CN112645155A - Automatic feeding device of flat wire forming machine - Google Patents
Automatic feeding device of flat wire forming machine Download PDFInfo
- Publication number
- CN112645155A CN112645155A CN202011591129.6A CN202011591129A CN112645155A CN 112645155 A CN112645155 A CN 112645155A CN 202011591129 A CN202011591129 A CN 202011591129A CN 112645155 A CN112645155 A CN 112645155A
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- China
- Prior art keywords
- positioning
- flat wire
- transplanting
- plate
- base
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/04—Kinds or types
- B65H75/16—Cans or receptacles, e.g. sliver cans
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H63/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
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- Engineering & Computer Science (AREA)
- Quality & Reliability (AREA)
- Wire Processing (AREA)
Abstract
The invention provides an automatic feeding device of a flat wire forming machine, which comprises a storage mechanism, a transplanting mechanism, a positioning mechanism and a base, wherein the storage mechanism and the positioning mechanism are fixedly arranged on the base, the base is connected with the transplanting mechanism in a sliding manner, and the storage mechanism is positioned above the transplanting mechanism. The invention has the beneficial effects that: the defects of manual feeding and machine feeding are overcome, full-automatic feeding of a forming machine can be achieved, production efficiency is improved, product feeding consistency is guaranteed, the product percent of pass is improved, the flexible and compatible flat wires in different sizes can be achieved, the transplanting distance is short, the size is small, the feeding speed is higher, the cost advantage is obvious, and the flexible and compatible flat wires can be integrated into the forming machine.
Description
Technical Field
The invention relates to the technical field of automatic assembling equipment of a flat wire motor stator of a new energy automobile, in particular to an automatic feeding device of a flat wire forming machine.
Background
With the vigorous advocation of energy conservation and environmental protection in China, new energy automobiles are rapidly developed. The driving motor is used as a core component of the new energy automobile, and has important influence on the performance of the new energy automobile. Compared with a round wire motor, the flat wire motor has the advantages of small size, material saving, high efficiency and the like, and is a new energy motor development trend at present. In the process of assembling the flat wire motor, the flat wire needs to be subjected to shape forming according to requirements, and as the number of the flat wire hairpin layers required by the new energy automobile driving motor stator is more and more (reaches 12 layers at present), the requirements on the forming efficiency and the type of the flat wire are more and more.
The prior technical scheme mainly has two kinds to the flat wire material loading of flat wire make-up machine, one kind is semi-automatic equipment, adopts manual location frock, and the manual work is put into the flat wire make-up machine to carry out the shaping, adopts artifical material loading inefficiency, and stability is relatively poor, hardly guarantees the flat wire shaping uniformity, damages the flat wire paint film easily. The other mode adopts a robot to directly feed the materials to the forming machine, the cost is higher, and the flat wires are not cached due to the narrow space of the forming machine, so that the feeding speed is low and the efficiency is low.
Disclosure of Invention
In order to solve the technical problem, the invention discloses an automatic feeding device of a flat wire forming machine, and the technical scheme of the invention is implemented as follows:
the utility model provides a device of flat wire make-up machine automatic feeding, is including storing mechanism, transplanting mechanism, positioning mechanism and base, store the mechanism with positioning mechanism fixed mounting in on the base, base sliding connection transplanting mechanism, it is located to store the mechanism transplanting mechanism top.
Preferably, the base comprises a bottom plate, a supporting seat, a positioning table, a base guide rail, a transplanting cylinder and a blocking block; the supporting seat is fixed on the bottom plate, the number of the supporting seats is 2, the positioning table and the blocking blocks are installed on the supporting seat, the transplanting cylinder is installed on the left side of the supporting seat, the positioning table is connected with the storage mechanism, and the base guide rail and the transplanting cylinder are connected with the transplanting mechanism.
Preferably, the base guide rail and the transplanting cylinder are in floating connection with the transplanting mechanism.
Preferably, the transplanting mechanism comprises a flat wire transplanting plate, a flat wire limiting block, a detection sensor, a flat wire lower support and a flat wire upper limiting block; the flat wire transplanting plate is arranged on the base guide rail and connected with the transplanting cylinder, and the flat wire limiting block, the detection sensor, the flat wire lower support and the flat wire upper limit are arranged on the flat wire transplanting plate.
Preferably, the positioning mechanism comprises a positioning mounting seat, a positioning cylinder, a positioning mounting plate, a positioning shaft sleeve, a positioning spring and an adjusting plate; the positioning mounting seat is arranged on the base, the positioning cylinder is arranged on the positioning mounting seat, the positioning mounting plate is arranged on the positioning cylinder, and the positioning shaft, the positioning shaft sleeve, the positioning spring and the adjusting plate are arranged on the positioning mounting plate.
Preferably, the storage mechanism comprises a positioning seat, a mounting plate and a limiting plate; the positioning seat is connected with the positioning table, and the mounting plate and the limiting plate are fixedly connected with the positioning seat.
Preferably, the storage mechanism further comprises a locating pin sleeve; the positioning pin sleeve is arranged in the positioning seat, and the positioning seat is connected with the positioning table in a positioning mode through a positioning pin.
By implementing the technical scheme of the invention, the technical problems that manual feeding and machine feeding have defects in the flat wire forming process in the prior art can be solved; according to the technical scheme, the flexible compatibility of the flat wires with different sizes can be realized through the automatic feeding mechanism, the transplanting distance is short, the size is small, the feeding speed is higher, the cost advantage is obvious, and the technical effect that the flat wires can be integrated into a forming machine can be achieved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only one embodiment of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
In which like parts are designated by like reference numerals. It should be noted that the terms "front," "back," "left," "right," "upper" and "lower" used in the following description refer to directions in the drawings, and the terms "bottom" and "top," "inner" and "outer" refer to directions toward and away from, respectively, the geometric center of a particular component.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a top view of the present invention;
fig. 4 is a schematic view of a positioning structure.
In the above drawings, the reference numerals denote:
1-base
1-1 base plate
1-2 support seat
1-3 positioning table
1-4 base guide rail
1-5 transplanting cylinder
1-6 stop block
2-transplanting mechanism
2-1 flat wire transplanting plate 2-2 flat wire limiting block 2-3 detection sensor 2-4 flat wire lower support 2-5 flat wire upper limiting block
3-positioning mechanism
3-1 positioning mounting seat and 3-2 positioning cylinder
3-3 positioning mounting plate 3-4 positioning shaft
3-5 positioning shaft sleeve
3-6 positioning spring
3-7 adjusting plate
4-storage mechanism
4-1 positioning seat
4-2 mounting plate
4-3 limiting plate
4-4 positioning pin sleeve
100-flat wire
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Examples
In a specific embodiment, as shown in fig. 1, an automatic feeding device for a flat wire forming machine comprises a storage mechanism 4, a transplanting mechanism 2, a positioning mechanism 3 and a base 1, wherein the storage mechanism 4 and the positioning mechanism 3 are fixedly arranged on the base 1, the base 1 is connected with the transplanting mechanism 2 in a sliding mode, and the storage mechanism 4 is located above the transplanting mechanism 2.
In this embodiment, the storage mechanism 4 is used for initial positioning and storage of the flat wire 100 in the forming process of the motor stator hairpin, the transplanting mechanism 2 is used for transplanting the flat wire 100 from a flat wire magazine in the storage mechanism 4 to a forming position, the positioning mechanism 3 is used for accurate positioning of the flat wire 100 before forming, and the base 1 is used for installing and fixing the storage mechanism 4, the transplanting mechanism 2 and the positioning mechanism 3. In this embodiment, the storage mechanism 4 is provided with a compatible component and a supporting and releasing component, except that a part of the flat wire 100 can be stored for feeding and forming, and the compatible component is used for adjusting the storage mechanism 4 so that the storage mechanism can be compatible with the flat wires 100 of different specifications, thereby improving the adaptability of the storage mechanism. The supporting and releasing component is used for supporting and controlling the releasing of the flat wire 100 during feeding, the installation positions of the compatible component and the supporting and releasing component are not fixed, and various forms such as a knob and a button which are convenient for manual operation can be set according to different models of the flat wire forming machine. Through the design, the transplanting of the transplanting mechanism 2 and the accurate positioning of the positioning mechanism 3 are combined, so that the flat wire 100 can be cached and fed in batches, and the flexible compatibility with the flat wires 100 of different sizes can be realized. Because the embodiment integrates the storage, transplanting and positioning into a whole device, the transplanting distance is short, the size is small, the feeding speed is higher, the cost advantage is obvious, and the transplanting device can be integrated into the forming machine.
In a preferred embodiment, as shown in fig. 2, 3 and 4, the base 1 includes a bottom plate 1-1, a support base 1-2, a positioning table 1-3, a base guide 1-4, a transplanting cylinder 1-5 and a stopper 1-6; the supporting seats 1-2 are fixed on the bottom plate 1-1, the number of the supporting seats 1-2 is 2, the positioning tables 1-3 and the blocking blocks 1-6 are installed on the supporting seats 1-2, the transplanting air cylinders 1-5 are installed on the supporting seats 1-2 on the left side, the positioning tables 1-3 are connected with the storage mechanism 4, and the base guide rails 1-4 and the transplanting air cylinders 1-5 are connected with the transplanting mechanism 2.
The base guide rails 1-4 and the transplanting cylinders 1-5 are connected with the transplanting mechanism 2 in a floating mode.
The transplanting mechanism 2 comprises a flat wire transplanting plate 2-1, a flat wire limiting block 2-2, a detection sensor 2-3, a flat wire lower support 2-4 and a flat wire upper limiting block 2-5; the flat wire transplanting plate 2-1 is arranged on a base guide rail 1-4 and connected with a transplanting cylinder 1-5, the flat wire limiting block 2-2, the detection sensor 2-3, the flat wire lower support 2-4 and the flat wire upper limiting block 2-5 are arranged on the flat wire transplanting plate 2-1.
The positioning mechanism 3 comprises a positioning mounting seat 3-1, a positioning cylinder 3-2, a positioning mounting plate 3-3, a positioning shaft 3-4, a positioning shaft sleeve 3-5, a positioning spring 3-6 and an adjusting plate 3-7; the positioning mounting base 3-1 is arranged on the base 1, the positioning cylinder 3-2 is arranged on the positioning mounting base 3-1, the positioning mounting plate 3-3 is arranged on the positioning cylinder 3-2, and the positioning shaft 3-4, the positioning shaft sleeve 3-5, the positioning spring 3-6 and the adjusting plate 3-7 are arranged on the positioning mounting plate 3-3.
The storage mechanism 4 comprises a positioning seat 4-1, a mounting plate 4-2, a limiting plate 4-3 and a positioning pin sleeve 4-4; the positioning seat 4-1 is connected with the positioning table 1-3, the mounting plate 4-2 and the limiting plate 4-3 are fixedly connected with the positioning seat 4-1.
The storage mechanism 4 also comprises a positioning pin sleeve 4-4; the positioning pin sleeve 4-4 is arranged in the positioning seat 4-1, and the positioning seat 4-1 is connected with the positioning table 1-3 in a positioning mode through a positioning pin.
However, in the present embodiment, various components can be finely adjusted in the actual production process, and it is common knowledge to adjust different structures in order to match different models in the art, and therefore, it is within the scope of the present invention to adjust various structures included in the present embodiment without involving creative work.
In the present embodiment, the connection of the base rails 1-4 to the transplanting mechanism 2 and the connection of the transplanting cylinders 1-5 to the transplanting mechanism 2 are more convenient in the floating connection mode when the flat wire 100 is fed and molded. The detection sensor 2-3 is used to detect the position of the flat wire 100.
Firstly, an operator or a conveying mechanism conveys the flat wire 100 into the storage mechanism 4, the operator performs pin positioning connection on the storage mechanism 4 filled with the flat wire 100 and a positioning table 1-3 of the base 1 through a positioning seat 4-1, and the operator presses an equipment start button.
Then, the flat wire transplanting plate 2-1 is driven to a flat wire feeding station by a transplanting cylinder 1-5, the flat wire on the transplanting mechanism 2 is limited by 2-5, the flat wire limiting groove of the flat wire transplanting plate 2-1 is opened by compressing and avoiding through a limiting plate 4-3 of a storage mechanism 4, the bottom flat wire 100 in the storage mechanism 4 falls into the limiting groove of the flat wire transplanting plate 2-1, the flat wire limiting groove of the flat wire transplanting plate 2-1 is only provided with one flat wire 100, the flat wire 100 falling into the limiting groove is supported by a flat wire lower support 2-4 arranged at the lower part of the flat wire transplanting plate 2-1, and the flat wire 100 is prevented from falling from the bottom of the flat wire limiting groove. A detection sensor 2-3 arranged on a flat wire transplanting plate 2-1 detects that a flat wire 100 falls into a flat wire limiting groove, a transplanting cylinder 1-5 drives the flat wire transplanting plate 2-1 to move to a flat wire forming station, the upper limit 2-5 of the flat wire is released simultaneously in the transplanting process, and when the flat wire 100 is transplanted to the forming station from the flat wire transplanting plate 2-1, a blocking block 1-6 arranged on a supporting seat 1-2 of a base 1 compresses a flat wire lower support 2-4 at the bottom of the flat wire transplanting plate 2-1, so that the bottom of the flat wire limiting groove of the flat wire transplanting plate 2-1 is completely opened.
Then, after the transplanting cylinder 1-5 is transplanted in place, the detection sensor 2-3 gives out a signal, the positioning cylinder 3-2 of the positioning mechanism 3 extends out, the positioning shaft 3-4 is driven to push the flat wire 100 in the flat wire limiting groove in the flat wire transplanting plate 2-1 through the compression force of the positioning spring 3-6, and the flat wire 100 is precisely positioned to prevent damage to the flat wire. After the positioning is finished, a forming die of a forming machine forms the flat wire 100, the formed flat wire transplanting plate 2-1 is transplanted to a flat wire feeding station, and the actions are repeated to finish the next automatic flat wire feeding.
It should be understood that the above-described embodiments are merely exemplary of the present invention, and are not intended to limit the present invention, and that any modification, equivalent replacement, or improvement made without departing from the spirit and principle of the present invention shall fall within the protection scope of the present invention.
Claims (7)
1. The utility model provides a device of flat wire make-up machine automatic feeding which characterized in that: including storing mechanism, transplanting mechanism, positioning mechanism and base, store the mechanism with positioning mechanism fixed mounting in on the base, base sliding connection transplanting mechanism, it is located to store the mechanism transplanting mechanism top.
2. The automatic feeding device of a flat wire forming machine according to claim 1, characterized in that: the base comprises a bottom plate, a supporting seat, a positioning table, a base guide rail, a transplanting cylinder and a blocking block; the supporting seat is fixed on the bottom plate, the number of the supporting seats is 2, the positioning table and the blocking blocks are installed on the supporting seat, the transplanting cylinder is installed on the left side of the supporting seat, the positioning table is connected with the storage mechanism, and the base guide rail and the transplanting cylinder are connected with the transplanting mechanism.
3. The automatic feeding device of a flat wire forming machine according to claim 1, characterized in that: the base guide rail and the transplanting cylinder are connected with the transplanting mechanism in a floating mode.
4. The automatic feeding device of a flat wire forming machine according to claim 2, characterized in that: the transplanting mechanism comprises a flat wire transplanting plate, a flat wire limiting block, a detection sensor, a flat wire lower support and a flat wire upper limiting block; the flat wire transplanting plate is arranged on the base guide rail and connected with the transplanting cylinder, and the flat wire limiting block, the detection sensor, the flat wire lower support and the flat wire upper limit are arranged on the flat wire transplanting plate.
5. The automatic feeding device of a flat wire forming machine according to claim 4, characterized in that: the positioning mechanism comprises a positioning mounting seat, a positioning air cylinder, a positioning mounting plate, a positioning shaft sleeve, a positioning spring and an adjusting plate; the positioning mounting seat is arranged on the base, the positioning cylinder is arranged on the positioning mounting seat, the positioning mounting plate is arranged on the positioning cylinder, and the positioning shaft, the positioning shaft sleeve, the positioning spring and the adjusting plate are arranged on the positioning mounting plate.
6. The automatic feeding device of a flat wire forming machine according to claim 5, characterized in that: the storage mechanism comprises a positioning seat, a mounting plate and a limiting plate; the positioning seat is connected with the positioning table, and the mounting plate and the limiting plate are fixedly connected with the positioning seat.
7. The automatic feeding device of a flat wire forming machine according to claim 6, characterized in that: the storage mechanism further comprises a positioning pin sleeve; the positioning pin sleeve is arranged in the positioning seat, and the positioning seat is connected with the positioning table in a positioning mode through a positioning pin.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011591129.6A CN112645155A (en) | 2020-12-29 | 2020-12-29 | Automatic feeding device of flat wire forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011591129.6A CN112645155A (en) | 2020-12-29 | 2020-12-29 | Automatic feeding device of flat wire forming machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112645155A true CN112645155A (en) | 2021-04-13 |
Family
ID=75363638
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011591129.6A Pending CN112645155A (en) | 2020-12-29 | 2020-12-29 | Automatic feeding device of flat wire forming machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112645155A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116500372A (en) * | 2023-06-30 | 2023-07-28 | 邦迪智能科技(上海)有限公司 | Automatic electric detection equipment and detection method for flat wire motor coil |
-
2020
- 2020-12-29 CN CN202011591129.6A patent/CN112645155A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116500372A (en) * | 2023-06-30 | 2023-07-28 | 邦迪智能科技(上海)有限公司 | Automatic electric detection equipment and detection method for flat wire motor coil |
| CN116500372B (en) * | 2023-06-30 | 2023-09-08 | 邦迪智能科技(上海)有限公司 | Automatic electric detection equipment and detection method for flat wire motor coil |
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