CN112627473A - Ceramic tile seam beautifying machine - Google Patents
Ceramic tile seam beautifying machine Download PDFInfo
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- CN112627473A CN112627473A CN202011413861.4A CN202011413861A CN112627473A CN 112627473 A CN112627473 A CN 112627473A CN 202011413861 A CN202011413861 A CN 202011413861A CN 112627473 A CN112627473 A CN 112627473A
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- rack
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- push rod
- gear
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- 239000000919 ceramic Substances 0.000 title claims abstract description 36
- 230000005540 biological transmission Effects 0.000 claims abstract description 134
- 230000007246 mechanism Effects 0.000 claims abstract description 131
- 239000000463 material Substances 0.000 claims abstract description 114
- 230000007704 transition Effects 0.000 claims abstract description 38
- 238000007599 discharging Methods 0.000 claims abstract description 34
- 238000004513 sizing Methods 0.000 claims abstract description 14
- 230000033001 locomotion Effects 0.000 claims abstract description 8
- 238000011068 loading method Methods 0.000 claims abstract description 6
- 238000005056 compaction Methods 0.000 claims description 11
- 238000003825 pressing Methods 0.000 claims description 9
- 238000003860 storage Methods 0.000 claims description 9
- 238000006243 chemical reaction Methods 0.000 claims description 7
- 238000009966 trimming Methods 0.000 claims 9
- 239000003795 chemical substances by application Substances 0.000 abstract description 12
- 239000003292 glue Substances 0.000 description 9
- 230000006872 improvement Effects 0.000 description 9
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 230000009471 action Effects 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 238000001125 extrusion Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000005034 decoration Methods 0.000 description 2
- 241000233866 Fungi Species 0.000 description 1
- 230000003044 adaptive effect Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000001012 protector Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F21/00—Implements for finishing work on buildings
- E04F21/165—Implements for finishing work on buildings for finishing joints, e.g. implements for raking or filling joints, jointers
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Coating Apparatus (AREA)
Abstract
The invention discloses a ceramic tile seam beautifying machine which comprises a rack, wherein a traveling mechanism, a sizing material loader, a feeding device, a control device and a material changing device are mainly assembled on the rack; the feeding device realizes discharging and frame movement through a push rod motor, a first chain transmission mechanism, a second chain transmission mechanism and a first gear mechanism; the rubber material loading device comprises a rotating disc, a material protecting frame and a discharging nozzle, wherein the rotating disc is rotatably connected to the rack, a containing groove matched with the lower end of the material protecting frame is formed in the rotating disc, a discharging port is formed in the bottom end of the containing groove and is connected with the discharging nozzle through a discharging transition pipe, and the discharging nozzle is connected to the rack; the control device controls the starting and stopping of the push rod motor. The material changing device realizes rotation of the rotating disc through the second gear transmission mechanism, the third chain transmission mechanism, the third gear transmission mechanism and the fourth chain transmission mechanism. This ceramic tile crack beautifying machine can fill crack beautifying agent to the ceramic tile gap automatically, can automatic discharge and reloading, convenient operation, and it is even to crack.
Description
The technical field is as follows:
the invention relates to a decoration tool, in particular to a ceramic tile seam beautifying machine.
Background art:
the most important link in the house decoration is that the floor is laid, for example, the ceramic tile floor, because the ceramic tile adopts the cross locating rack to fix a position usually in laying for can form the gap between the border of adjacent ceramic tile, these gaps can be filled with the gap filler in the fitment later stage, so the ceramic tile looks more pleasing to the eye and can prevent fungi water proof and moisture proof on the whole, does benefit to the protection ceramic tile, also makes things convenient for clean ceramic tile floor simultaneously. Decorate from the family and reach indoor large-scale infrastructure, this work of ceramic tile caulking is all artifical manual completion traditionally, adopt during caulking to glue the rifle and manually extrude into the ceramic tile gap mostly, or through the manual extrusion of hourglass hopper-shaped instrument make the beautiful seam agent get into the ceramic tile gap, often pack inhomogeneously, efficiency is lower, especially to large tracts of land place, this kind of manual work of operation wastes time and energy on a large scale, for saving operating time, improve work efficiency, reduce manual work's numerous miscellaneous flow, need a instrument that can fill in the beautiful seam agent automatically to realize big batch work, promote quality and efficiency of caulking.
The invention content is as follows:
the invention provides a ceramic tile seam beautifying machine which can automatically fill a seam beautifying agent into a ceramic tile seam, can automatically discharge and change materials, is convenient to operate, can uniformly joint, and solves the problems in the prior art.
The technical scheme adopted by the invention for solving the technical problems is as follows:
a ceramic tile seam beautifying machine comprises a rack, wherein a traveling mechanism, a sizing material bearing device, a feeding device and a control device are mainly assembled on the rack; the travelling mechanism comprises a front wheel set arranged on the front side of the bottom end of the rack and a rear wheel set arranged on the rear side of the bottom end of the rack, two travelling wheels of the rear wheel set are fixedly connected to a rear wheel shaft, and the rear wheel shaft is rotatably arranged on the bottom end of the rack; the feeding device comprises a first chain transmission mechanism, a second chain transmission mechanism and a first gear transmission mechanism, wherein the first chain transmission mechanism is connected with the second chain transmission mechanism through a transition shaft, the transition shaft is rotatably installed on the upper portion of the rack, the first chain transmission mechanism is connected between the transition shaft and a rear wheel shaft, the second chain transmission mechanism is connected with the first gear transmission mechanism through a feeding shaft, the feeding shaft is rotatably installed on the rack, the lower end of a rack of the first gear transmission mechanism is connected with a material pushing rod, the outer end of a push rod motor is connected with the material pushing rod, and the motor end of the push rod motor is connected to the upper portion of the rack; the rubber material bearing and loading device comprises a rotating disc, a material protecting frame and a discharging nozzle, wherein the rotating disc is rotatably connected to a rack, a containing groove matched with the lower end of the material protecting frame is formed in the rotating disc, a discharging port is formed in the bottom end of the containing groove and connected with the discharging nozzle through a discharging transition pipe, the discharging nozzle is connected to the rack through a supporting plate, a spring is arranged outside the discharging nozzle, a round hole is formed in the upper end of the material protecting frame, and the lower end of a material pushing rod can extend into the round hole; the control device comprises a storage battery and a control switch, the storage battery is mounted on the rack through a battery box, the storage battery is electrically connected with the control switch and the push rod motor, and the control switch is used for controlling the push rod motor to start and stop.
As an improvement of the above scheme, the ceramic tile seam beautifying machine further comprises a material changing device and a control device; the material changing device comprises a second gear transmission mechanism, a third chain transmission mechanism, a third gear transmission mechanism and a fourth chain transmission mechanism, the second gear transmission mechanism and the first gear transmission mechanism share the same rack, the second gear transmission mechanism and the third chain transmission mechanism are connected through a material changing shaft, the material changing shaft is rotatably installed on the rack, the third chain transmission mechanism and the third gear transmission mechanism are connected through a transition shaft, the third gear transmission mechanism and the fourth chain transmission mechanism are connected through a conversion shaft, and a chain wheel in the fourth chain transmission mechanism is connected to a central shaft at the lower end of the rotating disc.
As an improvement of the above scheme, the first gear of the first gear transmission and the second gear of the second gear transmission are both meshed with the same rack, the first gear is positioned below the second gear, the upper part of the rack is a toothless idle stroke section, and the lower part of the rack is a toothed meshing section.
As an improvement of the above scheme, a feeding pawl is connected to a second driven sprocket of the second chain transmission mechanism, a first main sprocket of the first chain transmission mechanism is rotatably mounted on the transition shaft, the feeding pawl and a feeding ratchet wheel arranged in the second driven sprocket are matched to form a first ratchet mechanism, the feeding ratchet wheel is fixedly connected with the first main sprocket, and the feeding ratchet wheel is rotatably mounted on the transition shaft.
As an improvement of the scheme, a third driven chain wheel of the third chain transmission mechanism is connected with a material changing pawl, the material changing pawl and a material changing ratchet wheel arranged in the third driven chain wheel are matched into a second ratchet mechanism, and the material changing ratchet wheel is fixedly connected to the transition shaft.
As an improvement of the scheme, the third gear transmission mechanism is in bevel gear transmission, and the conversion shaft is parallel to the push rod of the push rod motor.
As an improvement of the above scheme, the rotary disk is uniformly provided with six accommodating grooves along the circumferential direction, the discharge port at the bottom end of each accommodating groove penetrates through the rotary disk, the material protection frame is provided with a piercing rod at the end part of the accommodating groove of the rotary disk, the upper part of the discharge nozzle is provided with a ball disc, the bottom of the rotary disk is provided with a ball groove corresponding to balls in the ball disc, and the spring is positioned between the supporting plate and the ball disc.
As an improvement of the above scheme, when the push rod end of the push rod motor retracts, the movement stroke of the push rod corresponds to the idle stroke section at the upper part of the rack and the meshing section at the lower part of the rack, and the stroke of the meshing section of the rack corresponds to the rotation of the rotating disk by 60 degrees.
As an improvement of the above scheme, a pair of guard plates is arranged on the rack, the rack is positioned between the pair of guard plates, the feeding shaft in the first gear transmission mechanism is rotatably mounted on the pair of guard plates, and the material changing shaft in the second gear transmission mechanism is rotatably mounted on the pair of guard plates; the material pushing rod comprises a Z-shaped rod and a pressing rod, the upper transverse end of the Z-shaped rod is connected with the pressing rod, the lower transverse end of the Z-shaped rod is connected with the rack, and the lower transverse end of the Z-shaped rod can extend into a space defined by the material protecting frames.
As an improvement of the scheme, the bottom end of the rack is provided with a compaction ball and a guide hook, the discharge nozzle and the compaction ball are sequentially arranged on the rack, and the horizontal projection of the guide hook, the compaction ball and the discharge nozzle is collinear.
The invention adopts the structure and has the following advantages:
1. when the push rod end of the push rod motor in the ceramic tile seam beautifying machine moves forwards, the push rod end drives the rack to move, so that the material pushing rod pushes the sizing material cylinder to discharge materials; meanwhile, the rear wheel shaft is driven to move through the first gear transmission mechanism, the first chain transmission mechanism and the second chain transmission mechanism, and the rear wheel set drives the whole machine to move. The automation degree is high, the application range is wide, and the labor is saved.
2. In the ceramic tile seam beautifying machine, after the coating of the rubber material cylinder is used up, the push rod end of the push rod motor moves in a reverse direction, namely, during a return stroke, the push rod end drives the rack to return, so that the material pushing rod is drawn out of the rubber material cylinder; meanwhile, the rotating disc is driven to rotate by the second gear transmission mechanism, the third chain transmission mechanism, the third gear transmission mechanism and the fourth chain transmission mechanism, and the push rod motor is automatically powered off through a stroke limit switch arranged on the push rod motor, so that the rubber material is automatically replaced.
3. According to the ceramic tile seam beautifying machine, the first gear transmission mechanism and the second gear transmission mechanism are in meshing transmission with the same rack, the third gear transmission and the fourth sprocket transmission are started as required through the design of the overhead stroke section and the meshing section of the rack, the whole machine completes the driving of discharging and material changing through a push rod motor, the Z-shaped design of the material pushing rod enables the material pushing stroke to be maximized, and the whole machine is compact in structure and reasonable in assembly.
4. The ceramic tile seam beautifying machine has the advantages that the loading capacity of sizing materials is large, the compacting ball is used for compacting the seam beautifying agent to improve the seam filling quality, the guide hook is used for cleaning the seam and guiding the whole machine to move, the control device is arranged, the whole machine can effectively complete all steps of processes, and the ceramic tile seam beautifying machine is particularly suitable for large-area operation in large-area places.
5. The spring and the ball disc are arranged between the bottom of the rotating disc and the discharging nozzle of the ceramic tile seam beautifying machine, and the ball disc realizes the positioning of the discharging nozzle under the action of the spring after the rotating disc rotates in place, so that the glue material is ensured to flow out smoothly, and the automatic connection and separation of the discharging nozzle and the discharging port of the rotating disc are realized.
Description of the drawings:
fig. 1 is a schematic perspective view of an embodiment of the present invention.
Fig. 2 is an enlarged view of a portion a in fig. 1.
Fig. 3 is a front view of an embodiment of the present invention.
Fig. 4 is an enlarged view of fig. 3 at B.
Fig. 5 is a right side view of an embodiment of the present invention.
Fig. 6 is a bottom view of an embodiment of the present invention.
Fig. 7 is a partial structural view of a first (push rod motor) according to an embodiment of the present invention.
FIG. 8 is a schematic view of a rotary disk in an embodiment of the present invention.
Fig. 9 is a partial structural view of a second (gear and rack drive) in the embodiment of the present invention.
Fig. 10 is a partial enlarged view of fig. 9 at C.
Fig. 11 is a partial enlarged view of fig. 9 at D.
FIG. 12 is a sectional view of the spout in the embodiment of the present invention (spout).
Fig. 13 is an enlarged view of E in fig. 12.
In the figure, 101, front wheel set, 102, rear wheel set, 103, rear wheel shaft, 201, rotating disc, 201a, accommodating groove, 201b, discharge port, 201c, central shaft, 201d, ball groove, 202, material guard, 202a, round hole, 202b, stabbing rod, 203, discharge nozzle, 204, support plate, 205, spring, 206, transition pipe, 207, glue barrel, 208, ball disc, 208a, ball, 301, first chain transmission mechanism, 301a, first main chain wheel, 302, second chain transmission mechanism, 302a, second auxiliary chain wheel, 302b, feed pawl, 302c, feed ratchet wheel, 302d, second main chain wheel, 303, first gear transmission mechanism, 303a, first gear, 304, transition shaft, 305, feed shaft, 306, rack, 306a, meshing section, 306b, idle stroke section, 307, push rod, 307a.Z type rod, 307b, press rod, 308a push rod motor, 308a, 308b, 400, electric control device, 501. the material changing device comprises a second gear transmission mechanism, 501a, a second gear, 502, a third chain transmission mechanism, 502a, a third main chain wheel, 502b, a third driven chain wheel, 503, a fourth chain transmission mechanism, 503a fourth main chain wheel, 503b, a fourth driven chain wheel, 504, a material changing shaft, 505, a third gear transmission mechanism, 505a, a third main gear, 505b, a conversion shaft, 505c, a third driven gear, 600, a frame, 601, a guard plate pair, 602, a compaction ball, 603, a guide hook and 604, and a handrail.
The specific implementation mode is as follows:
in order to clearly illustrate the technical features of the present invention, the present invention will be explained in detail by the following embodiments with reference to the attached drawings 1 to 13.
Referring to figures 1 to 13: the ceramic tile seam beautifying machine in the embodiment comprises a rack 600, wherein the rack 600 is mainly provided with a travelling mechanism, a sizing material loading device, a feeding device, a material changing device and a control device 400, the mechanisms and the devices are arranged on the rack and are adaptive to the connection relationship between the mechanisms and the devices, as shown in fig. 1, the ceramic tile seam beautifying machine in the embodiment has the advantages of reasonable structure, compact layout, and harmonious and orderly work of the mechanisms and the devices. The frame 600 is made of aluminum section and is light and firm.
The traveling mechanism comprises a front wheel set 101 arranged on the front side of the bottom end of the rack 600 and a rear wheel set 102 arranged on the rear side of the bottom end of the rack 600, wherein two front wheels in the front wheel set 101 are respectively connected with the rack 600, and caster wheels can be selected as the front wheels; two traveling wheels of the rear wheel set 102 are fixedly connected to a rear wheel shaft 103, and the rear wheel shaft 103 is rotatably mounted at the bottom end of the frame 600 through a bearing. In order to facilitate the pushing, a handrail 604 is installed at the upper end of the frame 600.
The feeding device comprises a first chain transmission mechanism 301, a second chain transmission mechanism 302 and a first gear transmission mechanism 303, wherein the first chain transmission mechanism 301 and the second chain transmission mechanism 302 are connected through a transition shaft 304, the transition shaft 304 is rotatably installed at the upper part of the rack 600, a first driven chain wheel of the first chain transmission mechanism 301 is installed on the rear wheel shaft 103, a first main chain wheel 301a is connected on the transition shaft 304 through a bearing, a feeding pawl 302b is connected on a second driven chain wheel 302a of the second chain transmission mechanism 302, the feeding pawl 302b and a feeding ratchet wheel 302c arranged in the second driven chain wheel 302a are matched to form a first ratchet mechanism, the feeding ratchet wheel 302c is fixedly connected with the first main chain wheel 301a, and the feeding ratchet wheel 302c is rotatably installed on the transition shaft 304. The second main chain wheel 302d of the second chain transmission mechanism 302 and the first gear 303a of the first gear transmission mechanism 303 are both connected with the feeding shaft 305, the feeding shaft 305 is rotatably installed on the machine frame 600, the lower end of the rack 306 of the first gear transmission mechanism 303 is connected with the material pushing rod 307, the outer end 308a of the push rod motor 308 is connected with the material pushing rod 307, and the motor end 308b of the push rod motor 308 is connected with the upper part of the machine frame 600.
The rubber material loader comprises a rotating disc 201, a material protection frame 202 and a discharge nozzle 203, a central shaft at the lower end of the rotating disc 201 is rotatably connected to a rack 600 through a bearing seat, a containing groove 201a matched with the lower end of the material protection frame 202 is formed in the rotating disc 201, a discharge port 201b penetrating through the lower end of the rotating disc 201 is formed in the bottom end of the containing groove 201a, the discharge port 201b is connected with the discharge nozzle 203 through a discharge transition pipe 206, the discharge nozzle 203 is limited on the rack 600 through a supporting plate 204, the supporting plate 204 is connected with the rack 600 through bolts, a spring 205 is arranged outside the discharge nozzle 203, a ball disc 208 is arranged on the upper portion of the discharge nozzle 203, a ball groove 201d corresponding to a ball 208a in the ball disc 208 is arranged at the bottom of the rotating disc 201. The upper end of the material-protecting frame 202 is provided with a round hole 204a, and the lower end of the material-pushing rod 307 can extend into the round hole 204a to contact with the bottom end of the sizing material cylinder 207 and extrude the sizing material cylinder. Six accommodating grooves 201a are uniformly formed in the rotating disc 201 along the circumferential direction, a discharge port 201b is formed in the bottom end of each accommodating groove 201a, and the discharge port 201b penetrates through the rotating disc 201.
The material changing device of the tile seam beautifying machine in the embodiment comprises a second gear transmission mechanism 501, a third chain transmission mechanism 502, a third gear transmission mechanism 505 and a fourth chain transmission mechanism 503, wherein a second gear 501a of the second gear transmission mechanism 501 and a first gear 303a of a first gear transmission mechanism 303 share the same rack 306, that is to say, the second gear 501a and the first gear 303a are in meshing transmission with the same rack 306. The rack 306 and the outer end 308a of the push rod motor 308 are both connected with the push rod 307, the motor end 308b of the push rod motor 308 is connected with the upper part of the frame 600, the second gear 501a of the second gear transmission mechanism 501 is connected with the frame 600 through the material changing shaft 504, the third main sprocket 502a of the third chain transmission mechanism 502 is also connected with the material changing shaft 504, the material changing shaft 504 is rotatably mounted on the frame 600, the third slave sprocket 502b of the third chain transmission mechanism 502 is connected with the third main gear 505a of the third gear transmission mechanism 505 through the transition shaft 304, the third slave gear 505c of the third gear transmission mechanism 505 is connected with the fourth main sprocket 503a of the fourth chain transmission mechanism 503 through the conversion shaft 505b, and the fourth slave sprocket 503b of the fourth chain transmission mechanism 503 is connected with the central shaft 201c at the lower end of the rotating disc 201. A material changing pawl is connected to a third driven sprocket 502b of the third chain transmission mechanism 502, the material changing pawl and a material changing ratchet wheel arranged in the third driven sprocket 502b are matched into a second ratchet mechanism, and the material changing ratchet wheel is fixedly connected to the transition shaft 304. The feed pawl here is structurally identical to the feed pawl 302b described above and the feed ratchet wheel is structurally identical to the feed ratchet wheel 302c described above. The third gear transmission mechanism 505 is a bevel gear transmission, and the conversion shaft 505b is parallel to the push rod of the push rod motor 308.
The frame 600 is provided with guard plate pairs 601, the rack 306 is positioned between the guard plate pairs 601, the feeding shaft 305 in the first gear transmission mechanism 303 is rotatably installed on the guard plate pairs 601, and the material changing shaft 504 in the second gear transmission mechanism 501 is rotatably installed on the guard plate pairs 601; the material pushing rod 307 comprises a Z-shaped rod 307a and a pressure rod 307b, the upper transverse end of the Z-shaped rod 307a is connected with the pressure rod 307b, the lower transverse end of the Z-shaped rod 307a is connected with the rack 306, and the lower transverse end of the Z-shaped rod 307a can extend into the space surrounded by the material protecting frames 202.
The control device 400 comprises a storage battery and a control switch, the storage battery is mounted on the frame 600 through a battery box, the storage battery is electrically connected with the control switch and the push rod motor 308, and the control switch is used for controlling the start and stop of the push rod motor 308.
It is mentioned above that the first gear 303a of the first gear transmission 303 and the second gear 501a of the second gear transmission 501 are both engaged with the same rack 306, and with respect to the rack 306, the first gear 303a is located below the second gear 501a, the upper portion of the rack 306 is a toothless idle stroke section 306b, and the lower portion of the rack 306 is a toothed engagement section 306a. When the push rod end 308a of the push rod motor 308 is retracted, the motion stroke of the push rod corresponds to the idle stroke section 306b at the upper part of the rack 306 and the meshing section 306a at the lower part, and the stroke of the rack meshing section 306a corresponds to the rotation of the rotating disc 201 by 60 degrees.
The bottom end of the rack 600 is provided with a compaction ball 602 and a guide hook 603, the compaction ball 602 is used for compacting and flattening the crack sealer in the crack uniformly, and the guide hook 603 can remove foreign matters in the crack and guide the advancing direction of the whole machine. The guide hook 603, the discharging nozzle 203 and the compaction ball 602 are sequentially arranged on the frame 600, and the horizontal projection of the guide hook 603, the compaction ball 602 and the discharging nozzle 203 is collinear.
The seam beautifying agent extrusion working process comprises the following steps: when the crack beautifying agent, namely sizing material, is filled into the ceramic tile cracks, the sizing material in the sizing material loading device is completely prepared, an operator adjusts the ceramic tile crack beautifying machine, so that the guide hook 603 at the lower end of the rack 600 is placed in the ceramic tile cracks, and the discharge nozzle 203 is adjusted to be aligned and tightly attached to the ceramic tile cracks. When the handle 604 is held by hand and the control switch is pressed down, the push rod motor 308 is started, the push rod end 308a of the push rod motor 308 moves, and the rack 306 and the material pushing rod 307 are driven to move by the movement of the push rod end 308a. The rack 306 moves along the direction parallel to the pressing rod 307b of the material pushing rod 307, the lower transverse end of the Z-shaped rod 307a connected with the rack 306 moves along with the rack 306, the lower transverse end of the Z-shaped rod 307a, the rack end and the pushing rod end 308a of the pushing rod motor 308 extend into the space surrounded by each material protecting frame 202, the pressing rod 307b connected with the upper transverse end of the Z-shaped rod 307a extends into the round hole 202a at the upper end of the material protecting frame 202, and the pressing rod 307b extrudes the end of the sizing material barrel 207 to extrude the sizing material. The first gear 303a rotates along with the movement of the rack 306 to drive the feeding shaft 305 to rotate, the feeding shaft 305 drives the second main sprocket 302d of the second chain transmission mechanism 302 to rotate, the second auxiliary sprocket 302a rotates along with the rotation, the feeding pawl 302b is inserted into the ratchet groove of the feeding ratchet 302c, the feeding ratchet 302c also rotates, the feeding ratchet 302c transmits power to the first main sprocket 301a of the first sprocket transmission mechanism 301 fixedly connected with the feeding ratchet 302c, the first main sprocket 301a drives the chain to rotate, so as to drive the first auxiliary sprocket to rotate, the rear wheel shaft 103 rotates along with the first auxiliary sprocket of the first sprocket transmission mechanism 301, the rotation of the rear wheel shaft 103 drives the rear wheel set 102 to rotate, the rotation of the rear wheel set 102 pushes the rack 600 to integrally move, and at the same time, the front wheel set 101 and the rear wheel set 102 rotate. The front and rear wheels are referred to herein in the orientation shown in fig. 1, indicating only that the front wheel is in the forward direction and the rear wheel is in the rearward direction. When the glue is applied, the front wheel set 101 and the rear wheel set 102 move in the rear direction in fig. 1.
The glue cylinder 207 in each material holder 202 is divided into glue and color, and the glue and the color are mixed and extruded from the discharge transition pipe 206 to the discharge nozzle 203, and finally extruded from the discharge nozzle 203 to the tile seam. The end of the protector frame 202 located at the receiving groove 201a of the rotating disc 201 is provided with a piercing rod 202b facing the rubber material cylinder 207, and under the action of a pressing rod 307b of a push-pull rod 307, the tip of the piercing rod 202b can pierce the end of the rubber material cylinder 207, so that the rubber and the coloring materials in the rubber material cylinder 207 are extruded from the cylinder. The extruded gum and color are combined in the transition tube 206 and then flow out of the tap 203. The spring 205 keeps the tap 203 in a space above the transition tube 206 where the glue and paint are merged after being smoothly extruded from the respective glue cartridges 207. The outer end of the discharging nozzle 203 can be tightly attached to the tile seam. The bottom of the rotating disc 201 is provided with a ball groove 201d, a ball disc 208 is arranged at the joint of the discharging nozzle 203 and the rotating disc 201, the ball disc 208 is fixed at the upper part of the discharging nozzle 203, and a spring 205 is positioned between the ball disc 208 and the supporting plate 204. When the rotating disc 201 rotates, the bottom of the rotating disc 201 presses the ball 208a, the ball disc 208 presses the spring 205 downwards, so that the rotating disc 201 rotates smoothly, after the rotating disc 201 rotates 60 degrees, the ball 208a enters the ball groove 201d at the bottom of the rotating disc 201 under the action of the spring 205, the upper end of the discharging nozzle 203 and the discharging port 201b are positioned, the discharging port 201b, the transition pipe 206 and the discharging nozzle 203 are communicated, and the discharging nozzle 203 and the discharging port 201b can be firmly connected under the action of the spring 205.
The whole machine is continuously pushed, the seam beautifying agent is automatically smeared in the seams of the ceramic tiles, and the compacting balls 602 flatten the seam beautifying agent. In this process, since the first main sprocket 301a of the first chain transmission 301 is engaged with the transition shaft 304, the power is not transmitted to the transition shaft 304, because the rack 306 is divided into the upper idle stroke section 306b and the lower meshing section 306a, the second gear 501a is located above the first gear 303a, and along with the movement of the rack 306, the second gear 501a is firstly meshed with the meshing section 306a on the rack 306, at this time, the second gear 501a transmits power to the third main sprocket 502a of the third chain transmission mechanism 502, the third main sprocket 502a transmits power to the third slave sprocket 502b through a chain, the material changing pawl of the third slave sprocket 502b slides back from the ratchet teeth of the material changing ratchet wheel, and the material changing ratchet wheel does not rotate, due to the linkage relationship between the material changing ratchet and the transition shaft 304, the transition shaft 304 does not rotate, and accordingly, the third gear transmission 505 and the fourth chain transmission 503 do not move. After the push rod end 308a of the push rod motor 308 pushes the push rod to extrude the seam beautifying agent in the sizing material cylinder 207, the lower stroke limit switch of the push rod motor 308 is automatically powered off, and the push rod motor 308 stops running.
The working process of reloading is as follows: when the front caulking agent in the material protecting frame 202 is used up, the control switch on the control device 400 is turned on again, the push rod motor 308 is started, the push rod end 308a of the push rod motor 308 retracts after returning, the push rod end 308 drives the material pushing rod 307 to move, and the pressure rod 307b of the material pushing rod 307 is taken out of the material protecting frame 202. In the process, the rack 306 also moves along with the lower transverse end of the Z-shaped rod 307a of the material pushing rod 307, which is equivalent to that the pushing rod end 308a also drives the rack 306 to move, due to the reverse movement of the rack 306, the first gear 303a of the first gear transmission mechanism 303 rotates reversely, the second main sprocket 302d of the second chain transmission mechanism 302 rotates reversely and transmits power to the second auxiliary sprocket 302a, the feeding pawl 302b on the second auxiliary sprocket 302a slides over the ratchet tooth back of the feeding ratchet wheel 302c, the second auxiliary sprocket 302a idles, the feeding ratchet wheel 302c does not transmit power, the first main sprocket 301a of the first chain transmission mechanism 301 does not rotate, the corresponding first auxiliary sprocket does not rotate, the rear wheel shaft 103 does not rotate, the rear wheel set 102 does not rotate, and therefore, the whole machine stops moving; since the upper part of the rack 306 has the idle stroke section 306b, the second gear 501a of the second gear transmission mechanism 501 is arranged above the first gear 303a, no power is transmitted when the idle stroke section 306b of the rack 306 passes through the second gear 501a, the second gear 501a does not rotate, and the length of the idle stroke section 306b of the rack 306 is set to correspond to the full extraction of the pressure rod 307b from the material protection frame 202; when the rack 306 and the second gear 501a start to mesh, the second gear 501a drives the third main sprocket 502a of the third chain transmission 502 to rotate, the third slave sprocket 502b of the third chain transmission 502 rotates along with it, the transition shaft 304 rotates along with the third slave sprocket 502b, the third main gear 505a of the third gear transmission 505 rotates, the third slave gear 505c drives the switching shaft 505b to rotate, the fourth main sprocket 503a of the fourth chain transmission 503 rotates, the fourth slave sprocket 503b drives the central shaft 201c at the lower end of the rotating disc 201 to rotate, the first main sprocket 301a of the first chain transmission 301 is connected with the transition shaft 304 through a bearing, the rotation of the transition shaft 304 does not drive the first main sprocket 301a to rotate, the push rod end 308a moves to a desired stroke, the up stroke limit switch in the push rod motor 308 turns off the power supply, and the push rod motor 308 stops rotating, at this time, the central shaft 201c at the lower end of the rotating disc 201 rotates 60 degrees, and just rotates to the round hole 202a of the next material protecting frame 202 to align with the pressing rod 307b of the material pushing rod 307. During the rotation of the rotating disc 201, the bottom of the rotating disc 201 presses the balls 208a, the balls 208a move downward relative to the rotating disc 201 while rotating, so that the rotating disc 201 rotates smoothly, after the rotating disc 201 rotates by 60 degrees, the balls 208a enter the ball grooves 201d at the bottom of the rotating disc 201 under the action of the spring 205, and the discharge port 201b, the transition pipe 206 and the discharge nozzle 203 are communicated. The above-described caulk extrusion process may then be repeated.
In conclusion, the ceramic tile seam beautifying machine can automatically fill the seam beautifying agent into the ceramic tile seam, can automatically discharge and change materials, is convenient to operate, and can joint uniformly.
The above-described embodiments should not be construed as limiting the scope of the invention, and any alternative modifications or alterations to the embodiments of the present invention will be apparent to those skilled in the art. The present invention is not described in detail, but is known to those skilled in the art.
Claims (10)
1. The utility model provides a beautiful seam machine of ceramic tile, includes the frame, its characterized in that: the frame is mainly provided with a traveling mechanism, a sizing material loader, a feeding device and a control device;
the travelling mechanism comprises a front wheel set arranged on the front side of the bottom end of the rack and a rear wheel set arranged on the rear side of the bottom end of the rack, two travelling wheels of the rear wheel set are fixedly connected to a rear wheel shaft, and the rear wheel shaft is rotatably arranged on the bottom end of the rack;
the feeding device comprises a first chain transmission mechanism, a second chain transmission mechanism, a first gear transmission mechanism and a push rod motor, wherein the first chain transmission mechanism is connected with the second chain transmission mechanism through a transition shaft, the transition shaft is rotatably installed on the upper part of the rack, the first chain transmission mechanism is connected between the transition shaft and a rear wheel shaft, the second chain transmission mechanism is connected with the first gear transmission mechanism through a feed shaft, the feed shaft is rotatably installed on the rack, the lower end of a rack of the first gear transmission mechanism is connected with a push rod, the outer end of a push rod of the push rod motor is connected with the push rod, and the motor end of the push rod motor is connected with the upper part of the rack;
the rubber material bearing and loading device comprises a rotating disc, a material protecting frame and a material discharging nozzle, wherein the rotating disc is rotatably connected to a rack, a containing groove matched with the lower end of the material protecting frame is formed in the rotating disc, a material discharging opening is formed in the bottom end of the containing groove and is connected with the material discharging nozzle through a material discharging transition pipe, the material discharging nozzle is connected to the rack through a supporting plate, a spring is arranged outside the material discharging nozzle, a round hole is formed in the upper end of the material protecting frame, and the lower end of a material pushing rod can extend;
the control device comprises a storage battery and a control switch, the storage battery is mounted on the rack through a battery box, the storage battery is electrically connected with the control switch and the push rod motor, and the control switch is used for controlling the push rod motor to start and stop.
2. A tile seam trimming machine according to claim 1, wherein: the ceramic tile seam beautifying machine further comprises a material changing device, the material changing device comprises a second gear transmission mechanism, a third chain transmission mechanism, a third gear transmission mechanism and a fourth chain transmission mechanism, the second gear transmission mechanism and the first gear transmission mechanism share the same rack, the second gear transmission mechanism is connected with the third chain transmission mechanism through a material changing shaft, the material changing shaft is rotatably mounted on the rack, the third chain transmission mechanism is connected with the third gear transmission mechanism through a transition shaft, the third gear transmission mechanism is connected with the fourth chain transmission mechanism through a conversion shaft, and a chain wheel in the fourth chain transmission mechanism is connected to a central shaft at the lower end of the rotating disc.
3. A tile seam trimming machine according to claim 2, wherein: the first gear of the first gear transmission and the second gear of the second gear transmission are both meshed with the same rack, the first gear is positioned below the second gear, the upper part of the rack is a toothless idle stroke section, and the lower part of the rack is a toothed meshing section.
4. A tile seam trimming machine according to claim 3, wherein: the feeding ratchet mechanism is characterized in that a second driven chain wheel of the second chain transmission mechanism is connected with a feeding pawl, a first main chain wheel of the first chain transmission mechanism is rotatably installed on the transition shaft, the feeding pawl and a feeding ratchet wheel arranged in the second driven chain wheel are matched to form a first ratchet mechanism, the feeding ratchet wheel is fixedly connected with the first main chain wheel, and the feeding ratchet wheel is rotatably installed on the transition shaft.
5. A tile seam trimming machine according to claim 4, wherein: and a third driven chain wheel of the third chain transmission mechanism is connected with a material changing pawl, the material changing pawl and a material changing ratchet wheel arranged in the third driven chain wheel are matched into a second ratchet mechanism, and the material changing ratchet wheel is fixedly connected to the transition shaft.
6. A tile seam trimming machine according to claim 5, wherein: the third gear transmission mechanism is in bevel gear transmission, and a conversion shaft is parallel to a push rod of the push rod motor.
7. A tile seam trimming machine according to claim 6, wherein: the rotary disc is evenly provided with six accommodating grooves along the circumferential direction, the discharge port at the bottom end of each accommodating groove penetrates through the rotary disc, the material protection frame is arranged at the end part of the accommodating groove of the rotary disc and is provided with a piercing rod, the upper part of the discharge nozzle is provided with a ball disc, the bottom of the rotary disc is provided with a ball groove corresponding to balls in the ball disc, and the spring is arranged between the supporting plate and the ball disc.
8. A tile seam trimming machine according to claim 7, wherein: when the push rod end of the push rod motor is retracted, the motion stroke of the push rod corresponds to the idle stroke section at the upper part of the rack and the meshing section at the lower part of the rack, and the stroke of the meshing section of the rack corresponds to the rotation of the rotating disk by 60 degrees.
9. A tile seam trimming machine according to claim 8, wherein: the rack is provided with a pair of guard plates, the rack is positioned between the pair of guard plates, the feeding shaft in the first gear transmission mechanism is rotatably arranged on the pair of guard plates, and the material changing shaft in the second gear transmission mechanism is rotatably arranged on the pair of guard plates; the material pushing rod comprises a Z-shaped rod and a pressing rod, the upper transverse end of the Z-shaped rod is connected with the pressing rod, the lower transverse end of the Z-shaped rod is connected with the rack, and the lower transverse end of the Z-shaped rod can extend into a space defined by the material protecting frames.
10. A tile seam trimming machine according to claim 1, wherein: the bottom of the rack is provided with a compaction ball and a guide hook, the discharge nozzle and the compaction ball are sequentially arranged on the rack, and the horizontal projection of the guide hook, the compaction ball and the discharge nozzle is collinear.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011413861.4A CN112627473B (en) | 2020-12-03 | 2020-12-03 | Ceramic tile seam beautifying machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011413861.4A CN112627473B (en) | 2020-12-03 | 2020-12-03 | Ceramic tile seam beautifying machine |
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| CN112627473B CN112627473B (en) | 2022-02-08 |
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| JP2002364168A (en) * | 2001-06-11 | 2002-12-18 | Osaka Kiko Co Ltd | Automatic filling device for caulking agent |
| CN108756179A (en) * | 2018-08-01 | 2018-11-06 | 江苏师范大学 | A kind of hand-push type tile U.S. seam machine |
| CN110499903A (en) * | 2019-08-05 | 2019-11-26 | 周伟 | A kind of floor ceramic tile U.S. seam method |
| CN110629990A (en) * | 2019-10-10 | 2019-12-31 | 山东劳动职业技术学院（山东劳动技师学院） | Portable ceramic tile seam beautifying machine |
| CN111021687A (en) * | 2019-11-22 | 2020-04-17 | 刘彩文 | Rolling type ceramic tile seam beautifying device |
| CN212002117U (en) * | 2020-01-16 | 2020-11-24 | 保定鼎立装饰工程有限公司 | Make things convenient for beautiful seam gluing device for fitment of scraping material |
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2020
- 2020-12-03 CN CN202011413861.4A patent/CN112627473B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002364168A (en) * | 2001-06-11 | 2002-12-18 | Osaka Kiko Co Ltd | Automatic filling device for caulking agent |
| CN108756179A (en) * | 2018-08-01 | 2018-11-06 | 江苏师范大学 | A kind of hand-push type tile U.S. seam machine |
| CN110499903A (en) * | 2019-08-05 | 2019-11-26 | 周伟 | A kind of floor ceramic tile U.S. seam method |
| CN110629990A (en) * | 2019-10-10 | 2019-12-31 | 山东劳动职业技术学院（山东劳动技师学院） | Portable ceramic tile seam beautifying machine |
| CN111021687A (en) * | 2019-11-22 | 2020-04-17 | 刘彩文 | Rolling type ceramic tile seam beautifying device |
| CN212002117U (en) * | 2020-01-16 | 2020-11-24 | 保定鼎立装饰工程有限公司 | Make things convenient for beautiful seam gluing device for fitment of scraping material |
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| CN112627473B (en) | 2022-02-08 |
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Granted publication date: 20220208 |