CN112626696B - Adjustable production system of ultra-high molecular weight polyethylene fiber socks - Google Patents

Adjustable production system of ultra-high molecular weight polyethylene fiber socks Download PDF

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Publication number
CN112626696B
CN112626696B CN202011424319.9A CN202011424319A CN112626696B CN 112626696 B CN112626696 B CN 112626696B CN 202011424319 A CN202011424319 A CN 202011424319A CN 112626696 B CN112626696 B CN 112626696B
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yarn
module
controller
rod
plate body
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CN112626696A (en
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请求不公布姓名
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Hubei Mianhuomian Intelligent Textile Technology Co ltd
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Hubei Mianhuomian Intelligent Textile Technology Co ltd
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B15/00Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
    • D04B15/38Devices for supplying, feeding, or guiding threads to needles
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B15/00Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
    • D04B15/38Devices for supplying, feeding, or guiding threads to needles
    • D04B15/44Tensioning devices for individual threads

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Knitting Machines (AREA)

Abstract

The invention relates to an adjustable production system of ultra-high molecular weight polyethylene fiber socks, which comprises a rack and a knitting module arranged on the rack, and is characterized in that: the yarn feeding device comprises a yarn feeding module, a yarn arranging module and a control part, wherein the yarn feeding module is arranged on the rack and used for installing yarn barrels, the yarn arranging module is arranged between the yarn feeding module and the knitting module, and the control part is used for driving each yarn barrel to rotate forwards or backwards; the yarn arranging module comprises a plate body arranged on the frame and positioned between the yarn supplying module and the knitting module, and a plurality of yarn holes which are arranged on the plate body and used for the yarns to pass through; the invention has the beneficial effects that: the sock is stable and has good effect.

Description

Adjustable production system of ultra-high molecular weight polyethylene fiber socks
Technical Field
The invention relates to the technical field of socks knitting, in particular to an adjustable production system of ultra-high molecular weight polyethylene fiber socks.
Background
The ultra-high molecular weight polyethylene fiber sock is a sock with high specific strength and specific modulus, and the performance of the sock is widely used as far as the existing common sock is exceeded;
however, since the existing knitting device generally forms a plurality of socks at one time in the process of knitting socks, a plurality of yarns are transported in the process of knitting socks, and the yarns are very easy to wind in the process of transporting due to texture, and seriously even knotted, thereby influencing the production efficiency;
moreover, according to the characteristics of the current fiber sock (including the material taking process), the thickness of some parts (such as heels and toes) can be thicker than other parts, and the tightness of the yarn can be influenced by inertia and sock weaving process in the yarn traction process, so that the tightness of the yarn is reduced, the yarn can be contacted with the ground, the quality of the sock can be influenced, and meanwhile, the winding (or knotting) probability among the yarns can be improved, and the production efficiency is influenced.
Disclosure of Invention
Aiming at the defects existing in the prior art, the invention aims to provide an adjustable production system of ultra-high molecular weight polyethylene fiber socks, which aims to solve the problems in the background art.
The technical scheme of the invention is realized as follows: the utility model provides a production system with adjustable ultra-high molecular weight polyethylene fiber socks, includes frame and installs knitting module in the frame, its characterized in that: the yarn feeding device comprises a yarn feeding module, a yarn arranging module and a control part, wherein the yarn feeding module is arranged on the rack and used for installing yarn barrels, the yarn arranging module is arranged between the yarn feeding module and the knitting module, and the control part is used for driving each yarn barrel to rotate forwards or backwards; the thread arranging module comprises a plate body arranged on the frame and positioned between the thread supplying module and the knitting module, and a plurality of thread holes which are formed in the plate body and through which threads pass.
Preferably, it is: the yarn feeding module comprises at least two longitudinal rods arranged on the frame at intervals and a plurality of transverse rods arranged between the longitudinal rods at intervals; wherein, be equipped with a plurality of confession yarn section of thick bamboo installation and with each line hole one-to-one's axis body on the horizontal pole.
Preferably, it is: the control part comprises a plurality of rotating shafts which are rotationally connected to the cross bars and fixedly connected with the shaft bodies and used for driving the shaft bodies to rotate, synchronous wheels which are arranged on the rotating shafts and are driven by motors, and synchronous belts which are in transmission connection with the synchronous wheels; the shaft body comprises a body fixedly connected with the rotating shaft, a limiting strip arranged on the body, a threaded column detachably connected to one end of the body, and a limiting disc rotationally connected with the threaded column and used for limiting the yarn cylinder.
Preferably, it is: the device also comprises an adjusting module which is arranged on the frame and used for controlling the lifting of the board body and straightening yarns.
Preferably, it is: the adjusting module is used for controlling the vertical lifting or the inclined lifting of the panel body; the adjusting module comprises a main frame body, at least two first supporting bodies, at least two second supporting bodies, a hinge module, a first air cylinder, a linkage rod and a linkage device, wherein the main frame body is arranged on the frame through a supporting rod and is provided with a hinge area, the first supporting bodies and the second supporting bodies are connected with the inner side wall of the hinge area in a rotating mode through a rotating shaft, the hinge module is connected between any end of the first supporting bodies and any end of the second supporting bodies and the plate body, the first air cylinder is hinged on the main frame body and is used for driving the first supporting bodies to rotate by taking the rotating shaft as a base point and lifting the plate body through the hinge module, the linkage rod is arranged on the first supporting bodies and the second supporting bodies and corresponds to each other, and the linkage device is arranged between the linkage rods; the hinge module comprises a hinge plate fixedly connected with the plate body and a hinge shaft which is arranged on the hinge plate and is rotationally connected with the first support body or the second support body.
Preferably, it is: the linkage is a second cylinder.
Preferably, it is: the line holes on the plate body are provided with a plurality of rows and are longitudinally arranged at intervals; the fine adjustment modules are arranged on the plate body, correspond to the wire arrangement holes one by one and can straighten yarns; the fine adjustment module comprises a rod seat, a sliding groove, a driving shaft, at least one limiting rib, a plurality of screw rods, a rod sleeve, a sliding rod, a ring body and a bearing, wherein the rod seat is in contact with the plate body, is positioned above or below each wire arrangement hole, is arranged in a hollow mode, is arranged on the top end face or the bottom end face of the rod seat, is communicated with the interior of the rod seat, is arranged in the rod seat, is driven by a plc motor, is arranged on the driving shaft, extends along the driving shaft, is sleeved on the driving shaft, is provided with a transmission cavity matched with the driving shaft and a limiting groove matched with the limiting rib, is sleeved on the screw rod, is driven by the screw rod, is provided with a through hole for the driving shaft to pass through, is arranged on the rod sleeve, is arranged on the sliding groove to pass through and can slide in the sliding groove, is arranged at the free end of the sliding rod, is provided with a ring body for the yarn to pass through, and is arranged on the rod sleeve to be matched with the adjacent screw rods.
Preferably, it is: the fine adjustment modules are distributed on two sides of the plate body; the control assembly is arranged on the plate body and used for controlling the rod seat to be far away from or close to the plate body; the control assembly comprises a base plate arranged on any side of the plate body, a plurality of gears rotationally connected to the base plate, a plurality of pairs of power parts which are respectively positioned on the upper side of each gear and the lower side of each gear and are meshed with racks of each gear, and a driving part for driving each gear to synchronously rotate; wherein, each rack forming each power part is connected with the base plate in a sliding way and is respectively fixed with the rod seats positioned at two sides of the plate body; the driving part comprises a plurality of chain wheels which are connected with the gears through rotating shafts and at least one chain wheel driven by a motor and a chain which is connected with the chain wheels in a transmission way.
Preferably, it is: the fine adjustment modules at two sides of the plate body are uniformly and correspondingly; the control system is used for controlling plc motors of the fine adjustment modules corresponding to the two sides of the panel body; the control system comprises a central control unit, a first controller and a second controller, wherein the first controller and the second controller are used for controlling each plc motor, and a driven mode and a driving mode are configured between the first controller and the second controller; in the active mode, the first controller and the second controller are mutually independent and control each plc motor to run through commands sent by the central control unit; in the driven mode, the first controller is operated by a command sent by the central control unit, and an execution command based on a signal of the central control unit is sent to the second controller by the first controller, and the first controller controls each plc motor to operate based on the command of the central control unit and the execution command of the first controller.
The beneficial effects of the invention are as follows:
1) The thread holes on the thread arranging plate are in one-to-one correspondence with the shaft bodies, the yarn barrels can be arranged on the shaft bodies, yarns on the yarn barrels on the shaft bodies can pass through the thread holes on the thread arranging plate and are used by the knitting modules, and the yarns can be isolated through the thread holes, so that the condition that each yarn is wound or even knotted in the knitting process can be avoided, and the production efficiency is further ensured;
2) When the tightness of the yarn is loosened during the spinning process, the plate body (i.e.: wire arranging plate) so as to increase the distance between each shaft body and the corresponding wire hole on the plate body, thereby achieving the purpose of adjusting the yarns;
3) The adjusting module of the invention can provide two states of the wire arranging plate:
firstly, when the linkage device is a common linkage rod (the length of the linkage rod can be equal to the distance between the first support body and the second support body), and the first cylinder controls the first support body to rotate, the second support body can be controlled to rotate through the linkage device, and then the first support body and the second support body jack up the wire arranging plate from the two ends of the bottom of the wire arranging plate, so that the lifting stability of the wire arranging plate is ensured, and the quality of the socks is prevented from being influenced;
secondly, when the linkage is a cylinder (namely, a second cylinder), and when the second cylinder stops running, the linkage is equivalent to a linkage rod, and the first point can be referred to; when the second cylinder operates, the horizontal height of the supporting end of the second supporting body can be driven to be higher than or lower than (including equal to) that of the first supporting body, so that the distance between the wire arranging plate and the shaft body is further enlarged, meanwhile, the wire arranging plate can be obliquely arranged, and the yarn can be slightly stirred in the oblique process, so that the effect of carding the yarn is achieved, knotting of the yarn is avoided, and the production efficiency is ensured;
4) Based on the 3 rd point, in order to further expand the travel for adjusting the tightness of the yarns, the invention also arranges a fine adjustment module on the plate body, the fine adjustment module can further adjust the tightness of the yarns, and the fine adjustment module and the adjustment module are two adjustment with different dimensions, namely: the adjusting module can be lifted in the longitudinal direction (y axis) so as to adjust the tightness of the yarns, and the fine adjusting module can be moved in the horizontal direction (z axis) so as to further adjust the tightness among the yarns, thereby improving the adjusting stroke and greatly improving the fault tolerance;
5) Based on point 4, the present invention is directed to improving the adjustment position of the fine adjustment module (i.e.: in order to avoid damaging yarns), the control assembly is arranged, and the control assembly can control the fine adjustment modules at two sides of the wire arranging plate to be close to or far away from the wire arranging plate, so that the tightness of the yarns can be adjusted at different positions, knotting among the yarns is avoided, even the yarns are contacted with the ground, and part of impurities are carried to participate in the sock weaving work, so that the production efficiency is ensured, and meanwhile, the production quality is also ensured;
6) The control part is arranged on the cross rod, and when the yarn barrel is installed, the limit strip on the body can be installed on the body, so that excessive yarns can be prevented from being separated from the yarn barrel due to random rotation of the yarn barrel, the tightness of the yarns can be ensured, and the spinning quality is ensured; in addition, when the yarn tension is loose, the motor can be used for controlling the synchronous wheel to rotate, and the synchronous belt can be used for controlling other synchronous wheels to rotate, so that the body and the yarn cylinder can be driven to rotate reversely, excessive yarns separated from the yarn cylinder are rechecked, the yarn tension can be further ensured, and the quality of the knitted socks is further improved.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the invention, and that other drawings can be obtained according to these drawings without inventive faculty for a person skilled in the art.
FIG. 1 is a schematic structural diagram of an embodiment 1 of the present invention;
FIG. 2 is a cross-sectional view A-A of FIG. 1;
FIG. 3 is a cross-sectional view B-B of FIG. 1;
FIG. 4 is a rear view of FIG. 3;
FIG. 5 is a schematic diagram illustrating the cooperation between a rotating shaft and a shaft body according to embodiment 1 of the present invention;
FIG. 6 is a schematic structural diagram of embodiment 2 of the present invention;
FIG. 7 is a cross-sectional view of C-C in FIG. 6;
fig. 8 is a schematic structural view of a first support in embodiment 2 of the present invention;
fig. 9 is a schematic structural view of a second support in embodiment 2 of the present invention;
FIG. 10 is a schematic structural view of embodiment 3 of the present invention;
FIG. 11 is a D-D sectional view of FIG. 10;
fig. 12 is an enlarged view of the portion E in fig. 11;
FIG. 13 is a cross-sectional view of F-F in FIG. 12;
FIG. 14 is a cross-sectional view H-H of FIG. 10;
fig. 15 is a schematic diagram of a control system in embodiment 3 of the present invention.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
As shown in fig. 1 to 5, the present invention discloses an adjustable production system for ultra-high molecular weight polyethylene fiber socks, comprising a frame 10 and a knitting module 11 mounted on the frame 10, in the embodiment of the present invention, the adjustable production system comprises a yarn feeding module 30 mounted on the frame 10 and provided for mounting yarn bobbins 20, a yarn arranging module 40 mounted between the yarn feeding module 30 and the knitting module 11, and a control part 100 for driving each yarn bobbin 20 to rotate forward or reverse; the thread arranging module 40 includes a plate 400 mounted on the frame 10 and located between the thread supplying module 30 and the knitting module 11, and a plurality of thread holes 401 disposed on the plate 400 and through which the threads pass.
In the embodiment of the present invention, the yarn feeding module 30 includes at least two longitudinal bars 300 installed on the frame 10 at intervals, and a plurality of transverse bars 301 installed between the longitudinal bars 300 and spaced apart from each other; wherein, the cross bar 301 is provided with a plurality of shaft bodies 302 for the yarn barrels 20 to be installed and corresponding to the yarn holes 401 one by one.
In the embodiment of the present invention, the control part 100 includes a plurality of rotation shafts 1000 rotatably connected to the cross bars 301 and fixedly connected to the shaft bodies 302, for driving the shaft bodies 302 to rotate, a synchronizing wheel 1001 mounted on the rotation shafts 1000 and driven by a motor, and a timing belt 1002 drivingly connected to the synchronizing wheel 1001; the shaft body 302 includes a body 3020 fixedly connected to the rotating shaft 1000, a limit bar 3021 disposed on the body 3020, a threaded post 3022 detachably connected to one end of the body 3020, and a limit disc 3023 rotatably connected to the threaded post 3022 and used for limiting the yarn tube 20.
In the embodiment of the invention, at least one synchronizing wheel 1001 on each cross bar 301 is connected with a secondary synchronizing wheel 1004 through a secondary shaft 1003, and a secondary synchronizing belt 1005 is driven between each secondary synchronizing wheel 1004.
In an embodiment of the present invention, the adjusting module 50 is further installed on the frame 10 and used for controlling the lifting of the board 400 and stretching the yarn 10.
In an embodiment of the present invention, the adjusting module 50 may be a cylinder, and an output end of the cylinder is connected to the bottom of the plate 400.
1-5, the principle of the present embodiment is that yarn barrels with raw materials (such as yarn) can be mounted on each shaft body, yarn on each yarn barrel passes through each yarn hole respectively, and is drawn to a knitting module, the knitting module is utilized to process the yarn to complete spinning work, and the yarn barrels are driven to rotate in the spinning process, continuously make the yarn pass through the yarn arranging holes, and are used by the knitting module;
it should be noted that:
the embodiment can avoid knotting of yarns in the transmission process by utilizing the wire holes on the wire arranging plate, so that the spinning efficiency is ensured; in addition, the embodiment can also control the lifting of the wire arranging plate by using the air cylinder, when the tightness of yarns between the wire arranging plate and the yarn cylinder (and the tightness of yarns between the wire arranging plate and the knitting module) is loosened, the air cylinder can be used for controlling the wire arranging plate to lift so as to enlarge the distance between the yarn cylinder and each wire hole on the wire arranging plate, and the distance between the wire arranging plate and the knitting module can be enlarged so as to adjust the tightness of the yarns, and the conditions of knotting, intertwining and mopping of the yarns are avoided, so that the production efficiency and the production quality are ensured;
secondly, the yarn bobbin of this embodiment may be mounted on the body, namely: during installation, the threaded column is detached from the body (the threaded column and the body can be in threaded connection), the yarn cylinder is installed on the body (the yarn cylinder can be provided with a groove body matched with the limit strip so as to avoid free axial rotation of the yarn cylinder), and after the installation is completed, the threaded column and the body are installed, so that the yarn cylinder can be prevented from falling off, and the production efficiency is ensured; on the basis, the embodiment can drive any synchronous wheel to rotate through a motor, the synchronous wheels on each cross rod are mutually driven through synchronous belts, and the synchronous wheels between adjacent cross rods are mutually driven through auxiliary synchronous wheels and auxiliary synchronous belts, so that the embodiment can simultaneously drive each synchronous wheel to rotate through one motor and drive each shaft body to rotate positively or reversely (the positive rotation or reverse rotation of the synchronous wheels can be controlled through motor control), and during production, the positive rotation can accelerate the yarn supply rate of a yarn cylinder, and during reverse rotation, the yarns can be rewound on the yarn cylinder, so that different production working conditions are adapted, and the production quality is ensured while the production efficiency is ensured;
noteworthy are: the thread direction of the thread column matched with the body of the embodiment can be opposite to the rotation direction of the yarn cylinder (can be a forward rotation direction or a reverse rotation direction and can be determined according to different working conditions), so that the thread column and the body can be prevented from loosening when the yarn cylinder is driven to rotate.
Example 2 is different from example 1 in that
As shown in fig. 6 to 9, in the embodiment of the present invention, the adjusting module 50 is used for controlling the vertical or inclined lifting of the panel body 400; the adjusting module 50 comprises a main frame body 502 which is installed on the frame 10 through a supporting rod 500 and is provided with a hinge area 501, at least two first supporting bodies 504 and second supporting bodies 505 which are rotatably connected with the inner side wall of the hinge area 501 through rotating shafts 503, a hinge module 506 which is connected between any ends of the first supporting bodies 504 and the second supporting bodies 505 and the plate body 400, a first cylinder 507 which is hinged on the main frame body 502 and is used for driving the first supporting bodies 504 to rotate by taking the rotating shafts 503 as base points and lifting the plate body 400 through the hinge module 506, linkage rods 508 which are installed on the first supporting bodies 504 and the second supporting bodies 505 and are mutually corresponding, and a linkage 509 which is installed between the linkage rods 508; the hinge module 506 includes a hinge plate 5060 fixedly connected to the plate body 400, and a hinge shaft 5061 rotatably connected to the first support body 504 or the second support body 505 and mounted on the hinge plate 5060.
In an embodiment of the present invention, the linkage 509 is a second cylinder.
In an embodiment of the present invention, the hinge plate 5060 of the second supporting body 505 may be hinged to the plate body 400.
In the embodiment of the present invention, the first supporting body 504 includes a first long rod 5040 rotatably connected to the hinge region 501 through a rotation shaft 503, one end of the first long rod 5040 is connected to the plate body 400 through a hinge module 506, and the other end of the first long rod 5040 is hinged to the output end of the first cylinder 507; wherein, the linkage rod 508 is vertically and fixedly connected with the middle part of the first long rod 5040.
In an embodiment of the present invention, the second supporting body 505 includes a second long rod 5050 rotatably connected to the hinge region 501 through a rotation shaft 503, one end of the second long rod 5050 is connected to the plate 400 through a hinge module 506, the linkage rod 508 is fixedly connected to the other end of the second long rod 5050 vertically, the base 509a of the second cylinder is hinged to the linkage rod 508 on the first long rod 5040, and the output end 509b of the second cylinder is hinged to the linkage rod 508 on the second long rod 5050.
Referring to fig. 6 to 9, the principle of the present embodiment is:
in the embodiment, the first supporting body can be driven by the first air cylinder to rotate by taking the rotation as a base point, one of the hinged modules is driven to lift by the other end of the first supporting body, and then one side of the plate body is driven to lift;
in the embodiment, the stable lifting of the plate body can be completed by two places, and the control of the two supporting bodies is completed by using one air cylinder (namely, the first air cylinder can be hinged with the supporting rod), so that the control synchronism can be improved, the stability of the lifting plate body can be further improved, and the production efficiency is ensured;
it should be noted that:
first, this embodiment can also control the activity of second supporter through the second cylinder to realize controlling the slope of reason line board, the slope of reason line board can improve the adjustment stroke of yarn degree of tightening, further ensures the production efficiency of knitting socks, namely: the second cylinder of the embodiment can pull the linkage rod on the second support body to be close to the second cylinder, at this time, the second support body moves, the right side of the wire management plate descends, so that the wire management plate is obliquely arranged towards the right side (in the state, the first cylinder can continuously control the first support body to move, namely, the horizontal height of the left side of the wire management plate is further improved, the inclination degree of the wire management plate is further improved), and when the wire management plate inclines, the distance between the wire holes of the left side part of the wire management plate and the yarn cylinders on the corresponding shafts is enlarged, so that the tightness of the yarns of the parts is adjusted, and the production requirement is ensured; similarly, when the wire management plate is required to descend to the left side, the linkage rod on the second support body can be controlled by the second air cylinder to be far away from the second air cylinder, and the right side of the wire management plate is enabled to ascend (in the state, the first air cylinder can control the first support body to descend, so that the horizontal height of the left side of the wire management plate is reduced, the inclination degree of the wire management plate is improved, the hinge press on the first support body can be hinged with the plate body), and therefore the distance between the right side line hole of the wire management plate and the yarn cylinders on the corresponding shafts is adjusted, and the tightness of the yarns is adjusted, so that the production requirement is ensured;
secondly, the two supporting bodies can be synchronously controlled to synchronously move by adopting one air cylinder (namely the first air cylinder), so that the stability of controlling the wire arranging plate can be ensured, and the production efficiency of socks can be further ensured.
Example 3 is different from example 2 in that
As shown in fig. 10 to 15, in the embodiment of the present invention, the wire holes 401 on the plate 400 have several rows and are longitudinally spaced; the fine adjustment modules 60 are arranged on the plate body 400, are in one-to-one correspondence with the wire arrangement holes 401 and can straighten the yarns 12; the fine adjustment modules 60 each comprise a rod seat 600 which is in contact with the plate body 400 and is positioned above or below each wire arrangement hole 401 and is arranged in a hollow mode, a sliding groove 601 which is arranged on the top end face or the bottom end face of the rod seat 600 and is communicated with the interior of the rod seat 600, a driving shaft 603 which is arranged in the rod seat 600 and is driven by a plc motor 602, at least one limit rib 604 which is arranged on the driving shaft 603 and extends along the driving shaft 603, a plurality of screw rods 605 which are sleeved on the driving shaft 603 and are provided with transmission cavities 6050 matched with the driving shaft 603 and limit grooves 6051 matched with the limit ribs 604, a rod sleeve 606 which is sleeved on the screw rods 605 and is driven by the screw rods 605 and is provided with through holes for the driving shaft 603 to pass through, a sliding rod which is arranged on the rod sleeve 606 and can slide in the sliding groove 601, a ring body 608 which is arranged on the free end of the driving shaft 607 and is provided with yarns 12 to pass through, and a bearing which is arranged on the rod sleeve 606 and is provided with adjacent screw rods 609.
In the embodiment of the present invention, the fine adjustment modules 60 are distributed on both sides of the board 400; also comprises a control component which is arranged on the plate body 40 and used for controlling the rod seat 600 to be far away from or close to the plate body 400; wherein the control assembly comprises a base plate 700 installed on any side of the plate body 400, a plurality of gears 701 rotatably connected to the base plate 700, a plurality of pairs of power parts composed of two racks 702 respectively positioned on the upper side of each gear 701 and the lower side of each gear 701 and meshed with each gear 701, and a driving part for driving each gear 701 to rotate synchronously; wherein, each rack 702 forming each power part is slidingly connected with the base plate 700 and is respectively fixed with the rod seats 600 positioned at both sides of the plate body 400; the driving part includes a plurality of sprockets 705 connected to the gears 701 through a rotation shaft 7030 and at least one driven by a motor 704, and a chain 706 drivingly connected to the sprockets 705.
In the embodiment of the present invention, the fine adjustment modules 60 on both sides of the board 400 are uniformly corresponding to each other; the control system 80 is used for controlling plc motors 602 of the fine adjustment modules 60 corresponding to the two sides of the board body 400; the control system 80 includes a central control unit 800, and a first controller 801 and a second controller 802 for controlling each plc motor 602, where a driven mode and a driving mode are configured between the first controller 801 and the second controller 802; in the active mode, the first controller 801 and the second controller 802 are independent from each other, and each plc motor 602 is controlled to operate by a command sent by the central control unit 800; in the driven mode, the first controller 801 is operated by a command sent by the central control unit 800, and an execution command based on a signal of the central control unit 800 is sent by the first controller 801 to the second controller 802, and the first controller 801 controls each plc motor 602 to operate based on the command of the central control unit 800 and the second controller 802 based on the execution command of the first controller 801.
Referring to fig. 10 to 15, the principle of the present embodiment is:
the embodiment adds the fine adjustment module on the basis of the embodiment 2, and the fine adjustment module can further increase the stroke for adjusting the yarn tightness, so that the fault tolerance in the spinning process is further improved, and the spinning efficiency and quality are further ensured;
in more detail:
referring to fig. 10 and 11, the fine adjustment module of the embodiment has a plurality of fine adjustment modules which are distributed on two sides of the wire arranging plate and are respectively located on the upper side and the lower side of the same wire arranging hole, and referring to fig. 11, yarns sequentially pass through a left ring body, a wire hole and a right ring body, when the tightness of yarns cannot be smoothly and effectively adjusted through the adjustment module, the central shaft can be driven to rotate through a plc motor, and referring to fig. 12-13, after the central shaft rotates, as the screw rod is matched with a limiting groove through a limiting rib (the limiting rib not only can ensure normal screw rod rotation, but also can improve the structural strength of the central shaft), the screw rod can rotate along with the central shaft, after the screw rod rotates, a rod sleeve matched with the screw rod can move on the screw rod (namely, slide along the central shaft axially), so as to drive a slide rod fixed with the rod sleeve to move, and further drive the ring body to shift, so as to enable the dislocation of the ring body and the corresponding wire hole to enlarge the distance between the two, thereby increasing the movable travel of the yarns, further adjusting the tightness of the yarns, and ensuring the production efficiency;
when one of the screw rods rotates and drives the screw rod sleeve to move, as the bearing is matched between the screw rod sleeve and the adjacent screw rod, the adjacent screw rod is driven to move by the movement of the screw rod sleeve, so that the other screw rod moves, and meanwhile, the rotation of the other screw rod can drive the screw rod sleeve matched with the screw rod sleeve to move, so that the ring bodies between the adjacent screw rod sleeves can synchronously run for the same distance, the tightness of yarns passing through all the wire holes is adjusted, and the production efficiency is ensured;
mention may be made of:
the pole seat that this embodiment also can control the reason line board both sides through control assembly removes, namely, motor control sprocket rotates to drive each sprocket through the chain and rotate, drive each gear rotation then, drive each rack by each gear and remove, and remove through each pole seat of rack control, namely: the control rod seat is close to or far away from the wire arranging plate, and the purpose is that: when the rod seat is far away from the thread arranging plate, the contact position of the ring body and the yarn is also changed, when the fine adjustment module is operated in the state, the tightness of the yarn can be controlled from different positions, the yarn can be prevented from being damaged when the yarn is adjusted, the ring body is automatically controlled to move by the fine adjustment module, and the control assembly is used for controlling the fine adjustment module to control the movement of the ring body, so that the yarn can be cleaned by the ring body, and the quality of the sock knitting is ensured; in addition, the control component of the embodiment can be used in the inclined state of the wire arranging plate, and when the wire arranging plate is in the inclined state, the adjacent yarns are very easy to knot, so that the control component controls the process that the fine adjustment module is far away from and close to the wire arranging plate, the yarns can be carded, the yarns can be prevented from being intertwined and even knotted, and further the production efficiency is ensured;
it should be noted that:
the embodiment also provides a control system, the control system can be used for controlling the corresponding fine adjustment modules at two sides of the plate body to synchronously run or independently run, when the fine adjustment modules at two sides of the plate body synchronously run, the adjustment stroke of the yarn can be rapidly increased, the mode is used when the yarn on the yarn cylinder is rapidly separated, and the phenomenon that the yarns are contacted with each other to generate knotting and the like due to rapid separation is avoided;
besides, when the fine adjustment modules on two sides of the wire management plate are independently operated, the adjustment stroke of the yarn can be slowly adjusted, so that the tightness of the yarn is slowly tightened, the mode can be adopted except the special conditions, the smooth adjustment of the yarn can be ensured, and the yarn can be prevented from being damaged due to rapid movement.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.

Claims (5)

1. The utility model provides a production system with adjustable ultra-high molecular weight polyethylene fiber socks, includes frame (10) and installs knitting module (11) on frame (10), its characterized in that: comprises a yarn feeding module (30) which is arranged on the frame (10) and is provided for the yarn cylinders (20) to be arranged, a yarn tidying module (40) which is arranged between the yarn feeding module (30) and the knitting module (11), and a control part (100) for driving each yarn cylinder (20) to rotate in the forward direction or in the reverse direction; the thread arranging module (40) comprises a plate body (400) which is arranged on the frame (10) and positioned between the thread supplying module (30) and the knitting module (11), and a plurality of thread holes (401) which are arranged on the plate body (400) and are used for the threads (12) to pass through;
the yarn feeding module (30) comprises at least two longitudinal rods (300) which are arranged on the frame (10) at intervals and a plurality of transverse rods (301) which are arranged between the longitudinal rods (300) at intervals; wherein, the cross bar (301) is provided with a plurality of shaft bodies (302) which are used for installing yarn barrels and are in one-to-one correspondence with the yarn holes (401);
the control part (100) comprises a plurality of rotating shafts (1000) which are rotatably connected to the cross bars (301) and fixedly connected with the shaft bodies (302) and used for driving the shaft bodies (302) to rotate, synchronous wheels (1001) which are arranged on the rotating shafts (1000) and are driven by a first motor, and synchronous belts (1002) which are connected to the synchronous wheels (1001) in a transmission way; the shaft body (302) comprises a body (3020) fixedly connected with the rotating shaft (1000), a limit bar (3021) arranged on the body (3020), a threaded column (3022) detachably connected to one end of the body (3020), and a limit disc (3023) rotatably connected with the threaded column (3022) and used for limiting the yarn cylinder (20);
the device also comprises an adjusting module (50) which is arranged on the frame (10) and is used for controlling the lifting of the board body (400) and straightening the yarn (12);
the adjusting module (50) is used for controlling the vertical lifting or the inclined lifting of the panel body (400); the adjusting module (50) comprises a main frame body (502) which is arranged on the frame (10) through a supporting rod (500) and is provided with a hinge area (501), at least one first supporting body (504) which is rotatably connected with the inner side wall of the hinge area (501) through a first rotating shaft (503), at least one second supporting body (505) which is rotatably connected with the inner side wall of the hinge area (501) through a second rotating shaft, a hinge module (506) which is connected between any end of the first supporting body (504) and any end of the second supporting body (505) and the plate body (400), a first air cylinder (507) which is hinged on the main frame body (502) and is used for driving the first supporting body (504) to rotate by taking the first rotating shaft (503) as a base point and is used for lifting the plate body (400) through the hinge module (506), a linkage rod (508) which is respectively arranged on the first supporting body (504) and the second supporting body (505) and is mutually corresponding to each other, and a linkage (509) which is arranged between the linkage rod (509); the hinge module (506) comprises a hinge plate (5060) fixedly connected with the plate body (400) and a hinge shaft (5061) which is arranged on the hinge plate (5060) and is rotatably connected with the first support body (504) or the second support body (505).
2. An adjustable production system for ultra high molecular weight polyethylene fiber socks according to claim 1, characterized in that: the linkage (509) is a second cylinder.
3. An adjustable production system for ultra high molecular weight polyethylene fiber socks according to claim 1 or 2, characterized in that: the wire holes (401) on the plate body (400) are arranged in a plurality of rows at intervals longitudinally; the fine adjustment modules (60) are arranged on the plate body (400) and correspond to the wire holes (401) one by one and can straighten the yarns (12); the fine adjustment modules (60) comprise rod bases (600) which are in contact with the plate body (400) and are located above or below each wire hole (401) and are arranged in a hollow mode, sliding grooves (601) which are formed in the top end face or the bottom end face of the rod bases (600) and are communicated with the inside of the rod bases (600), driving shafts (603) which are formed in the inside of the rod bases (600) and are driven by plc motors (602), at least one limiting rib (604) which is formed in the driving shafts (603) and extends along the driving shafts (603), a plurality of transmission cavities (6050) which are formed in the driving shafts (603) in a sleeved mode and are provided with limiting grooves (6051) which are formed in the matched mode through the limiting ribs (604), rod sleeves (606) which are formed in a sleeved mode on the lead rods (605) in a driving mode and are provided with through holes for the driving shafts (603), and a sliding rod sleeve (606) which is arranged on the rod sleeve (606) and can penetrate through the sliding grooves (601), and a sliding rod ring body (605) which is arranged on the adjacent to the sliding rod sleeve (609) and can freely penetrate through the sliding rod sleeve (609) and the sliding rod (12).
4. An adjustable production system for ultra high molecular weight polyethylene fiber socks according to claim 3, characterized in that: the fine adjustment modules (60) are distributed on two sides of the plate body (400); the control assembly is arranged on the plate body (400) and used for controlling the rod seat (600) to be far away from or close to the plate body (400); the control assembly comprises a base plate (700) arranged on any side of the plate body (400), a plurality of gears (701) rotatably connected to the base plate (700), a plurality of pairs of power parts formed by two racks (702) which are respectively positioned on the upper side of each gear (701) and the lower side of each gear (701) and meshed with each gear (701), and a driving part for driving each gear (701) to synchronously rotate; wherein, each rack (702) forming each power part is connected with the base plate (700) in a sliding way and is respectively fixed with the rod seats (600) positioned at two sides of the plate body (400); the driving part comprises a plurality of chain wheels (705) which are connected with the gears (701) through third rotating shafts (7030) and at least one of which is driven by a second motor (704), and a chain (706) which is connected with the chain wheels (705) in a transmission way.
5. An adjustable production system for ultra-high molecular weight polyethylene fiber socks according to claim 4, wherein: the fine adjustment modules (60) at two sides of the plate body (400) are uniformly and correspondingly arranged; the control system (80) is used for controlling plc motors (602) of the fine adjustment modules (60) which are mutually corresponding to the two sides of the panel body (400); the control system (80) comprises a central control unit (800) and a first controller (801) and a second controller (802) for controlling each plc motor (602), wherein a driven mode and a driving mode are configured between the first controller (801) and the second controller (802); in the active mode, the first controller (801) and the second controller (802) are independent from each other, and each plc motor (602) is controlled to operate by a command sent by the central control unit (800); in the driven mode, the first controller (801) is operated by a command sent by the central control unit (800), and an execution command based on a signal of the central control unit (800) is sent by the first controller (801) to the second controller (802), and the first controller (801) respectively controls each plc motor (602) to operate based on the command of the central control unit (800) and the execution command of the second controller (802) based on the first controller (801).
CN202011424319.9A 2020-12-08 2020-12-08 Adjustable production system of ultra-high molecular weight polyethylene fiber socks Active CN112626696B (en)

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