CN112642682A - Anti-skid construction method for deck with cable - Google Patents
Anti-skid construction method for deck with cable Download PDFInfo
- Publication number
- CN112642682A CN112642682A CN202011390395.2A CN202011390395A CN112642682A CN 112642682 A CN112642682 A CN 112642682A CN 202011390395 A CN202011390395 A CN 202011390395A CN 112642682 A CN112642682 A CN 112642682A
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- CN
- China
- Prior art keywords
- deck
- layer
- modified epoxy
- finish paint
- antiskid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000010276 construction Methods 0.000 title claims abstract description 33
- 239000003973 paint Substances 0.000 claims abstract description 36
- 239000004593 Epoxy Substances 0.000 claims abstract description 35
- 229920001971 elastomer Polymers 0.000 claims abstract description 21
- 239000002245 particle Substances 0.000 claims abstract description 20
- 238000005507 spraying Methods 0.000 claims abstract description 9
- 238000004140 cleaning Methods 0.000 claims abstract description 6
- 239000011248 coating agent Substances 0.000 claims abstract description 5
- 238000000576 coating method Methods 0.000 claims abstract description 5
- 238000000034 method Methods 0.000 claims description 8
- 230000032683 aging Effects 0.000 abstract description 3
- 230000007797 corrosion Effects 0.000 abstract description 3
- 238000005260 corrosion Methods 0.000 abstract description 3
- 239000003795 chemical substances by application Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 238000007790 scraping Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/24—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials for applying particular liquids or other fluent materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
- B05D5/02—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain a matt or rough surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/50—Multilayers
- B05D7/56—Three layers or more
- B05D7/58—No clear coat specified
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2504/00—Epoxy polymers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2530/00—Rubber or the like
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Bridges Or Land Bridges (AREA)
Abstract
The invention relates to an antiskid construction method for a deck with a cable, which comprises the following steps: s1, cleaning the surface of the deck with the cable; s2, spraying the modified epoxy anticorrosive primer to form a modified epoxy anticorrosive primer layer; s3, coating and constructing an elastic intermediate layer on the surface of the modified epoxy anticorrosive primer layer; s4, constructing an anti-skid finish paint layer on the surface of the elastic intermediate layer; s5, uniformly scattering rubber particles on the anti-skid finish paint layer; and S6, after the rubber particles are scattered, constructing the anti-skid finish paint layer twice again, and after the paint film is solidified. The antiskid construction method can obtain the surface of the deck with the cable, which has better corrosion resistance, elasticity and toughness, antiskid performance, wear resistance, medium resistance and aging resistance, meets the use requirement of the deck and prolongs the service life.
Description
Technical Field
The invention relates to the field of ship construction, in particular to an antiskid construction method for a deck with a cable.
Background
In the ship construction, a deck with cables is used as an important component of a ship, the deck surface is wet and smooth in rainy and snowy weather, and sailors walk on the deck and easily slip during operation; traditionally, antiskid paint is painted on a deck surface to ensure the safety of personnel. However, when the deck is exposed to salt-containing humid air and sunlight for a long time, the common antiskid construction surface is easy to crack and fall off, and the antiskid performance is gradually reduced.
Disclosure of Invention
In order to solve the technical problems, the invention provides an antiskid construction method for a deck with a cable, which increases the corrosion resistance, aging resistance and medium resistance of an antiskid construction surface on one hand, and has better antiskid effect after the antiskid construction is finished on the other hand, and the technical purpose of the invention is realized by the following technical scheme:
an antiskid construction method for a deck with a cable comprises the following steps:
s1, cleaning the surface of the deck with the cable;
s2, spraying the modified epoxy anticorrosive primer to form a modified epoxy anticorrosive primer layer;
s3, coating and constructing an elastic intermediate layer on the surface of the modified epoxy anticorrosive primer layer;
s4, constructing an anti-skid finish paint layer on the surface of the elastic intermediate layer;
s5, uniformly scattering rubber particles on the anti-skid finish paint layer;
and S6, after the rubber particles are scattered, constructing the anti-skid finish paint layer twice again, and after the paint film is solidified.
Further, in S2, the modified epoxy anticorrosive primer layer is applied twice, and after the first spraying is completed, the modified epoxy anticorrosive primer is sprayed twice after the surface of the modified epoxy anticorrosive primer is dried.
Further, the thickness of the modified epoxy anticorrosion primer layer is 108-132 microns, and the thickness of each spraying is 54-66 microns.
Further, the thickness of the elastic intermediate layer was 2000 μm.
Further, the thickness of the anti-slip topcoat layer in S4 is 200 μm.
Further, the thickness of the anti-slip finish paint layer in the S6 construction twice is 200 micrometers, and the thickness in each construction is 100 micrometers.
Further, the anti-skid finish paint layer in S4 and the rubber particles in S5 are matched to adhere the rubber particles to the surface of the anti-skid finish paint layer in S4.
Further, the adhesion rate of the rubber particles was controlled to 1.5kg/m2。
Further, the cabled deck surface cleaning requirement reaches St3 grade.
Compared with the prior art, the invention has the beneficial effects that:
1. the antiskid construction method can obtain the surface of the deck with the cable, which has better corrosion resistance, elasticity and toughness, antiskid performance, wear resistance, medium resistance and aging resistance, meets the use requirement of the deck and prolongs the service life.
2. The elastic intermediate layer has good impact resistance during construction, can adapt to expansion with heat and contraction with cold caused by heavy load impact and environmental temperature difference, and cannot crack or fall off after long-term use.
3. The addition of rubber grain avoids deck surface too hard, reduces because of boats and ships shake lead to the fact the damage that the personnel fell down and cause.
Drawings
FIG. 1 is a schematic view of the construction process of the present invention.
FIG. 2 is a schematic view of the antiskid structure of the cabled deck formed by the construction method of the invention.
In the figure, 1, a cabled deck; 2. a modified epoxy anticorrosive primer layer; 3. an elastic intermediate layer; 4. an anti-slip finish paint layer; 5. rubber particles; 6. and an anti-skid finish paint layer.
Detailed Description
The technical solution of the present invention is further described below with reference to specific embodiments:
a method for constructing antiskid deck with cable, as shown in fig. 1, the method comprises the following steps:
s1, cleaning the surface of the deck with the cable 1, polishing a surface steel structure, and treating the surface of steel to St3 grade;
s2, carrying out construction of the modified epoxy anticorrosive primer layer 2, wherein a first modified epoxy anticorrosive primer is sprayed during construction, a second modified epoxy anticorrosive primer is sprayed after the first modified epoxy anticorrosive primer is dried, and the modified epoxy primer is D-31 modified epoxy antirust primer provided by Qingdao ocean chemical research institute Co. When in coating, the component A (D-31A antirust base material) of the modified epoxy anticorrosive primer and the curing agent (HQ-1 curing agent) are fully mixed according to the weight ratio of 2:1, and the high-pressure airless spraying method is adopted for construction, wherein the spraying air pressure is 4-6 atmospheric pressures, and the caliber of the spray gun is 0.45-0.53 mm. The film thickness of each modified epoxy anticorrosive primer is controlled to be 54-66 micrometers, the too thin modified epoxy anticorrosive primer affects the anticorrosive effect, the modified epoxy anticorrosive primer is too thick and is not easy to dry out, and is easy to dry and crack, the thickness of the modified epoxy anticorrosive primer layer is controlled to be 108-132 micrometers, the thicknesses of the two modified epoxy anticorrosive primers are the same, the film thickness of each modified epoxy anticorrosive primer in the embodiment is 60 micrometers, and the thickness of the modified epoxy anticorrosive primer layer is 120 micrometers.
S3, coating an elastic intermediate layer 3 on the surface of the modified epoxy anticorrosive primer layer in a scraping way, wherein the elastic intermediate layer is a Z-2 anti-skidding intermediate layer provided by Qingdao ocean chemical research institute Co., Ltd, the elastic intermediate layer comprises a component A (polyurethane) and a component B (polyurethane curing agent) which are fully mixed according to the weight ratio of 1:1, the component A and the component B are uniformly coated on the surface of the modified epoxy anticorrosive primer layer in a scraping way, the thickness of the modified epoxy anticorrosive primer layer is controlled according to the using amount of a unit area, and the using amount of the component A and the2Construction was carried out with the thickness of the resilient intermediate layer being 2000 microns.
S4, constructing an anti-slip finish paint layer 4 on the surface of the elastic middle layer, wherein the anti-slip finish paint layer 4 is constructed in a mode of rolling and painting anti-slip finish paint, the anti-slip finish paint in the embodiment is M-31 anti-slip finish paint provided by Qingdao ocean chemical research institute Co., Ltd, and the anti-slip finish paint comprises a component A (color paste M-31) and a curing agent (HQ-1 curing agent) which are fully mixed according to a weight ratio of 2:1 and then are rolled and painted, and the thickness is 200 micrometers.
The construction of the anti-skid finish paint layer 4 in S5 and S4 is matched with the spreading construction of the rubber particles 5, so that the rubber particles 5 are adhered to the anti-skid finish paint layer 4, the rubber particles are provided by Qingdao ocean chemical research institute Co., Ltd, and the adhesion rate of the rubber particles is required to be controlled to be 1.5kg/m2The amount of the rubber particles actually spread was 4.5kg/m, which is larger than that of the rubber particles actually adhered2After the anti-slip finish applied at S4 is completely dried, excess non-adhered rubber particles are swept away.
And S6, constructing the anti-skid finish paint layer 6 twice, wherein the anti-skid finish paint layer 6 constructed twice is the same as the anti-skid finish paint layer 4 in the S4 in material and proportion, the thickness of each construction is 100 micrometers, the thickness of the anti-skid finish paint layer constructed twice is 200 micrometers, curing and curing of the anti-skid finish paint layer for one circle are carried out, the anti-skid structure can be used, and the anti-skid structure formed after the construction is finished is shown in figure 2.
The present invention is further explained and not limited by the embodiments, and those skilled in the art can make various modifications as necessary after reading the present specification, but all the embodiments are protected by the patent law within the scope of the claims.
Claims (9)
1. The anti-skid construction method for the deck with the cable is characterized by comprising the following steps:
s1, cleaning the surface of the deck with the cable;
s2, spraying the modified epoxy anticorrosive primer to form a modified epoxy anticorrosive primer layer;
s3, coating and constructing an elastic intermediate layer on the surface of the modified epoxy anticorrosive primer layer;
s4, constructing an anti-skid finish paint layer on the surface of the elastic intermediate layer;
s5, uniformly scattering rubber particles on the anti-skid finish paint layer;
and S6, after the rubber particles are scattered, constructing the anti-skid finish paint layer twice again, and after the paint film is solidified.
2. The antiskid construction method for the deck with the cable according to claim 1, wherein in the step S2, the modified epoxy anticorrosion primer layer is constructed twice, and after the first spraying is completed, the modified epoxy anticorrosion primer is sprayed twice after the surface of the modified epoxy anticorrosion primer is dried.
3. The antiskid construction method for the cabled deck according to claim 2, wherein the thickness of the modified epoxy anticorrosion primer layer is 108-132 microns, and the thickness of each spraying is 54-66 microns.
4. The method of claim 1, wherein the thickness of the resilient intermediate layer is 2000 μm.
5. The method of claim 1, wherein the thickness of the anti-slip finish paint layer in the step S4 is 200 μm.
6. The method of claim 1, wherein the thickness of the anti-skid finish paint layer in the S6 construction is 200 microns, and the thickness of the anti-skid finish paint layer in each construction is 100 microns.
7. The method for constructing antiskid cable deck according to claim 1, wherein the antiskid finish paint layer in S4 and the rubber particles in S5 are cooperatively constructed to adhere the rubber particles to the surface of the antiskid finish paint layer in S4.
8. The antiskid construction method for a deck with a cable according to claim 7, wherein the adhesion rate of the rubber particles is controlled to 1.5kg/m2。
9. The method for antiskid construction of a cabled deck according to claim 1, wherein the surface cleaning requirement of the cabled deck is St3 grade.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011390395.2A CN112642682A (en) | 2020-12-02 | 2020-12-02 | Anti-skid construction method for deck with cable |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011390395.2A CN112642682A (en) | 2020-12-02 | 2020-12-02 | Anti-skid construction method for deck with cable |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112642682A true CN112642682A (en) | 2021-04-13 |
Family
ID=75350902
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011390395.2A Pending CN112642682A (en) | 2020-12-02 | 2020-12-02 | Anti-skid construction method for deck with cable |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112642682A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116748104A (en) * | 2023-06-20 | 2023-09-15 | 海洋化工研究院有限公司 | Construction method of rolling-resistant wear-resistant anti-corrosion coating material for heavy-duty deck |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1483518A (en) * | 2002-09-16 | 2004-03-24 | 上海维安新型建筑材料有限公司 | Antiskid elastic coating and mfg technology thereof |
| US7037958B1 (en) * | 2001-08-24 | 2006-05-02 | Texas Research International, Inc. | Epoxy coating |
| CN109554064A (en) * | 2017-09-25 | 2019-04-02 | 上海梅山钢铁股份有限公司 | A kind of weather-proof anti-corrosion corrosion-inhibiting coating and preparation method thereof for steel structure surface |
| CN110802010A (en) * | 2019-11-19 | 2020-02-18 | 沪东中华造船(集团)有限公司 | Construction method of heavy-load ZSJ deck anti-skid coating |
| CN110899071A (en) * | 2019-11-19 | 2020-03-24 | 沪东中华造船(集团)有限公司 | Construction method of rolling-resistant coating on deck surface |
-
2020
- 2020-12-02 CN CN202011390395.2A patent/CN112642682A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7037958B1 (en) * | 2001-08-24 | 2006-05-02 | Texas Research International, Inc. | Epoxy coating |
| CN1483518A (en) * | 2002-09-16 | 2004-03-24 | 上海维安新型建筑材料有限公司 | Antiskid elastic coating and mfg technology thereof |
| CN109554064A (en) * | 2017-09-25 | 2019-04-02 | 上海梅山钢铁股份有限公司 | A kind of weather-proof anti-corrosion corrosion-inhibiting coating and preparation method thereof for steel structure surface |
| CN110802010A (en) * | 2019-11-19 | 2020-02-18 | 沪东中华造船(集团)有限公司 | Construction method of heavy-load ZSJ deck anti-skid coating |
| CN110899071A (en) * | 2019-11-19 | 2020-03-24 | 沪东中华造船(集团)有限公司 | Construction method of rolling-resistant coating on deck surface |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116748104A (en) * | 2023-06-20 | 2023-09-15 | 海洋化工研究院有限公司 | Construction method of rolling-resistant wear-resistant anti-corrosion coating material for heavy-duty deck |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20210413 |
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| RJ01 | Rejection of invention patent application after publication |