Preparation method and application of air purification material with fiber bundles as base material
Technical Field
The invention relates to the technical field of chemical catalytic decomposition, in particular to a preparation method and application of an air purifying material with fiber bundles as a base material.
Background
Formaldehyde is a major pollutant in indoor air, is irritating, has acute and chronic toxicity, and has a cancerogenic risk when inhaled for a long time. Common formaldehyde removing means are physical adsorption, low-temperature plasma decomposition technology, catalytic combustion, plant absorption, photocatalysis and the like. However, the above methods are limited by the disadvantages of adsorption capacity, high energy consumption, high temperature, low efficiency, byproducts, etc., and formaldehyde treatment remains a challenging problem.
Manganese oxides have catalytic activity to convert formaldehyde completely to water and carbon dioxide. However, manganese oxide still has the problems of low catalytic activity at room temperature, weak linkage with a matrix, easy powder falling and the like.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention aims to provide a preparation method and application of an air purification material with fiber bundles as a base material, and a metal oxide seed crystal layer is constructed on a base body to induce the growth of a manganese oxide porous hollow nanotube array structure, so that the oxide seed crystal layer can firmly link a manganese oxide nano structure with the base body, and the problem of powder dropping of manganese oxide is effectively solved.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
a preparation method of an air purification material taking fiber bundles as a base material comprises the following steps of;
a. and soaking the substrate in the metal oxide seed crystal layer precursor solution for a certain time, and drying at a certain temperature to obtain an intermediate product.
b. And c, soaking the intermediate product in the step a in a mixed solution of permanganate and oxalate for a certain time, taking out, and roasting and drying at a certain temperature to obtain the air purifying material.
The surface of the base material is coated with a metal oxide seed crystal layer, the thickness of the seed crystal layer is 1-1000 nm, and the metal oxide is any one of manganese oxide, tin oxide, zinc oxide, titanium oxide, aluminum oxide and the like.
The air purification material comprises a substrate, a metal oxide seed crystal layer and a manganese oxide porous nanotube array structure, wherein the metal oxide seed crystal layer is prepared from metal acetate aqueous solution, and the manganese oxide is a birnessite type manganese oxide porous nanotube array structure prepared from permanganate and oxalate.
The manganese oxide has a porous nanotube array structure, the wall thickness of the nanotube is 1-500 nm, the length of the nanotube is 0.1-10 mu m, and the porous aperture on the wall of the nanotube is 1-20 nm.
The base material is one of filter cotton, non-woven fabric and polypropylene fiber fabric with the function of filtering particulate matters.
The metal oxide seed crystal layer precursor solution is corresponding metal acetate aqueous solution, and the concentration is 0.01-100 g/L.
The soaking time of the matrix in the precursor solution is 0.1-10 h.
And d, drying the substrate impregnated in the step a at 60-100 ℃.
The soaking time in the step b is 0.1-48h, and the roasting and drying temperature is 60-300 ℃.
The air purification material has the function of decomposing VOC including formaldehyde and filtering PM particles.
The invention has the beneficial effects that:
the preparation process is simple, and the intermediate metal oxide seed crystal layer can firmly anchor the manganese oxide porous nanotube array structure on the substrate without a binder. The preparation cost is low, and noble metal is not needed as an active component.
The use is convenient, and formaldehyde in the air can be efficiently decomposed at room temperature; the wind resistance is low, and the device can be used as an active purification module. The use is safe, formaldehyde is decomposed into carbon dioxide and water, and secondary pollutants are not generated; the regeneration is easy, and when the formaldehyde decomposition activity is reduced, the regeneration can be fast, simple and convenient, and no toxic and harmful secondary pollutant is generated in the regeneration process.
The invention is mainly aimed at decomposing formaldehyde with low concentration. The manganese oxide porous hollow nanotube array structure has very high specific surface area and rich catalytic active sites, can effectively decompose formaldehyde pollution in indoor air, and can continuously and rapidly remove formaldehyde pollutants in indoor air at room temperature.
The fiber bundles such as the filter cotton, the non-woven fabric, the polypropylene fiber fabric and the like have flexibility and are foldable, and are suitable for any degradation space.
Drawings
FIG. 1 is a TEM image of a porous manganese oxide nanotube of the present invention.
Figure 2 XRD pattern of manganese oxide porous nanotubes.
FIG. 3 is a schematic diagram of the preparation process of the material of the present invention
Detailed Description
The present invention will be described in further detail with reference to examples.
Example 1
Polypropylene fiber is used as a carrier, and zinc oxide is used as a seed crystal layer.
Preparing 10g/L zinc acetate solution, immersing the polypropylene fiber in the zinc acetate solution for 0.1h, and drying the polypropylene fiber at 70 ℃ to obtain the polypropylene fiber with the zinc oxide seed crystal layer coated on the surface. Preparing 5g/L potassium permanganate aqueous solution and 10g/L ammonium oxalate solution, mixing the two solutions, uniformly stirring, immersing the polypropylene fiber coated with the zinc oxide seed crystal layer on the surface in the mixed solution after the pH value of the solution reaches 7, immersing for 12 hours, and drying at 70 ℃ to obtain the air purification material.
Example 2
Polypropylene fiber is used as a carrier, and zinc oxide is used as a seed crystal layer.
Preparing 10g/L zinc acetate solution, immersing the polypropylene fiber in the zinc acetate solution for 0.2h, and drying the polypropylene fiber at 70 ℃ to obtain the polypropylene fiber with the zinc oxide seed crystal layer coated on the surface. Preparing 5g/L potassium permanganate aqueous solution and 10g/L ammonium oxalate solution, mixing the two solutions, uniformly stirring, immersing the polypropylene fiber coated with the zinc oxide seed crystal layer on the surface in the mixed solution after the pH value of the solution reaches 7, immersing for 24 hours, and drying at 70 ℃ to obtain the air purification material.
Example 3
Polypropylene fiber is used as a carrier, and manganese oxide is used as a seed crystal layer.
Preparing 5g/L manganese acetate solution, immersing the polypropylene fiber in the manganese acetate solution for 0.1h, and drying the polypropylene fiber at 70 ℃ to obtain the polypropylene fiber with the manganese oxide seed crystal layer coated on the surface. Preparing 5g/L potassium permanganate aqueous solution and 10g/L ammonium oxalate solution, mixing the two solutions, uniformly stirring, immersing the polypropylene fiber coated with the manganese oxide seed crystal layer on the surface in the mixed solution after the pH value of the solution reaches 7, immersing for 12 hours, and drying at 70 ℃ to obtain the air purification material.
Example 4
Polypropylene fiber is used as a carrier, and manganese oxide is used as a seed crystal layer.
Preparing 10g/L manganese acetate solution, immersing the polypropylene fiber in the manganese acetate solution for 0.5h, and drying the polypropylene fiber at 70 ℃ to obtain the polypropylene fiber with the manganese oxide seed crystal layer coated on the surface. Preparing 5g/L potassium permanganate aqueous solution and 10g/L ammonium oxalate solution, mixing the two solutions, uniformly stirring, immersing the polypropylene fiber coated with the manganese oxide seed crystal layer on the surface in the mixed solution after the pH value of the solution reaches 7, immersing for 24 hours, and drying at 70 ℃ to obtain the air purification material.
Example 5
Polypropylene fiber is used as a carrier, and zinc oxide is used as a seed crystal layer.
Preparing 10g/L manganese acetate solution, soaking the honeycomb ceramic in the manganese acetate solution for 0.1h, and drying the honeycomb ceramic at 60 ℃ to obtain the honeycomb ceramic with the manganese oxide seed crystal layer coated on the surface. Preparing 5g/L potassium permanganate aqueous solution and 10g/L ammonium oxalate solution, mixing the two solutions, uniformly stirring, soaking the honeycomb ceramic with the surface coated with the manganese oxide seed crystal layer in the mixed solution after the pH value of the solution reaches 7, soaking for 0.1h, and drying at 60 ℃ to obtain the air purifying material.
Example 6
Polypropylene fiber is used as a carrier, and zinc oxide is used as a seed crystal layer.
Preparing 10g/L manganese acetate solution, soaking the honeycomb ceramic in the manganese acetate solution for 10 hours, and drying the honeycomb ceramic at 100 ℃ to obtain the honeycomb ceramic with the manganese oxide seed crystal layer coated on the surface. Preparing 5g/L potassium permanganate aqueous solution and 10g/L ammonium oxalate solution, mixing the two solutions, uniformly stirring, soaking the honeycomb ceramic with the surface coated with the manganese oxide seed crystal layer in the mixed solution after the pH value of the solution reaches 7, soaking for 48 hours, and drying at 300 ℃ to obtain the air purification material.
As shown in fig. 1: mnO2 is in a tubular structure, the wall thickness of the nanotube is 1-500 nm, the surface of the nanotube contains multiple holes, and the pore diameter of the multiple holes is 1-20 nm.
As shown in fig. 2: the XRD of the invented product is completely matched with MnO2 standard card (PDFNo. 81-1947).
FIG. 3 is a schematic diagram of the preparation process of the material according to the present invention, wherein the fiber bundle substrate is soaked in the seed layer precursor solution for a certain period of time, taken out and dried, and then soaked in the permanganate solution to induce growth of MnO 2 An array of porous nanotubes.