant constant temperature heater (2-8) is connected with the electromagnetic valve (2-9), the electromagnetic valve (2-9) is fixed on an electromagnetic valve fixing bottom plate (2-14) by using an electromagnetic valve fixing plate (2-13), the electromagnetic valve fixing bottom plate (2-14) is fixed on a back plate (2-12), a control head fixing frame (2-6) is fixed on the back surface of the back plate (2-12), a control head fixing knob (2-7) is screwed on the control head fixing frame (2-6), the lower end of the back plate (2-12) is fixed on a coupling agent box fixing plate (2-11), and the coupling agent box (2-2) is movably erected on an opening in the coupling agent box fixing plate (2-11) In the device, an opening is formed in a solenoid valve fixing bottom plate (2-14) located above a coupling agent receiving box (2-2), a coupling agent outlet (2-4) penetrates through the opening and then is communicated with an outlet of a solenoid valve (2-9), a speed adjusting knob (2-5) and a coupling agent discharging manual button (2-10) are connected with the solenoid valve (2-9) in a control mode, the speed adjusting knob (2-5) and the coupling agent discharging manual button (2-10) are fixed on the solenoid valve fixing bottom plate (2-14), an inductor (2-3) is arranged below the solenoid valve fixing bottom plate (2-14), the inductor (2-3) is fixed on a back plate (2-12) through a supporting plate, and the inductor (2-3) is electrically connected with a motor (1-1) and the solenoid valve (2-9) respectively.
2. The automatic ultrasonic couplant supply and heating system of claim 1, wherein: a lower limit switch (1-12) is fixed on a back plate of the shell (3-1) positioned on one side of the lower end of the screw rod (1-2), the lower limit switch (1-12) is movably contacted with the right side of a supporting piece connected on a sliding block in the guide rail pair (1-4), and the lower limit switch (1-12) is electrically connected with the motor (1-1).
3. The automatic ultrasonic couplant supply and heating system of claim 1, wherein: an upper limit switch (1-13) is fixed on a back plate of the shell (3-1) positioned on one side of the upper end of the screw rod (1-2), the upper limit switch (1-13) is movably contacted with the left side of a supporting piece connected to a sliding block in the guide rail pair (1-4), and the upper limit switch (1-13) is electrically connected with the motor (1-1).
4. The automatic ultrasonic couplant supply and heating system of claim 1, wherein: the control button (3-3) is manually pressed, the couplant bottle carrier (1-7) descends, a large-capacity couplant bottle (1-8) is placed in a groove of the couplant bottle carrier (1-7), the control button (3-3) is pressed, the couplant bottle carrier (1-7) ascends, and meanwhile, the motor (1-1) rotates by itself to drive the screw rod (1-2) to rotate, so that the push rod (1-3) and the push rod flange (1-6) are driven to ascend to a bottle bottom piston of the couplant bottle (1-8) and then stop; a clamping groove is arranged on the couplant bottle carrying platform (1-7) and can clamp the couplant bottle (1-8) to play a limiting role; after the couplant bottle detection sensor (1-15) senses the couplant bottle (1-8), triggering an electric push rod (1-5) to push a couplant bottle carrying platform (1-7) to enable an outlet of the couplant bottle (1-8) to be sleeved into a couplant outlet (1-11), enabling a couplant bottle limiting plate (1-9) to play a limiting role, and after the couplant bottle detection sensor is in place, rotating a motor (1-1) to drive a screw rod (1-2) to rotate, so that the push rod (1-3) and a push rod flange (1-6) are driven to ascend, triggering an automatic in-place sensor (1-14) after the push rod flange (1-6) touches the bottom of the couplant bottle (1-8), and stopping the motor (1-1) at the moment; manually fixing the couplant control head through the control head fixing frame (2-6), and screwing the control head fixing knob (2-7) tightly to realize positioning; when the operation is needed, the probe is manually taken out from the control head fixing frame (2-6) and placed below the couplant outlet (2-4), the sensor (2-3) triggers the electromagnetic valve (2-9) to suck after sensing the probe, meanwhile, the motor (1-1) is started to operate to drive the screw rod (1-2) to rotate, further the push rod (1-3) is driven to move upwards to push the piston at the bottom of the high-capacity couplant bottle, the couplant enters the couplant constant temperature heater (2-8) through the couplant pipeline (2-1), and after being heated, the couplant flows to the couplant outlet from the electromagnetic valve (2-9) and finally flows to the probe; after the probe is manually taken away, the sensor (2-3) does not sense the probe, the electromagnetic valve (2-9) is reset and closed, meanwhile, the motor (1-1) stops rotating, and the couplant stops flowing out; the coupler box (2-2) is connected to receive the dripped couplant, the coupler box (2-2) is detachable and convenient to clean, the speed adjusting knob (2-5) is used for controlling the opening and closing degree of the electromagnetic valve (2-9) and further adjusting the flow rate of the couplant to be adjustable in multiple steps, after a manual button (2-10) of the couplant is pressed, the electromagnetic valve (2-9) is attracted, meanwhile, the motor (1-1) is turned on to operate, the screw rod (1-2) is driven to rotate, the push rod (1-3) is driven to move upwards to push a piston at the bottom of a large-capacity couplant bottle, the couplant enters a couplant constant-temperature heater (2-8) through a couplant pipeline (2-1), and after heating, the couplant flows to a couplant outlet through the electromagnetic valve (2-9) and finally flows to the;
when the couplant is used up, the supporting piece connected to the guide rail pair (1-4) triggers the upper limit switch (1-13), the motor (1-1) rotates reversely to drive the push rod (1-3) and the push rod flange (1-6) to descend, the supporting piece connected to the guide rail pair (1-4) triggers the lower limit switch (1-12), and the motor (1-1) stops running; manually pressing a control button (3-3), descending an electric push rod (1-5) to drive a couplant bottle carrying platform (1-7) to descend, and separating a large-capacity couplant bottle (1-8) from a couplant outlet (1-11) under the action of a return spring (1-10); meanwhile, the prompting lamp (3-4) flickers to remind personnel to replace the couplant bottle; manually opening the cabin door (3-2), pressing the control button (3-3), descending the couplant bottle carrying platform (1-7), and manually taking out the bottles to replace the bottles with new ones.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011637440.XA CN112656443A (en) | 2020-12-31 | 2020-12-31 | Automatic ultrasonic couplant supply and heating system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011637440.XA CN112656443A (en) | 2020-12-31 | 2020-12-31 | Automatic ultrasonic couplant supply and heating system |
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| CN112656443A true CN112656443A (en) | 2021-04-16 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115500861A (en) * | 2022-10-31 | 2022-12-23 | 深圳市元硕自动化科技有限公司 | Robot extrusion heating assembly based on cloud and control method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115500861A (en) * | 2022-10-31 | 2022-12-23 | 深圳市元硕自动化科技有限公司 | Robot extrusion heating assembly based on cloud and control method thereof |
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