CN112645153B

CN112645153B - Novel spool automatic caching frame convenient to operate

Info

Publication number: CN112645153B
Application number: CN202011568496.4A
Authority: CN
Inventors: 侯云昌; 侯怀礼; 李国亮; 栾倩倩
Original assignee: Tianjin Golden Bridge Welding Materials Group Co Ltd
Current assignee: Tianjin Golden Bridge Welding Materials Group Co Ltd
Priority date: 2020-12-25
Filing date: 2020-12-25
Publication date: 2023-12-29
Anticipated expiration: 2040-12-25
Also published as: CN112645153A

Abstract

The invention provides a novel spool automatic buffer storage rack convenient to operate, which comprises a combined rack, a fixed seat, a support frame, support rods, air cylinders and a sensor, wherein the combined rack comprises a cross beam and two side frames, the cross beam is fixed at the tail end between the two side frames, the front end of each side frame is fixedly provided with the fixed seat, the support frame is fixed at the front end of the fixed seat, the support rods are supported at the upper end of the support frame, each support rod is driven to overturn by one air cylinder, the body of the air cylinder is fixed on the side frame through the support plate, the support rods are hinged to the front end of the side frame through the fixed shafts, and one end of each support rod is connected with the cylinder rod of the air cylinder through a universal shaft. The invention reduces the times of contacting the wire rewinding machine and the wire paying-off machine equipment and reduces the danger. Simple structure, convenient operation passes through sensor transmission signal, realizes bracing piece automatic switch, has reduced people and cache frame contact opportunity, and the security of reinforcing staff and equipment reduces the dangerous condition of manual work and takes place, has practiced thrift the human cost.

Description

Novel spool automatic caching frame convenient to operate

Technical Field

The invention relates to the field of wire production, in particular to a novel spool automatic caching frame convenient to operate.

Background

In the wire production field, carry out the layer and wind the process after drawing the process, draw the process back and wind the welding wire layer to spool to full axle by the admission machine, because the drawing process of welding wire and layer wind process equipment production speed are not synchronous, need to lift the spool off on the layer around machine and transport to the buffer memory, transport to and install on the unwrapping wire of layer around process during the use again. Generally, two spool transportation modes exist, namely, a wire winding machine is closed when the spool is full, a spool is manually dismounted, and the spool is manually pushed to a spool buffer area; the second method is that the spool is manually unloaded and placed in the temporary storage area, and then is transported to the spool buffer area by the pallet truck. The spool can be dismounted, transported and installed by manpower, the problem of contact safety between people and equipment is caused, the spool rack is manufactured at present, the spool is placed in a suspended mode, particularly, the full-axis spool on the wire winding machine is directly transported to the buffer storage rack by the carrier, and the spool is directly transported to the wire paying-off machine by the carrier during use, so that the problem of safety is solved, manpower and material resources are saved, the spool is prevented from being placed in a scattered mode, the spool buffer storage rack which is simple in structure, convenient to operate, safe and reliable and capable of being automatically opened and closed is needed, and the device in the prior art cannot be realized at present.

Disclosure of Invention

The invention aims to solve the problems and provides the novel automatic spool caching frame which is simple in structure, convenient to operate and convenient to operate.

In order to achieve the above purpose, the technical scheme of the invention is realized as follows:

the utility model provides a novel automatic buffer memory frame of spool convenient operation, which comprises a combination rack, a fixing base, a support rack, the bracing piece, cylinder and sensor, the integrated shelf is U type structure, including a crossbeam and two side frames, the tail end between two side frames is fixed to the crossbeam, the front end of every side frame all is fixed with a fixing base, the support frame is fixed at the fixing base front end, the bracing piece supports in the support frame upper end, every bracing piece is all driven the upset by a cylinder, two cylinders are located respectively and are located the outward one side of corresponding side frame, the cylinder body of cylinder passes through the backup pad and fixes on the side frame, the bracing piece articulates in the side frame front end through the fixed axle, the one end of bracing piece articulates in the jar pole of cylinder, the position that the sensor is close to the tail end at the side frame, when the bracing piece is the lodging state, the other end of two bracing pieces inwards stretches out the side frame a certain distance, it is spacing to spool, when the jar pole shrink of cylinder, two bracing pieces upwards rotate and open.

Furthermore, positioning grooves for positioning the spool are symmetrically formed in two sides of the upper end of the cross beam.

Further, the support frame is triangular structure, and its upper end is the inclined plane, forms the standing groove that is used for placing the bracing piece between this inclined plane and the side bearer front end.

Further, one end of the supporting rod is connected to a cylinder rod of the cylinder through a universal shaft.

Compared with the prior art, the novel spool automatic caching frame convenient to operate has the advantages of simple overall structure, easiness in manufacturing, lower cost and higher cost performance, and has the following specific advantages:

(1) Convenient material taking and better stability.

(2) The number of times of contacting the wire rewinding machine and the wire paying-off machine equipment is reduced, and the danger is reduced.

(3) Simple structure, convenient operation, after the circular telegram, through sensor transmission signal, realize bracing piece automatic switch, reduced people and cache frame contact opportunity, the security of reinforcing staff and equipment reduces the dangerous condition emergence of manual work.

(4) The manpower consumption is reduced, and the manpower cost is saved.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention. In the drawings:

FIG. 1 is a schematic diagram of the structure of the present invention;

FIG. 2 is a front view of the present invention;

FIG. 3 is a schematic illustration of the present invention in use;

reference numerals illustrate:

1-a cross beam; 2-fixing seats; 3-fixing shaft; 4-supporting frames; 5-supporting rods; 6-cylinder; 7-supporting plates; 8-positioning grooves; 9-a sensor; 10-side frames.

Detailed Description

It should be noted that, without conflict, the embodiments of the present invention and features of the embodiments may be combined with each other.

In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first", "a second", etc. may explicitly or implicitly include one or more such feature. In the description of the present invention, unless otherwise indicated, the meaning of "a plurality" is two or more.

In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art in a specific case.

The invention will be described in detail below with reference to the drawings in connection with embodiments.

As shown in figures 1-3, the novel spool automatic buffer storage rack convenient to operate comprises a combined rack, a fixed seat 2, a support frame 4, support rods 5, air cylinders 6 and sensors 9, wherein the combined rack is formed by combining a plurality of sectional materials and is of a U-shaped structure under a overlook angle, the novel spool automatic buffer storage rack comprises a cross beam 1 and two side frames 10, the cross beam 1 is fixed at the tail end between the two side frames 10, the front end of each side frame 10 is fixed with the fixed seat 2, the support frame 4 is fixed at the front end of the fixed seat 2, the support rods 5 are supported at the upper end of the support frame 4, each support rod 5 is driven to overturn by one air cylinder 6, the two air cylinders 6 are respectively arranged at the outward sides of the corresponding side frames 10, the cylinder bodies of the air cylinders 6 are fixed on the side frames 10 through support plates 7, the support rods 5 are hinged to the front ends of the side frames 10 through fixing shafts 3, and the support rods 5 can rotate around the fixing shafts 3.

One end of each supporting rod 5 is connected to a cylinder rod of the air cylinder 6 through a universal shaft, the supporting rods 5 in an initial state are in a lodging state, at the moment, the other ends of the two supporting rods 5 inwards extend out of the side frame 10 for a certain distance, the spool is limited, the spool is blocked from moving, when the cylinder rod of the air cylinder 6 contracts, the two supporting rods 5 are upwards rotated to be opened, and the spool outwards rolls.

Positioning grooves 8 are symmetrically formed in two sides of the upper end of the cross beam 1 and used for fixing hubs when the spool is placed.

The supporting frame 4 is in a triangular structure, the upper end of the supporting frame is an inclined plane, and a placing groove for placing the supporting rod 5 is formed between the inclined plane and the front end of the side frame 10.

The sensor 9 is arranged at a position of the side frame 10 near the tail end and is used for sensing the position of the spool and transmitting signals.

The using process comprises the following steps: in the initial process, the cylinder rod of the cylinder 6 is in a contracted state, the supporting rod 5 is in an upright and opened state, the carrier takes off the full-axis spool on the wire collecting machine and then transfers the full-axis spool to the spool buffer storage rack, the sensor 9 detects the signal of the spool and transmits the signal to the cylinder 6, the cylinder rod of the cylinder 6 pushes the tail part of the supporting rod 5, and the supporting rod 5 rotates around the fixed shaft 3, so that the supporting rod 5 is parallel to the ground and is used for supporting the full-axis spool; in the same way, the carrier takes off the spool on the buffer storage frame, then transports to the paying-off machine and enters a layer winding process, when the carrier lifts up the spool, the sensor 9 transmits signals to the air cylinder, the air cylinder rod of the air cylinder 6 pulls the tail part of the supporting rod 5, the air cylinder rod 5 rotates around the fixed shaft 3, and the spool is taken out by the carrier after opening.

The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.

Claims

1. Novel spool automatic caching frame convenient to operate, its characterized in that: the device comprises a combined frame, a fixing seat (2), a supporting frame (4), supporting rods (5), air cylinders (6) and sensors (9), wherein the combined frame is of a U-shaped structure and comprises a cross beam (1) and two side frames (10), the cross beam (1) is fixed at the tail end between the two side frames (10), the front end of each side frame (10) is fixedly provided with the fixing seat (2), the supporting frames (4) are fixed at the front end of the fixing seat (2), the supporting rods (5) are supported at the upper ends of the supporting frames (4), each supporting rod (5) is driven to overturn by one air cylinder (6), the two air cylinders (6) are respectively arranged at the outward sides of the corresponding side frames (10), the cylinder body of each air cylinder (6) is fixed on the side frame (10) through the supporting plate (7), one end of each supporting rod (5) is hinged to the cylinder rod of each side frame (6) through the fixing shaft (3), the sensors (9) are arranged at the position of the side frame (10) close to the tail end, when the supporting rods (5) are in a falling state, the other ends of the two supporting rods (5) extend out of the side frames (10) to the air cylinders (6), and the two air cylinders (5) are rotated upwards to limit the two side frames (6) when the two air cylinders (6) are opened upwards;

positioning grooves (8) for positioning the spool are symmetrically formed in two sides of the upper end of the cross beam (1);

the support frame (4) is of a triangle structure, the upper end of the support frame is an inclined plane, and a placing groove for placing the support rod (5) is formed between the inclined plane and the front end of the side frame (10);

one end of the supporting rod (5) is connected with a cylinder rod of the cylinder (6) through a universal shaft.