CN112614318A

CN112614318A - Remote monitoring's intelligent alarm device that reaches standard grade

Info

Publication number: CN112614318A
Application number: CN202011441009.8A
Authority: CN
Inventors: 陈曦; 韩伟; 李士华; 郑颖; 肖先雄
Original assignee: Individual
Current assignee: Jiangsu Dartong M & E Co ltd
Priority date: 2020-12-08
Filing date: 2020-12-08
Publication date: 2021-04-06
Anticipated expiration: 2040-12-08
Also published as: CN112614318B

Abstract

The invention discloses an online intelligent alarm device for remote monitoring, which has the advantages that a copper wire to be processed is pulled out of a wire-receiving cylinder, and an operator is convenient to remind after the copper wire on the wire-receiving cylinder is pulled out, and relates to the technical field of copper wire processing equipment, wherein the technical scheme is as follows: the take-up drum is placed in front of the first vertical plate, a guide wheel for guiding a copper wire into the second vertical plate is arranged above the first vertical plate, the second vertical plate is respectively provided with a first driven wheel and a first driving wheel on the upper side and the lower side of the copper wire, when the first driving wheel drives the copper wire to move out from the space between the first driving wheel and the first driven wheel, the second vertical plate is provided with a second driving wheel and a second driven wheel for inputting the copper wire into the wire drawing machine, when the copper wire is input into the guide wheel, the first vertical plate is respectively provided with a photoelectric emitter and a photoelectric receiver on the two sides of the transmission direction of the copper wire, the photoelectric emitter and the photoelectric receiver form a photoelectric switch, and a warning lamp controlled by the photoelectric.

Description

Remote monitoring's intelligent alarm device that reaches standard grade

Technical Field

The invention relates to the technical field of copper wire processing equipment, in particular to an online intelligent alarm device for remote monitoring.

Background

A copper wire drawing machine is a machine for manufacturing copper wires. Belongs to the production preprocessing equipment of metal products such as standard parts and the like, and aims to perform drawing processing on a wire rod of a metal product production enterprise through a wire drawing machine so that the diameter, the roundness, the internal metallographic structure, the surface finish and the straightening degree of the wire rod all meet the raw material processing requirements required by the production of the metal products such as the standard parts and the like.

When the copper line got into before the wire drawing machine, need pull out the copper line from the winding section of thick bamboo that has the copper line of winding, and the copper line on the section of thick bamboo of receiving is pulled the back, need remind the operator, consequently need a device of solving above-mentioned problem promptly.

Disclosure of Invention

Aiming at the defects in the prior art, the invention aims to provide the remote monitoring online intelligent alarm device which has the advantages that a copper wire to be processed is pulled out of a wire take-up cylinder, and an operator is convenient to remind after the copper wire on the wire take-up cylinder is pulled out.

In order to achieve the purpose, the invention provides the following technical scheme: an on-line intelligent alarm device with remote monitoring comprises a first vertical plate and a second vertical plate which are placed on the ground, a take-up drum is placed in front of the first vertical plate, a guide wheel for guiding the copper wire into the second vertical plate is arranged above the first vertical plate, the second vertical plate is respectively provided with a first driven wheel and a first driving wheel at the upper side and the lower side of the copper wire, after the first driving wheel drives the copper wire to move out from the position between the first driving wheel and the first driven wheel, a second driving wheel and a second driven wheel which are used for inputting the copper wire into the wire drawing machine are arranged on the second vertical plate, when the copper wire is input into the guide wheel, the first vertical plate is respectively provided with a photoelectric emitter and a photoelectric receiver at two sides of the copper wire transmission direction, the photoelectric emitter and the photoelectric receiver form a photoelectric switch, a warning lamp controlled by the photoelectric switch is arranged at the upper end of the second vertical plate, and the first driving wheel is driven by a driving piece fixed on the second vertical plate.

Through adopting above-mentioned technical scheme, when the copper line is pulled out from receiving the bobbin, twine on the leading wheel earlier, get into the second riser afterwards, first action wheel and the first driven wheel on the second riser drive the copper line and pull out from receiving the bobbin, get into between second action wheel and the second driven wheel afterwards, by second action wheel and second from driving wheel input wire drawing machine, between copper line input leading wheel, the copper line gets into photoelectric emitter and photoelectric receiver on the first riser earlier, photoelectric emitter and photoelectric receiver detect the transmission of copper line this moment, when the copper line is from receiving the bobbin all around down, photoelectric emitter and photoelectric receiver do not detect the copper line, photoelectric switch control warning light is lighted this moment, remind the operator to change receiving the bobbin.

Preferably: the first driving wheel is driven to rotate by a first rotating shaft which is rotatably connected to the second vertical plate, the driving piece comprises a moving plate which is connected to one side, away from the copper wire, of the second vertical plate in a sliding mode, a first air cylinder which drives the moving plate to move up and down is arranged on the second vertical plate, when the moving plate moves, a moving groove which is used for the first rotating shaft to move is formed in the moving plate, a notch of the moving groove is formed in one end, away from the second vertical plate, of the first rotating shaft, a first gear is coaxially arranged at one extending end of the first rotating shaft, a second gear and a third gear which are meshed with the first gear are respectively arranged on the upper side and the lower side of the first gear of the moving plate, the number of teeth of the third gear is larger than that of the first gear, the number of teeth of the second gear is consistent with that of the first gear.

Preferably: the photoelectric switch controls the first cylinder to work.

Preferably: the movable plate is provided with a protective cover outside the first gear, the second gear and the third gear, and the second motor and the third motor are fixed on the protective cover.

Preferably: the driving mode of the second driving wheel is consistent with that of the first driving wheel.

Preferably: the second is followed the driving wheel and is slided and connect on the second riser along being close to or keeping away from second action wheel direction, the second is rotated from the driving wheel and is connected in the second pivot, and the second pivot is kept away from the second one end of following the driving wheel and is fixed with the slide, the slide slides and connects on the second riser, be equipped with the gliding second cylinder of drive slide on the second riser.

Preferably: the first vertical plate is provided with a wire adjusting piece for changing a copper wire transmission line between the photoelectric switch and the guide wheel.

Preferably: the wire adjusting piece comprises a plurality of third cylinders which are arranged on the first vertical plate and located on two sides of the copper wire, a piston rod of each third cylinder is rotatably provided with an extrusion wheel which is abutted against the steel wire, and the first vertical plate located at the upper end of the photoelectric switch is provided with a guide roller which enables the copper wire to move out of the photoelectric emitter and the photoelectric receiver.

Preferably: the wire winding machine is characterized in that a push rod penetrates through the first vertical plate, one end of the push rod faces the wire winding barrel, the other end of the push rod penetrates out of the first vertical plate and is provided with a connecting plate, a fourth cylinder is arranged at one end, deviating from the wire winding barrel, of the first vertical plate, a piston rod of the fourth cylinder is connected with the connecting plate, the push rod is connected with an arc plate attached to the outer wall of the wire winding barrel in a rotating mode towards one side of the wire winding barrel, and the arc plate is driven by a first motor.

Preferably: the upper side of the arc-shaped plate is provided with a connecting rod, a plurality of clamping plates attached to the outer wall of the take-up drum are inserted into the connecting rod, and the lower end of each clamping plate is in threaded connection with a limiting block.

In conclusion, the invention has the following beneficial effects: when the copper line is pulled out from a take-up reel, twine on the leading wheel earlier, get into the second riser afterwards, first action wheel on the second riser and first from driving the copper line and pulling out from a take-up reel from the driving wheel, get into between second action wheel and the second follow driving wheel afterwards, by second action wheel and second from driving wheel input wire drawing machine, between copper line input leading wheel, the copper line gets into photoemitter and photoelectric receiver on the first riser earlier, photoemitter and photoelectric receiver detect the transmission of copper line this moment, when the copper line is from taking-up reel all around down, photoemitter and photoelectric receiver do not detect the copper line, photoelectric switch control warning light is bright this moment, remind the operator to change a take-up reel.

Drawings

FIG. 1 is a schematic structural diagram of the present embodiment;

FIG. 2 is an enlarged view of portion A of FIG. 1;

FIG. 3 is a schematic structural diagram of the moving plate according to the present embodiment;

fig. 4 is a schematic structural diagram for embodying the push rod of the present embodiment.

In the figure: 1. a first vertical plate; 11. a second vertical plate; 111. a third cylinder; 112. an extrusion wheel; 113. a guide roller; 114. a push rod; 115. a connecting plate; 116. a fourth cylinder; 117. an arc-shaped plate; 118. a first motor; 119. a connecting rod; 1191. clamping a plate; 1192. a limiting block; 12. a take-up drum; 13. a guide wheel; 14. a first driven wheel; 15. a first drive wheel; 151. a first rotating shaft; 152. moving the plate; 153. a first cylinder; 154. a moving groove; 155. a first gear; 156. a second gear; 157. a third gear; 158. a second motor; 159. a third motor; 16. a second drive wheel; 17. a second driven wheel; 171. a second rotating shaft; 172. a slide plate; 173. a second cylinder; 18. a photo-emitter; 181. a photoelectric receiver; 182. a warning light; 19. a protective cover.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

An on-line intelligent alarm device for remote monitoring is disclosed, as shown in fig. 1 and fig. 2, comprising a first vertical plate 1 and a second vertical plate 11 which are placed on the ground, the first vertical plate 1 and the second vertical plate 11 are positioned on the same plane, the second vertical plate 11 is higher than the first vertical plate 1, a take-up drum 12 is placed in front of the first vertical plate 1, a guide wheel 13 which guides a copper wire into the second vertical plate 11 is arranged above the first vertical plate 1, the second vertical plate 11 is respectively provided with a first driven wheel 14 and a first driving wheel 15 at the upper and lower sides of the copper wire, when the first driving wheel 15 drives the copper wire to move out from between the first driving wheel 15 and the first driven wheel 14, the second vertical plate 11 is provided with a second driving wheel 16 and a second driven wheel 17 which input the copper wire into a wire drawing machine, when the copper wire is input into the guide wheel 13, the first vertical plate 1 is respectively provided with a photoelectric emitter 18 and a photoelectric receiver 181 at both sides of, the warning light 182 controlled by the photoelectric switch is arranged at the upper end of the second vertical plate 11, the photoelectric switch is arranged close to the wire winding drum 12, and the first driving wheel 15 is driven by a driving piece fixed on the second vertical plate 11.

As shown in fig. 1 and 2, when a copper wire is pulled out from a take-up drum 12, the copper wire is firstly wound on a guide wheel 13 and then enters a second vertical plate 11, a first driving wheel 15 and a first driven wheel 14 on the second vertical plate 11 drive the copper wire to be pulled out from the take-up drum 12, then the copper wire enters a space between a second driving wheel 16 and a second driven wheel 17 and is input into a wire drawing machine by the second driving wheel 16 and the second driven wheel 17, the copper wire enters a photoelectric emitter 18 and a photoelectric receiver 181 on a first vertical plate 1 between the copper wire input guide wheel 13, the photoelectric emitter 18 and the photoelectric receiver 181 detect the transmission of the copper wire at the moment, when the copper wire is completely wound down from the take-up drum 12, the photoelectric emitter 18 and the photoelectric receiver 181 do not detect the copper wire, and at the moment, a photoelectric switch controls an alarm lamp 182 to be on to remind.

Referring to fig. 1 and 3, the first driving wheel 15 is driven by a first rotating shaft 151 rotatably connected to the second vertical plate 11, the driving member includes a moving plate 152 slidably connected to a side of the second vertical plate 11 away from the copper wire, the second vertical plate 11 is provided with a first cylinder 153 for driving the moving plate 152 to move up and down, when the moving plate 152 moves, a moving groove 154 for the first rotating shaft 151 to move is formed on the moving plate 152, a notch of the moving groove 154 extends from one end of the first rotating shaft 151 far away from the second vertical plate 11, a first gear 155 is coaxially provided at one end of the extension, a second gear 156 and a third gear 157 engaged with the first gear 155 are respectively provided at upper and lower sides of the first gear 155 of the moving plate 152, the number of teeth of the third gear 157 is greater than that of the first gear 155, the number of teeth of the second gear 156 is the same as that of the first gear 155, and the moving plate 152 is provided with a second motor 158 and a third motor 159 for driving the second gear 156 and the third gear 157 to rotate, respectively. When the copper wires are to be transmitted, the first cylinder 153 drives the moving plate 152 to move, so that the third gear 157 is meshed with the first gear 155, the second gear 156 is separated from the first gear 155, at the moment, the third motor 159 drives the third gear 157 to rotate, the rotating speed of the first gear 155 is slowed, the first driving wheel 15 is further made to rotate slowly, the speed of the first driving wheel 15 and the first driven wheel 14 for driving the copper wires to be transmitted is slowed, the wire winding drum 12 is convenient for an operator to replace, after the wire winding drum 12 is replaced, the first cylinder 153 drives the moving plate 152 to move, so that the second gear 156 drives the first gear 155 to rotate, at the moment, the speed of the first gear 155 is the normal speed for transmitting the copper wires, and the rotating speeds of the second motor 158 and the third motor 159 are consistent. Make under the circumstances of not shutting down, reduce holistic work efficiency temporarily, treat the copper line on the new receipts line section of thick bamboo 12 and the copper line welding of transmission before get up the back, whole work transmission efficiency is normal once more.

As shown in fig. 1 and 3, the photoelectric switch controls the operation of the first cylinder 153. At this moment, as soon as the photoelectric switch detects that the copper wire is transmitted, the first cylinder 153 is driven to work immediately, the rotating speed of the first driving wheel 15 is switched, the labor is reduced, and the intelligent control is improved.

As shown in fig. 1 and 3, the moving plate 152 is provided with a protective cover 19 around the first gear 155, the second gear 156, and the third gear 157, the protective cover 19 protects the first gear 155, the second gear 156, and the third gear 157, and the second motor 158 and the third motor 159 are fixed to the protective cover 19.

As shown in fig. 1 and 3, the second drive pulley 16 is driven in a manner consistent with the first drive pulley 15. Second action wheel 16 is also driven this moment for the transmission pulling force of copper line increases, the transmission of the copper line of being convenient for, and when first action wheel 15 drive damaged, the copper line is pulled to second action wheel 16 of being convenient for, and second action wheel 16's position is higher than first action wheel 15's position.

As shown in fig. 1 and fig. 2, the second driven wheel 17 is connected to the second vertical plate 11 in a sliding manner along a direction close to or far from the second driving wheel 16, the second driven wheel 17 is connected to the second rotating shaft 171 in a rotating manner, a sliding plate 172 is fixed at one end of the second rotating shaft 171 far from the second driven wheel 17, the sliding plate 172 is connected to the second vertical plate 11 in a sliding manner, and a second cylinder 173 for driving the sliding plate 172 to slide is arranged on the second vertical plate 11. The second cylinder 173 is disposed to change the position of the sliding plate 172 on the second vertical plate 11, and then to change the distance between the second driven wheel 17 on the sliding plate 172 and the second driving wheel 16, so as to change the second driven wheel 17, and the first driven wheel 14 can also be installed on the second vertical plate 11 similarly.

As shown in fig. 1, the first vertical plate 1 is provided with a wire adjusting member for changing a transmission route of a copper wire between the photoelectric switch and the guide wheel 13. Transfer the setting of line spare to make the copper line before transmitting to leading wheel 13, the copper line is accumulated in transferring the line spare, and the photoelectric switch of being convenient for detects copper line transmission and finishes the back, and the operator will be transferred the copper line that the line spare is accumulated and take off, with the copper line welding on the new take-up reel 12, the user is around transferring the line spare with the copper line afterwards, pulls out from the photoelectric switch again, and it is convenient to change.

As shown in fig. 1, the wire adjusting member includes a plurality of third cylinders 111 disposed on the first vertical plate 1 and located on two sides of the copper wire, an extrusion wheel 112 abutting against the steel wire is rotatably disposed on a piston rod of each third cylinder 111, the third cylinders 111 are driven to move the piston rod of the third cylinder 111 out of the third cylinder 111, so that the extrusion wheel 112 extrudes the copper wire, the copper wire is distributed on the first vertical plate 1 along an S shape, at this time, in addition to accumulating the copper wire, the copper wire can be straightened, and the copper wire can conveniently enter a subsequent guide wheel 13, a guide roller 113 disposed on the first vertical plate 1 and located at the upper end of the photoelectric switch is disposed to enable the copper wire to move out from the photoelectric emitter 18 and the photoelectric receiver 181, and when the extrusion wheel 112 disposed on the third cylinder 111 changes a transmission route of the copper wire, the change of the position of the copper wire in the photoelectric switch is reduced.

As shown in fig. 1 and fig. 4, after the copper wire on the take-up cylinder 12 is transmitted, wear to be equipped with push rod 114 on the first riser 1, a section of thick bamboo 12 is received to push rod 114 one end orientation, the other end is worn out first riser 1 and is equipped with connecting plate 115, first riser 1 deviates from the one end of receiving a section of thick bamboo 12 and is equipped with fourth cylinder 116, the piston rod and the connecting plate 115 of fourth cylinder 116 are connected, fourth cylinder 116 drives connecting plate 115 and removes, and then drive push rod 114 and remove, push rod 114 rotates towards one side of receiving a section of thick bamboo 12 and is connected with the arc 117 with the laminating of a section of thick bamboo 12 outer wall of receiving, arc 117 is driven by the first motor. Fourth cylinder 116 drives arc 117 and receives a line section of thick bamboo 12 outer wall conflict this moment, is convenient for drive receive a line section of thick bamboo 12 and remove to keeping away from first riser 1 direction, and then is convenient for the operator to more renew receive a line section of thick bamboo 12, reduces the labour.

As shown in fig. 1 and 4, a connecting rod 119 is arranged on the upper side of the arc plate 117, a plurality of clamping plates 1191 attached to the outer wall of the take-up drum 12 are inserted into the connecting rod 119, and a limiting block 1192 is connected to the lower end of each clamping plate 1191 through a screw thread of the connecting rod 119. At this time, each clamping plate 1191 is convenient for stably fixing the position of the take-up drum 12, so that the take-up drum 12 is stably moved in the moving process.

The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.

Claims

1. The utility model provides a remote monitoring's intelligent alarm device that reaches standard grade, characterized by: the wire drawing machine comprises a first vertical plate (1) and a second vertical plate (11) which are placed on the ground, a wire collecting cylinder (12) is placed in front of the first vertical plate (1), a guide wheel (13) which guides a copper wire into the second vertical plate (11) is arranged above the first vertical plate (1), a first driven wheel (14) and a first driving wheel (15) are respectively arranged on the upper side and the lower side of the copper wire of the second vertical plate (11), a second driving wheel (16) and a second driven wheel (17) which input the copper wire into the wire drawing machine are arranged on the second vertical plate (11) after the copper wire is driven by the first driving wheel (15) to move out from between the first driving wheel (15) and the first driven wheel (14), when the copper wire is input into the guide wheel (13), a photoelectric emitter (18) and a photoelectric receiver (181) are respectively arranged on the two sides of the copper wire transmission direction of the first vertical plate (1), and the photoelectric emitter (18) and the photoelectric receiver (181, the upper end of the second vertical plate (11) is provided with a warning lamp (182) controlled by a photoelectric switch, and the first driving wheel (15) is driven by a driving part fixed on the second vertical plate (11).

2. The intelligent alarm device of claim 1, which is characterized in that: the first driving wheel (15) is driven to rotate by a first rotating shaft (151) which is rotatably connected to the second vertical plate (11), the driving part comprises a moving plate (152) which is connected to one side, away from the copper wire, of the second vertical plate (11) in a sliding manner, a first air cylinder (153) which drives the moving plate (152) to move up and down is arranged on the second vertical plate (11), when the moving plate (152) moves, a moving groove (154) which is used for moving the first rotating shaft (151) is formed in the moving plate (152), one end, away from the second vertical plate (11), of the first rotating shaft (151) extends out of a notch of the moving groove (154), a first gear (155) is coaxially arranged at the extending end, a second gear (156) and a third gear (157) which are meshed with the first gear (155) are respectively arranged at the upper side and the lower side of the moving plate (152), and the number of teeth of the third gear (157) is greater than that of the first, the number of teeth of the second gear (156) is consistent with that of the first gear (155), and a second motor (158) and a third motor (159) which respectively drive the second gear (156) and the third gear (157) to rotate are arranged on the moving plate (152).

3. The intelligent alarm device of claim 2, which is characterized in that: the photoelectric switch controls the first air cylinder (153) to work.

4. The intelligent alarm device of claim 2, which is characterized in that: the moving plate (152) is provided with a protective cover (19) outside a first gear (155), a second gear (156) and a third gear (157), and a second motor (158) and a third motor (159) are fixed on the protective cover (19).

5. The intelligent alarm device of claim 2, which is characterized in that: the driving mode of the second driving wheel (16) is consistent with that of the first driving wheel (15).

6. The intelligent alarm device of claim 1, which is characterized in that: the second is followed driving wheel (17) and is connected on second riser (11) along being close to or keeping away from second action wheel (16) direction slip, second is followed driving wheel (17) and is rotated and is connected on second pivot (171), and second pivot (171) keep away from the one end of second driven driving wheel (17) and be fixed with slide (172), slide (172) slip is connected on second riser (11), be equipped with on second riser (11) and drive the gliding second cylinder (173) of slide (172).

7. The intelligent alarm device of claim 1, which is characterized in that: the first vertical plate (1) is provided with a wire adjusting piece for changing a copper wire transmission line between the photoelectric switch and the guide wheel (13).

8. The intelligent alarm device of claim 7, which is characterized in that: the wire adjusting part comprises a plurality of third cylinders (111) which are arranged on a first vertical plate (1) and located on two sides of a copper wire, a piston rod of each third cylinder (111) is rotatably provided with an extrusion wheel (112) which is abutted against a steel wire, and a guide roller (113) which enables the copper wire to move out of a photoelectric emitter (18) and a photoelectric receiver (181) is arranged on the first vertical plate (1) which is located at the upper end of a photoelectric switch.

9. The intelligent alarm device of claim 1, which is characterized in that: wear to be equipped with push rod (114) on first riser (1), push rod (114) one end orientation is received a line section of thick bamboo (12), and first riser (1) is worn out and the other end just is equipped with connecting plate (115), the one end that first riser (1) deviates from a line section of thick bamboo (12) is equipped with fourth cylinder (116), the piston rod and the connecting plate (115) of fourth cylinder (116) are connected, push rod (114) rotate towards one side of receiving a line section of thick bamboo (12) and be connected with and receive arc (117) of a line section of thick bamboo (12) outer wall laminating, arc (117) are driven by first motor (118) fixed on push rod (114).

10. The intelligent alarm device of claim 9, which is characterized in that: the upper side of the arc-shaped plate (117) is provided with a connecting rod (119), a plurality of clamping plates (1191) attached to the outer wall of the wire collecting cylinder (12) are inserted into the connecting rod (119), and the lower end of each clamping plate (1191) of the connecting rod (119) is in threaded connection with a limiting block (1192).