CN112641310A

CN112641310A - Floor mat

Info

Publication number: CN112641310A
Application number: CN202110048667.9A
Authority: CN
Inventors: 胡江武
Original assignee: Tongxiang Qicai Household Products Co ltd
Current assignee: Tongxiang Qicai Household Products Co ltd
Priority date: 2021-01-14
Filing date: 2021-01-14
Publication date: 2021-04-13

Abstract

The present invention relates to a floor mat. The polyester fiber foam material comprises a foam body layer, a first polyester fiber layer, a second polyester fiber layer and a resin layer which are sequentially arranged from a bottom layer to a surface layer; wherein: the resin layer is provided with a water flowing channel; the first polyester fiber layer and the second polyester fiber layer adopt a warp-weft interweaving structure; the foaming body layer is a porous structure layer. The floor mat has comfortable touch, excellent water absorption and storage capacity and excellent service performance which is not easy to deform after long-term use; in addition, after the optimization, the water storage tank has the excellent performances of fixation, skid resistance, convenience in storage, good rebound resilience and large water storage space.

Description

Floor mat

Technical Field

The invention belongs to the field of articles for daily use, and particularly relates to a ground mat.

Background

The floor mat is a water-absorbing material floor mat commonly used in a bathroom at home, has hard texture and is not fine enough to touch the skin, so that most people can not accept the floor mat. In addition, the floor mat is easily deformed when used for a long time, thereby affecting water absorption and storage capacities.

Therefore, the technical scheme of the invention is provided.

Disclosure of Invention

In order to solve the problems in the prior art, the invention provides a floor mat. The floor mat has comfortable touch, excellent water absorption and storage capacity and excellent use performance which is not easy to deform after being used for a long time.

The invention provides a floor mat, which comprises a foaming body layer, a first polyester fiber layer, a second polyester fiber layer and a resin layer which are sequentially arranged from a bottom layer to a surface layer; wherein:

the resin layer is provided with a water flowing channel; the first polyester fiber layer and the second polyester fiber layer adopt a warp-weft interweaving structure; the foaming body layer is a porous structure layer.

To facilitate the understanding of the invention, the design principle of the mat is explained, and the mat has a total of 4 layers:

(1) the surface layer is a resin layer, in the prior art, the resin and the solvent can be mixed, the ratio of the resin to the solvent is 1:1, then the mixture of the resin and the solvent is directly coated on the second polyester fiber layer, the second polyester fiber layer is pressed by a machine oven at 160-170 ℃, the resin is solidified to form a film on the surface of the second polyester fiber layer, and the resin layer is obtained. In the actual use process, the resin layer is directly contacted with the feet of the human body, so the comfort level is very important, and the resin is a high polymer material, so the resin has excellent durability and weather resistance due to the characteristics of the resin, the service life of the resin can be prolonged, and the hardness of the material can be adjusted according to the molecular weight. In addition, set up the flowing water passageway at the resin layer, can make the user step on the time on the ground mat after the shower, the remaining moisture of sole face can permeate to the lower floor of ground mat fast.

(2) The second polyester fiber layer is tightly combined with the surface layer, and the first polyester fiber layer is tightly combined with the bottom of the second polyester fiber layer. The polyester fiber has the advantages of high modulus, high strength, high elasticity, good shape retention, good heat resistance and the like; the double-layer polyester fiber layer is added into the floor mat, so that the overall use strength of the floor mat can be enhanced, and the floor mat is not easy to deform; and polyester warp and weft in the polyester fiber layer adopt an interweaving structure, so that the interaction force between fibers is enhanced, and the mechanical property is further improved. It is emphasized that the polyester fiber layer is a non-compact structural layer, gaps exist among fibers, and moisture can rapidly permeate from the second polyester fiber layer and the first polyester fiber layer downwards.

(3) The bottom layer is a foam layer, which may be a diatom ooze rubber foam layer or a foam layerA rubber foam layer. One of the raw materials of the diatom ooze is siliceous rock which has the properties of fineness, looseness, light weight, porosity, water absorption and strong permeability. The diatomite has a special porous structure, the density of the diatomite is 1.9-2.3 g/cm3, and the bulk density is 0.34-0.65 g/cm³The specific surface area is 40-65 m²Per gram, pore volume of 0.45-0.98 cm³The water absorption rate is 2-4 times of the volume of the water-absorbing material, so that the water-absorbing and water-storing properties are extremely high. Therefore, the foaming body layer is adopted at the bottommost layer so as to absorb and store water on one hand, and the overall resilience and comfort degree of the floor mat are enhanced on the other hand.

In the preparation process, the first polyester fiber layer and the foaming body layer are firstly bonded (bonding is carried out for 10-15 min at the temperature of 175-185 ℃), and then the first polyester fiber layer and a mixed layer formed by the resin layer are compounded to obtain the floor mat.

Preferably, the linear density of the polyester fibers in the first polyester fiber layer and the second polyester fiber layer is 165-175 dtex, and the elongation at break is 125-135%.

Preferably, the lower surface of the foam layer is provided with a first groove.

Preferably, the cross section of the first groove is triangular or polygonal.

Preferably, a suction cup is arranged on the lower surface of the foam layer.

Preferably, the lower surface of the foam layer is provided with anti-slip grooves.

Preferably, the lower surface of the foam layer is provided with anti-skid convex grooves.

Preferably, the upper surface of the foam layer is provided with a first convex groove, the lower surface of the first polyester fiber layer is provided with a second concave groove, and the first convex groove and the second concave groove are mutually embedded.

Preferably, the foam layer is provided with a hollow balloon; the hollow air bag is formed by wrapping elastic rubber.

Preferably, the lower surface of the foam layer is provided with a folding groove, and the folding groove divides the foam layer into two equal parts.

The invention has the beneficial effects that:

the floor mat disclosed by the invention has comfortable touch, excellent water absorption and storage capacity and excellent service performance which is not easy to deform after being used for a long time.

The beneficial effects of the preferred scheme of the invention are as follows:

the floor mat disclosed by the invention also has the excellent performances of fixation, skid resistance, convenience in storage, good rebound resilience and large water storage space.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a schematic view of the construction of a floor mat according to the present invention;

FIG. 2 is a bottom view of the foam layer of the present invention;

FIG. 3 is a schematic cross-sectional view of FIG. 2 along direction A-A;

FIG. 4 is a schematic structural view of a diatom foam layer as described in example 2;

FIG. 5 is a schematic structural view of a diatom foaming layer as described in example 3;

FIG. 6 is a schematic structural view of another diatom foaming layer described in example 3;

FIG. 7 is a schematic structural view of the foam layer and the first polyester fiber layer of example 4;

FIG. 8 is a schematic view of the structure of the foam layer of example 4;

fig. 9 is a schematic view of the structure of the floor mat according to example 5.

Reference numbers in the figures:

1-a foam layer; 11-a first groove; 12-a suction cup; 13-anti-slip groove; 14-anti-slip convex groove; 15-a first tongue; 16-a hollow balloon; 17-folding the groove; 2-a first polyester fiber layer; 21-a second groove; 3-a second polyester fiber layer; 4-a resin layer; 41-water flow channel.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be described in detail below. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the examples given herein without any inventive step, are within the scope of the present invention.

Example 1

The embodiment provides a floor mat, and referring to fig. 1, the floor mat comprises a foam layer 1, a first polyester fiber layer 2, a second polyester fiber layer 3 and a resin layer 4 which are sequentially arranged from a bottom layer to a surface layer; wherein:

the resin layer 4 is provided with a water flowing channel 41; the first polyester fiber layer 2 and the second polyester fiber layer 3 adopt a warp-weft interweaving structure; the foam layer 1 is a porous structure layer.

In an optional embodiment, the linear density of the polyester fibers in the first polyester fiber layer 2 and the second polyester fiber layer 3 is 165 to 175dtex, and the elongation at break is 125 to 135%.

As an alternative embodiment, referring to fig. 2 and 3, the lower surface of the foam layer 1 is provided with a first groove 11. In the in-service use in-process, the user more hopes that the ground mat can be in fixed position for a long time, for example, with the fixed export of placing the ground mat in the bathroom, treat to bathe and can directly step on the ground mat after accomplishing out the shower stall, with sole moisture blotting. Therefore, the lower surface of the foaming body layer 1 is provided with the first groove 11, the corresponding external convex groove is arranged on the ground at the outlet of the bathroom through the arrangement and is sleeved with the first groove 11, so that the floor mat can be fixed for a long time, and the whole slippage of the floor mat in the use process is avoided. In addition, can also be when not using, hang the ground mat on the couple that the wall set up or other types are protruding through first recess 11 to do not occupy ground space, be favorable to accomodating.

As an alternative embodiment, with reference to fig. 3, the cross section of the first groove 11 is triangular or polygonal (taking a quadrilateral as an example). When the cross section is triangular or polygonal, the external convex groove is matched with the cross section, so that the floor mat can not be twisted in the using process, a certain position and a certain direction are always kept, and the twisting limiting effect is additionally achieved.

Example 2

As an alternative embodiment, referring to fig. 4, the lower surface of the foam layer 1 is provided with a suction cup 12. When the floor of the bathroom outlet is smooth, a vacuum chuck can be arranged on the lower surface of the foaming body layer 1, air in the chuck is removed through pressing, and the floor mat is fixed by using pressure difference; similarly, when accomodating, still usable sucking disc is fixed the ground mat on ceramic tile wall to do not occupy the ground space.

Example 3

As an alternative embodiment, referring to fig. 5, the lower surface of the foam layer 1 is provided with anti-slip grooves 13. When the ground of bathroom export was the mosaic ceramic tile, set up the frictional force on antiskid recess 13 multiplicable ground mat and mosaic ceramic tile ground, played anti-skidding effect, can increase factor of safety.

As an alternative embodiment and based on the same action and design concept, referring to fig. 6, the lower surface of the foam layer 1 is provided with an anti-slip bead 14.

Example 4

As an alternative embodiment, referring to fig. 7, a first convex groove 15 is formed on the upper surface of the foam layer 1, a second concave groove 21 is formed on the lower surface of the first polyester fiber layer 2, and the first convex groove 15 and the second concave groove 21 are engaged with each other. Since the unwashed body wash or shampoo may remain on the sole of the foot of the bather after bathing, the floor mat inevitably adsorbs the residual foam of the daily chemical products when used for a long time, and generates a bad smell as time goes by. Therefore, the arrangement is carried out, so that the foaming body layer 1 and the first polyester fiber layer 2 can be detached, and when the floor mat is cleaned in the later period, the floor mat can be layered and finely cleaned, particularly, the foaming body layer 1 with the water absorption and storage functions is cleaned in a key mode, and accumulated dirt is eliminated.

As an alternative embodiment, with reference to fig. 8, the foam layer 1 is provided with hollow balloons 16; the hollow air bag 16 is formed by wrapping elastic rubber. In order to increase the water absorption and storage capacity of the foam layer 1, a hollow air bag 16 is arranged to increase the water storage capacity; on the other hand, the hollow air bag 16 is made of elastic rubber, so that the overall rebound effect of the floor mat can be improved.

Example 5

As an alternative embodiment, referring to fig. 9, the lower surface of the foam layer 1 is provided with a folding groove 17, and the folding groove 17 divides the foam layer 1 into two halves. So set up, when accomodating, can accomodate the ground mat along the reverse fifty percent discount of folding recess 17, accomodate the volume and diminish, it is more convenient.

The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention, and all the changes or substitutions should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.

Claims

1. A floor mat is characterized by comprising a foaming body layer (1), a first polyester fiber layer (2), a second polyester fiber layer (3) and a resin layer (4) which are sequentially arranged from a bottom layer to a surface layer; wherein:

the resin layer (4) is provided with a water flowing channel (41); the first polyester fiber layer (2) and the second polyester fiber layer (3) adopt a warp-weft interweaving structure; the foaming body layer (1) is a porous structure layer.

2. Floor mat according to claim 1, characterized in that the linear density of the polyester fibers in the first layer (2) and the second layer (3) of polyester fibers is 165 to 175dtex and the elongation at break is 125 to 135%.

3. Floor mat according to claim 1, characterized in that the lower surface of the foam layer (1) is provided with a first recess (11).

4. A floor mat as claimed in claim 3, characterized in that the cross-section of the first groove (11) is triangular or polygonal.

5. Floor mat according to claim 1, characterized in that the lower surface of the foam layer (1) is provided with suction cups (12).

6. Floor mat according to claim 1, characterized in that the lower surface of the foam layer (1) is provided with anti-slip grooves (13).

7. Floor mat according to claim 1, characterized in that the lower surface of the foam layer (1) is provided with anti-slip raised grooves (14).

8. Floor mat according to claim 1, characterized in that the upper surface of the foam layer (1) is provided with a first tongue (15), the lower surface of the first polyester fiber layer (2) is provided with a second groove (21), and the first tongue (15) and the second groove (21) are mutually embedded.

9. Floor mat according to claim 8, characterized in that the foam layer (1) is provided with hollow air pockets (16); the hollow air bag (16) is formed by wrapping elastic rubber.

10. Floor mat according to claim 1, characterized in that the lower surface of the foam layer (1) is provided with folding grooves (17), which folding grooves (17) divide the foam layer (1) into two halves.