CN112617114B - Full-automatic forming and processing device and forming method for bean curd sheets - Google Patents
Full-automatic forming and processing device and forming method for bean curd sheets Download PDFInfo
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- CN112617114B CN112617114B CN202011511360.XA CN202011511360A CN112617114B CN 112617114 B CN112617114 B CN 112617114B CN 202011511360 A CN202011511360 A CN 202011511360A CN 112617114 B CN112617114 B CN 112617114B
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- 238000000034 method Methods 0.000 title claims abstract description 22
- 238000012545 processing Methods 0.000 title claims abstract description 15
- 235000013527 bean curd Nutrition 0.000 title description 25
- 238000003825 pressing Methods 0.000 claims abstract description 211
- 239000002994 raw material Substances 0.000 claims abstract description 91
- 238000004519 manufacturing process Methods 0.000 claims abstract description 85
- 230000007246 mechanism Effects 0.000 claims abstract description 34
- 238000000465 moulding Methods 0.000 claims abstract description 18
- 230000008569 process Effects 0.000 claims abstract description 15
- 230000009471 action Effects 0.000 claims description 17
- 238000007493 shaping process Methods 0.000 claims description 13
- 230000005540 biological transmission Effects 0.000 claims description 12
- 230000002093 peripheral effect Effects 0.000 claims description 6
- 230000000149 penetrating effect Effects 0.000 claims description 5
- 241001619937 Hoplerythrinus unitaeniatus Species 0.000 claims description 4
- 238000012544 monitoring process Methods 0.000 claims description 4
- 230000000694 effects Effects 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- 244000068988 Glycine max Species 0.000 description 4
- 235000010469 Glycine max Nutrition 0.000 description 4
- 235000010627 Phaseolus vulgaris Nutrition 0.000 description 4
- 244000046052 Phaseolus vulgaris Species 0.000 description 4
- 238000001125 extrusion Methods 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000008267 milk Substances 0.000 description 3
- 210000004080 milk Anatomy 0.000 description 3
- 235000013336 milk Nutrition 0.000 description 3
- 239000012530 fluid Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- -1 bean curd Chemical class 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000012864 cross contamination Methods 0.000 description 1
- 230000029087 digestion Effects 0.000 description 1
- 230000008034 disappearance Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 150000002333 glycines Chemical class 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 210000000582 semen Anatomy 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23C—DAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
- A23C20/00—Cheese substitutes
- A23C20/02—Cheese substitutes containing neither milk components, nor caseinate, nor lactose, as sources of fats, proteins or carbohydrates
- A23C20/025—Cheese substitutes containing neither milk components, nor caseinate, nor lactose, as sources of fats, proteins or carbohydrates mainly containing proteins from pulses or oilseeds
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Beans For Foods Or Fodder (AREA)
Abstract
The application discloses a full-automatic forming and processing device for thousand sheets, which comprises a forming cavity and a pressing driving mechanism arranged at the top of the forming cavity, wherein the forming cavity is used for stacking and accommodating the manufacturing raw materials of the thousand sheets, and the pressing driving mechanism is used for pressing and molding the manufacturing raw materials in the forming cavity into thousand sheet finished products. According to the application, the independent accommodating cavity stacks are used for molding the manufacturing raw materials, so that the content of the manufacturing raw materials is not changed due to pressing and flowing in the molding process, the uniform net content of each thousand finished products molded by each accommodating cavity is kept, the jacking device group is used for controlling the axial movement of the plurality of flat pressing areas to the corresponding pressing areas, and a plurality of independent pressing driving forces are applied to each part of the manufacturing raw materials, so that each part of the manufacturing raw materials is independently molded, the thickness specification of each thousand finished products is consistent, and finally the specification uniformity of the thousand finished products is accurately controlled.
Description
Technical Field
The application relates to the technical field of bean product processing, in particular to a full-automatic forming processing device and a full-automatic forming method for bean curd sheets.
Background
The dried bean curd is prepared by laminating the dried bean curd sheets in a special tool, and the dried bean curd sheets are overlaid together when being produced, so that the dried bean curd sheets are called as dried bean curd sheets in Anhui and the like. The dried bean curd is a special bean food, is a thin dried bean curd sheet, and can be understood as a sheet of dried bean curd which is particularly thin and has certain toughness, is light yellow in color, can be cold-mixed, can be stir-fried and can be boiled for eating. The bean product is prepared from semen glycines, such as bean curd, shredded bean curd, dried bean curd, soybean milk, jellied bean curd, dried bean curd stick, and bean sprout. As the soybeans are processed, not only the protein content is not reduced, but also the digestion and absorption rate is improved.
The technology for making the bean curd sheets comprises pouring the ground soybean milk on gauze, covering the gauze with the ground soybean milk, stacking the gauze together, and pressing the gauze with a press to compact the gauze so as to form the bean curd sheets. At present, although the existing thousand sheets can realize mechanized production of the thousand sheets, grouting, yarn laying, stacking, yarn stripping and pressing are all required to be completed on different equipment, the related equipment is numerous, the occupied area is large, raw materials or finished products are easy to pollute when equipment pieces circulate, the product quality is reduced, meanwhile, the specification control of the thousand sheets only depends on the consistency of the area specifications of the cut-off products after finished products, the content of manufacturing raw materials in each thousand sheet is difficult to accurately control at all to be equal, the stress condition of each position of each thousand sheet during pressing is difficult to control, the thickness specifications of the thousand sheets are difficult to unify, and finally the specification of each thousand sheet is difficult to manage and control, so that the uniformity of the quality of the finished products is influenced.
Disclosure of Invention
The application aims to provide a full-automatic forming and processing device for thousand sheets, which aims to solve the technical problems that the prior art involves a plurality of devices, raw materials or finished products are easy to pollute, and the uniformity of the quality of the finished products is difficult to control.
In order to solve the technical problems, the application specifically provides the following technical scheme:
the full-automatic forming and processing device for the thousand sheets comprises a forming cavity and a pressing driving mechanism arranged at the top of the forming cavity, wherein the forming cavity is used for stacking and accommodating the manufacturing raw materials of the thousand sheets, the pressing driving mechanism is used for pressing and molding the manufacturing raw materials in the forming cavity into thousand sheet finished products,
the forming cavity comprises a limiting frame cover, a plurality of accommodating cavities which are arranged at the cross section of the limiting frame cover and are stacked in parallel, and an opening and closing mechanism which is arranged at the side edge of the accommodating cavities and is used for driving the accommodating cavities to open or close, a filling channel which penetrates through the accommodating cavities is formed in the side wall of the limiting frame cover, and the manufacturing raw materials are added into the opened accommodating cavities through the filling channel and form a stacked form after the accommodating cavities are closed, and then a pressing driving force applied by a pressing driving mechanism is used for forming thousand finished products with consistent specifications.
As a preferred scheme of the application, the accommodating cavity comprises an upper cavity wall and a lower cavity wall, the upper cavity wall and the lower cavity wall are both in a plane structure woven by elastic ropes, the upper cavity wall and the lower cavity wall are arranged in parallel, the surfaces of the upper cavity wall and the lower cavity wall are jointed with gauze paved by manufacturing raw materials through sticking strips to form an integrated transmission structure, the upper cavity wall and the lower cavity wall are close to or far away from each other under the action of the driving force of an opening and closing mechanism so as to enable the gauze to be jointed on the upper surface and the lower surface of the manufacturing raw materials to form a stacked form or enable the gauze to be separated from the upper surface and the lower surface of a thousand finished product,
the sticking strip comprises a sub sticking strip and a mother sticking strip, the sub sticking strip is arranged at the peripheral side edges of the surfaces of the upper cavity wall and the lower cavity wall, the mother sticking strip is arranged at the peripheral side edge of one side surface of the gauze facing the surfaces of the upper cavity wall and the lower cavity wall and corresponds to the position of the sub sticking strip, and the sub sticking strip and the mother sticking strip are jointed or separated under the action of external force.
As a preferred scheme of the application, the opening and closing mechanism comprises a limiting cavity arranged on the side edge of the accommodating cavity and axially penetrating through the side edges of the accommodating cavities, a traction motor arranged at the top of the forming cavity, and a traction rope, one end of which sequentially penetrates through the accommodating cavity and is fixedly connected with the upper cavity wall and the lower cavity wall through a first limiting block, the other end of which is in transmission connection with a driving shaft of the traction motor, a limiting groove matched with the first limiting block is formed on one side of the limiting cavity facing the accommodating cavity, the upper cavity wall, the lower cavity wall, the first limiting block, the traction rope and the driving shaft of the traction motor form an integral transmission structure, the traction motor provides a driving force in a tightening or loosening state for the traction rope, and the first limiting block axially slides along the limiting groove under the driving force in the tightening or loosening state so as to enable the upper cavity wall and the lower cavity wall to be close to or far away from each other to be opened and keep accurate matching of the upper cavity wall and the lower cavity wall.
As a preferred embodiment of the present application, the upper chamber wall is divided into a plurality of pressing areas of uniform and independent specifications, and the pressing areas are respectively and independently corresponding to the respective parts of the raw materials for manufacturing.
As a preferable scheme of the application, the pressing driving mechanism comprises a flat pressing plate arranged at the top of the forming cavity and consistent with the cross section of the forming cavity, and a jacking device group arranged on the flat pressing plate and provided with the pressing driving force by the Fang Weiping pressing plate, wherein the flat pressing plate comprises a plurality of independent flat pressing areas matched with the pressing areas, the jacking device group comprises a plurality of jacking devices in one-to-one correspondence with the flat pressing areas, the jacking devices are in transmission connection with the flat pressing areas through ejector rods, one end parts of the ejector rods are connected with driving shafts of the jacking devices, the other end parts of the ejector rods are connected with one side of the flat pressing areas, which is away from the forming cavity, and the plurality of flat pressing areas are axially moved towards the plurality of pressing areas under the action of the pressing driving force of the jacking device group so as to conduct and apply the pressing driving force to all parts of the manufacturing raw materials to be independently shaped, so that the thickness specifications of all parts of the manufacturing raw materials are consistent.
As a preferable scheme of the application, the side edge of the flat pressing plate is provided with a second limiting block matched with the limiting groove, and the second limiting block axially slides in the limiting groove under the action of pressing driving force to keep accurate matching of the flat pressing area and the pressing area.
The application also provides a real-time adjusting module, which is used for adjusting the pressing driving force for the manufacturing raw materials in real time according to the real-time shaping state matching pressing paths of the manufacturing raw materials, and comprises a state sensor and a pressure sensor which are arranged in each pressing area and used for monitoring the state and the pressure of the manufacturing raw materials, and a main control processor which is used for analyzing the real-time state data and the real-time pressure data acquired by the state sensor and the pressure sensor, wherein the main control processor is used for matching the real-time state data and the real-time pressure data of each pressing area with the pressing paths to obtain the pressing driving force data which enables the shaping thickness specification of each part of the manufacturing raw materials to be consistent.
As a preferable scheme of the application, the jacking device and the real-time adjusting module are connected through the ports for data exchange, the pressing driving force data is input into the jacking device from the ports through the real-time adjusting module, and the jacking device controls the axial movement of the flat pressing area according to the pressing driving force data to apply the pressing driving force corresponding to the pressing path to the manufacturing raw materials.
As a preferred scheme of the present application, the pressing path is a standard force application process of the jacking device in the process of shaping the manufacturing raw materials into the thousand sheets of finished products, the pressing path includes a corresponding relationship between state data and stress data of the manufacturing raw materials, and the main control processor matches the real-time state data and the real-time pressure data of each pressing area with the pressing path to obtain pressing driving force data with consistent shaping thickness specification of each part of the manufacturing raw materials, and the specific mode is as follows:
the main control processor takes the real-time state data as a search term to search in the pressing path to obtain stress data;
comparing the stress data with real-time pressure data:
if the pressure data are equal, the real-time pressure data are used as pressing driving force data;
if not, the stress data is used as the pressing force driving data.
As a preferred embodiment of the present application, the present application provides a forming method of a fully automatic forming and processing device for thousand sheets, comprising the steps of:
s1, driving a containing cavity to be opened by a traction mechanism, adding a certain amount of manufacturing raw materials into the containing cavity through a filling channel, and closing the containing cavity by the traction mechanism;
step S2, a real-time adjusting module monitors and acquires a group of real-time state data and a group of real-time pressure data of each part of the manufacturing raw materials in real time in a plurality of pressing areas and synchronously transmits the data to a main control processor, and the main control processor generates a group of pressing driving force data according to the group of real-time state data and the group of real-time pressure data which are matched with a group of pressing paths;
step S3, the jacking device group controls a plurality of flat pressing areas to axially move towards the corresponding pressing areas according to a group of pressing driving force data, and applies a plurality of independent pressing driving forces to all parts of the manufacturing raw materials so as to independently shape all the parts of the manufacturing raw materials;
and S4, the main control processor matches a group of pressing driving force data with the end point of a group of pressing paths, stops the pressing driving force data in the jacking device group to reach the jacking device corresponding to the end point of the pressing paths until all the jacking devices in the jacking device group are stopped, and the traction mechanism drives the accommodating cavity to start to take out the thousand-leaf finished product, otherwise, the step S2 is turned to.
Compared with the prior art, the application has the following beneficial effects:
according to the application, the independent accommodating cavity stacks are used for molding the manufacturing raw materials, so that the content of the manufacturing raw materials is not changed due to pressing and flowing in the molding process, the uniform net content of each thousand finished products molded by each accommodating cavity is kept, the jacking device group is used for controlling the axial movement of the plurality of flat pressing areas to the corresponding pressing areas, and a plurality of independent pressing driving forces are applied to each part of the manufacturing raw materials, so that each part of the manufacturing raw materials is independently molded, the thickness specification of each thousand finished products is consistent, and finally the specification uniformity of the thousand finished products is accurately controlled.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It will be apparent to those of ordinary skill in the art that the drawings in the following description are exemplary only and that other implementations can be obtained from the extensions of the drawings provided without inventive effort.
FIG. 1 is a schematic diagram of a fully automatic forming and processing device according to an embodiment of the present application;
fig. 2 is a schematic cross-sectional structure diagram of a fully automatic forming and processing device according to an embodiment of the present application;
FIG. 3 is a schematic view of an upper chamber wall structure according to an embodiment of the present application;
FIG. 4 is an enlarged schematic view of the structure A of FIG. 3 according to an embodiment of the present application;
fig. 5 is a schematic structural diagram of a shaping process of the fully automatic shaping and processing device according to the embodiment of the application;
fig. 6 is a flowchart of a molding method according to an embodiment of the present application.
Reference numerals in the drawings are respectively as follows:
1-forming a cavity; 2-pressing a driving mechanism; 3-packing channels; 4-sticking strips; 5-gauze; 6-a first limiting block; 7-a limit groove; 8-a pressing zone; 9-a second limiting block; 10-a real-time adjustment module;
101-limiting frame covers; 102-a receiving cavity; 103-an opening and closing mechanism;
201-a flat pressing plate; 202-a jacking device group;
401-sub-strip; 402-mother paste strips;
1021-upper chamber wall; 1022-lower chamber wall;
1031-a spacing cavity; 1032—traction motor; 1033-a haulage rope;
2011-flat nip;
2021-jacking device, 2022-ejector rod;
1001-state sensor; 1002-a pressure sensor; 1003-master processor.
Detailed Description
The following description of the embodiments of the present application will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present application, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
As shown in fig. 1 and 2, the application provides a full-automatic forming and processing device for thousand sheets, which comprises a forming cavity 1 and a pressing driving mechanism 2 arranged at the top of the forming cavity 1, wherein the forming cavity 1 is used for stacking and containing the manufacturing raw materials of the thousand sheets, the pressing driving mechanism 2 is used for pressing and molding the manufacturing raw materials in the forming cavity 1 into thousand sheets of finished products,
the forming cavity 1 comprises a limiting frame cover 101, a plurality of accommodating cavities 102 which are arranged at the cross section of the limiting frame cover 101 and are stacked in parallel, and an opening and closing mechanism 103 which is arranged at the side edge of the accommodating cavities 102 and is used for driving the accommodating cavities 102 to open or close, wherein a filling channel 3 penetrating through the accommodating cavities 102 is formed in the side wall of the limiting frame cover 101, and manufacturing raw materials are added into the opened accommodating cavities 102 through the filling channel 3 and form a stacked form after the accommodating cavities 102 are closed, and then pressed driving force applied by a pressing driving mechanism 2 is used for forming thousand finished products with consistent specifications.
The filling channel 3 is communicated with the accommodating cavity 102 in an opening state of the accommodating cavity 102 and is blocked with the accommodating cavity 102 in a closing state, the content of the manufacturing raw materials added into the accommodating cavities 102 by the filling channel 3 is kept consistent, and a plurality of water outlets are formed in the bottom of the forming cavity 1 so that water in the manufacturing raw materials seeps out from the water outlets in the process of forming thousands of finished products.
Because the preparation of the bean curd sheet is that the preparation raw materials of the bean curd sheet semi-fluid form extrude and compress redundant water into a sheet solid form under the action of pressing driving force, the bean curd sheet is wrapped by the gauze 5 when the pressing driving force is needed for successfully extruding the water in the bean curd sheet, and the gauze 5 can filter the water to prevent the bean curd sheet from being infiltrated outwards, so that the bean curd sheet is facilitated to be molded into the sheet form.
The accommodating cavity 102 comprises an upper cavity wall 1021 and a lower cavity wall 1022, the upper cavity wall 1021 and the lower cavity wall 1022 are of a plane structure woven by elastic ropes, the upper cavity wall 1021 and the lower cavity wall 1022 are arranged in parallel, the surfaces of the upper cavity wall 1021 and the lower cavity wall 1022 are attached to gauze 5 paved by manufacturing raw materials through attaching strips 4 to form an integrated transmission structure, and the upper cavity wall 1021 and the lower cavity wall 1022 are close to or far away from each other under the action of the driving force of the opening and closing mechanism 103 so that the gauze 5 is attached to the upper surface and the lower surface of the manufacturing raw materials to form a stacked shape or the gauze 5 is separated from the upper surface and the lower surface of the thousand finished products.
The gauze 5 laid on the surfaces of the upper cavity wall 1021 and the lower cavity wall 1022 is attached to the upper surface and the lower surface of the manufacturing raw material in the form of jellied bean curd semi-fluid to form a stacked form so as to filter water in the manufacturing raw material and limit and shape the manufacturing raw material, and when the manufacturing raw material forms a sheet-shaped thousand sheets of finished product, the gauze 5 is separated from the upper surface and the lower surface of the thousand sheets of finished product along with the mutual separation of the upper cavity wall 1021 and the lower cavity wall 1022 to automatically obtain the thousand sheets of finished product.
As shown in fig. 3 and 4, the patch strip 4 includes a sub patch strip 401 and a mother patch strip 402, the sub patch strip 401 is provided at the peripheral side edges of the surfaces of the upper chamber wall 1021 and the lower chamber wall 1022, the mother patch strip 402 is provided at the peripheral side edge of the gauze 5 facing one side surface of the surfaces of the upper chamber wall 1021 and the lower chamber wall 1022 and corresponds to the position of the sub patch strip 401, and the sub patch strip 401 and the mother patch strip 402 are engaged or disengaged by the external force.
The gauze 5 is installed in the mode of the sticking strip 4, so that easy dismounting and mounting of the gauze 5 can be realized, and cleaning and replacement of the gauze 5 after dismounting can be facilitated to keep the cleanliness of the gauze 5, so that the thousand sheets of gauze can be made more safely.
The opening and closing mechanism 103 comprises a limiting cavity 1031 arranged at the side of the accommodating cavity 102 and axially penetrating through the sides of the accommodating cavities 102, a traction motor 1032 arranged at the top of the forming cavity 1, and a traction rope 1033 with one end penetrating through the accommodating cavity 102 in sequence and fixedly connected with the upper cavity wall 1021 and the lower cavity wall 1022 through a first limiting block 6, and the other end in transmission connection with a driving shaft of the traction motor 1032, wherein a limiting groove 7 matched with the first limiting block 6 is formed in one side of the limiting cavity 1031 facing the accommodating cavity 102, the upper cavity wall 1021, the lower cavity wall 1022, the first limiting block 6, the traction rope 1033 and the driving shaft of the traction motor 1032 form an integral transmission structure, the traction motor 1032 provides a driving force in a tight or loose state for the traction rope 1033, and the first limiting block 6 axially slides along the limiting groove 7 under the driving force in the tight or loose state so that the upper cavity wall 1021 and the lower cavity wall 1022 are close to each other or far away from each other to open and keep accurate matching of the upper cavity wall 1021 and the lower cavity wall 1022.
As shown in fig. 1 and 5, the driving force generated by the traction motor 1032 rotates the driving shaft, the traction rope 1033 is wound around the periphery of the driving shaft in a tight state under the rotation action of the driving shaft, and the driving force of the driving motor is sequentially transmitted from the traction rope 1033 to the upper cavity wall 1021 and the lower cavity wall 1022 to drive the upper cavity wall 1021 and the lower cavity wall 1022 to move upwards in sequence, and the upper cavity wall 1021 and the lower cavity wall 1022 are far away, so that the traction rope 1033 between the upper cavity wall 1021 and the lower cavity wall 1022 is also in a tight state, and at the moment, the upper cavity wall 1021 and the lower cavity wall 1022 keep the same distance as the length of the traction rope 1033 between the upper cavity wall 1021 and the lower cavity wall 1022, namely, the accommodating cavity 102 is in an open state;
the traction motor 1032 generates a reverse driving force to enable the driving shaft to reversely rotate, the traction rope 1033 is released from the outside Zhou Bushi of the driving shaft under the reverse rotation action of the driving shaft, so that the traction rope 1033 is in a loose state, the driving force of the driving motor received by the traction rope 1033 disappears, the traction rope 1033 drives the upper cavity wall 1021 and the lower cavity wall 1022 to move downwards in sequence under the action of the gravity of the upper cavity wall 1021 and the lower cavity wall 1022, the upper cavity wall 1021 and the lower cavity wall 1022 are close to each other, and accordingly the traction rope 1033 between the upper cavity wall 1021 and the lower cavity wall 1022 is in a loose state, and at the moment, the distance between the upper cavity wall 1021 and the lower cavity wall 1022 disappears, namely the accommodating cavity 102 is in a closed state.
In order to ensure accurate matching of the upper chamber wall 1021 and the lower chamber wall 1022, uniform coating of manufacturing raw materials placed between the upper chamber wall 1021 and the lower chamber wall 1022 can be ensured, and the limiting groove 7 is matched with the first limiting block 6, so that the axial moving directions of the upper chamber wall 1021 and the lower chamber wall 1022 are limited on the same straight line.
Because the degree of the plastic forming solid forms of all parts of the manufacturing raw materials is different due to extrusion fluidity in the pressing process, namely, in the plastic forming process of gradually losing water of the manufacturing raw materials with different solid forms, different pressures need to be applied to the parts with sufficient water, larger pressing driving force needs to be applied to accelerate the plastic forming of the solid forms, and smaller pressing force needs to be applied to the parts with insufficient water, so as to avoid thousand pieces of broken sheets caused by excessive pressing, the embodiment is divided into a plurality of pressing areas 8 with consistent and independent specifications on the upper cavity wall 1021, the pressing areas 8 are respectively and independently corresponding to all parts of the manufacturing raw materials, and the parts of the manufacturing raw materials are independently pressed to eliminate the difference of all parts, so that the thickness specifications of all parts of the manufacturing raw materials are consistent finally.
The pressing driving mechanism 2 comprises a flat pressing plate 201 arranged at the top of the forming cavity 1 and consistent with the cross section of the forming cavity 1, and a jacking device group 202 arranged on the flat pressing plate 201 and used for providing pressing driving force for the Fang Weiping pressing plate 201, wherein the flat pressing plate 201 comprises a plurality of independent flat pressing areas 2011 matched with the pressing areas 8, the jacking device group 202 comprises a plurality of jacking devices 2021 in one-to-one correspondence with the flat pressing areas 2011, the jacking devices 2021 are in transmission connection with the flat pressing areas 2011 through ejector rods 2022, one end parts of the ejector rods 2022 are connected with a driving shaft of the jacking devices 2021, the other end parts of the jacking devices are connected with one side of the flat pressing areas 2011, facing away from the forming cavity 1, and the plurality of flat pressing areas 2011 move axially towards the plurality of pressing areas 8 under the action of the pressing driving force of the jacking device group 202 to conduct and apply the pressing driving force to all parts of the manufacturing raw materials for independent shaping, so that thickness specifications of all parts of the manufacturing raw materials are consistent.
The jacking device 2021 is a cylinder or other components with the same function, and a driving shaft of the jacking device 2021 drives the ejector rod 2022 to drive the flat pressing area 2011 to move towards the pressing area 8 in a jacking manner under the action of pressing driving force, and is in contact with the pressing area 8, and the pressing driving force is transmitted to corresponding parts of the manufacturing raw materials along the ejector rod 2022, the flat pressing area 2011 and the pressing area 8, so that the extrusion molding of the manufacturing raw materials is realized under the extrusion action of the pressing driving force.
In the extrusion molding process, the upper cavity wall 1021, the lower cavity wall 1022 and the gauze 5 are all flexible materials and flexibly deform along with the pressing driving force, the change of the volume form of the raw material molding is better adapted, after the thousand-leaf finished product is obtained, the driving shaft of the jacking device 2021 drives the ejector rod 2022 to drive the flat pressing area 2011 to move in a shrinkage mode back to the pressing area 8 and far away from the pressing area 8 under the action of the reverse pressing driving force, and the upper cavity wall 1021, the lower cavity wall 1022 and the gauze 5 recover from flexible deformation to original form along with the disappearance of the pressing driving force.
The side of the flat pressing plate 201 is provided with a second limiting block 9 matched with the limiting groove 7, and the second limiting block 9 axially slides in the limiting groove 7 under the action of pressing driving force to keep accurate matching of the flat pressing area 2011 and the pressing area 8.
In order to ensure accurate matching of the flat pressing plate 201 and the pressing area 8, the pressing driving force placed on the flat pressing plate 201 is ensured to be accurately transmitted to the pressing area 8, and the limiting groove 7 and the second limiting block 9 are matched, so that the axial moving direction of the flat pressing area 2011 and the axial moving direction of the upper cavity wall 1021 are limited on the same straight line, and therefore the axial moving direction of the flat pressing area 2011 and the axial moving direction of the pressing area 8 are limited on the same straight line.
The real-time adjustment module 10 is used for real-time adjustment of pressing driving force for the manufacturing raw materials according to the real-time shaping state matching pressing path of the manufacturing raw materials, the real-time adjustment module 10 comprises a state sensor 1001 and a pressure sensor 1002 which are arranged in each pressing zone 8 and used for monitoring the state and the pressure of the manufacturing raw materials, and a main control processor 1003 which is used for analyzing real-time state data and real-time pressure data acquired by the state sensor 1001 and the pressure sensor 1002, and the main control processor 1003 is used for matching the real-time state data and the real-time pressure data of each pressing zone 8 with the pressing path to obtain pressing driving force data which enables the shaping thickness specification of each part of the manufacturing raw materials to be consistent.
The jacking device 2021 and the real-time adjustment module 10 are connected through ports to exchange data, the pressing driving force data is input into the jacking device 2021 from the ports by the real-time adjustment module 10, and the jacking device 2021 controls the axial movement of the flat pressing area 2011 according to the pressing driving force data to apply pressing driving force corresponding to a pressing path to the manufacturing raw materials.
Each nip 8 has an independent nip path, so that the master processor 1003 can obtain the nip driving force data required for each nip 8, that is, the nip driving force applied by the jacking device 2021 corresponding to each nip 8, by matching the real-time status data and the real-time pressure data of each nip 8 with the nip path simultaneously.
The pressing path is a standard force application process of the jacking device 2021 in the process of forming the thousand sheets of finished products from the manufacturing raw materials, the pressing path includes a corresponding relationship between state data and stress data of the manufacturing raw materials, and the specific manner that the main control processor 1003 matches the real-time state data and the real-time pressure data of each pressing area 8 with the pressing path to obtain pressing driving force data for enabling the forming thickness specification of each part of the manufacturing raw materials to be consistent is as follows:
the main control processor 1003 uses the real-time state data as a search term to search in the pressed path to obtain stress data;
comparing the stress data with real-time pressure data:
if the pressure data are equal, the real-time pressure data are used as pressing driving force data;
if not, the stress data is used as the pressing force driving data.
As shown in fig. 6, the application provides a forming method based on the full-automatic forming processing device of the thousand sheets, which comprises the following steps:
step S1, a traction mechanism drives the accommodating cavity 102 to be opened, a certain amount of manufacturing raw materials are added into the accommodating cavity 102 through the filling channel 3, and the traction mechanism drives the accommodating cavity 102 to be closed;
step S2, the real-time adjustment module 10 monitors and acquires a set of real-time status data and a set of real-time pressure data of each part of the raw materials in real time in the plurality of pressing areas 8, and synchronously transmits the data to the main control processor 1003, and the main control processor 1003 generates a set of pressing driving force data according to the matching of the set of real-time status data and the set of real-time pressure data with a set of pressing paths;
step S3, the jacking device group 202 controls a plurality of flat pressing areas 2011 to axially move towards the corresponding pressing area 8 according to a group of pressing driving force data to apply a plurality of independent pressing driving forces to each part of the manufacturing raw material so as to independently shape each part of the manufacturing raw material;
step S4, the main control processor 1003 matches a set of pressing driving force data with the end point of a set of pressing paths, stops the pressing driving force data in the jacking device set 202 from reaching the jacking device 2021 corresponding to the end point of the pressing paths until all the jacking devices 2021 in the jacking device set 202 are stopped, and the traction mechanism drives the accommodating cavity 102 to open to take out the thousand-leaf finished product, otherwise, the step S2 is turned to.
The whole raw material molding process is carried out in the molding cavity, so that cross contamination caused by replacement of molding equipment is avoided, intelligent monitoring and regulation are adopted in the molding process, automatic molding is realized, and molding efficiency is improved.
According to the application, the independent accommodating cavities 102 are stacked for molding the manufacturing raw materials, so that the content of the manufacturing raw materials is not changed due to pressing flow in the molding process, the uniform net content of each thousand finished products molded by each accommodating cavity 102 is kept, the jacking device group 202 controls the axial movement of the plurality of flat pressing areas 2011 to the corresponding pressing area 8, and a plurality of independent pressing driving forces are applied to each part of the manufacturing raw materials, so that each part of the manufacturing raw materials is independently molded, the thickness specification of each thousand finished products is consistent, the specification uniformity of the content and the shape of each thousand finished product is accurately controlled, and the quality of the finished products is improved.
The above embodiments are only exemplary embodiments of the present application and are not intended to limit the present application, the scope of which is defined by the claims. Various modifications and equivalent arrangements of this application will occur to those skilled in the art, and are intended to be within the spirit and scope of the application.
Claims (4)
1. A full-automatic shaping processingequipment of thousand sheets, its characterized in that: comprises a forming cavity (1) and a pressing driving mechanism (2) arranged at the top of the forming cavity (1), wherein the forming cavity (1) is used for stacking and accommodating the manufacturing raw materials of the thousand sheets, the pressing driving mechanism (2) is used for pressing and molding the manufacturing raw materials in the forming cavity (1) into the thousand sheets of finished products,
the forming cavity (1) comprises a limiting frame cover (101), a plurality of accommodating cavities (102) which are arranged at the cross section of the limiting frame cover (101) and are stacked in parallel, and an opening and closing mechanism (103) which is arranged at the side edge of the accommodating cavities (102) and is used for driving the accommodating cavities (102) to open or close, wherein a filling channel (3) penetrating through the accommodating cavities (102) is formed in the side wall of the limiting frame cover (101), the manufacturing raw materials are added into the opened accommodating cavities (102) through the filling channel (3), and after the accommodating cavities (102) are closed, a stacking form is formed, and then a thousand-piece finished product with consistent specification is formed through pressing driving force applied by a pressing driving mechanism (2);
the accommodating cavity (102) comprises an upper cavity wall (1021) and a lower cavity wall (1022), the upper cavity wall (1021) and the lower cavity wall (1022) are of plane structures woven by elastic ropes, the upper cavity wall (1021) and the lower cavity wall (1022) are arranged in parallel, the surfaces of the upper cavity wall (1021) and the lower cavity wall (1022) are jointed with gauze (5) paved by manufacturing raw materials through sticking strips (4) to form an integrated transmission structure, the upper cavity wall (1021) and the lower cavity wall (1022) are close to or far away from each other under the driving force of an opening and closing mechanism (103) so that the gauze (5) is jointed on the upper surface and the lower surface of the manufacturing raw materials to form a stacked shape or the gauze (5) is separated from the upper surface and the lower surface of a thousand finished product,
the sticking strip (4) comprises a sub sticking strip (401) and a mother sticking strip (402), the sub sticking strip (401) is arranged at the peripheral side edges of the surfaces of the upper cavity wall (1021) and the lower cavity wall (1022), the mother sticking strip (402) is arranged at the peripheral side edge of one side surface of the gauze (5) facing the surfaces of the upper cavity wall (1021) and the lower cavity wall (1022) and corresponds to the position of the sub sticking strip (401), and the sub sticking strip (401) and the mother sticking strip (402) are connected or separated under the action of external force;
dividing the upper cavity wall (1021) into a plurality of pressing areas (8) with consistent and independent specifications, wherein the pressing areas (8) respectively correspond to all parts of the manufacturing raw materials independently;
the pressing driving mechanism (2) comprises a flat pressing plate (201) arranged at the top of the forming cavity (1) and consistent with the cross section of the forming cavity (1), and a jacking device group (202) arranged on the flat pressing plate (201) and used for providing pressing driving force for the Fang Weiping pressing plate (201), wherein the Ping Yaban (201) comprises a plurality of independent flat pressing areas (2011) matched with the pressing areas (8), the jacking device group (202) comprises a plurality of jacking devices (2021) which are in one-to-one correspondence with the flat pressing areas (2011), the jacking devices (2021) are in transmission connection with the flat pressing areas (2011) through ejector rods (2022), one end part of each ejector rod (2022) is connected with a driving shaft of the jacking device (2021), the other end part of each jacking device is connected with one side of the flat pressing area (2011) facing away from the forming cavity (1), and the plurality of flat pressing areas (2011) move towards the plurality of pressing areas (8) under the action of the pressing driving force of the jacking device group (202), so that all the pressing driving forces are conducted on all the raw materials with consistent thickness;
the device comprises a pressing zone (8) and a real-time adjusting module (10), wherein the real-time adjusting module (10) is used for adjusting pressing driving force for a manufacturing raw material in real time according to the real-time shaping state matching pressing path of the manufacturing raw material, the real-time adjusting module (10) comprises a state sensor (1001) and a pressure sensor (1002) which are arranged in each pressing zone (8) and used for monitoring the state and the pressure of the manufacturing raw material (two sensors are explained in opinion statements), and a main control processor (1003) is used for analyzing real-time state data and real-time pressure data acquired by the state sensor (1001) and the pressure sensor (1002), and the main control processor (1003) is used for matching the real-time state data and the real-time pressure data of each pressing zone (8) with the pressing path to acquire pressing driving force data enabling the shaping thickness specification of each part of the manufacturing raw material to be consistent;
the jacking device (2021) and the real-time adjusting module (10) are connected through ports for data exchange, the pressing driving force data are input into the jacking device (2021) from the ports by the real-time adjusting module (10), the jacking device (2021) controls the axial movement of the flat pressing area (2011) according to the pressing driving force data, and pressing driving force corresponding to a pressing path is applied to manufacturing raw materials;
the pressing path is a standard force application process of the jacking device (2021) in the process of forming the thousand sheets of finished products from the manufacturing raw materials, the pressing path comprises a corresponding relation between state data and stress data of the manufacturing raw materials, the main control processor (1003) matches the real-time state data and the real-time pressure data of each pressing area (8) with the pressing path, and the specific mode for obtaining the pressing driving force data enabling the forming thickness specification of each part of the manufacturing raw materials to be consistent is as follows:
the main control processor (1003) takes the real-time state data as a search term to search in the pressing path to obtain stress data;
comparing the stress data with real-time pressure data:
if the pressure data are equal, the real-time pressure data are used as pressing driving force data;
if not, the stress data is used as the pressing force driving data.
2. The full-automatic sheet-fed forming and processing device according to claim 1, wherein: the utility model provides a mechanism that opens and shuts (103) including setting up spacing chamber (1031) in holding chamber (102) side and axial run through a plurality of holding chamber (102) side departments, set up traction motor (1032) at shaping die cavity (1) top to and one end runs through in proper order holding chamber (102) and with last chamber wall (1021) and lower chamber wall (1022) link to each other through first stopper (6), haulage rope (1033) that the other end is connected with traction motor's 1032) drive shaft transmission, spacing chamber (1031) set up spacing groove (7) with first stopper (6) assorted towards holding chamber (102) one side, go up chamber wall (1021), lower chamber wall (1022), first stopper (6), haulage rope (1033) and traction motor's 1032) drive shaft constitution integral transmission structure, traction motor (1032) provide and be the driving force of tight or loose state for haulage rope (1033), first stopper (6) are in under the driving force effect of tight or loose state along spacing groove (7) axial to keep close to chamber (1021), close down and keep close chamber (1022) to close to wall (1022).
3. The full-automatic sheet-fed forming and processing device according to claim 1, wherein: the side of Ping Yaban (201) is provided with a second limiting block (9) matched with the limiting groove (7), and the second limiting block (9) axially slides in the limiting groove (7) under the action of pressing driving force to keep accurate matching of the flat pressing area (2011) and the pressing area (8).
4. A method of forming a fully automatic sheet-fed forming apparatus according to any one of claims 1 to 3, comprising the steps of:
step S1, a traction mechanism drives the accommodating cavity (102) to be opened, quantitative manufacturing raw materials are added into the accommodating cavity (102) through the filling channel (3), and the traction mechanism drives the accommodating cavity (102) to be closed;
step S2, a real-time adjusting module (10) monitors and acquires a group of real-time state data and a group of real-time pressure data of each part of the manufacturing raw materials in real time in a plurality of pressing areas (8) and synchronously transmits the data to a main control processor (1003), and the main control processor (1003) generates a group of pressing driving force data according to the group of real-time state data and the group of real-time pressure data;
step S3, the jacking device group (202) controls a plurality of flat pressing areas (2011) to axially move towards the corresponding pressing area (8) according to a group of pressing driving force data, and a plurality of independent pressing driving forces are applied to each part of the manufacturing raw materials;
and S4, matching the pressing driving force data to the pressing path end point, stopping the jacking device group (202), driving the accommodating cavity (102) by the traction mechanism to start taking out the thousand-leaf finished product, and otherwise, turning to the step S2.
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Address after: 232200 in Litai Industrial Park, Yinghe Town, Shou county, Huainan City, Anhui Province Applicant after: Anhui Yinghuai Bean Products Co.,Ltd. Address before: 232200 in Litai Industrial Park, Yinghe Town, Shou county, Huainan City, Anhui Province Applicant before: Shouxian Yinghuai Bean Products Co.,Ltd. |
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