Environment-friendly device for textile equipment
Technical Field
The invention relates to the technical field of textile machinery industry, in particular to an environment-friendly device for textile equipment.
Background
Along with the improvement of living standard of people, people are more and more concerned about the quality of clothes, the clothes are comfortable to wear, fabrics are soft, and therefore higher technical requirements are put forward for the textile industry, a preshrinking process is adopted during fabric finishing in the textile industry, specifically, a process for reducing the shrinkage rate of the soaked fabrics through a physical method, the fabrics are radially tensioned in the weaving and dyeing and finishing processes, the radial buckling wave height is reduced, so that the elongation phenomenon occurs, when hydrophilic fiber fabrics are soaked in water and are thoroughly wetted, the fibers are swelled, the diameters of warp yarns and weft yarns are increased, so that the buckling wave height of the warp yarns is increased, the length of the fabrics is shortened, shrinkage is formed, after the fabrics are dried, the swelling disappears, but the friction among the yarns still keeps the fabrics in a shrinkage state, the mechanical preshrinking is realized by firstly spraying steam or mist to wet the fabrics, and then mechanical extrusion is carried out, so that the buckling wave height is increased, and then the fabrics are dried in a loose manner. The shrinkage rate of the preshrinked cotton cloth can be reduced to below 1 percent, and the softness of the hand feeling of the fabric can be improved due to the mutual extrusion and rubbing between fibers and yarns, the wool fabric can be subjected to loose preshrinking treatment, the fabric is slowly dried in a loose state after being padded with warm water or sprayed with steam, the fabric is shrunk in a weft direction, the shrinkage of the fabric is related to the structure of the fabric, the shrinkage degree of the fabric is usually checked by the shrinkage rate, at present, a mesh belt on a loose dryer is only driven by a driving motor and smoothly advances, but the fabric on the mesh belt cannot be strongly oscillated and flapped, so that the sufficient shrinkage effect is obtained, the hand feeling and the flexibility of the fabric are influenced, the drying effect is poor when the mesh belt is driven by only the motor to work, the energy consumption is large, the drying efficiency is low, and the preshrinking process with high requirements cannot be met due to the absence of an auxiliary flapwise oscillating device, for example, different treatment methods are used for fabrics with different properties.
Disclosure of Invention
In order to overcome the technical defects of the prior art, the invention provides the environment-friendly device for the textile equipment, which is simple to operate, low in power consumption, adjustable in oscillation amplitude and adjustable in oscillation frequency.
The technical scheme adopted by the invention is as follows: an environment-friendly device for textile equipment comprises a mesh belt dryer shell, mesh belt conveying and oscillating mechanisms and electromagnetic oscillation driving mechanisms, wherein the mesh belt conveying and oscillating mechanisms are arranged on the mesh belt dryer shell, the electromagnetic oscillation driving mechanisms are divided into two groups, the two groups of electromagnetic oscillation driving mechanisms are symmetrically arranged on two sides of the mesh belt conveying and oscillating mechanisms, the mesh belt conveying and oscillating mechanisms are connected with the electromagnetic oscillation driving mechanisms, and the electromagnetic oscillation driving mechanisms drive the mesh belt conveying and oscillating mechanisms; electromagnetism vibrates actuating mechanism includes mainframe box, base, electromagnetism emergence subassembly, electromagnetism vibrates drive assembly, amplitude adjusting subassembly and current regulation auxiliary assembly, the base is located on the guipure drying-machine casing, the mainframe box is located on the base, the electromagnetism takes place the subassembly and locates in the mainframe box, the correspondence is equipped with vibrates the slip hole on base and mainframe box roof and the diapire, electromagnetism vibrates drive assembly and locates in the mainframe box, electromagnetism vibrates drive assembly and is located between the electromagnetism emergence subassembly, guipure conveying vibrates the mechanism and is connected with electromagnetism vibration drive assembly, just guipure conveying vibrates the mechanism and is located mainframe box one side, amplitude adjusting subassembly locates mainframe box upper portion, amplitude adjusting subassembly vibrates drive assembly with the electromagnetism and is connected, current regulation auxiliary assembly locates on the mainframe box, current regulation auxiliary assembly can provide the real-time position information of vibration work.
Further, the electromagnetism takes place the subassembly and includes electro-magnet and coil, the electro-magnet central point is located to the coil and puts, the electromagnetism takes place the subassembly and is equipped with eight groups, four groups on the electromagnetism takes place the subassembly and locates on the mainframe box diapire, four groups the electromagnetism takes place the subassembly and locates on the mainframe box roof, the electromagnetism on mainframe box diapire and the roof takes place the subassembly and corresponds the setting, and the electromagnetism on mainframe box diapire and the roof takes place the subassembly cooperation effect, and the electromagnetism of mainframe box diapire takes place the subassembly and takes place the subassembly interval with the electromagnetism on the mainframe box roof and break electric to satisfy the drive action to the electromagnetism oscillation drive assembly.
Further, electromagnetism vibrates drive assembly includes final drive shaft, magnetic conductive plate, guide post and vibrates the actuating lever, the final drive shaft both ends run through the slip respectively and locate the roof of base and mainframe box and vibrate the slide hole on the diapire, the final drive shaft middle part is equipped with the disc, the disc level is located between the electromagnetism emergence subassembly on mainframe box diapire and the roof, the magnetic conductive plate is located on two planes about the disc, the magnetic conductive plate is located disc and electromagnetism and takes place between the subassembly, main drive shaft upper portion is located to the magnetic conductive plate, the magnetic conductive plate is the disc type, magnetic conductive plate quotation one side is equipped with the guiding hole, mainframe box upper portion is located to the guide post, the guiding hole is located in to the guide post slip, it is connected through the round axle is articulated with the final drive shaft upper end to vibrate the actuating lever.
Further, the amplitude adjustment subassembly is including vibrating actuating lever support, variable amplitude chi and screw, it locates on the mainframe box to vibrate the actuating lever support, it is equipped with variable amplitude chi regulation hole on the actuating lever support to vibrate, it locates in the variable amplitude chi regulation hole to become the chi block, it is equipped with the fixed orifices on the actuating lever support to vibrate, the fixed orifices sets up and communicates with variable amplitude chi regulation hole is perpendicular, variable amplitude chi is equipped with the amplitude regulation hole, the amplitude regulation hole corresponds the setting with the fixed orifices, runs through amplitude regulation hole and fixed orifices through the screw and can be fixed in variable amplitude chi on vibrating the actuating lever support steadily, variable amplitude chi one end is equipped with the enhancement cylinder boss, it is equipped with the spout to vibrate the actuating lever both ends to vibrate, it imbeds in the spout of actuating lever one end to strengthen the cylinder boss.
Furthermore, the current regulation auxiliary assembly comprises a differential electromagnet support, differential electromagnets and induction coils, the differential electromagnet support is arranged on the upper portion of the mainframe box, the differential electromagnets are arranged in the middle of the differential electromagnet support, the differential electromagnets are symmetrically arranged in two groups, the induction coils are arranged in the circumferential direction of the differential electromagnets, and one side, away from the guide hole, of the magnetic conductive disc is located between the two groups of differential electromagnets.
Further, guipure conveying oscillation mechanism includes perpendicular oscillating rod, direction and vibrates actuating lever and commentaries on classics roller, guipure drying-machine casing lower extreme is equipped with limit sleeve, perpendicular oscillating rod lower extreme slides and locates in limit sleeve, perpendicular oscillating rod upper end is equipped with the block arch, the protruding block of block is located and is vibrate in the spout that the actuating lever kept away from luffing jib one end, when vibrating the actuating lever swing, perpendicular oscillating rod can take place position and angular deviation with the spout, electromagnetism vibrates actuating mechanism and is equipped with two sets ofly, perpendicular oscillating rod is equipped with two sets ofly, two sets ofly perpendicular oscillating rod links to each other with the oscillation actuating lever block of two sets of electromagnetism shock driving machines respectively, direction is vibrated the actuating lever both ends and is located on two sets of perpendicular oscillating rods respectively, direction is vibrated the smooth cambered surface at both ends of actuating lever along the fabric direction of motion, be equipped with protective housing on the drying-machine casing, be equipped with the guard gate on the roller rotates and locates protective housing's relative oscillation, change the roller and lead the setting of protective housing both sides wall (protective housing, guard gate and change roller are prior art, not shown in the figure).
Furthermore, the base and the bottom of the mainframe box are provided with grooves, and shock absorbers are arranged in the grooves and used for buffering the shock generated by the mainframe box.
Furthermore, the magnetic conductive disc is positioned and locked on the main transmission shaft through a screw.
Furthermore, a plurality of openings are formed in the amplitude transformer, and the vibration amplitude of the vibration driving rod can be adjusted by changing the installation openings of the selected amplitude transformer.
Preferably, the electromagnet is an electromagnet with an E-shaped structure, and a coil is arranged in the center of the electromagnet.
Preferably, the differential electromagnet is an i-shaped differential electromagnet, and an induction coil is arranged in a groove of the differential electromagnet.
Preferably, the guide oscillation driving rod is made of a titanium alloy material.
The invention adopting the structure has the following beneficial effects: according to the environment-friendly device for the textile equipment, the fabric vibrates on the mesh belt while being blown by wind, the amplitude and the frequency of the vibration are adjustable according to the attribute of the fabric, the drying quality of the dryer is greatly improved, and meanwhile, the fabric with different attributes is preshrinked, so that the fabric with different attributes can obtain better hand feeling and flexibility.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic view of the overall structure of an environmental protection apparatus for textile equipment according to the present invention;
FIG. 2 isbase:Sub>A schematic cross-sectional view taken along line A-A of an eco-friendly apparatus for textile equipment according to the present invention;
fig. 3 is a partially enlarged view of a portion B of fig. 1;
fig. 4 is a schematic structural diagram of an electromagnetic oscillation driving mechanism of an environmental protection apparatus for textile equipment according to the present invention.
The device comprises a limiting sleeve 1, a vertical oscillating rod 2, a guide oscillating driving rod 3, a guide oscillating driving rod 4, a smooth cambered surface 5, an induction coil 6, a fabric 7, a rotary roller 8, a base 9, a mainframe box 10, a clamping bulge 11, an electromagnet 12, a guide hole 13, a coil 14, a main transmission shaft 15, a magnetic conductive sheet 16, a differential electromagnet support 17, a differential electromagnet 18, a magnetic conductive disc 19, a guide column 20, an oscillating driving rod support 21, an amplitude transformer 22, a screw 23, a reinforcing cylindrical boss 24, a round shaft 25, an oscillating driving rod 26, a round disc 27, an oscillating sliding hole 28, an amplitude transformer adjusting hole 29, a fixing hole 30, an amplitude adjusting hole 31, a sliding chute 32, a shock absorber 33 and a dryer shell.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments; all other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that as used in the following description, the terms "front," "back," "left," "right," "upper" and "lower" refer to directions in the drawings, and the terms "inner" and "outer" refer to directions toward and away from, respectively, the geometric center of a particular component.
As shown in FIGS. 1 to 4, the technical scheme adopted by the invention is as follows: the invention relates to an environment-friendly device for textile equipment, which comprises a mesh belt dryer shell 33, mesh belt conveying and oscillating mechanisms and electromagnetic oscillating driving mechanisms, wherein the mesh belt conveying and oscillating mechanisms are arranged on the mesh belt dryer shell 33, the electromagnetic oscillating driving mechanisms are arranged on the mesh belt dryer shell 33, two groups of electromagnetic oscillating driving mechanisms are arranged, the two groups of electromagnetic oscillating driving mechanisms are symmetrically arranged on two sides of the mesh belt conveying and oscillating mechanisms, the mesh belt conveying and oscillating mechanisms are connected with the electromagnetic oscillating driving mechanisms, and the electromagnetic oscillating driving mechanisms drive the mesh belt conveying and oscillating mechanisms; electromagnetism vibrates actuating mechanism includes that mainframe box 9, base 8, electromagnetism take place subassembly, electromagnetism vibrate drive assembly, amplitude adjusting subassembly and current regulation auxiliary assembly, base 8 is located on guipure drying-machine casing 33, mainframe box 9 is located on base 8, electromagnetism takes place the subassembly and locates in mainframe box 9, it vibrates sliding hole 27 to correspond to be equipped with on base 8 and the 9 roof of mainframe box and the diapire, electromagnetism vibrates drive assembly and locates in mainframe box 9, electromagnetism vibrates drive assembly and is located between the electromagnetism takes place the subassembly, the guipure conveying vibrates the mechanism and is connected with electromagnetism vibration drive assembly, just guipure conveying vibrates the mechanism and is located mainframe box 9 one side, amplitude adjusting assembly locates mainframe box 9 upper portion, amplitude adjusting assembly vibrates drive assembly with the electromagnetism and is connected, current regulation auxiliary assembly locates on mainframe box 9, and current regulation auxiliary assembly can provide the real-time position information of vibration work.
Wherein, the electromagnetism takes place the subassembly and includes electro-magnet 11 and coil 13, 11 central point on the electro-magnet are located to coil 13, the electromagnetism takes place the subassembly and is equipped with eight groups, four groups on the electromagnetism takes place the subassembly and locates on the 9 diapalls of mainframe box, four groups the electromagnetism takes place the subassembly and locates on the 9 roof of mainframe box, the electromagnetism on 9 diapalls of mainframe box and the roof takes place the subassembly cooperation effect, and the electromagnetism that takes place the subassembly interval on the electromagnetism of 9 diapalls of mainframe box and the mainframe box roof switches on and off the electricity to satisfy the drive effect to electromagnetism oscillation drive assembly.
Electromagnetism vibrates drive assembly includes main drive shaft 14, magnetic conductive sheet 15, magnetic conductive disc 18, guide post 19 and vibrates actuating lever 25, 14 both ends of main drive shaft run through the slip respectively and locate in vibration slide hole 27 on the roof of base 8 and mainframe box 9 and the diapire, 14 middle parts of main drive shaft are equipped with disc 26, disc 26 level is located between the electromagnetism on 9 diapalls of mainframe box and the roof takes place the subassembly, magnetic conductive sheet 15 is located on two planes about disc 26, magnetic conductive sheet 15 is located disc 26 and electromagnetism and takes place between the subassembly, main drive shaft 14 upper portion is located to magnetic conductive disc 18, magnetic conductive disc 18 is the disc type, 18 quotation one side of magnetic conductive disc is equipped with guiding hole 12, 9 upper portions of mainframe box are located to guide post 19, guide post 9 slides and locates in guiding hole 12, it is connected through round axle 24 is articulated to vibrate actuating lever 25 and the 14 upper ends of main drive shaft.
The amplitude adjusting assembly comprises an oscillation driving rod support 20, an amplitude transformer 21 and a screw 22, the oscillation driving rod support 20 is arranged on the mainframe box 9, an amplitude transformer adjusting hole 28 is formed in the oscillation driving rod support 20, the amplitude transformer 21 is clamped in the amplitude transformer adjusting hole 28, a fixing hole 29 is formed in the oscillation driving rod support 20, the fixing hole 29 and the amplitude transformer adjusting hole 28 are perpendicularly arranged and communicated, the amplitude transformer 21 is provided with an amplitude adjusting hole 30, the amplitude adjusting hole 30 and the fixing hole 29 are correspondingly arranged, the amplitude transformer 21 can be stably fixed on the oscillation driving rod support 20 by penetrating through the amplitude adjusting hole 30 and the fixing hole 29 through the screw 22, a reinforcing cylindrical boss 23 is arranged at one end of the amplitude transformer 21, sliding grooves 31 are formed in two ends of the oscillation driving rod 25, the reinforcing cylindrical boss 23 is embedded into the sliding groove 31 at one end of the oscillation driving rod 25, so that the reinforcing cylindrical boss 23 can be allowed to generate certain displacement in the sliding groove 31 near one end of the amplitude transformer 21, and a plurality of amplitude adjusting holes 30 are formed in the amplitude transformer 21, and the amplitude transformer 21 can be adjusted by changing the mounting opening of the selected amplitude transformer 21.
The current regulation auxiliary assembly comprises a differential electromagnet support 16, differential electromagnets 17 and induction coils 5, wherein the differential electromagnet support 16 is arranged at the upper part of the mainframe box 9, the differential electromagnets 17 are arranged at the middle part of the differential electromagnet support 16, the differential electromagnets 17 are symmetrically provided with two groups, the induction coils 5 are arranged in the circumferential direction of the differential electromagnets 17, and one side, away from the guide hole 12, of the magnetic conductive disc 18 is positioned between the two groups of differential electromagnets 17.
The guipure conveying vibrates the mechanism and includes vertical shock pole 2, direction and vibrates actuating lever 3 and commentaries on classics roller 7, guipure drying-machine casing 33 lower extreme is equipped with limit sleeve 1, slide and locate in limit sleeve 1 perpendicular shock pole 2 lower extreme, perpendicular shock pole 2 upper end is equipped with block arch 10, the protruding 10 block of block is located and is vibrated actuating lever 25 and keep away from in the spout 31 of luffing rod 21 one end, when vibrating actuating lever swing 25, perpendicular shock pole 2 can take place position and angle skew with the spout 31 of keeping away from luffing rod 21 one end, electromagnetism vibrates actuating mechanism and is equipped with two sets ofly, perpendicular shock pole 2 is equipped with two sets ofly, and is two sets ofly perpendicular shock pole 2 links to each other with the shock actuating lever 25 block of two sets of electromagnetism shock driving machines respectively, the direction is vibrated on actuating lever 3 both ends are located two sets of perpendicular shock pole 2 respectively, the direction is level and smooth cambered surface 4 at both ends that the direction was vibrated actuating lever 3 along the fabric direction of motion, and level and smooth cambered surface 4's setting can avoid the guipure and vibrate the mesh belt when the guipure actuating lever 3 shock actuating lever's shock actuating lever 3, be equipped with protective housing on the wall 33, be equipped with protective housing on the wall protective door on the protective door is equipped with the wall protective door on the wall protective door, rotary roller 7 sets up (protective door and the installation technique that the installation of protective door).
The base 8 and the mainframe box 9 bottom correspond and are equipped with the recess, be equipped with bumper shock absorber 32 in the recess for the shock that the buffering mainframe box 9 produced.
The magnetic conductive disc 18 is positioned and locked on the main transmission shaft 14 through a screw.
The amplitude transformer 21 is provided with a plurality of openings.
The electromagnet 11 is an electromagnet with an E-shaped structure, and a coil 13 is arranged in the center of the electromagnet 11.
The differential electromagnet 17 is an I-shaped differential electromagnet, and an induction coil 5 is arranged in a groove of the differential electromagnet 17.
The guide oscillation driving rod 3 is made of titanium alloy material.
During the specific use, will walk around the direction in proper order through the fabric after the steam ager steam is evaporated and vibrate actuating lever 3 and change roller 7, fabric coil after the steam ager steam is loose, and it is softer to feel, and the fabric is worn to draw and is finished, according to the attribute of fabric, sets for the amplitude of the vibration of perpendicular shock pole 2, and the vibration amplitude regulation step of perpendicular shock pole 2 is as follows: by moving the amplitude transformer 21, different amplitude adjusting holes 30 are matched with the amplitude transformer adjusting hole 28, so that the amplitude of the vertical oscillation rod 2 can be changed, the principle is that according to the lever principle, the reinforced cylindrical boss 23 is used as a fulcrum, the oscillation driving rod 25 is used as a lever, the circular shaft 24 is used as a power action point, the clamping protrusion 10 is used as a resistance action point, the main driving shaft 14 moves upwards to drive the circular shaft 24 to move upwards, at the moment, the oscillation driving rod 25 drives the sliding groove 31 to move upwards by using the reinforced cylindrical boss 23 as a fulcrum, so that the clamping protrusion 10 is driven to move upwards, the power arm is the distance from the circular shaft 24 to the reinforced cylindrical boss 23, the resistance arm is the distance from the clamping protrusion 10 to the reinforced cylindrical boss 23, when different amplitude adjusting holes 30 are matched with the amplitude transformer adjusting holes 28, the lengths of the power arm and the resistance arm are the same, but the resistance arm is longer than the power arm, so that the ratio of the power arm to the resistance arm is changed, when the distance of the main driving shaft 14 moving upwards and downwards does not change, the resistance arm of the clamping protrusion 10 changes; the oscillation frequency of the vertical oscillation rod 2 is adjusted as follows: the oscillation frequency of the vertical oscillation rod 2 is controlled by controlling the current of the coil 13, the differential electromagnet 17 is used for feeding back the position information of the main transmission shaft 14 in time to play a reference role in controlling the current of the coil 13, meanwhile, the oscillation amplitude of the vertical oscillation rod 2 can be controlled within a certain range by controlling the power-on and power-off rules and the current of the coil 13 due to the application of the differential electromagnet 17, the vertical oscillation rod 2 drives the guide oscillation driving rod 3 to oscillate up and down, and the guide oscillation driving rod 3 drives the fabric 6 to oscillate up and down, so that the fluffiness of the fabric in the drying process is improved, the fabric handfeel is improved, and when a system is debugged, the direct relation exists between the space between the electromagnet 11 and the magnetic conductive sheet 15 and the attraction force instantly provided by the electromagnet 11 from the aspects of power, efficiency, energy conservation and environmental protection, therefore, the current passing through the electromagnet coil 13 is time-varying, the differential electromagnet 17 uses constant voltage (TTL level or 12V) sinusoidal alternating current for power supply, the phase difference between the voltage and the voltage of the induction coil 5 of the differential electromagnet 17 and the phase difference between the voltage and the current are detected to obtain the position information of the main transmission shaft 14, the position information fed back by the differential electromagnet 17 is processed and then subjected to a specific algorithm to obtain the current required by the electromagnet coil 13, the larger the distance between the magnetic conductive sheet 15 and the electromagnet 11 is, the electromagnet 11 provides the same attractive force, the larger the current of the coil 13 is, theoretically, the attractive force generated by the electromagnet 11 is in direct proportion to the magnetic field strength and the magnetic pole strength and is in inverse proportion to the cubic power of the distance between the electromagnet 11 and the magnetic conductive sheet 15, but the influence of the magnetic leakage, the magnetic conductive characteristics of the magnetic conductive material and the temperature on the magnetic circuit is determined through experiments under the non-ideal condition, the relationship between the distance between the magnetic conductive sheet 15 and the electromagnet 11 and the magnitude of the attraction generated by the coil 13 current and the electromagnet 11 is measured, the fabric 6 is enabled to adjust the oscillation parameters according to the attributes of the fabric 6 by controlling the magnitude of the coil 13 current in real time on the premise of fully meeting the requirements of the production process, the upper limit position and the lower limit position of the vertical oscillation rod 2 are maximum acceleration positions, the coil 13 current is controlled by using a PID (proportion integration differentiation) digital algorithm, so that the motion of the vertical oscillation rod 2 is controlled to be stable, accurate and fast, and the PID digital algorithm is the prior art, so that the repeated description is omitted, the total elapsed time of the main transmission shaft 14 from bottom to top and from top to bottom is the oscillation period of the vertical oscillation rod 2, the reciprocal of the oscillation period is the oscillation frequency of the vertical oscillation rod 2, and the proportional coefficient, the integral coefficient and the differential coefficient of the PID algorithm are adjusted to actually change the oscillation frequency of the vertical oscillation rod 2.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.