CN112617114A - Full-automatic forming and processing device and forming method for bean curd sheets - Google Patents
Full-automatic forming and processing device and forming method for bean curd sheets Download PDFInfo
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- CN112617114A CN112617114A CN202011511360.XA CN202011511360A CN112617114A CN 112617114 A CN112617114 A CN 112617114A CN 202011511360 A CN202011511360 A CN 202011511360A CN 112617114 A CN112617114 A CN 112617114A
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23C—DAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; PREPARATION THEREOF
- A23C20/00—Cheese substitutes
- A23C20/02—Cheese substitutes containing neither milk components, nor caseinate, nor lactose, as sources of fats, proteins or carbohydrates
- A23C20/025—Cheese substitutes containing neither milk components, nor caseinate, nor lactose, as sources of fats, proteins or carbohydrates mainly containing proteins from pulses or oilseeds
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Abstract
The invention discloses a full-automatic forming and processing device for thousand sheets, which comprises a forming cavity and a pressing driving mechanism arranged at the top of the forming cavity, wherein the forming cavity is used for stacking and containing manufacturing raw materials for the thousand sheets, and the pressing driving mechanism is used for pressing and forming the manufacturing raw materials in the forming cavity into thousand sheet finished products. According to the molding machine, the independent accommodating cavities are stacked for molding the manufacturing raw materials, the content change of the manufacturing raw materials caused by pressing flow is avoided in the molding process, the uniform net content of each thousand sheets of finished products molded by each accommodating cavity is kept, the plurality of flat pressing areas are controlled by the jacking device group to axially move towards the corresponding pressing areas, a plurality of independent pressing driving forces are applied to each part of the manufacturing raw materials, each part of the manufacturing raw materials is molded independently, the thickness specification of each part of each thousand sheets of finished products is consistent, and the specification uniformity of the thousand sheets of finished products is accurately controlled.
Description
Technical Field
The invention relates to the technical field of bean product processing, in particular to a full-automatic forming processing device and a forming method for bean curd sheets.
Background
The thousand sheets are laminated in a special tool, so that thousand hundred sheets are seen to be overlapped together when the dried tofu is produced, and the dried tofu is called in Anhui and other places in the north of China. The dried bean curd is a special bean food, is a thin dried bean curd slice, can be understood as a specially large, specially thin and tough dried bean curd with rice yellow color, can be cold dressed in sauce, can be stir-fried and can be cooked. The bean product is prepared from soybean, such as bean curd, bean curd shred, dried bean curd, soybean milk, jellied bean curd, dried bean curd stick, bean sprout, etc. Because the soybeans are processed, the protein content is not reduced, and the digestibility is improved.
The technology for making the bean curd sheets is that the ground soybean milk is poured on gauze, the upper part of the gauze is covered by the gauze, the gauze is stacked together, and then a press is used for pressing off the water to compact the bean curd sheets so as to form the bean curd sheets. At present, the mechanized production of thousand sheets can be realized to current thousand sheets of presses, but slip casting, spread the yarn, pile up, shell yarn and suppression all need be accomplished on the equipment of difference, the equipment that relates is numerous, area is big, and cause raw materials or finished product pollution easily when each equipment spare circulates, reduce product quality, the size control to thousand sheets only relies on the cutting after the finished product to become the area specification unanimous simultaneously, so be difficult to accurate control the preparation raw materials content in every thousand sheets equal at all, and be difficult to control the atress condition of every thousand sheets each position when the suppression, lead to thousand sheets thickness specification to be difficult to unify, finally lead to the specification of every thousand sheets to be difficult to manage and control the uniformity that influences finished product quality.
Disclosure of Invention
The invention aims to provide a full-automatic forming and processing device for thousand sheets, and aims to solve the technical problems that in the prior art, a plurality of devices are involved, raw materials or finished products are easily polluted, and the uniformity of the quality of the finished products is difficult to control.
In order to solve the technical problems, the invention specifically provides the following technical scheme:
a full-automatic forming and processing device for thousand pieces of bean curd comprises a forming cavity and a pressing driving mechanism arranged at the top of the forming cavity, wherein the forming cavity is used for stacking and containing manufacturing raw materials for thousand pieces of bean curd, the pressing driving mechanism is used for pressing and shaping the manufacturing raw materials in the forming cavity into thousand pieces of bean curd finished products, wherein,
the forming cavity comprises a limiting frame cover, a plurality of accommodating cavities and an opening and closing mechanism, wherein the accommodating cavities are arranged at the cross section of the limiting frame cover in a parallel stacking mode, the opening and closing mechanism is arranged on the side edge of each accommodating cavity and used for driving the accommodating cavities to open or close, a filler channel penetrating through the accommodating cavities is formed in the side wall of the limiting frame cover, manufacturing raw materials are fed into the accommodating cavities through the filler channel to be opened, the accommodating cavities are closed and then formed into stacked shapes, and the stacked shapes are formed through pressing driving force applied by a pressing driving mechanism to form thousand finished products with the same specification.
As a preferred scheme of the invention, the accommodating cavity comprises an upper cavity wall and a lower cavity wall, the upper cavity wall and the lower cavity wall are both planar structures woven by elastic ropes, the upper cavity wall and the lower cavity wall are arranged in parallel, the surfaces of the upper cavity wall and the lower cavity wall are both attached to gauze laid by raw materials for manufacturing through attaching strips to form an integral transmission structure, the upper cavity wall and the lower cavity wall are closed or opened away from each other under the action of the driving force of an opening and closing mechanism so that the gauze is attached to the upper surface and the lower surface of the raw materials for manufacturing to form a stacked shape or the gauze is separated from the upper surface and the lower surface of a thousand-piece finished product, wherein,
the adhesive tape comprises a sub adhesive tape and a mother adhesive tape, wherein the sub adhesive tape is arranged at the peripheral side edge of the surface of the upper cavity wall and the lower cavity wall, the mother adhesive tape is arranged at the peripheral side edge of one side surface of the gauze facing the upper cavity wall and the lower cavity wall and corresponds to the position of the sub adhesive tape, and the sub adhesive tape and the mother adhesive tape are jointed or separated under the action of external force.
As a preferred scheme of the present invention, the opening and closing mechanism includes a limiting cavity disposed at a side of the accommodating cavity and axially penetrating through a side of the accommodating cavity, a traction motor disposed at a top of the molding cavity, and a traction rope having one end sequentially penetrating through the accommodating cavity and fixedly connected to the upper cavity wall and the lower cavity wall via a first limiting block, and the other end in transmission connection with a driving shaft of the traction motor, wherein a limiting groove matched with the first limiting block is disposed at a side of the limiting cavity facing the accommodating cavity, the upper cavity wall, the lower cavity wall, the first limiting block, the traction rope and the driving shaft of the traction motor form an integrated transmission structure, the traction motor provides a driving force in a tight state or a loose state for the traction rope, and the first limiting block axially slides along the limiting groove under the action of the driving force in the tight state or loose state to enable the upper cavity wall and the lower cavity wall to be close to or far away from the upper cavity wall and, Precise matching of the lower cavity wall.
In a preferred embodiment of the present invention, the upper chamber wall is divided into a plurality of independent pressing zones having the same specification, and the pressing zones are respectively and independently corresponding to the respective portions of the production material.
As a preferred scheme of the invention, the pressing driving mechanism comprises a flat pressing plate which is arranged at the top of the forming cavity and has the same cross section with the forming cavity, a jacking device group which is arranged above the flat pressing plate and provides the flat pressing plate with the pressing driving force, the flat pressing plate comprises a plurality of independent flat pressing areas matched with the pressing areas, the jacking device group comprises a plurality of jacking devices which are in one-to-one correspondence with the flat pressing areas, the jacking device with the concora crush district passes through ejector pin transmission connection, one end of ejector pin with the drive shaft of jacking device links to each other, another tip with the concora crush district dorsad one side of shaping cavity links to each other, and a plurality of the concora crush district moves towards a plurality of pressing district axial under a plurality of pressing drive power effect of jacking device group will pressing drive power conduction is applyed carry out independent moulding and make all preparation raw materials each position thickness specification unanimous on each position.
As a preferable scheme of the invention, a second limiting block matched with the limiting groove is arranged on the side edge of the flat pressing plate, and the second limiting block axially slides in the limiting groove under the action of the pressing driving force to keep the flat pressing area and the pressing area accurately matched.
As a preferred scheme of the present invention, the present invention further includes a real-time adjustment module, wherein the real-time adjustment module is configured to adjust a pressing driving force for the manufacturing raw material in real time according to a real-time shaping state of the manufacturing raw material and a pressing path matched with the pressing path, the real-time adjustment module includes a state sensor and a pressure sensor that are arranged in each of the pressing regions and monitor a state and a pressure of the manufacturing raw material, and a main control processor that analyzes real-time state data and real-time pressure data obtained by the state sensor and the pressure sensor, and matches the real-time state data and the real-time pressure data of each of the pressing regions with the pressing path to obtain pressing driving force data that enables shaping thickness specifications of each portion of the.
As a preferred scheme of the present invention, the jacking device and the real-time adjustment module perform data exchange through port interconnection, the pressing driving force data is input into the jacking device from the port by the real-time adjustment module, and the jacking device controls axial movement of the flat pressing area according to the pressing driving force data to apply a pressing driving force corresponding to the pressing path to the manufacturing raw material.
As a preferred aspect of the present invention, the pressing path is a standard force application process of the jacking device in the process of forming the raw material into the thousand-piece finished product, the pressing path includes a corresponding relationship between state data and stress data of the raw material, and the specific way of matching the real-time state data and the real-time pressure data of each pressing area with the pressing path by the main control processor to obtain the pressing driving force data that makes the thickness specification of the molded parts of the raw material consistent is as follows:
the main control processor takes the real-time state data as a retrieval item to retrieve in the pressing path to obtain stress data;
comparing the stress data with real-time pressure data:
if the real-time pressure data and the real-time pressure data are equal, the real-time pressure data is used as pressing driving force data;
and if the data are not equal, taking the stress data as the pressing force driving data.
As a preferable aspect of the present invention, the present invention provides a molding method of the full-automatic molding processing device according to the bean curd sheets, including the steps of:
step S1, the traction mechanism drives the accommodating cavity to be opened, quantitative manufacturing raw materials are added into the accommodating cavity through the filling channel, and the traction mechanism drives the accommodating cavity to be closed;
step S2, the real-time adjusting module monitors and acquires a group of real-time state data and a group of real-time pressure data of each part of the manufacturing raw materials in a plurality of pressing areas in real time and synchronously transmits the real-time state data and the real-time pressure data to the main control processor, and the main control processor is matched with a group of pressing paths according to the group of real-time state data and the group of real-time pressure data to generate a group of pressing driving force data;
step S3, the jacking device group controls the plurality of flat pressing areas to axially move towards the corresponding pressing areas according to a group of pressing driving force data to apply a plurality of independent pressing driving forces to each part of the manufacturing raw materials so that each part of the manufacturing raw materials is independently shaped;
and step S4, the main control processor matches the group of pressing driving force data with the end point of the group of pressing paths, the pressing driving force data in the jacking device group are stopped to reach the jacking devices corresponding to the end points of the pressing paths until all the jacking devices in the jacking device group are stopped, the traction mechanism drives the accommodating cavity to be opened, the finished thousand-leaf products are taken out, and otherwise, the step S2 is switched.
Compared with the prior art, the invention has the following beneficial effects:
according to the molding machine, the independent accommodating cavities are stacked for molding the manufacturing raw materials, the content change of the manufacturing raw materials caused by pressing flow is avoided in the molding process, the uniform net content of each thousand sheets of finished products molded by each accommodating cavity is kept, the plurality of flat pressing areas are controlled by the jacking device group to axially move towards the corresponding pressing areas, a plurality of independent pressing driving forces are applied to each part of the manufacturing raw materials, each part of the manufacturing raw materials is molded independently, the thickness specification of each part of each thousand sheets of finished products is consistent, and the specification uniformity of the thousand sheets of finished products is accurately controlled.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are merely exemplary, and that other embodiments can be derived from the drawings provided by those of ordinary skill in the art without inventive effort.
Fig. 1 is a schematic structural diagram of a full-automatic molding and processing device according to an embodiment of the present invention;
fig. 2 is a schematic cross-sectional structural view of a full-automatic molding and processing device provided in an embodiment of the present invention;
FIG. 3 is a schematic diagram of an upper chamber wall structure according to an embodiment of the present invention;
FIG. 4 is an enlarged schematic view of the structure A of FIG. 3 according to an embodiment of the present invention;
fig. 5 is a schematic structural diagram of a shaping process of the full-automatic forming and processing device according to the embodiment of the present invention;
fig. 6 is a flowchart of a molding method according to an embodiment of the present invention.
The reference numerals in the drawings denote the following, respectively:
1-forming a cavity; 2-pressing a driving mechanism; 3-a packing channel; 4-sticking a strip; 5-gauze; 6-a first limiting block; 7-a limiting groove; 8-a pressing zone; 9-a second limiting block; 10-a real-time adjustment module;
101-a limit frame cover; 102-a housing chamber; 103-an opening and closing mechanism;
201-flat pressing plate; 202-jacking device group;
401-sub-stickers; 402-mother strip;
1021-upper chamber wall; 1022-lower chamber wall;
1031-limit cavity; 1032-a traction motor; 1033-a hauling rope;
2011-flat nip;
2021-jacking device, 2022-top bar;
1001-status sensor; 1002-a pressure sensor; 1003-Master processor.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 and 2, the present invention provides a full-automatic forming device for thousand sheets, which comprises a forming cavity 1 and a pressing driving mechanism 2 arranged on the top of the forming cavity 1, wherein the forming cavity 1 is used for stacking and containing manufacturing raw materials for thousand sheets, the pressing driving mechanism 2 is used for pressing and forming the manufacturing raw materials in the forming cavity 1 into thousand sheets of finished products, wherein,
the forming cavity 1 comprises a limiting frame cover 101, a plurality of accommodating cavities 102 which are arranged at the cross section of the limiting frame cover 101 and stacked in parallel, and an opening and closing mechanism 103 which is arranged at the side edge of each accommodating cavity 102 and used for driving the accommodating cavities 102 to open or close, wherein a filler channel 3 which penetrates through the accommodating cavities 102 is formed in the side wall of the limiting frame cover 101, manufacturing raw materials are added into the opened accommodating cavities 102 through the filler channels 3, the opened accommodating cavities 102 are formed after the accommodating cavities 102 are closed, a stacked state is formed, and then a pressing driving force applied by a pressing driving mechanism 2 is used for shaping a thousand-piece finished product with a consistent specification.
The filling channel 3 is communicated with the accommodating cavity 102 in the opening state of the accommodating cavity 102 and is blocked from the accommodating cavity 102 in the closing state, the content of the manufacturing raw materials added into the accommodating cavities 102 in the filling channel 3 is kept consistent, and a plurality of water outlet holes are further formed in the bottom of the forming cavity 1 so that the water in the manufacturing raw materials can seep out of the water outlet holes in the process of forming the thousand sheets of finished products.
The bean curd jelly finished product is prepared by extruding redundant water into a sheet solid form by the aid of the semi-fluid raw materials of the bean curd jelly under the action of pressing driving force, the bean curd jelly needs to be wrapped by the gauze 5 while the pressing driving force is needed for smoothly extruding the water in the bean curd jelly, and the gauze 5 can filter the water to prevent the bean curd jelly from being infiltrated, so that the bean curd jelly is shaped into the sheet form.
The accommodating cavity 102 comprises an upper cavity wall 1021 and a lower cavity wall 1022, the upper cavity wall 1021 and the lower cavity wall 1022 are both planar structures woven by elastic ropes, the upper cavity wall 1021 and the lower cavity wall 1022 are arranged in parallel, the surfaces of the upper cavity wall 1021 and the lower cavity wall 1022 are both attached to gauze 5 laid by manufacturing raw materials through an attaching strip 4 to form an integral transmission structure, and the upper cavity wall 1021 and the lower cavity wall 1022 are closed or opened away from each other under the action of driving force of the opening and closing mechanism 103 so that the gauze 5 is attached to the upper surface and the lower surface of the manufacturing raw materials to form a stacked form or the gauze 5 is separated from the upper surface and the lower surface of a thousand-piece finished product.
The gauze 5 laid on the surfaces of the upper cavity wall 1021 and the lower cavity wall 1022 is attached to the upper surface and the lower surface of the manufacturing raw material in the jellied bean curd semifluid form to form a stacked form for filtering water in the manufacturing raw material and limiting and shaping the manufacturing raw material, and when the manufacturing raw material forms a piece-shaped piece of thousand-piece finished product, the gauze 5 is mutually far away along with the upper cavity wall 1021 and the lower cavity wall 1022, so that the piece-shaped piece of thousand-piece finished product is automatically obtained by separating from the upper surface and the lower surface of the piece-shaped
As shown in fig. 3 and 4, the strip 4 includes a sub strip 401 and a mother strip 402, the sub strip 401 is disposed at a peripheral side of the surfaces of the upper chamber wall 1021 and the lower chamber wall 1022, the mother strip 402 is disposed at a peripheral side of the gauze 5 facing a side of the surfaces of the upper chamber wall 1021 and the lower chamber wall 1022 and corresponds to the position of the sub strip 401, and the sub strip 401 and the mother strip 402 are engaged or disengaged by an external force.
The gauze 5 is installed by the sticking strip 4 mode, the gauze 5 can be easily disassembled and installed, and the gauze 5 can be cleaned and replaced after being disassembled to help keep the cleanliness of the gauze 5, so that the thousand-piece manufacturing process is safer.
The opening and closing mechanism 103 comprises a limiting cavity 1031 arranged at the side edge of the accommodating cavity 102 and axially penetrating through the side edges of the accommodating cavities 102, a traction motor 1032 arranged at the top of the molding cavity 1, and a traction rope 1033, one end of which sequentially penetrates through the accommodating cavities 102 and is fixedly connected with the upper cavity wall 1021 and the lower cavity wall 1022 through a first limiting block 6, and the other end of which is in transmission connection with a driving shaft of the traction motor 1032, wherein the limiting cavity 1031 is provided with a limiting groove 7 matched with the first limiting block 6 towards one side of the accommodating cavity 102, the upper cavity wall 1021, the lower cavity wall 1022, the first limiting block 6, the traction rope 1033 and the driving shaft of the traction motor 1032 form an integrated transmission structure, the traction motor 1032 provides a driving force in a tight state or a loose state for the traction rope 1033, and the first limiting block 6 axially slides along the limiting groove 7 under the driving force in the tight state or loose state to enable the upper cavity wall 1021 and the lower cavity wall 1022 to be, Precise matching of the lower cavity wall 1022.
As shown in fig. 1 and 5, the driving force generated by the traction motor 1032 rotates the driving shaft, the traction rope 1033 is circumferentially wound around the periphery of the driving shaft to be in a tight state under the rotation of the driving shaft, and the driving force of the driving motor is sequentially transmitted from the traction rope 1033 to the upper cavity wall 1021 and the lower cavity wall 1022 to drive the upper cavity wall 1021 and the lower cavity wall 1022 to sequentially and axially move up, the upper cavity wall 1021 and the lower cavity wall 1022 are far away from each other, so that the traction rope 1033 between the upper cavity wall 1021 and the lower cavity wall 1022 is also in a tight state, and at this time, the distance between the upper cavity wall 1021 and the lower cavity wall 1022 is the same as the length of the traction rope 1033 therebetween, that is, the accommodating cavity 102 is in an open state;
the traction motor 1032 generates a reverse driving force to rotate the driving shaft in a reverse direction, the traction rope 1033 is released from the periphery of the driving shaft under the action of the reverse rotation of the driving shaft to enable the traction rope 1033 to be in a loose state, the driving force of the driving motor on the traction rope 1033 disappears, the traction rope 1033 drives the upper cavity wall 1021 and the lower cavity wall 1022 to sequentially and axially move downwards under the action of gravity of the upper cavity wall 1021 and the lower cavity wall 1022, the upper cavity wall 1021 and the lower cavity wall 1022 are close to each other, so that the traction rope 1033 between the upper cavity wall 1021 and the lower cavity wall 1022 is also in a loose state, and at the moment, the distance between the upper cavity wall 1021 and the lower cavity wall 1022 disappears, namely, the accommodating cavity 102 is.
In order to ensure accurate matching of the upper cavity wall 1021 and the lower cavity wall 1022 and ensure that the manufacturing raw materials arranged between the upper cavity wall 1021 and the lower cavity wall 1022 can be uniformly coated, the limiting groove 7 is matched with the first limiting block 6, so that the axial moving directions of the upper cavity wall 1021 and the lower cavity wall 1022 are limited on the same straight line.
Because the degree that each position was moulded into solid form that can lead to each position because extrusion mobility causes among each position of preparation raw materials in the pressing process exists the difference, namely preparation raw materials of different solid forms need exert different pressure in the shaping process that moisture runs off gradually, the position of sufficient moisture, great pressing drive power need be exerted, in order to accelerate moulding into solid form, the position of insufficient moisture, less pressing effort need be exerted, in order to avoid excessive pressing to lead to the fracture of thousand, this embodiment is divided into a plurality of unanimous and independent pressing regions 8 of specification on upper chamber wall 1021, pressing region 8 is independent each part that corresponds to the preparation raw materials respectively, independently press each position of preparation raw materials in order to eliminate the difference of each position and finally make each position thickness specification of preparation raw materials unanimous.
The pressing driving mechanism 2 comprises a flat pressing plate 201 which is arranged at the top of the forming cavity 1 and has the same cross section with the forming cavity 1, a jacking device group 202 which is arranged above the flat pressing plate 201 and provides pressing driving force for the flat pressing plate 201, the flat pressing plate 201 comprises a plurality of independent flat pressing zones 2011 matched with the pressing zone 8, the jacking device group 202 comprises a plurality of jacking devices 2021 which are in one-to-one correspondence with the flat pressing zones 2011, the jacking devices 2021 are in transmission connection with the flat pressing zones 2011 through ejector rods 2022, one end parts of the ejector rods 2022 are connected with a driving shaft of the jacking devices 2021, the other end parts of the ejector rods are connected with one sides of the flat pressing zones 2011, which are back to the molding cavity 1, the plurality of flat pressing areas 2011 axially move towards the plurality of pressing areas 8 under the action of the plurality of pressing driving forces of the jacking device group 202 to conduct and apply the pressing driving force to each part of the manufacturing raw materials for independent shaping, so that the thickness specifications of all the parts of the manufacturing raw materials are consistent.
The jacking device 2021 is a cylinder or other components with the same function, a driving shaft of the jacking device 2021 drives the ejector rod 2022 to drive the flat pressing area 2011 to move towards the pressing area 8 and contact with the pressing area 8 under the action of pressing driving force, pressing driving force is conducted to corresponding parts of the manufacturing raw materials along the ejector rod 2022, the flat pressing area 2011 and the pressing area 8, and the manufacturing raw materials are extruded and shaped under the extrusion effect of the pressing driving force.
In the extrusion molding process, the upper cavity wall 1021, the lower cavity wall 1022 and the gauze 5 are made of flexible materials and are flexibly deformed along with the pressing driving force, so that the flexible materials are better adapted to the change of the molding volume form of the manufacturing raw materials, after the finished product of the thousand leaves is obtained, the driving shaft of the jacking device 2021 drives the ejector rod 2022 to drive the flat pressing area 2011 to contract and move back to the pressing area 8 and far away from the pressing area 8 under the action of the reverse pressing driving force, and the upper cavity wall 1021, the lower cavity wall 1022 and the gauze 5 are restored to the original shape from the flexible deformation along with the disappearance of the pressing driving.
The side of the flat pressing plate 201 is provided with a second limiting block 9 matched with the limiting groove 7, and the second limiting block 9 axially slides in the limiting groove 7 under the action of pressing driving force to keep the accurate matching of the flat pressing area 2011 and the pressing area 8.
In order to ensure accurate matching of the flat pressing plate 201 and the pressing area 8 and ensure accurate conduction of pressing driving force of the flat pressing plate 201 to the pressing area 8, the limiting groove 7 and the second limiting block 9 are matched, so that the axial moving directions of the flat pressing area 2011 and the upper cavity wall 1021 are limited on the same straight line, and therefore the axial moving directions of the flat pressing area 2011 and the pressing area 8 are limited on the same straight line.
The pressing device is characterized by further comprising a real-time adjusting module 10, the real-time adjusting module 10 is used for adjusting pressing driving force for the manufacturing raw materials in real time according to the fact that the pressing path is matched with the real-time shaping state of the manufacturing raw materials, the real-time adjusting module 10 comprises a state sensor 101 and a pressure sensor 102 which are arranged in each pressing area 8 and used for monitoring the state and the pressure of the manufacturing raw materials, and a main control processor 103 which analyzes real-time state data and real-time pressure data acquired by the state sensor 101 and the pressure sensor 102, and the main control processor 103 matches the real-time state data and the real-time pressure data of each pressing area 8 with the pressing path to acquire pressing driving force data which enable.
The jacking device 2021 and the real-time adjusting module 10 are interconnected through a port for data exchange, pressing driving force data is input into the jacking device 2021 from the port by the real-time adjusting module 10, and the jacking device 2021 controls the axial movement of the flat pressing area 2011 according to the pressing driving force data to apply a pressing driving force corresponding to a pressing path to the manufacturing raw material.
Each of the press zones 8 has an independent press path, so that the main control processor 103 matches the real-time status data and the real-time pressure data of each of the press zones 8 with the press path synchronously to obtain the press driving force data required for each of the press zones 8, i.e., the press driving force applied by the jacking device 2021 corresponding to each of the press zones 8.
The pressing path is a standard force application process of the jacking device 2021 in the process of forming the raw material into the thousand-piece finished product, the pressing path comprises the corresponding relation between the state data and the stress data of the raw material, and the main control processor 103 matches the real-time state data and the real-time pressure data of each pressing area 8 with the pressing path to obtain the pressing driving force data which enables the molding thickness specification of each part of the raw material to be consistent:
the main control processor 103 retrieves the real-time state data as a retrieval item in the pressing path to obtain stress data;
comparing the stress data with real-time pressure data:
if the real-time pressure data and the real-time pressure data are equal, the real-time pressure data is used as pressing driving force data;
and if the data are not equal, taking the stress data as the pressing force driving data.
As shown in fig. 6, based on the full-automatic forming device for the thousand sheets, the invention provides a forming method, which comprises the following steps:
step S1, the traction mechanism drives the accommodating cavity 102 to be opened, a certain amount of manufacturing raw materials are added into the accommodating cavity 102 through the filling channel 3, and the traction mechanism drives the accommodating cavity 102 to be closed;
step S2, the real-time adjusting module 10 monitors and acquires a group of real-time state data and a group of real-time pressure data of each part of the manufacturing raw materials in real time in the plurality of pressing areas 8 and synchronously transmits the real-time state data and the real-time pressure data to the main control processor 103, and the main control processor 103 matches with a group of pressing paths according to the group of real-time state data and the group of real-time pressure data to generate a group of pressing driving force data;
step S3, the jacking device group 202 controls the plurality of flat pressing areas 2011 to axially move to the corresponding pressing area 8 according to a set of pressing driving force data to apply a plurality of independent pressing driving forces to each part of the manufacturing raw material, so that each part of the manufacturing raw material is independently shaped;
step S4, the main control processor 103 matches the set of pressing driving force data with the end point of the set of pressing path, stops the pressing driving force data in the jacking device set 202 from reaching the jacking devices 2021 corresponding to the end point of the pressing path until all the jacking devices 2021 in the jacking device set 202 stop, and the traction mechanism drives the accommodating cavity 102 to open to take out the finished thousand-leaf product, otherwise, the process goes to step S2.
The moulding preparation of whole preparation raw materials is all gone on in the shaping cavity, avoids changing the cross contamination that former leaded to adopt intelligent monitoring and regulation and control in the forming process, thereby realizes automatic moulding, improves moulding efficiency.
According to the molding device, the independent accommodating cavities 102 are stacked for molding the manufacturing raw materials, the content change of the manufacturing raw materials caused by pressing flow is avoided in the molding process, so that each thousand-piece finished product molded by each accommodating cavity 102 keeps uniform net content, the plurality of flat pressing areas 2011 are controlled by the jacking device group 202 to axially move towards the corresponding pressing areas 8 to apply a plurality of independent pressing driving forces to each part of the manufacturing raw materials so as to mold each part of the manufacturing raw materials independently, the thickness specification of each part of each thousand-piece finished product is consistent, the specification uniformity of the content and the shape of the thousand-piece finished product is controlled accurately, and the quality of the finished product is improved.
The above embodiments are only exemplary embodiments of the present application, and are not intended to limit the present application, and the protection scope of the present application is defined by the claims. Various modifications and equivalents may be made by those skilled in the art within the spirit and scope of the present application and such modifications and equivalents should also be considered to be within the scope of the present application.
Claims (10)
1. The utility model provides a full-automatic shaping processingequipment of thousand sheets which characterized in that: comprises a forming cavity (1) and a pressing driving mechanism (2) arranged at the top of the forming cavity (1), wherein the forming cavity (1) is used for stacking and containing the manufacturing raw materials of the thousand sheets, the pressing driving mechanism (2) is used for pressing and shaping the manufacturing raw materials in the forming cavity (1) into the thousand sheets of finished products, wherein,
the forming cavity (1) comprises a limiting frame cover (101), a plurality of accommodating cavities (102) which are arranged at the cross section of the limiting frame cover (101) in a parallel stacking mode, and an opening and closing mechanism (103) which is arranged on the side edge of each accommodating cavity (102) and used for driving the accommodating cavities (102) to open or close, wherein a filler channel (3) which penetrates through the accommodating cavities (102) is formed in the side wall of the limiting frame cover (101), the manufacturing raw materials are added into the filler channel (3) to be opened, the accommodating cavities (102) are closed and then form a stacking shape, and a pressing driving force applied by a pressing driving mechanism (2) is used for shaping thousand finished products with the same specification.
2. The full-automatic forming and processing device for the dried tofu according to claim 1, wherein: the containing cavity (102) comprises an upper cavity wall (1021) and a lower cavity wall (1022), the upper cavity wall (1021) and the lower cavity wall (1022) are both of a plane structure woven by elastic ropes, the upper cavity wall (1021) and the lower cavity wall (1022) are arranged in parallel, the surfaces of the upper cavity wall (1021) and the lower cavity wall (1022) are both attached to gauze (5) laid by manufacturing raw materials through a strip (4) to form an integrated transmission structure, the upper cavity wall (1021) and the lower cavity wall (1022) are close to or far away from open under the action of driving force of an opening and closing mechanism (103) so that the gauze (5) is attached to the upper surface and the lower surface of the manufacturing raw materials to form a stacked form or the gauze (5) is separated from the upper surface and the lower surface of a thousand finished product, wherein,
the strip (4) comprises a sub strip (401) and a mother strip (402), the sub strip (401) is arranged at the peripheral side edge of the surface of an upper cavity wall (1021) and a lower cavity wall (1022), the mother strip (402) is arranged at the peripheral side edge of one side surface of the gauze (5) facing the upper cavity wall (1021) and the lower cavity wall (1022) and corresponds to the position of the sub strip (401), and the sub strip (401) and the mother strip (402) are connected or separated under the action of external force.
3. The full-automatic forming and processing device for the bean curd sheets according to claim 2, wherein: the opening and closing mechanism (103) comprises a limiting cavity (1031) which is arranged on the side edge of the accommodating cavity (102) and axially penetrates through the side edges of the accommodating cavities (102), a traction motor (1032) which is arranged on the top of the molding cavity (1), and a traction rope (1033) one end of which sequentially penetrates through the accommodating cavity (102) and is fixedly connected with the upper cavity wall (1021) and the lower cavity wall (1022) through a first limiting block (6), the other end of which is in transmission connection with a driving shaft of the traction motor (1032), wherein a limiting groove (7) matched with the first limiting block (6) is formed in one side of the limiting cavity (1031) facing the accommodating cavity (102), the upper cavity wall (1021), the lower cavity wall (1022), the first limiting block (1032), the traction rope (1033) and the driving shaft of the traction motor (1032) form an integrated transmission structure, and the traction motor (1032) provides driving force in a tight or loose state for the traction rope (1033), the first limiting block (6) axially slides along the limiting groove (7) under the action of the driving force in the tight or loose state so that the upper cavity wall (1021) and the lower cavity wall (1022) are close to each other and are closed or far from each other and are opened, and the accurate matching of the upper cavity wall (1021) and the lower cavity wall (1022) is maintained.
4. The full-automatic forming and processing device for the dried tofu according to claim 3, wherein: the upper cavity wall (1021) is divided into a plurality of independent pressing areas (8) with the same specification, and the pressing areas (8) respectively and independently correspond to all parts of the manufacturing raw materials.
5. The full-automatic forming and processing device for the dried tofu according to claim 4, wherein: suppress actuating mechanism (2) including set up flat clamp plate (201) that is unanimous at shaping cavity (1) top and shaping cavity (1) cross section, set up and provide flat clamp plate (201) above flat clamp plate (201) jacking device group (202) of pressing drive power, flat clamp plate (201) contain with a plurality of independent flat clamp district (2011) of pressing district (8) assorted, jacking device group (202) contain a plurality of with flat clamp district (2011) one-to-one jacking device (2021), jacking device (2021) with flat clamp district (2011) is connected through ejector pin (2022) transmission, one end of ejector pin (2022) with the drive shaft of jacking device (2021) links to each other, another tip with flat clamp district (2011) dorsad one side of shaping cavity (1) links to each other, and a plurality of flat clamp district (2011) are driven towards a plurality of pressing district (8) axial displacement under a plurality of pressing drive power of jacking device group (202) and will the pressing drive And applying power transmission to each part of the manufacturing raw materials for independent shaping so that the thickness specifications of each part of all the manufacturing raw materials are consistent.
6. The full-automatic forming and processing device for the dried tofu according to claim 5, wherein: the side of the flat pressing plate (201) is provided with a second limiting block (9) matched with the limiting groove (7), and the second limiting block (9) axially slides in the limiting groove (7) under the action of pressing driving force to be used for keeping the accurate matching of the flat pressing area (2011) and the pressing area (8).
7. The full-automatic forming and processing device for the dried tofu according to claim 6, wherein: still include real-time adjustment module (10), real-time adjustment module (10) are used for matching the pressing route according to the real-time moulding state of preparation raw materials and do the real-time adjustment of preparation raw materials suppresses the drive power, real-time adjustment module (10) are at every including setting up state sensor (101) and pressure sensor (102) of monitoring preparation raw materials state and pressure in suppression district (8) to carry out the master control treater (103) of assay to real-time status data and the real-time pressure data that state sensor (101) and pressure sensor (102) obtained, master control treater (103) with every suppression district (8) real-time status data and real-time pressure data and suppression route match obtain the suppression drive power data that make the moulding thickness specification of each position of preparation raw materials unanimous.
8. The full-automatic forming and processing device for the dried tofu according to claim 7, wherein: the jacking device (2021) and the real-time adjusting module (10) are interconnected through ports for data exchange, the pressing driving force data is input into the jacking device (2021) from the ports through the real-time adjusting module (10), and the jacking device (2021) controls the axial movement of the flat pressing area (2011) to apply a pressing driving force corresponding to a pressing path to the manufacturing raw material according to the pressing driving force data.
9. The full-automatic forming and processing device for the thousand-sheets as claimed in claim 8, wherein the pressing path is a standard force application process of the jacking device (2021) in the process of forming the thousand-sheet finished products by molding the raw materials, the pressing path includes a corresponding relationship between state data and stress data of the raw materials, the main control processor (103) matches the real-time state data and real-time pressure data of each pressing area (8) with the pressing path to obtain pressing driving force data which enables the molded thickness specifications of each part of the raw materials to be consistent:
the main control processor (103) takes the real-time state data as a retrieval item to retrieve in the pressing path to obtain stress data;
comparing the stress data with real-time pressure data:
if the real-time pressure data and the real-time pressure data are equal, the real-time pressure data is used as pressing driving force data;
and if the data are not equal, taking the stress data as the pressing force driving data.
10. A forming method of the full-automatic forming and processing device for the bean curd sheets according to any one of claims 1 to 9, characterized by comprising the following steps:
step S1, the traction mechanism drives the accommodating cavity (102) to be opened, quantitative manufacturing raw materials are added into the accommodating cavity (102) through the filler channel (3), and the traction mechanism drives the accommodating cavity (102) to be closed;
step S2, the real-time adjusting module (10) monitors and acquires a group of real-time state data and a group of real-time pressure data of each part of the manufacturing raw materials in real time in a plurality of pressing areas (8) and synchronously transmits the real-time state data and the real-time pressure data to the main control processor (103), and the main control processor (103) generates a group of pressing driving force data according to the group of real-time state data and the group of real-time pressure data;
step S3, the jacking device group (202) controls a plurality of flat pressing areas (2011) to axially move to the corresponding pressing area (8) according to a group of pressing driving force data to apply a plurality of independent pressing driving forces to each part of the manufacturing raw material;
and S4, matching the pressing driving force data with the end point of the pressing path, stopping the jacking device group (202), driving the accommodating cavity (102) by the traction mechanism to open and take out the finished thousand-leaf products, otherwise, turning to the step S2.
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| CN112617114B (en) | 2023-11-10 |
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Address after: 232200 in Litai Industrial Park, Yinghe Town, Shou county, Huainan City, Anhui Province Applicant after: Anhui Yinghuai Bean Products Co.,Ltd. Address before: 232200 in Litai Industrial Park, Yinghe Town, Shou county, Huainan City, Anhui Province Applicant before: Shouxian Yinghuai Bean Products Co.,Ltd. |
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Denomination of invention: A fully automatic forming processing device and forming method for thousands of sheets Granted publication date: 20231110 Pledgee: Huainan Branch of Bank of China Ltd. Pledgor: Anhui Yinghuai Bean Products Co.,Ltd. Registration number: Y2024980056758 |
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