CN112642178A

CN112642178A - Three-phase separator convenient to liquid discharge

Info

Publication number: CN112642178A
Application number: CN202011550876.5A
Authority: CN
Inventors: 黄维安; 杨博远
Original assignee: China University of Petroleum East China
Current assignee: China University of Petroleum East China
Priority date: 2020-12-24
Filing date: 2020-12-24
Publication date: 2021-04-13

Abstract

The application discloses three-phase separator convenient to liquid discharge, including base, support column, riser, drum, auto-lock transmission case, box, worm wheel, pivot, worm, rocker, play mud pipe, valve, observation window, top cap, blast pipe, charge door, lid, driving motor, mounting bracket, water pump, coupling hose, fixation nut, screw thread fall way, external screw thread pipe, interior pipe, ring, gear, servo motor, gear column, fluid-discharge tube and (mixing) shaft. This application beneficial part lies in the drive through lift adjustment mechanism, can provide lift drive for the screw thread fall way to be convenient for adjust the high position of the bottom of screw thread fall way in the drum, after carrying out the solid sediment, be applicable to the drawing liquid on different thickness sedimentation layers, avoid the bottom of screw thread fall way too high, cause the phenomenon that liquid can not discharge completely, and cross lowly, cause the screw thread fall way to insert in the solid sediment, cause silt and liquid to discharge together.

Description

Three-phase separator convenient to liquid discharge

Technical Field

The application relates to a three-phase separator, in particular to a three-phase separator convenient for liquid discharge.

Background

The three-phase separator is a dynamic separation device commonly used in industrial wastewater treatment, and the separation technology is continuously advanced along with the development of the industry. The domestic and foreign separation technology mainly focuses on three aspects of gravity separation, centrifugal separation and collision coalescence separation. Gravity separation is still dominant in the current practical production due to the mature technology.

The existing three-phase separator is commonly used for separating gas, liquid and solid, when the liquid and the solid are separated, after precipitation is carried out, the thickness and the height of a precipitate are possibly inconsistent, when extraction is carried out, the bottom end of a liquid extraction pipeline is possibly lower and is inserted into the solid, so that the solid is sucked and overhigh, the liquid is more remained, and liquid drainage is influenced. Accordingly, a three-phase separator facilitating liquid drainage has been proposed to address the above-mentioned problems.

Disclosure of Invention

In order to solve the defects of the prior art, the application provides a three-phase separator convenient for liquid to be discharged, which comprises a base and two vertical plates fixedly arranged at the top of the base, wherein the two vertical plates are rotatably arranged between the two vertical plates and at the bottom of a cylinder; a mud outlet pipe is fixedly communicated with one side of the bottom of the cylinder; a top cover is arranged at an opening at the top of the cylinder, a stirring mechanism is arranged in the middle of the top cover, and an exhaust pipe is further arranged at the top of the top cover; the improved structure of the lifting device comprises a cylinder, and is characterized in that a mounting rack is fixedly connected to one side of the cylinder, a water pump is fixedly connected to the mounting rack, a liquid outlet of the water pump is connected with a liquid discharge pipe, a liquid inlet of the water pump is connected with a connecting hose, the tail end of the connecting hose is connected with the top end of a thread lifting pipe, the thread lifting pipe is vertically arranged and penetrates through a top cover, and a lifting adjusting mechanism is arranged at the top of the top cover.

Further, the auto-lock transmission case includes box, worm wheel, pivot and worm all rotate and install the inside at the box, the worm wheel is fixed cup jointed with the pivot, the meshing is connected between worm wheel and the worm, the one end of worm and the one end fixed connection of rocker, the one end and the drum fixed connection of pivot.

Furthermore, the bottom four corners of the base are fixedly connected with support columns, and the support columns are of rectangular block structures.

Further, the stirring mechanism comprises a driving motor and a stirring shaft, the driving motor is fixedly installed at the center of the top cover, an output shaft of the driving motor is fixedly connected with one end of the stirring shaft, the stirring shaft is arranged inside the cylinder, and a plurality of blades are fixedly connected to the periphery of the stirring shaft.

Furthermore, an observation window is fixedly embedded on the wall of the cylinder, and the observation window is of a long strip-shaped structure.

Furthermore, a valve is arranged at the tail end of the mud outlet pipe.

Further, the top cover is fixedly connected with the top of the cylinder through a bolt and a nut.

Further, the screw thread elevator pipe includes external screw thread pipe, interior pipe and ring, the external screw thread has been seted up to the outer lane of external screw thread pipe, external screw thread pipe and interior pipe clearance fit connection, the fixed a plurality of rings that have cup jointed all around of interior pipe, the ring channel has been seted up on the inner wall of external screw thread pipe, the ring is connected with ring channel clearance fit, interior pipe is connected with coupling hose.

Further, lift adjustment mechanism includes servo motor, gear post, gear and fixation nut, servo motor and top cap top fixed connection, fixation nut is connected with the fixed gomphosis of top cap, servo motor's output shaft and the one end middle part fixed connection of gear post, the fixed cover in top of gear and screw thread fall way connects, the gear is connected with the gear post meshing, screw thread fall way and fixation nut threaded connection.

Furthermore, the top of top cap is provided with two charge inlets, the top of charge inlet is provided with the lid.

The beneficial effect of this application is: the application provides a three-phase separator that liquid drainage of being convenient for of drawing liquid pipeline liftable regulation.

Drawings

In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without inventive exercise.

FIG. 1 is a schematic overall structure diagram of an embodiment of the present application;

FIG. 2 is a schematic view of a driving motor and a stirring shaft according to an embodiment of the present application;

FIG. 3 is a schematic structural view of a self-locking transmission case according to an embodiment of the present application;

FIG. 4 is a schematic view of a threaded riser configuration according to an embodiment of the present application.

In the figure: 1. the automatic screw-thread machine comprises a base, 2, support columns, 3, vertical plates, 4, a cylinder, 5, a self-locking transmission case, 501, a case body, 502, a worm wheel, 503, a rotating shaft, 504, a worm, 6, a rocker, 7, a mud outlet pipe, 8, a valve, 9, an observation window, 10, a top cover, 11, an exhaust pipe, 12, a charging opening, 13, a cover body, 14, a driving motor, 15, a mounting rack, 16, a water pump, 17, a connecting hose, 18, a fixing nut, 19, a screw lifting pipe, 1901, an external screw-thread pipe, 1902, an internal round pipe, 1903, a circular ring, 20, a gear, 21, a servo motor, 22, a gear column, 23, a.

Detailed Description

In order to make the technical solutions better understood by those skilled in the art, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only partial embodiments of the present application, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.

It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It should be understood that the data so used may be interchanged under appropriate circumstances such that embodiments of the application described herein may be used. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.

In this application, the terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings. These terms are used primarily to better describe the present application and its embodiments, and are not used to limit the indicated devices, elements or components to a particular orientation or to be constructed and operated in a particular orientation.

Moreover, some of the above terms may be used to indicate other meanings besides the orientation or positional relationship, for example, the term "on" may also be used to indicate some kind of attachment or connection relationship in some cases. The specific meaning of these terms in this application will be understood by those of ordinary skill in the art as appropriate.

Furthermore, the terms "mounted," "disposed," "provided," "connected," and "sleeved" are to be construed broadly. For example, it may be a fixed connection, a removable connection, or a unitary construction; can be a mechanical connection, or an electrical connection; may be directly connected, or indirectly connected through intervening media, or may be in internal communication between two devices, elements or components. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.

It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present application will be described in detail below with reference to the embodiments with reference to the attached drawings.

Referring to fig. 1-4, a three-phase separator convenient for liquid discharge comprises a base 1 and two vertical plates 3 fixedly mounted on the top of the base 1, wherein the number of the vertical plates 3 is two, the two vertical plates 3 are rotatably mounted with the bottom of a cylinder 4, a self-locking transmission case 5 is fixedly mounted on the plate surface of each vertical plate 3, the output end of the self-locking transmission case 5 is fixedly connected with the cylinder 4, and the input end of the self-locking transmission case 5 is fixedly connected with a rocker 6;

a mud outlet pipe 7 is fixedly communicated with one side of the bottom of the cylinder 4;

a top cover 10 is arranged at an opening at the top of the cylinder 4, a stirring mechanism is arranged in the middle of the top cover 10, and an exhaust pipe 11 is further arranged at the top of the top cover 10;

one side fixedly connected with mounting bracket 15 of drum 4, mounting bracket 15 fixedly connected with water pump 16, the liquid outlet of water pump 16 is connected with fluid-discharge tube 23, the inlet of water pump 16 is connected with coupling hose 17, coupling hose 17's end is connected with 19 tops of screw thread fall way, 19 vertical settings of screw thread fall way, and screw thread fall way 19 runs through top cap 10, the top of top cap 10 is provided with lift adjustment mechanism.

The self-locking transmission case 5 comprises a case body 501, a worm wheel 502, a rotating shaft 503 and a worm 504, wherein the rotating shaft 503 and the worm 504 are both rotatably installed inside the case body 501, the worm wheel 502 is fixedly sleeved with the rotating shaft 503, the worm wheel 502 is meshed with the worm 504, one end of the worm 504 is fixedly connected with one end of a rocker 6, and one end of the rotating shaft 503 is fixedly connected with the cylinder 4; the four corners of the bottom of the base 1 are fixedly connected with support columns 2, and the support columns 2 are rectangular block-shaped structures; the stirring mechanism comprises a driving motor 14 and a stirring shaft 24, the driving motor 14 is fixedly arranged at the center of the top cover 10, an output shaft of the driving motor 14 is fixedly connected with one end of the stirring shaft 24, the stirring shaft 24 is arranged inside the cylinder 4, and a plurality of blades are fixedly connected around the stirring shaft 24; an observation window 9 is fixedly embedded on the wall of the cylinder 4, and the observation window 9 is of a long strip-shaped structure; the tail end of the sludge outlet pipe 7 is provided with a valve 8; the top cover 10 is fixedly connected with the top of the cylinder 4 through bolts and nuts; the thread lifting pipe 19 comprises an outer thread pipe 1901, an inner circle pipe 1902 and a circular ring 1903, wherein an outer ring of the outer thread pipe 1901 is provided with an external thread, the outer thread pipe 1901 is in clearance fit connection with the inner circle pipe 1902, a plurality of circular rings 1903 are fixedly sleeved around the inner circle pipe 1902, an annular groove is formed in the inner wall of the outer thread pipe 1901, the circular ring 1903 is in clearance fit connection with the annular groove, the inner circle pipe 1902 is connected with a connecting hose 17, and the outer thread pipe 1901 and the inner circle pipe 1902 can rotate relatively to realize rotational installation; the lifting adjusting mechanism comprises a servo motor 21, a gear column 22, a gear 20 and a fixing nut 18, the servo motor 21 is fixedly connected with the top of the top cover 10, the fixing nut 18 is fixedly embedded and connected with the top cover 10, an output shaft of the servo motor 21 is fixedly connected with the middle of one end of the gear column 22, the gear 20 is fixedly sleeved with the top end of a threaded lifting pipe 19, the gear 20 is meshed and connected with the gear column 22, and the threaded lifting pipe 19 is in threaded connection with the fixing nut 18; the top of top cap 10 is provided with two charge inlets 12, the top of charge inlet 12 is provided with lid 13.

When the device is used, electrical elements appearing in the device are externally connected with a power supply and a control switch when the device is used, the electrical elements are connected with an external gas storage device through an exhaust pipe 11, a charging opening 12 is used for connecting a discharge pipeline of materials and is used for feeding, the materials enter a cylinder 4 to be exhausted, a driving motor 14 drives a stirring shaft 24 to rotate, internal stirring is carried out through blades of the stirring shaft 24, defoaming of the materials is facilitated, and the gases are separated and discharged through the exhaust pipe 11;

then, the driving motor 14 stops stirring, the material inside the cylinder 4 stands still to precipitate, so that the solid material is precipitated at the bottom of the cylinder 4, the screw lifting pipe 19 is adjusted according to the thickness of the precipitate, the gear column 22 is driven to rotate by the servo motor 21, the gear column 22 and the gear 20 are in meshing transmission, so that the screw lifting pipe 19 rotates relative to the fixing nut 18, the lifting of the screw lifting pipe 19 is realized, the bottom end of the screw lifting pipe 19 is close to the vicinity of the precipitate, the water pump 16 is driven to pump liquid, the liquid enters the water pump 16 through the inner circular pipe 1902 and the connecting hose 17, and the liquid is discharged through the liquid discharge pipe 23, so that the liquid discharge is completed;

when the solid sediment is discharged, the valve 8 is opened, the rocker 6 is shaken, and the worm wheel 502 and the worm 504 are meshed for transmission, so that the cylinder 4 rotates, the cylinder 4 is inclined, the solid is discharged from the mud outlet pipe 7, and the discharging effect is good.

The application has the advantages that:

whole three-phase separator is used for the separation of solid, liquid, gas, realizes the three-phase separation, and it compares with prior art, has rabbling mechanism and stirs, is convenient for wherein gaseous discharge, carries out the processing of defoaming, is convenient for carry out gaseous discharge.

Simultaneously the discharge of the liquid of being convenient for, drive through lift adjustment mechanism can provide lift drive for screw lift pipe 19 to be convenient for adjust the high position of screw lift pipe 19's bottom in drum 4, after carrying out the solid sediment, be applicable to the drawing liquid on different thickness sedimentation layers, avoid screw lift pipe 19's bottom too high, cause the phenomenon that liquid can not discharge completely, and cross lowly, cause screw lift pipe 19 to insert in the solid sediment, cause silt and liquid to discharge together.

Simultaneously be convenient for carry on the rotation of drum 4 and adjust, its bar is convenient for carry on the slope setting of drum 4 to be convenient for carry out pouring of silt, for the discharge of solid provides convenient, whole three-phase separator convenient to use.

It is well within the skill of those in the art to implement, without undue experimentation, the present application is not directed to software and process improvements, as they relate to circuits and electronic components and modules.

The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A three-phase separator convenient for liquid discharge is characterized in that: the automatic locking device comprises a base (1) and vertical plates (3) fixedly installed at the top of the base (1), wherein the number of the vertical plates (3) is two, the two vertical plates (3) are rotatably installed at the bottom of a cylinder (4), a self-locking transmission box (5) is fixedly installed on the plate surfaces of the vertical plates (3), the output end of the self-locking transmission box (5) is fixedly connected with the cylinder (4), and the input end of the self-locking transmission box (5) is fixedly connected with a rocker (6);

a mud outlet pipe (7) is fixedly communicated with one side of the bottom of the cylinder (4);

a top cover (10) is arranged at an opening at the top of the cylinder (4), a stirring mechanism is arranged in the middle of the top cover (10), and an exhaust pipe (11) is further arranged at the top of the top cover (10);

one side fixedly connected with mounting bracket (15) of drum (4), mounting bracket (15) fixedly connected with water pump (16), the liquid outlet of water pump (16) is connected with fluid-discharge tube (23), the inlet of water pump (16) is connected with coupling hose (17), the end and the screw thread fall way (19) top of coupling hose (17) are connected, screw thread fall way (19) vertical setting, and screw thread fall way (19) run through top cap (10), the top of top cap (10) is provided with lift adjustment mechanism.

2. A three-phase separator for facilitating the drainage of liquids as claimed in claim 1 wherein: self-locking transmission case (5) are including box (501), worm wheel (502), pivot (503) and worm (504) all rotate and install the inside at box (501), worm wheel (502) and pivot (503) fixed socket joint, the meshing is connected between worm wheel (502) and the worm (504), the one end of worm (504) and the one end fixed connection of rocker (6), the one end and drum (4) fixed connection of pivot (503).

3. A three-phase separator for facilitating the drainage of liquids as claimed in claim 1 wherein: the base is characterized in that supporting columns (2) are fixedly connected to four corners of the bottom of the base (1), and the supporting columns (2) are of rectangular block structures.

4. A three-phase separator for facilitating the drainage of liquids as claimed in claim 1 wherein: the stirring mechanism comprises a driving motor (14) and a stirring shaft (24), wherein the driving motor (14) is fixedly installed at the center of the top cover (10), an output shaft of the driving motor (14) is fixedly connected with one end of the stirring shaft (24), the stirring shaft (24) is arranged inside the cylinder (4), and a plurality of blades are fixedly connected to the periphery of the stirring shaft (24).

5. A three-phase separator for facilitating the drainage of liquids as claimed in claim 1 wherein: an observation window (9) is fixedly embedded on the wall of the cylinder (4), and the observation window (9) is of a long strip-shaped structure.

6. A three-phase separator for facilitating the drainage of liquids as claimed in claim 1 wherein: and a valve (8) is arranged at the tail end of the sludge outlet pipe (7).

7. A three-phase separator for facilitating the drainage of liquids as claimed in claim 1 wherein: the top cover (10) is fixedly connected with the top of the cylinder (4) through bolts and nuts.

8. A three-phase separator for facilitating the drainage of liquids as claimed in claim 1 wherein: thread elevator pipe (19) include external screw thread pipe (1901), interior pipe (1902) and ring (1903), the external screw thread has been seted up to the outer lane of external screw thread pipe (1901), external screw thread pipe (1901) is connected with interior pipe (1902) clearance fit, a plurality of rings (1903) have been cup jointed to the fixed all around of interior pipe (1902), the ring channel has been seted up on the inner wall of external screw thread pipe (1901), ring (1903) are connected with ring channel clearance fit, interior pipe (1902) are connected with coupling hose (17).

9. A three-phase separator for facilitating the drainage of liquids as claimed in claim 1 wherein: lifting adjusting mechanism includes servo motor (21), gear post (22), gear (20) and fixation nut (18), servo motor (21) and top cap (10) top fixed connection, fixation nut (18) are connected with top cap (10) fixed gomphosis, the output shaft of servo motor (21) and the one end middle part fixed connection of gear post (22), gear (20) connect with the fixed cover in top of screw thread fall way (19), gear (20) are connected with gear post (22) meshing, screw thread fall way (19) and fixation nut (18) threaded connection.

10. A three-phase separator for facilitating the drainage of liquids as claimed in claim 1 wherein: the top of top cap (10) is provided with two charge door (12), the top of charge door (12) is provided with lid (13).