CN112642413A - Preparation method and product of mercury removal adsorbent based on active coke - Google Patents
Preparation method and product of mercury removal adsorbent based on active coke Download PDFInfo
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- 239000000571 coke Substances 0.000 title claims abstract description 67
- 239000003463 adsorbent Substances 0.000 title claims abstract description 58
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 title claims abstract description 48
- 229910052753 mercury Inorganic materials 0.000 title claims abstract description 48
- 238000002360 preparation method Methods 0.000 title claims abstract description 24
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims abstract description 77
- 229910052717 sulfur Inorganic materials 0.000 claims abstract description 75
- 239000011593 sulfur Substances 0.000 claims abstract description 75
- 238000000034 method Methods 0.000 claims abstract description 32
- 238000006243 chemical reaction Methods 0.000 claims abstract description 27
- 238000011068 loading method Methods 0.000 claims abstract description 23
- 238000002156 mixing Methods 0.000 claims abstract description 21
- 238000010438 heat treatment Methods 0.000 claims abstract description 17
- 239000000203 mixture Substances 0.000 claims abstract description 17
- 230000008569 process Effects 0.000 claims abstract description 12
- 239000002245 particle Substances 0.000 claims description 18
- 239000003245 coal Substances 0.000 claims description 16
- 239000000463 material Substances 0.000 claims description 12
- 230000035484 reaction time Effects 0.000 claims description 9
- 238000001816 cooling Methods 0.000 claims description 8
- 238000007789 sealing Methods 0.000 claims description 8
- 238000003860 storage Methods 0.000 claims description 8
- 230000000630 rising effect Effects 0.000 claims 1
- 239000003575 carbonaceous material Substances 0.000 abstract description 8
- 239000002699 waste material Substances 0.000 abstract description 4
- 238000009776 industrial production Methods 0.000 abstract description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical class [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 21
- 238000012360 testing method Methods 0.000 description 21
- 238000012986 modification Methods 0.000 description 9
- 230000004048 modification Effects 0.000 description 9
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 5
- GJEAMHAFPYZYDE-UHFFFAOYSA-N [C].[S] Chemical compound [C].[S] GJEAMHAFPYZYDE-UHFFFAOYSA-N 0.000 description 5
- 239000003546 flue gas Substances 0.000 description 5
- 239000011521 glass Substances 0.000 description 5
- 239000000243 solution Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 235000013162 Cocos nucifera Nutrition 0.000 description 1
- 244000060011 Cocos nucifera Species 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 229910052979 sodium sulfide Inorganic materials 0.000 description 1
- GRVFOGOEDUUMBP-UHFFFAOYSA-N sodium sulfide (anhydrous) Chemical compound [Na+].[Na+].[S-2] GRVFOGOEDUUMBP-UHFFFAOYSA-N 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/28—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties
- B01J20/28014—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties characterised by their form
- B01J20/28016—Particle form
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
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- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
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- B01J20/28057—Surface area, e.g. B.E.T specific surface area
- B01J20/28061—Surface area, e.g. B.E.T specific surface area being in the range 100-500 m2/g
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Abstract
The invention discloses a preparation method and a product of a mercury removal adsorbent based on active coke, wherein the method comprises the following steps: mixing active coke with a preset index and sulfur with a preset granularity according to a preset proportion to obtain a mixture; and placing the obtained mixture in a closed reactor, and carrying out rotary type co-thermal reaction under preset process conditions to obtain the sulfur-carrying mercury removal adsorbent. The basic carbon material adopted by the invention has specific porosity and granularity, can better adsorb and load sulfur element, and improves the sulfur load rate; and a closed reactor is adopted in the process, so that the waste of sulfur resources is prevented; the rotary dynamic co-heating reaction is adopted, so that the sulfur element loading uniformity is better, and the product consistency is higher. Simple operation, high efficiency and suitability for industrial production. Thereby solving the technical problems of low sulfur loading rate, uneven loading and poor product quality consistency of the existing preparation method of the demercuration adsorbent.
Description
Technical Field
The invention relates to the technical field of preparation of mercury removal adsorbents, and particularly relates to a preparation method and a product of a mercury removal adsorbent based on active coke.
Background
Mercury has strong toxicity, enrichment, durability and long-distance migration, and is always the key point and difficult point of environmental management. According to the United nations environmental planning agency '2018 annual global mercury assessment report', the current global mercury emission amount is about 2220 tons every year, Asia accounts for about 40% of the whole mercury emission amount, and China is the world with the largest mercury production, use and emission countries. In the 10 th year 2013, China officially signed "water guarantee official treaty on mercury, and the regulations take effect globally in the 8 th month 2017, which means that the requirements of China on standards related to mercury pollution such as flue gas treatment, environmental monitoring and the like are gradually increased. At present, the best method for treating mercury-containing flue gas is known as a modified activated carbon injection method or a fixed bed adsorption method, and high-quality demercuration adsorbents are required to be used as supports.
At present, domestic research on the activated coke/carbon demercuration adsorbent mainly focuses on the aspect of load modification, and the aim of modification is achieved by heating or dipping the activated coke and loading sulfur, halogen or other metal elements and the like. For example, in one prior art, the sulfur-loaded activated carbon with the sulfur loading rate of 18-30% is obtained by a preparation method of thermal precipitation by using activated carbon with 20-40 meshes. In another existing process, 2-20 meshes of activated carbon and a certain proportion of sulfur powder are mixed, stirred, sealed and heated at 300-400 ℃ for 2-4 hours to obtain the activated carbon composite mercury removing agent. Or, impregnating and modifying coconut shell activated carbon with the diameter of 4-8 mm by using a 2% sodium sulfide aqueous solution, then carrying out microwave heating for 10-15 min, uniformly mixing with sulfur in a certain mass ratio, and carrying out microwave heating to 500 ℃ to obtain the flue gas demercuration adsorbent. However, the demercuration adsorbent obtained by the existing preparation method or a fixed bed co-heating mode causes sulfur element to escape along with protective gas in the sulfur-carrying process, thereby causing waste of sulfur resources and reducing the load rate; or only under closed heating conditions, resulting in uneven sulfur loading and poor product quality consistency.
Disclosure of Invention
Therefore, the invention provides a preparation method and a product of the mercury removal adsorbent based on active coke, and aims to at least partially solve the technical problems of low sulfur loading rate, uneven loading and poor product quality consistency of the existing preparation method of the mercury removal adsorbent.
In order to achieve the above object, the embodiments of the present invention provide the following technical solutions:
a preparation method of a mercury removal adsorbent based on activated coke comprises the following steps:
mixing active coke with a preset index and sulfur with a preset granularity according to a preset proportion to obtain a mixture;
and placing the obtained mixture in a closed reactor, and carrying out rotary type co-thermal reaction under preset process conditions to obtain the sulfur-carrying mercury removal adsorbent.
Furthermore, the active coke is unshaped granular coal active coke, the preset index is 3-8 mm of granularity, the specific surface area is 300-600 m-2/g-2/g, and the ignition point is more than or equal to 420 ℃.
Further, the preset granularity of the sulfur is 40-200 meshes.
Further, the preset mixing ratio of the active coke and the sulfur in the mixture is a preset mass ratio, and the preset mass ratio is that the active coke: the sulfur is 100: 3-100: 20.
Further, blending the active coke with a preset index and sulfur with a preset granularity according to a preset proportion to obtain a mixture, which specifically comprises the following steps:
manually mixing active coke and sulfur in a preset proportion in a container to obtain a primary mixed material;
placing the primary mixed material in a closed reactor, and mixing for the second time to obtain a mixed material;
and putting the closed reactor filled with the mixture into a rotating system of a tubular resistance furnace, and rotating at the frequency of 5 Hz-30 Hz.
Further, the reaction conditions of the rotary type co-thermal reaction are that the heating rate is 3 ℃/min to 15 ℃/min, the reaction temperature is 200 ℃ to 600 ℃, and the reaction time is 2h to 5 h.
Further, still include:
stopping heating, taking out the sealed reactor, cooling to normal temperature, taking out the demercuration adsorbent, and sealing for storage.
The invention also provides a mercury removal adsorbent which is prepared by applying the method, the mercury removal adsorbent is in an amorphous granular shape, the granularity of the mercury removal adsorbent is 3-8 mm, the specific surface area is 200-600 square meters per gram, the sulfur loading rate is 3-15%, and the mercury capacity is more than or equal to 1 mg/g.
According to the preparation method of the mercury removal adsorbent based on the activated coke, the basic carbon material is low-cost small-particle activated coke, and wood activated carbon and coal columnar activated carbon which are commonly used in the prior art are abandoned, so that the production cost is greatly reduced, and the preparation method is economical and practical; the basic carbon material adopted by the invention has specific porosity and granularity, can better adsorb and load sulfur element, and improves the sulfur load rate; and a closed reactor is adopted in the process, so that the waste of sulfur resources is prevented; the rotary dynamic co-heating reaction is adopted, so that the sulfur element loading uniformity is better, and the product consistency is higher. Simple operation, high efficiency and suitability for industrial production. Thereby solving the technical problems of low sulfur loading rate, uneven loading and poor product quality consistency of the existing preparation method of the demercuration adsorbent.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are merely exemplary, and that other embodiments can be derived from the drawings provided by those of ordinary skill in the art without inventive effort.
The structures, ratios, sizes, and the like shown in the present specification are only used for matching with the contents disclosed in the specification, so as to be understood and read by those skilled in the art, and are not used to limit the conditions that the present invention can be implemented, so that the present invention has no technical significance, and any structural modifications, changes in the ratio relationship, or adjustments of the sizes, without affecting the effects and the achievable by the present invention, should still fall within the range that the technical contents disclosed in the present invention can cover.
Fig. 1 is a flow chart of a method for preparing an activated coke-based demercuration adsorbent provided by the invention.
Detailed Description
The present invention is described in terms of particular embodiments, other advantages and features of the invention will become apparent to those skilled in the art from the following disclosure, and it is to be understood that the described embodiments are merely exemplary of the invention and that it is not intended to limit the invention to the particular embodiments disclosed. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In a specific embodiment, the preparation method of the mercury removal adsorbent based on active coke provided by the invention is to use small-particle active coke as a raw material and a certain proportion of sulfur as an auxiliary material, and adopts a closed reactor to rotate and heat. As shown in fig. 1, the method specifically comprises the following steps:
s1: mixing active coke with a preset index and sulfur with a preset granularity according to a preset proportion to obtain a mixture; specifically, the active coke is amorphous granular coal active coke, the preset index is 3-8 mm in granularity, the specific surface area is 300m 2/g-600 m2/g, the ignition point is not less than 420 ℃, the preset granularity of the sulfur is 40-200 meshes, the preset proportion of the active coke mixed with the sulfur in the mixture is a preset mass proportion, and the preset mass proportion is as follows: the sulfur is 100: 3-100: 20.
That is, in the preparation stage of the raw and auxiliary materials, selecting unshaped granular coal active coke, wherein the indexes are that the granularity is 3 mm-8 mm, the specific surface area is 300m 2/g-600 m2/g, the ignition point is more than or equal to 420 ℃, and drying for later use; crushing the sulfur to the granularity of 40-200 meshes; in the proportioning stage, the active coke and the sulfur are proportioned according to the following weight: 3-20 parts of sulfur powder per 100 parts of active coke.
S2: and placing the obtained mixture in a closed reactor, and carrying out rotary type co-thermal reaction under preset process conditions to obtain the sulfur-carrying mercury removal adsorbent. Wherein the reaction conditions of the rotary type co-thermal reaction are that the heating rate is 3 ℃/min-15 ℃/min, the reaction temperature is 200-600 ℃, and the reaction time is 2-5 h.
In the stage of heat supply reaction, setting various reaction parameters, determining the final reaction temperature to be 200-600 ℃ at the heating rate of 3-15 ℃/min, ensuring the rotation frequency of the reactor to be 5-30 Hz, keeping the co-heating reaction time to be 2-5 h after the tubular resistance furnace reaches the final reaction temperature, and stopping the test.
In order to improve the mixing uniformity and improve the reaction performance, the active coke with preset indexes and the sulfur with preset granularity are mixed according to a preset proportion to obtain a mixture, and the method specifically comprises the following steps:
manually mixing active coke and sulfur in a preset proportion in a container to obtain a primary mixed material;
placing the primary mixed material in a closed reactor, and mixing for the second time to obtain a mixed material;
and putting the closed reactor filled with the mixture into a rotating system of a tubular resistance furnace, and rotating at the frequency of 5 Hz-30 Hz.
That is, in the mixing stage, the active coke and sulfur which are proportioned and finished are firstly manually mixed in a container and then are placed in a special closed reactor for secondary mixing. And (3) putting the closed reactor into a rotating system of the tubular resistance furnace, and starting a co-heating reaction after the installation is finished.
S3: stopping heating, taking out the sealed reactor, cooling to normal temperature, taking out the demercuration adsorbent, and sealing for storage.
In the above specific embodiment, the preparation method of the mercury removal adsorbent based on activated coke provided by the invention utilizes the base carbon material of the low-cost small-particle activated coke, abandons the commonly used wood activated carbon and coal columnar activated carbon in the prior art, greatly reduces the production cost, and is economical and practical; the basic carbon material adopted by the invention has specific porosity and granularity, can better adsorb and load sulfur element, and improves the sulfur load rate; and a closed reactor is adopted in the process, so that the waste of sulfur resources is prevented; the rotary dynamic co-heating reaction is adopted, so that the sulfur element loading uniformity is better, and the product consistency is higher. Simple operation, high efficiency and suitability for industrial production. Thereby solving the technical problems of low sulfur loading rate, uneven loading and poor product quality consistency of the existing preparation method of the demercuration adsorbent.
The following examples 1-5 are given as examples to briefly describe the implementation of the method provided by the present invention, and it is obvious that the described examples are some, but not all, examples of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
Firstly, the granularity of the coal indefinite form particle active coke selected in the test is 2 mm-3 mm, the specific surface area is 550m2/g, the ignition point is 440 ℃, and the coal indefinite form particle active coke is dried for 2 hours at 105 ℃ for standby; the sulfur is crushed to 60-160 meshes. 100 g of the screened active coke is weighed according to the proportion, 10 g of sulfur (the sulfur-carbon ratio is 10 percent) is weighed, and the active coke is manually mixed and stirred in a glass container.
And transferring the preliminarily mixed active coke and a sulfur sample into a closed reactor specially made for a test, slightly shaking for secondary mixing after completely screwing, then placing the closed reactor into a tubular resistance furnace, and connecting two ends of the closed reactor with a rotating system.
Setting the test parameters related to the co-thermal modification load, setting the temperature rise rate to 10 ℃/min in the embodiment, keeping the temperature for 2h at the final reaction temperature of 550 ℃, setting the rotation frequency of the reactor to 15Hz, and stopping the test after the reaction time is up. Cooling, taking out the demercuration adsorbent, and sealing for storage.
The sulfur loading rate of the demercuration adsorbent prepared in the example is 8.5%, the specific surface area is 498m2/g, and the mercury capacity is 5.2 mg/g.
Example 2
Firstly, the granularity of the coal indefinite form particle active coke selected in the test is 5 mm-6 mm, the specific surface area is 535m2/g, the ignition point is 440 ℃, and the coal indefinite form particle active coke is dried for 2 hours at 105 ℃ for standby; the sulfur is crushed to 60-160 meshes. 100 g of the screened active coke is weighed according to the proportion, 5 g of sulfur (the sulfur-carbon ratio is 5 percent) is weighed, and the active coke is manually mixed and stirred in a glass container.
And transferring the preliminarily mixed active coke and a sulfur sample into a closed reactor specially made for a test, slightly shaking for secondary mixing after completely screwing, then placing the closed reactor into a tubular resistance furnace, and connecting two ends of the closed reactor with a rotating system.
Setting the test parameters related to the co-thermal modification load, setting the temperature rise rate to be 5 ℃/min in the embodiment, keeping the temperature for 4h under the condition of the reaction final temperature of 400 ℃, setting the rotation frequency of the reactor to be 10Hz, and stopping the test after the reaction time is up. Cooling, taking out the demercuration adsorbent, and sealing for storage.
The sulfur loading rate of the demercuration adsorbent prepared in the example is 3.8%, the specific surface area is 502m2/g, and the mercury capacity is 1.7 mg/g.
Example 3
Firstly, the granularity of the coal indefinite form particle active coke selected in the test is 4 mm-6 mm, the specific surface area is 550m2/g, the ignition point is 437 ℃, and the active coke is dried for 2 hours at 105 ℃ for standby; the sulfur is crushed to 60-160 meshes. 100 g of the screened active coke is weighed according to the proportion, 15 g of sulfur (the sulfur-carbon ratio is 15 percent) is weighed, and the mixture is manually mixed and stirred in a glass container.
And transferring the preliminarily mixed active coke and a sulfur sample into a closed reactor specially made for a test, slightly shaking for secondary mixing after completely screwing, then placing the closed reactor into a tubular resistance furnace, and connecting two ends of the closed reactor with a rotating system.
Setting the test parameters related to the co-thermal modification load, setting the temperature rise rate to be 8 ℃/min in the embodiment, keeping the temperature for 3h under the condition that the reaction final temperature is 500 ℃, setting the rotation frequency of the reactor to be 10Hz, and stopping the test after the reaction time is up. Cooling, taking out the demercuration adsorbent, and sealing for storage.
The sulfur loading rate of the demercuration adsorbent prepared in the example is 12.3%, the specific surface area is 461m2/g, and the mercury capacity is 8.4 mg/g.
Example 4
Firstly, the granularity of the coal indefinite form particle active coke selected in the test is 2 mm-4 mm, the specific surface area is 544m2/g, the ignition point is 440 ℃, and the coal indefinite form particle active coke is dried for 2 hours at 105 ℃ for standby; the sulfur is crushed to 60-160 meshes. 100 g of the screened active coke is weighed according to the proportion, 10 g of sulfur (the sulfur-carbon ratio is 10 percent) is weighed, and the active coke is manually mixed and stirred in a glass container.
And transferring the preliminarily mixed active coke and a sulfur sample into a closed reactor specially made for a test, slightly shaking for secondary mixing after completely screwing, then placing the closed reactor into a tubular resistance furnace, and connecting two ends of the closed reactor with a rotating system.
Setting the test parameters related to the co-thermal modification load, setting the temperature rise rate to be 5 ℃/min in the embodiment, keeping the temperature for 4h under the condition that the reaction final temperature is 350 ℃, setting the rotation frequency of the reactor to be 5Hz, and stopping the test after the reaction time is up. Cooling, taking out the demercuration adsorbent, and sealing for storage.
The sulfur loading rate of the demercuration adsorbent prepared in the example is 6.8%, the specific surface area is 477m2/g, and the mercury capacity is 4.6 mg/g.
Example 5
Firstly, the granularity of the coal indefinite form particle active coke selected in the test is 2 mm-8 mm, the specific surface area is 528m2/g, the ignition point is 430 ℃, and the coal indefinite form particle active coke is dried for 2 hours at 105 ℃ for standby; the sulfur is crushed to 60-160 meshes. 100 g of the screened active coke is weighed according to the proportion, 8 g of sulfur (the sulfur-carbon ratio is 8 percent) is weighed, and the active coke is manually mixed and stirred in a glass container.
And transferring the preliminarily mixed active coke and a sulfur sample into a closed reactor specially made for a test, slightly shaking for secondary mixing after completely screwing, then placing the closed reactor into a tubular resistance furnace, and connecting two ends of the closed reactor with a rotating system.
Setting the test parameters related to the co-thermal modification load, setting the temperature rise rate to 10 ℃/min in the embodiment, keeping the temperature for 3h at the reaction final temperature of 450 ℃, setting the rotation frequency of the reactor to 15Hz, and stopping the test after the reaction time is up. Cooling, taking out the demercuration adsorbent, and sealing for storage.
The sulfur loading rate of the demercuration adsorbent prepared in the example is 6.0%, the specific surface area is 439m2/g, and the mercury capacity is 4.2 mg/g.
The product index of the shaped carbon-based material prepared by the above 5 examples. In the above 5 examples, the results were averaged by performing 2 parallel replicates. The demercuration adsorbent prepared by the technical scheme provided by the invention has the characteristics of high sulfur carrying rate, large mercury capacity and the like, and both indexes are superior to demercuration carbon materials in the current market; the selected basic carbon material is small-particle active coke, the modifier is common sulfur, and the production cost is low; the preparation is carried out by adopting a closed reactor dynamic heating mode, the sulfur loading uniformity is higher, and the consistency is better; the proper granularity is selected, the disadvantage that the powdery demercuration adsorbent is difficult to regenerate is avoided, and the utilization rate is improved.
For the performance indexes of the mercury removal adsorbent prepared by the invention, the determination of the sulfur carrying rate is based on a determination method of total sulfur in GB/T214-2007 coal, and the determination of the mercury capacity is based on a detection method in GB/T35254-2017 special carbon-based products for integrated purification of flue gas.
In addition to the method, the invention also provides a mercury removal adsorbent which is prepared by applying the method, wherein the mercury removal adsorbent is in an amorphous granular shape, the granularity of the mercury removal adsorbent is 3-8 mm, the specific surface area is 200-600 square meters per gram, the sulfur loading rate is 3-15%, and the mercury capacity is more than or equal to 1 mg/g. The product of the mercury removal adsorbent prepared by the low-cost small-particle activated coke has high sulfur carrying rate and higher flue gas mercury removal capacity; the particle size is moderate, and the method is suitable for subsequent regeneration operation and achieves the aim of recycling.
It is noted that, in this document, relational terms such as "first" and "second," and the like, may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. The terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (8)
1. A preparation method of a mercury removal adsorbent based on activated coke is characterized by comprising the following steps:
mixing active coke with a preset index and sulfur with a preset granularity according to a preset proportion to obtain a mixture;
and placing the obtained mixture in a closed reactor, and carrying out rotary type co-thermal reaction under preset process conditions to obtain the sulfur-carrying mercury removal adsorbent.
2. The preparation method of the mercury-removing adsorbent according to claim 1, wherein the active coke is amorphous granular coal active coke, the preset index is 3 mm-8 mm of granularity, the specific surface area is 300m 2/g-600 m2/g, and the ignition point is not less than 420 ℃.
3. The method for preparing the demercuration adsorbent according to claim 1, wherein the preset particle size of the sulfur is 40-200 meshes.
4. The preparation method of the demercuration adsorbent according to claim 1, wherein the preset ratio of the active coke to the sulfur in the mixed material is a preset mass ratio, and the preset mass ratio is that the active coke: the sulfur is 100: 3-100: 20.
5. The preparation method of the demercuration adsorbent according to claim 1, wherein the active coke with a preset index and sulfur with a preset particle size are mixed according to a preset proportion to obtain a mixture, and the preparation method specifically comprises the following steps:
manually mixing active coke and sulfur in a preset proportion in a container to obtain a primary mixed material;
placing the primary mixed material in a closed reactor, and mixing for the second time to obtain a mixed material;
and putting the closed reactor filled with the mixture into a rotating system of a tubular resistance furnace, and rotating at the frequency of 5 Hz-30 Hz.
6. The method for preparing the mercury-removing adsorbent according to claim 1, wherein the reaction conditions of the rotary type co-thermal reaction are that the temperature rising rate is 3 ℃/min to 15 ℃/min, the reaction temperature is 200 ℃ to 600 ℃, and the reaction time is 2h to 5 h.
7. The method for preparing the demercuration adsorbent according to claim 1, further comprising:
stopping heating, taking out the sealed reactor, cooling to normal temperature, taking out the demercuration adsorbent, and sealing for storage.
8. A mercury removal adsorbent prepared by the method according to any one of claims 1 to 7, wherein the mercury removal adsorbent is an amorphous granular adsorbent, the particle size of the mercury removal adsorbent is 3mm to 8mm, the specific surface area of the mercury removal adsorbent is 200 square meters per gram to 600 square meters per gram, the sulfur loading rate is 3% to 15%, and the mercury capacity is more than or equal to 1 mg/g.
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