CN112644192A - Reflective silk-screen manufacturing process - Google Patents
Reflective silk-screen manufacturing process Download PDFInfo
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- CN112644192A CN112644192A CN202010903618.4A CN202010903618A CN112644192A CN 112644192 A CN112644192 A CN 112644192A CN 202010903618 A CN202010903618 A CN 202010903618A CN 112644192 A CN112644192 A CN 112644192A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 238000007639 printing Methods 0.000 claims abstract description 71
- 238000007650 screen-printing Methods 0.000 claims abstract description 33
- 238000000034 method Methods 0.000 claims abstract description 29
- 239000000843 powder Substances 0.000 claims abstract description 21
- 239000011347 resin Substances 0.000 claims abstract description 18
- 229920005989 resin Polymers 0.000 claims abstract description 18
- 230000001915 proofreading effect Effects 0.000 claims abstract description 12
- 238000011161 development Methods 0.000 claims abstract description 9
- 238000012986 modification Methods 0.000 claims abstract description 7
- 230000004048 modification Effects 0.000 claims abstract description 7
- 238000012790 confirmation Methods 0.000 claims abstract description 6
- 239000000463 material Substances 0.000 claims description 14
- 239000011248 coating agent Substances 0.000 claims description 10
- 238000000576 coating method Methods 0.000 claims description 10
- 230000002950 deficient Effects 0.000 claims description 10
- 238000001035 drying Methods 0.000 claims description 10
- 239000003292 glue Substances 0.000 claims description 10
- 238000004806 packaging method and process Methods 0.000 claims description 10
- 238000012545 processing Methods 0.000 claims description 10
- 238000004080 punching Methods 0.000 claims description 10
- 238000010008 shearing Methods 0.000 claims description 10
- 230000000694 effects Effects 0.000 claims description 7
- 238000007790 scraping Methods 0.000 claims description 6
- 229910000838 Al alloy Inorganic materials 0.000 claims description 5
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 5
- 239000011230 binding agent Substances 0.000 claims description 5
- 230000001680 brushing effect Effects 0.000 claims description 5
- 238000004140 cleaning Methods 0.000 claims description 5
- 238000001514 detection method Methods 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 5
- 238000007689 inspection Methods 0.000 claims description 5
- 229910052751 metal Inorganic materials 0.000 claims description 5
- 239000002184 metal Substances 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 5
- 239000002245 particle Substances 0.000 claims description 5
- 239000000049 pigment Substances 0.000 claims description 5
- 238000002360 preparation method Methods 0.000 abstract description 8
- 238000005516 engineering process Methods 0.000 abstract description 3
- 230000001795 light effect Effects 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 239000012994 photoredox catalyst Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M1/00—Inking and printing with a printer's forme
- B41M1/12—Stencil printing; Silk-screen printing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
- B41C1/00—Forme preparation
- B41C1/14—Forme preparation for stencil-printing or silk-screen printing
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Printing Methods (AREA)
Abstract
The invention discloses a reflective silk-screen manufacturing process in the technical field of manufacturing processes, which comprises the following steps: the method comprises the following steps: designing a sample drawing: after the drawing is drawn, the drawing is confirmed, and the drawing can be drawn by printing factory personnel, or the drawing can be provided by a customer and needs to be subjected to preliminary examination; step two: and (3) sample graph determination: the drawing personnel need to confirm the client after modification, and the confirmation content comprises the following contents: confirming the color, wherein the color is provided with a color number by a client; confirming the drawing content; confirming paper and quotation; step three: typesetting and proofreading: typesetting according to the sample drawing, wherein the typesetting mode is a direct plate making method, and proofreading of the sample drawing is carried out after typesetting; this kind of reflection of light silk screen printing preparation technology adjusts through increasing printing ink to increase the bright powder that can improve reflection of light effect, resin oil cooperation bright powder refracts light, has improved the actual color development ability of reflection of light color, is convenient for promote the printing result, increases the finished product expressive force of reflection of light silk screen printing preparation.
Description
Technical Field
The invention discloses a reflective silk-screen manufacturing process, and particularly relates to the technical field of manufacturing processes.
Background
Printing is a technique of transferring ink to the surface of paper, textiles, plastics, leather, PVC, PC, or other materials by plate making, inking, and pressing original documents such as characters, pictures, photographs, and forgery prevention, and copying the contents of the original documents in bulk. Printing is the process of transferring the approved printing plate to the printing stock by printing machine and special ink.
The printing process includes silk-screen printing, which is a screen printing process, and the silk-screen printing process is a process of obtaining a pattern by scraping and printing a stencil and printing material, and is referred to as a silk-screen printing process for short. The pattern precision of the silk-screen method is lower than that of the photochemical method, but the silk-screen method has simple process, high production efficiency and low cost, is suitable for mass production, and the printing ink is transferred to a printing stock through meshes of the image-text part by extrusion of a scraper plate during printing to form the image-text same as the original manuscript.
At present, in carrying out reflection of light silk screen printing manufacturing process, all use as reflection of light part with bearer self material, but the reflection of light color is coordinated with printing ink again and can appear sheltering from the condition after adhering to, and actual color development ability is poor, can't promote the printing result, has reduced the finished product expressive force of reflection of light silk screen printing preparation, and this just makes reflection of light silk screen printing preparation appear because of the effect limitation is big, leads to the limited drawback of popularity.
Disclosure of Invention
The invention aims to provide a reflective silk-screen manufacturing process, which aims to solve the problems that in the existing reflective silk-screen manufacturing process in the background art, the material of a bearing object is used as a reflective part, but the reflective color is attached by matching with ink, so that the shielding condition occurs, the actual color developing capability is poor, the printing result cannot be improved, the expressive force of the finished product manufactured by reflective silk-screen is reduced, and the reflective silk-screen manufacturing has the defect of limited popularity due to large effect limitation.
In order to achieve the purpose, the invention provides the following technical scheme: a reflective silk-screen manufacturing process comprises the following steps:
the method comprises the following steps: designing a sample drawing: after the drawing is drawn, the drawing is confirmed, and the drawing can be drawn by printing factory personnel, or the drawing can be provided by a customer and needs to be subjected to preliminary examination;
step two: and (3) sample graph determination: the drawing personnel need to confirm the client after modification, and the confirmation content comprises the following contents: confirming the color, wherein the color is provided with a color number by a client; confirming the drawing content; confirming paper and quotation;
step three: typesetting and proofreading: typesetting according to the sample drawing, wherein the typesetting mode is a direct plate making method, and proofreading of the sample drawing is carried out after typesetting;
step four: and (3) sheet discharging: the film is a material, image-text information of a manuscript is transferred to the film, and then the image-text information on the film is transferred to a PS plate through the working procedures of development, exposure and the like, so that the printing is facilitated, and the area of a printing drum needs to be determined;
step five: making a silk screen: selecting a screen frame suitable for the size of a printed matter, wherein the material is aluminum alloy, the screen mesh is fine, and then brushing screen stretching glue after the screen stretching machine is used for stretching, wherein the glue drying time is 15-45 min;
step six: coating a reflective film and shearing a plate: cleaning the surface of the plate by using alcohol, drying, attaching a reflective film, standing at normal temperature for 40-55 min, and shearing the redundant part;
step seven: color mixing of printing ink:
s1, pre-adjusting ink: the hue, lightness and saturation are considered, the toner is added with the bright powder which is not less than 12-20% of the total weight of the toner, when the toner containing the bright powder and a resin binder are ground, a layer of nearly transparent resin oil wraps the periphery of the pigment particles, the resin oil is matched with the bright powder to refract light, and transparent special imported ink can also be directly adopted;
s2 ink determination: respectively placing standard ink and color matching ink on identification paper, forcibly flattening the thin-coated part at an angle nearly vertical to the color scraping paper by using a scraper, and rapidly unfolding the thick-coated part at an inclined angle by using light force; judging the difference of gloss between the thick coating part and observing the whole color appearance so as to pre-estimate the forming effect of the metal texture, and needing to be adjusted for many times to ensure that the measuring result meets the requirement;
step eight: printing: the screen printing plate is manually operated, the screen printing plate generates reaction force to the scraper through the tension of the screen printing plate during printing, the reaction force is called resilience, and due to the action of the resilience force, the screen printing plate is only in movable line contact with a printing stock, so that the printing ink and the screen are subjected to fracture movement, the printing size precision is ensured, and the printing stock is prevented from being smeared;
step nine: punching: processing the position to be processed by using a punching device, wherein the position is ensured to be determined and fixed in advance before operation, so that the deviation is avoided;
step ten: and (4) quality inspection and warehousing: and (3) checking and selecting the defective products through the detection of a detector, performing secondary processing after recovering the defective products, performing substation division, branch division and line division on the qualified products, packaging, binding and warehousing after packaging, and checking and signing before handing over.
Compared with the prior art, the invention has the beneficial effects that: this kind of reflection of light silk screen printing preparation technology adjusts through increasing printing ink to increase the bright powder that can improve reflection of light effect, resin oil cooperation bright powder refracts light, has improved the actual color development ability of reflection of light color, is convenient for promote the printing result, increases the finished product expressive force of reflection of light silk screen printing preparation.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides a technical scheme that: a reflective silk-screen manufacturing process comprises the following steps:
the method comprises the following steps: designing a sample drawing: after the drawing is drawn, the drawing is confirmed, and the drawing can be drawn by printing factory personnel, or the drawing can be provided by a customer and needs to be subjected to preliminary examination;
step two: and (3) sample graph determination: the drawing personnel need to confirm the client after modification, and the confirmation content comprises the following contents: confirming the color, wherein the color is provided with a color number by a client; confirming the drawing content; confirming paper and quotation;
step three: typesetting and proofreading: typesetting according to the sample drawing, wherein the typesetting mode is a direct plate making method, and proofreading of the sample drawing is carried out after typesetting;
step four: and (3) sheet discharging: the film is a material, image-text information of a manuscript is transferred to the film, and then the image-text information on the film is transferred to a PS plate through the working procedures of development, exposure and the like, so that the printing is facilitated, and the area of a printing drum needs to be determined;
step five: making a silk screen: selecting a screen frame suitable for the size of a printed matter, wherein the material is aluminum alloy, the screen mesh is fine, and then brushing screen stretching glue after the screen stretching machine is used for stretching, wherein the glue drying time is 15-45 min;
step six: coating a reflective film and shearing a plate: cleaning the surface of the plate by using alcohol, drying, attaching a reflective film, standing at normal temperature for 40-55 min, and shearing the redundant part;
step seven: color mixing of printing ink:
s1, pre-adjusting ink: the hue, lightness and saturation are considered, the toner is added with the bright powder which is not less than 12-20% of the total weight of the toner, when the toner containing the bright powder and a resin binder are ground, a layer of nearly transparent resin oil wraps the periphery of the pigment particles, the resin oil is matched with the bright powder to refract light, and transparent special imported ink can also be directly adopted;
s2 ink determination: respectively placing standard ink and color matching ink on identification paper, forcibly flattening the thin-coated part at an angle nearly vertical to the color scraping paper by using a scraper, and rapidly unfolding the thick-coated part at an inclined angle by using light force; judging the difference of gloss between the thick coating part and observing the whole color appearance so as to pre-estimate the forming effect of the metal texture, and needing to be adjusted for many times to ensure that the measuring result meets the requirement;
step eight: printing: the screen printing plate is manually operated, the screen printing plate generates reaction force to the scraper through the tension of the screen printing plate during printing, the reaction force is called resilience, and due to the action of the resilience force, the screen printing plate is only in movable line contact with a printing stock, so that the printing ink and the screen are subjected to fracture movement, the printing size precision is ensured, and the printing stock is prevented from being smeared;
step nine: punching: processing the position to be processed by using a punching device, wherein the position is ensured to be determined and fixed in advance before operation, so that the deviation is avoided;
step ten: and (4) quality inspection and warehousing: and (3) checking and selecting the defective products through the detection of a detector, performing secondary processing after recovering the defective products, performing substation division, branch division and line division on the qualified products, packaging, binding and warehousing after packaging, and checking and signing before handing over.
Example 1
A reflective silk-screen manufacturing process comprises the following steps:
the method comprises the following steps: designing a sample drawing: after the drawing is drawn, the drawing is confirmed, and the drawing can be drawn by printing factory personnel, or the drawing can be provided by a customer and needs to be subjected to preliminary examination;
step two: and (3) sample graph determination: the drawing personnel need to confirm the client after modification, and the confirmation content comprises the following contents: confirming the color, wherein the color is provided with a color number by a client; confirming the drawing content; confirming paper and quotation;
step three: typesetting and proofreading: typesetting according to the sample drawing, wherein the typesetting mode is a direct plate making method, and proofreading of the sample drawing is carried out after typesetting;
step four: and (3) sheet discharging: the film is a material, image-text information of a manuscript is transferred to the film, and then the image-text information on the film is transferred to a PS plate through the working procedures of development, exposure and the like, so that the printing is facilitated, and the area of a printing drum needs to be determined;
step five: making a silk screen: selecting a screen frame suitable for the size of a printed matter, wherein the material is aluminum alloy, the screen mesh is fine, and then brushing screen stretching glue after the screen stretching machine is used for stretching, wherein the glue drying time is 15 min;
step six: coating a reflective film and shearing a plate: cleaning the surface with alcohol, drying, attaching a reflective film, standing at normal temperature for 40min, and shearing the redundant parts;
step seven: color mixing of printing ink:
s1, pre-adjusting ink: the hue, lightness and saturation need to be considered, the toner is added with the bright powder which is not less than 12 percent of the total weight of the toner, when the toner containing the bright powder and the resin binder are ground, a layer of nearly transparent resin oil wraps the periphery of the pigment particles, the resin oil is matched with the bright powder to refract light, and transparent special imported ink can also be directly adopted;
s2 ink determination: respectively placing standard ink and color matching ink on identification paper, forcibly flattening the thin-coated part at an angle nearly vertical to the color scraping paper by using a scraper, and rapidly unfolding the thick-coated part at an inclined angle by using light force; judging the difference of gloss between the thick coating part and observing the whole color appearance so as to pre-estimate the forming effect of the metal texture, and needing to be adjusted for many times to ensure that the measuring result meets the requirement;
step eight: printing: the screen printing plate is manually operated, the screen printing plate generates reaction force to the scraper through the tension of the screen printing plate during printing, the reaction force is called resilience, and due to the action of the resilience force, the screen printing plate is only in movable line contact with a printing stock, so that the printing ink and the screen are subjected to fracture movement, the printing size precision is ensured, and the printing stock is prevented from being smeared;
step nine: punching: processing the position to be processed by using a punching device, wherein the position is ensured to be determined and fixed in advance before operation, so that the deviation is avoided;
step ten: and (4) quality inspection and warehousing: and (3) checking and selecting the defective products through the detection of a detector, performing secondary processing after recovering the defective products, performing substation division, branch division and line division on the qualified products, packaging, binding and warehousing after packaging, and checking and signing before handing over.
Example 2
A reflective silk-screen manufacturing process comprises the following steps:
the method comprises the following steps: designing a sample drawing: after the drawing is drawn, the drawing is confirmed, and the drawing can be drawn by printing factory personnel, or the drawing can be provided by a customer and needs to be subjected to preliminary examination;
step two: and (3) sample graph determination: the drawing personnel need to confirm the client after modification, and the confirmation content comprises the following contents: confirming the color, wherein the color is provided with a color number by a client; confirming the drawing content; confirming paper and quotation;
step three: typesetting and proofreading: typesetting according to the sample drawing, wherein the typesetting mode is a direct plate making method, and proofreading of the sample drawing is carried out after typesetting;
step four: and (3) sheet discharging: the film is a material, image-text information of a manuscript is transferred to the film, and then the image-text information on the film is transferred to a PS plate through the working procedures of development, exposure and the like, so that the printing is facilitated, and the area of a printing drum needs to be determined;
step five: making a silk screen: selecting a screen frame suitable for the size of a printed matter, wherein the material is aluminum alloy, the screen mesh is fine, and then brushing screen stretching glue after the screen stretching machine is used for stretching, wherein the glue drying time is 45 min;
step six: coating a reflective film and shearing a plate: cleaning the surface with alcohol, drying, attaching a reflective film, standing at normal temperature for 55min, and shearing the redundant parts;
step seven: color mixing of printing ink:
s1, pre-adjusting ink: the hue, lightness and saturation need to be considered, the toner is added with the bright powder which is not less than 20 percent of the total weight of the toner, when the toner containing the bright powder and the resin binder are ground, a layer of nearly transparent resin oil wraps the periphery of the pigment particles, the resin oil is matched with the bright powder to refract light, and transparent special imported ink can also be directly adopted;
s2 ink determination: respectively placing standard ink and color matching ink on identification paper, forcibly flattening the thin-coated part at an angle nearly vertical to the color scraping paper by using a scraper, and rapidly unfolding the thick-coated part at an inclined angle by using light force; judging the difference of gloss between the thick coating part and observing the whole color appearance so as to pre-estimate the forming effect of the metal texture, and needing to be adjusted for many times to ensure that the measuring result meets the requirement;
step eight: printing: the screen printing plate is manually operated, the screen printing plate generates reaction force to the scraper through the tension of the screen printing plate during printing, the reaction force is called resilience, and due to the action of the resilience force, the screen printing plate is only in movable line contact with a printing stock, so that the printing ink and the screen are subjected to fracture movement, the printing size precision is ensured, and the printing stock is prevented from being smeared;
step nine: punching: processing the position to be processed by using a punching device, wherein the position is ensured to be determined and fixed in advance before operation, so that the deviation is avoided;
step ten: and (4) quality inspection and warehousing: and (3) checking and selecting the defective products through the detection of a detector, performing secondary processing after recovering the defective products, performing substation division, branch division and line division on the qualified products, packaging, binding and warehousing after packaging, and checking and signing before handing over.
More than synthesizing, this kind of reflection of light silk screen printing preparation technology is adjusted through increasing printing ink to increase the bright powder that can improve reflection of light effect, resin oil cooperation bright powder refracts light, has improved the actual color development ability of reflection of light color, is convenient for promote the printing result, increases the finished product expressive force of reflection of light silk screen printing preparation.
While the invention has been described above with reference to an embodiment, various modifications may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In particular, the various features of the embodiments disclosed herein may be used in any combination, provided that there is no structural conflict, and the combinations are not exhaustively described in this specification merely for the sake of brevity and conservation of resources. Therefore, it is intended that the invention not be limited to the particular embodiments disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.
Claims (1)
1. A reflective silk-screen manufacturing process is characterized by comprising the following steps: the process comprises the following steps:
the method comprises the following steps: designing a sample drawing: after the drawing is drawn, the drawing is confirmed, and the drawing can be drawn by printing factory personnel, or the drawing can be provided by a customer and needs to be subjected to preliminary examination;
step two: and (3) sample graph determination: the drawing personnel need to confirm the client after modification, and the confirmation content comprises the following contents: confirming the color, wherein the color is provided with a color number by a client; confirming the drawing content; confirming paper and quotation;
step three: typesetting and proofreading: typesetting according to the sample drawing, wherein the typesetting mode is a direct plate making method, and proofreading of the sample drawing is carried out after typesetting;
step four: and (3) sheet discharging: the film is a material, image-text information of a manuscript is transferred to the film, and then the image-text information on the film is transferred to a PS plate through the working procedures of development, exposure and the like, so that the printing is facilitated, and the area of a printing drum needs to be determined;
step five: making a silk screen: selecting a screen frame suitable for the size of a printed matter, wherein the material is aluminum alloy, the screen mesh is fine, and then brushing screen stretching glue after the screen stretching machine is used for stretching, wherein the glue drying time is 15-45 min;
step six: coating a reflective film and shearing a plate: cleaning the surface of the plate by using alcohol, drying, attaching a reflective film, standing at normal temperature for 40-55 min, and shearing the redundant part;
step seven: color mixing of printing ink:
s1, pre-adjusting ink: the hue, lightness and saturation are considered, the toner is added with the bright powder which is not less than 12-20% of the total weight of the toner, when the toner containing the bright powder and a resin binder are ground, a layer of nearly transparent resin oil wraps the periphery of the pigment particles, the resin oil is matched with the bright powder to refract light, and transparent special imported ink can also be directly adopted;
s2 ink determination: respectively placing standard ink and color matching ink on identification paper, forcibly flattening the thin-coated part at an angle nearly vertical to the color scraping paper by using a scraper, and rapidly unfolding the thick-coated part at an inclined angle by using light force; judging the difference of gloss between the thick coating part and observing the whole color appearance so as to pre-estimate the forming effect of the metal texture, and needing to be adjusted for many times to ensure that the measuring result meets the requirement;
step eight: printing: the screen printing plate is manually operated, the screen printing plate generates reaction force to the scraper through the tension of the screen printing plate during printing, the reaction force is called resilience, and due to the action of the resilience force, the screen printing plate is only in movable line contact with a printing stock, so that the printing ink and the screen are subjected to fracture movement, the printing size precision is ensured, and the printing stock is prevented from being smeared;
step nine: punching: processing the position to be processed by using a punching device, wherein the position is ensured to be determined and fixed in advance before operation, so that the deviation is avoided;
step ten: and (4) quality inspection and warehousing: and (3) checking and selecting the defective products through the detection of a detector, performing secondary processing after recovering the defective products, performing substation division, branch division and line division on the qualified products, packaging, binding and warehousing after packaging, and checking and signing before handing over.
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| CN202010903618.4A CN112644192A (en) | 2020-09-01 | 2020-09-01 | Reflective silk-screen manufacturing process |
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| CN202010903618.4A CN112644192A (en) | 2020-09-01 | 2020-09-01 | Reflective silk-screen manufacturing process |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114055927A (en) * | 2021-11-11 | 2022-02-18 | 苏州市大象印刷包装有限公司 | Multicolor digital printing process for packaging carton |
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| CN114055927A (en) * | 2021-11-11 | 2022-02-18 | 苏州市大象印刷包装有限公司 | Multicolor digital printing process for packaging carton |
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