CN112626652A - Device for producing non-woven fabric - Google Patents
Device for producing non-woven fabric Download PDFInfo
- Publication number
- CN112626652A CN112626652A CN202011458465.3A CN202011458465A CN112626652A CN 112626652 A CN112626652 A CN 112626652A CN 202011458465 A CN202011458465 A CN 202011458465A CN 112626652 A CN112626652 A CN 112626652A
- Authority
- CN
- China
- Prior art keywords
- carding
- base
- roller
- supporting
- water
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000004745 nonwoven fabric Substances 0.000 title claims abstract description 27
- 238000009960 carding Methods 0.000 claims abstract description 78
- 238000004049 embossing Methods 0.000 claims abstract description 39
- 239000010865 sewage Substances 0.000 claims abstract description 39
- 238000003860 storage Methods 0.000 claims abstract description 28
- 238000004140 cleaning Methods 0.000 claims abstract description 19
- 210000002268 wool Anatomy 0.000 claims abstract description 13
- 210000004209 hair Anatomy 0.000 claims abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 68
- 238000009826 distribution Methods 0.000 claims description 16
- 239000007921 spray Substances 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000000835 fiber Substances 0.000 description 15
- 238000000034 method Methods 0.000 description 4
- 239000000428 dust Substances 0.000 description 3
- 239000004744 fabric Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/12—Details
- D01G15/14—Constructional features of carding elements, e.g. for facilitating attachment of card clothing
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C23/00—Making patterns or designs on fabrics
- D06C23/04—Making patterns or designs on fabrics by shrinking, embossing, moiréing, or crêping
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a device for producing non-woven fabric, which comprises: the device comprises a base, supporting legs, rollers, a cleaning device, a carding device, an embossing device, a wool picking device, a sewage bucket and a sewage storage tank; the two sides of the bottom end of the base are provided with supporting legs; the bottom ends of the supporting legs are provided with rollers; a cleaning device is arranged on the left side of the upper end of the base; a carding device is arranged in the upper middle part of the base; a sewage bucket is arranged in the middle of the bottom end of the base, and the sewage bucket and the carding device are matched for use; a sewage storage tank is arranged on the right side of the sewage bucket, and the sewage storage tank is communicated with the sewage bucket; a base on the right side of the carding device is provided with a hair removing device; the base on the right side of the hair removing device is provided with an embossing device; the cleaning device, the carding device, the embossing device and the wool removing device are connected through non-woven fabrics. The device has the advantages of reasonable design, convenient operation, practical function, high working efficiency, low manufacturing cost and convenient large-scale popularization and application.
Description
Technical Field
The invention relates to the technical field of non-woven fabric production devices, in particular to a device for producing non-woven fabrics.
Background
Nonwoven fabrics, also known as nonwovens, are made of oriented or random fibers, called fabrics because of their appearance and certain properties, and are produced by orienting or randomly arranging textile staple fibers or filaments to form a web structure and then consolidating the web structure by mechanical, thermal or chemical means. The fiber filaments used in the production of the non-woven fabric can enter the next reinforcing process only by carding after being extruded by the filament extruding machine, but the traditional carding equipment only has the function of carding, and the surfaces of the fiber filaments can generate a large amount of stabbing wool formed by short fibers and dust formed by fine broken fibers in the extruding process, and the subsequent cloth forming quality can be greatly influenced if the stabbing wool and the dust cannot be removed in the carding process.
Disclosure of Invention
The invention aims to provide a device for producing non-woven fabrics.
In order to achieve the above object, the present invention employs the following:
an apparatus for producing a nonwoven fabric, comprising: the device comprises a base, supporting legs, rollers, a cleaning device, a carding device, an embossing device, a wool picking device, a sewage bucket and a sewage storage tank; the two sides of the bottom end of the base are provided with supporting legs; the bottom ends of the supporting legs are provided with rollers; a cleaning device is arranged on the left side of the upper end of the base; a carding device is arranged in the upper middle of the base; a sewage bucket is arranged in the middle of the bottom end of the base, and the sewage bucket and the carding device are matched for use; a sewage storage tank is arranged on the right side of the sewage bucket, and the sewage storage tank is communicated with the sewage bucket; a base on the right side of the carding device is provided with a hair removing device; the base on the right side of the hair removing device is provided with an embossing device; the cleaning device, the carding device, the embossing device and the wool removing device are connected through non-woven fabrics.
Preferably, the cleaning device comprises a water pump, a water inlet pipe, a water outlet pipe, a water storage bin, a water distribution pipe and a spray head; the water pump is arranged on the base; a water inlet pipe is arranged on the left side of the water pump; a water outlet pipe is arranged on the right side of the water pump; a water storage bin is arranged at the tail end of the water outlet pipe; a water diversion pipe is arranged on the right side of the water storage bin, and the water diversion pipe extends rightwards and is arranged inside the carding device; and a spray head is arranged on the water distribution pipe in the carding device.
Preferably, the number of the water distribution pipes is not less than one, and the water distribution pipes are uniformly arranged on the water storage bin.
Preferably, the carding device comprises a support column, a support plate, a guide roller, a carding roller, a rotating shaft, a motor, a driving gear and a driven gear; supporting plates are arranged on the front side and the rear side of the base; the two sides of the supporting plate are provided with supporting columns; arranging a guide roller at the top end of the strut; a carding roller is arranged between the two supporting plates; the number of the carding rollers is three, and the carding rollers are uniformly arranged between the two supporting plates; a rotating shaft is arranged in the carding roller, the rear end of the rotating shaft penetrates through the supporting plate, and the front end of the middle carding roller also penetrates through the supporting plate; a motor is arranged at the front end of the middle rotating shaft, and a driving gear is arranged at the rear end of the middle rotating shaft; the rear ends of the rotating shafts on the two sides are provided with driven gears, and the driven gears and the driving gears are matched for use; and arranging carding burrs on the carding roller.
Preferably, the carding burr is provided in a plurality and is uniformly arranged around the carding roller.
Preferably, the embossing device comprises a first support rod, a second support rod, a steering roller, a support roller, a bracket, an upper embossing roller, a lower embossing roller, an upper support and a lower support; the bracket is fixed on the base; two sides of the base are respectively provided with a second support rod; a supporting roller is arranged at the top end of the second supporting rod; a first supporting rod is arranged on the base on the left side of the second supporting rod; a steering roller is arranged at the top end of the first supporting rod; an upper support is arranged at the top end inside the bracket; an upper embossing roller is arranged at the bottom end of the upper support; a lower support is arranged at the bottom end of the support; the upper end of the lower support is provided with a lower embossing roller, and the lower embossing roller and the upper embossing roller are matched for use.
Preferably, the bottom end of the drain hopper is inclined from left to right.
The invention has the following advantages:
the device has the advantages of simple structure, reasonable design, convenient operation and practical function, and the carding function of the fiber is realized conveniently by arranging the carding device; the burr on the surface of the fiber is conveniently and effectively removed by arranging the burr removing device; the cleaning device is arranged to facilitate the effective cleaning of the dust on the surface of the fiber; the embossing device is arranged to facilitate embossing of the non-woven fabric.
Drawings
The following describes embodiments of the present invention in further detail with reference to the accompanying drawings.
FIG. 1 is a schematic view of the structure of an apparatus for producing a nonwoven fabric according to the present invention.
Fig. 2 is a schematic view of the inside of an apparatus for producing a nonwoven fabric of the present invention.
FIG. 3 is a schematic view of a cleaning device and a carding device of the present invention.
Fig. 4 is a schematic view of an embossing apparatus of the present invention.
In the figures, the various reference numbers are:
1-base, 2-legs, 3-rollers, 4-cleaning device, 41-water pump, 42-water inlet pipe, 43-water outlet pipe, 44-water storage bin, 45-water distribution pipe, 46-spray head, 5-carding device, 51-strut, 52-support plate, 53-guide roller, 54-carding roller, 55-rotating shaft, 56-motor, 57-driving gear, 58-driven gear, 59-carding burr, 6-embossing device, 61-first strut, 62-steering roller, 63-second strut, 64-support roller, 65-bracket, 66-upper embossing roller, 67-upper support, 68-lower embossing roller, 69-lower support, 7-wool-removing device, 8-sewage bucket, 9-sewage storage tank, 10-non-woven fabrics.
Detailed Description
In order to more clearly illustrate the invention, the invention is further described below in connection with preferred embodiments. It is to be understood by persons skilled in the art that the following detailed description is illustrative and not restrictive, and is not to be taken as limiting the scope of the invention.
As shown in fig. 1 to 4, an apparatus for producing a nonwoven fabric includes: the device comprises a base 1, supporting legs 2, rollers 3, a cleaning device 4, a carding device 5, an embossing device 6, a wool picking device 7, a sewage bucket 8 and a sewage storage tank 9; the bottom end of the base 1 is provided with two sides of a supporting leg 2, the bottom end of the supporting leg 2 is provided with a roller 3, the left side of the upper end of the base 1 is provided with a cleaning device 4, the upper middle part of the base 1 is provided with a carding device 5, the bottom middle part of the base 1 is provided with a sewage bucket 8, and the sewage bucket 8 and the carding device 5 are matched for use; a sewage storage tank 9 is arranged on the right side of the sewage bucket 8, and the sewage storage tank 9 is communicated with the sewage bucket 8; the base 1 on the right side of the carding device 5 is provided with a wool removing device 7, the base 1 on the right side of the wool removing device 7 is provided with an embossing device 6, and the cleaning device 4, the carding device 5, the embossing device 6 and the wool removing device 7 are connected through a non-woven fabric 10.
Further, the cleaning device 4 comprises a water pump 41, a water inlet pipe 42, a water outlet pipe 43, a water storage bin 44, a water distribution pipe 45 and a spray head 46; the water pump 41 is arranged on the base 1, the water inlet pipe 42 is arranged on the left side of the water pump 41, the water outlet pipe 43 is arranged on the right side of the water pump 41, the water storage bin 44 is arranged at the tail end of the water outlet pipe 43, the water distribution pipe 45 is arranged on the right side of the water storage bin 44, the water distribution pipe 45 extends rightwards to be arranged inside the carding device 5, and the spray head 46 is arranged on the water distribution pipe 45 inside the carding device 5.
Further, the number of the water distribution pipes 45 is not less than one, and the water distribution pipes are uniformly arranged on the water storage bin 44.
Further, the carding device 5 comprises a support 51, a support plate 52, a guide roller 53, a carding roller 54, a rotating shaft 55, a motor 56, a driving gear 57 and a driven gear 58; the front side and the rear side of the base 1 are respectively provided with a supporting plate 52, the two sides of the supporting plates 52 are respectively provided with a supporting column 51, the top end of each supporting column 51 is provided with a guide roller 53, a carding roller 54 is arranged between the two supporting plates 52, and the number of the carding rollers 54 is three and is uniformly arranged between the two supporting plates 52; a rotating shaft 55 is arranged in the carding roller 54, the rear end of the rotating shaft 55 penetrates through the supporting plate 52, and the front end of the middle carding roller 54 also penetrates through the supporting plate 52; a motor 56 is arranged at the front end of the middle rotating shaft 55, and a driving gear 57 is arranged at the rear end; driven gears 58 are arranged at the rear ends of the rotating shafts 55 on the two sides, the driven gears 58 and the driving gears 57 are matched for use, and carding burrs 59 are arranged on the carding roller 54.
Further, the carding burr 59 is provided in several numbers and is uniformly arranged around the carding roller 54.
Further, the embossing device 6 comprises a first support rod 61, a second support rod 63, a steering roller 62, a support roller 64, a bracket 65, an upper embossing roller 66, a lower embossing roller 68, an upper support 67 and a lower support 69; support 65 is fixed on base 1, be provided with No. two branch 62 respectively in the both sides of base 1, set up backing roll 64 on the top of No. two branch 62, set up a branch 61 on the left base 1 of No. two branch 62, set up steering roll 63 on the top of a branch 61, set up upper bracket 67 on the inside top of support 65, set up embossing roller 66 in the bottom of upper bracket 67, set up undersetting 69 in the bottom of support 65, embossing roller 68 under the upper end of undersetting 69 sets up, and cooperate the application between embossing roller 68 and the upper embossing roller 66 down.
Further, the bottom end of the sewage bucket 8 is inclined from left to right.
When the carding machine is used, the motor 56 drives the middle rotating shaft 55 and the driving gear 57 to rotate clockwise when working, the driven gear 58 meshed with the driving gear 57 rotates anticlockwise, so that the left rotating shaft 55 and the right rotating shaft 55 rotate anticlockwise, therefore, the left carding roller 54 and the right carding roller 54 rotate anticlockwise, the middle carding roller 54 rotates clockwise, each carding roller 54 provides the non-woven fabric fiber with propelling force from left to right, and the fiber filament smoothly moves from left to right.
Before carding, the wool picking device 7 can effectively scrape bristles formed by short fibers on the fibers, then carding of the fibers is carried out through carding burrs 59 on the carding rollers 54, in the carding process, a water pump 41 pumps an external water source into a water storage bin 44 and enters each water distribution pipe 45, water in the water distribution pipe 45 is sprayed out through a spray nozzle 46 to wash and clean the fibers, cleaned sewage falls into a sewage bucket 8 and is discharged into a sewage storage tank 9 through a sewage discharge outlet, and then waste is discharged after being purified, so that natural resources are prevented from being damaged.
It should be understood that the above-mentioned embodiments of the present invention are only examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention, and it will be obvious to those skilled in the art that other variations or modifications may be made on the basis of the above description, and all embodiments may not be exhaustive, and all obvious variations or modifications may be included within the scope of the present invention.
Claims (7)
1. An apparatus for producing a nonwoven fabric, comprising: the device comprises a base, supporting legs, rollers, a cleaning device, a carding device, an embossing device, a wool picking device, a sewage bucket and a sewage storage tank; the two sides of the bottom end of the base are provided with supporting legs; the bottom ends of the supporting legs are provided with rollers; a cleaning device is arranged on the left side of the upper end of the base; a carding device is arranged in the upper middle of the base; a sewage bucket is arranged in the middle of the bottom end of the base, and the sewage bucket and the carding device are matched for use; a sewage storage tank is arranged on the right side of the sewage bucket, and the sewage storage tank is communicated with the sewage bucket; a base on the right side of the carding device is provided with a hair removing device; the base on the right side of the hair removing device is provided with an embossing device; the cleaning device, the carding device, the embossing device and the wool removing device are connected through non-woven fabrics.
2. The apparatus for producing non-woven fabric according to claim 1, wherein the cleaning device comprises a water pump, a water inlet pipe, a water outlet pipe, a water storage bin, a water diversion pipe and a spray head; the water pump is arranged on the base; a water inlet pipe is arranged on the left side of the water pump; a water outlet pipe is arranged on the right side of the water pump; a water storage bin is arranged at the tail end of the water outlet pipe; a water diversion pipe is arranged on the right side of the water storage bin, and the water diversion pipe extends rightwards and is arranged inside the carding device; and a spray head is arranged on the water distribution pipe in the carding device.
3. The device for producing the non-woven fabric according to claim 2, wherein the number of the water distribution pipes is not less than one, and the water distribution pipes are uniformly arranged on the water storage bin.
4. An apparatus for producing a nonwoven fabric according to claim 2, wherein the carding apparatus comprises a supporting bar, a supporting plate, a guide roller, a carding roller, a rotating shaft, a motor, a driving gear and a driven gear; supporting plates are arranged on the front side and the rear side of the base; the two sides of the supporting plate are provided with supporting columns; arranging a guide roller at the top end of the strut; a carding roller is arranged between the two supporting plates; the number of the carding rollers is three, and the carding rollers are uniformly arranged between the two supporting plates; a rotating shaft is arranged in the carding roller, the rear end of the rotating shaft penetrates through the supporting plate, and the front end of the middle carding roller also penetrates through the supporting plate; a motor is arranged at the front end of the middle rotating shaft, and a driving gear is arranged at the rear end of the middle rotating shaft; the rear ends of the rotating shafts on the two sides are provided with driven gears, and the driven gears and the driving gears are matched for use; and arranging carding burrs on the carding roller.
5. An apparatus for producing a nonwoven fabric as claimed in claim 4, wherein the carding burr is provided in a plurality and uniformly around the carding roll.
6. The apparatus for producing non-woven fabric according to claim 1, wherein the embossing means comprises a first bar, a second bar, a turning roll, a supporting roll, a support, an upper embossing roll, a lower embossing roll, an upper support and a lower support; the bracket is fixed on the base; two sides of the base are respectively provided with a second support rod; a supporting roller is arranged at the top end of the second supporting rod; a first supporting rod is arranged on the base on the left side of the second supporting rod; a steering roller is arranged at the top end of the first supporting rod; an upper support is arranged at the top end inside the bracket; an upper embossing roller is arranged at the bottom end of the upper support; a lower support is arranged at the bottom end of the support; the upper end of the lower support is provided with a lower embossing roller, and the lower embossing roller and the upper embossing roller are matched for use.
7. The apparatus for producing non-woven fabric according to claim 1, wherein the bottom end of the drain hopper is inclined from left to right.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011458465.3A CN112626652A (en) | 2020-12-10 | 2020-12-10 | Device for producing non-woven fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011458465.3A CN112626652A (en) | 2020-12-10 | 2020-12-10 | Device for producing non-woven fabric |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112626652A true CN112626652A (en) | 2021-04-09 |
Family
ID=75310105
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011458465.3A Pending CN112626652A (en) | 2020-12-10 | 2020-12-10 | Device for producing non-woven fabric |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112626652A (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1481727A (en) * | 1973-08-25 | 1977-08-03 | Hergeth Kg Masch Apparate | Apparatus for the production of fibre fleeces from fibrous textile materials and the like |
| CN108411553A (en) * | 2018-05-18 | 2018-08-17 | 大源无纺新材料（天津）有限公司 | A kind of online raging system for non-woven cloth |
| CN109234968A (en) * | 2018-11-06 | 2019-01-18 | 景宁畲族自治县牧风工艺品厂 | A kind of automatic embossing process equipment of non-woven fabrics |
| CN210684135U (en) * | 2019-09-11 | 2020-06-05 | 浙江华昊新材料有限公司 | Carding device for manufacturing non-woven fabric |
-
2020
- 2020-12-10 CN CN202011458465.3A patent/CN112626652A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1481727A (en) * | 1973-08-25 | 1977-08-03 | Hergeth Kg Masch Apparate | Apparatus for the production of fibre fleeces from fibrous textile materials and the like |
| CN108411553A (en) * | 2018-05-18 | 2018-08-17 | 大源无纺新材料（天津）有限公司 | A kind of online raging system for non-woven cloth |
| CN109234968A (en) * | 2018-11-06 | 2019-01-18 | 景宁畲族自治县牧风工艺品厂 | A kind of automatic embossing process equipment of non-woven fabrics |
| CN210684135U (en) * | 2019-09-11 | 2020-06-05 | 浙江华昊新材料有限公司 | Carding device for manufacturing non-woven fabric |
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| PB01 | Publication | ||
| PB01 | Publication | ||
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20210409 |
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| RJ01 | Rejection of invention patent application after publication |