CN112610344B - Common rail fuel injector fault diagnosis method based on CEEMD and improved level discrete entropy - Google Patents

Common rail fuel injector fault diagnosis method based on CEEMD and improved level discrete entropy Download PDF

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CN112610344B
CN112610344B CN202011459205.8A CN202011459205A CN112610344B CN 112610344 B CN112610344 B CN 112610344B CN 202011459205 A CN202011459205 A CN 202011459205A CN 112610344 B CN112610344 B CN 112610344B
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ceemd
discrete entropy
fault diagnosis
entropy
common rail
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CN112610344A (en
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宋恩哲
柯赟
姚崇
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Harbin Engineering University
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/22Safety or indicating devices for abnormal conditions
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M65/00Testing fuel-injection apparatus, e.g. testing injection timing ; Cleaning of fuel-injection apparatus
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M65/00Testing fuel-injection apparatus, e.g. testing injection timing ; Cleaning of fuel-injection apparatus
    • F02M65/003Measuring variation of fuel pressure in high pressure line
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/22Safety or indicating devices for abnormal conditions
    • F02D2041/224Diagnosis of the fuel system
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/40Engine management systems

Abstract

The invention aims to provide a common rail fuel injector fault diagnosis method based on CEEMD and improved level discrete entropy. And then calculating improved level discrete entropy of the reconstructed signal, and inputting the improved level discrete entropy as fault characteristics into the LSSVM multi-classifier, thereby realizing fault diagnosis of the common rail fuel injector. The method is suitable for fault diagnosis of the common rail fuel injector in a field industrial environment with strong noise interference, and has the advantages of high fault diagnosis accuracy and strong anti-interference performance.

Description

Common rail injector fault diagnosis method based on CEEMD and improved level discrete entropy
Technical Field
The invention relates to a diesel engine control method, in particular to a diesel engine oil injection control method.
Background
With the rapid development of science and technology, the energy crisis and environmental problems are more and more severe, and a high-pressure common rail diesel engine is developed and produced for relieving the problems. With the rapid increase of the number of high-pressure common rail diesel engines, the fault diagnosis and maintenance problems become difficult problems to be ignored. The research of the engine management of the Japan Ship east Association shows that the failure rate of the oil injector accounts for 17.1 percent of the failure rate of the high-pressure common rail diesel engine, the failure of the oil injector causes the combustion deterioration, the power performance, the economic performance and the reliability of the diesel engine to be reduced, and the harmful emissions are increased. Therefore, how to accurately identify the fault of the fuel injector is an urgent problem to be solved.
The working state information of the oil injector can be embodied by the fuel pressure wave of the common rail pipe, but the fuel pressure wave is a nonlinear and non-stable signal, and in order to extract time domain and frequency domain information at the same time, a joint time-frequency analysis method is required to be applied for fault detection. The EMD is a time-frequency analysis method proposed by Huang and the like, is widely applied in the field of fault diagnosis, but the EMD has some defects such as mode aliasing, end effect, stopping conditions and the like. Aiming at the inherent defect of EMD, yeh et al propose a Complementary overall average Empirical Mode Decomposition (CEEMD) which eliminates the residual noise by adding auxiliary white noise with positive and negative alternation to the original signal. Compared with EMD, CEEMD is more stable, avoids the mode mixing problem, and CEEMD can also reduce residual noise and improve calculation efficiency by adding the positive and negative alternating auxiliary noise pairs.
After filtering processing, how to effectively extract the weak fault characteristics of the oil injector becomes the key for realizing the weak fault of the oil injector. Entropy is one of the most effective tools for measuring time series uncertainty and dynamic characteristics, and due to such advantages, various information entropy methods are applied to fault diagnosis, such as sample entropy, fuzzy entropy, discrete entropy, and the like. The sample entropy overcomes the problem of template self-matching in the approximate entropy, and has the characteristics of strong anti-interference capability, good consistency in a large parameter value range and the like. However, since it defines vector similarity based on unit step function, it cannot accurately define input category. Therefore, in order to overcome the defect of the sample entropy, a concept of the fuzzy entropy is proposed, such as chenweiting, but the fuzzy entropy calculation is relatively complex, and the calculation efficiency is influenced. Azami proposes Discrete Entropy (DE) to alleviate the respective disadvantages of sample Entropy and fuzzy Entropy. For sample entropy and fuzzy entropy, discrete entropy is more efficient to compute and more robust to interference. To ensure the integrity and accuracy of information measurement, azami proposed Multi-Scale discrete Entropy (MDE) based on DE. However, the multi-scale Discrete Entropy only considers low-frequency components of a time sequence and ignores high-frequency parts of the time sequence, based on the method, songni et al provides Hierarchical Discrete Entropy (HDE) based on Hierarchical analysis and Discrete Entropy, and the method can not only consider high-frequency and low-frequency components of an original sequence, but also improve anti-interference performance and signal bandwidth change sensitivity. However, with the increase of the number k of decomposition layers, the time sequence of the HDE is shortened, which results in the decrease of statistical reliability, and the HDE has a certain limitation on the signal length, which reduces the universality of the HDE algorithm.
Disclosure of Invention
The invention aims to provide a common rail injector fault diagnosis method based on CEEMD and improved level discrete entropy, which overcomes the defects of HDE, can provide comprehensive evaluation for irregularity and uncertainty of timing sequences and solves the problem of low common rail injector fault diagnosis precision under complex working conditions and noise environments.
The purpose of the invention is realized as follows:
the invention relates to a common rail fuel injector fault diagnosis method based on CEEMD and improved level discrete entropy, which is characterized by comprising the following steps of:
(1) Collecting pressure fluctuation signals of the high-pressure oil pipe through a pressure sensor arranged on the high-pressure oil pipe, and dividing the collected pressure signals into training signals and testing signals;
(2) Filtering the pressure signal by using a CEEMD algorithm, eliminating redundant components through correlation coefficients, and reconstructing the pressure signal;
(3) Calculating an improved level discrete entropy of the reconstructed pressure signal, and taking IHDE as a fault feature of the fuel pressure signal;
(4) Inputting a multi-classifier of a least square support vector machine by taking IHDE of all training samples as a feature vector for training;
(5) And (3) carrying out fault diagnosis and pattern recognition on the IHDE of the test sample by adopting the trained least square support vector machine multi-classifier, and outputting a diagnosis result.
The present invention may further comprise:
1. the CEEMD algorithm comprises the following processes:
(1) When EEMD decomposition is performed on the signal X (t), the total average times is N, and white noise w is added to the ith time of X (t) i After (t) obtaining
Figure BDA0002830720010000031
Let X (t) subtract w i (t) obtaining
Figure BDA0002830720010000032
(2) To pair
Figure BDA0002830720010000033
And
Figure BDA0002830720010000034
EEMD decomposition is respectively carried out to obtain a group of intrinsic mode components IMF which are IMF respectively i + And IMF i - Then, then
Figure BDA0002830720010000035
The above formula is averaged to obtain
Figure BDA0002830720010000036
Then, a correlation coefficient of each IMF component with the original signal is calculated.
2. The calculation process of IHDE is described as follows:
(1) Given a time series { X (i), i =1, 2.., N }, an averaging operator Q for the time series is defined 0 Sum difference operator Q 1
Figure BDA0002830720010000037
Figure BDA0002830720010000038
Wherein Q 0 (x) And Q 1 (x) Respectively representing the low-frequency component and the high-frequency component of the signal X (i);
(2) Of k levels
Figure BDA0002830720010000039
Is expressed as:
Figure BDA00028307200100000310
j =0 or 1;
(3) Construct a vector { gamma 12 ,...,γ k }, the integer e may be expressed as
Figure BDA0002830720010000041
Wherein, { gamma } m M =1, 2.. The k }. Epsilon {0,1} represents an average or difference operator for the mth layer;
(4) Based on vector { gamma 12 ,...,γ k And (5) the hierarchical components of the time series X (i) are defined.
Figure BDA0002830720010000042
(5) Calculating the discrete entropy of each layer component, wherein the improved layer discrete entropy is defined as follows:
IHDE=DE(X k,e ,m,c,d)。
the invention has the advantages that: the invention effectively utilizes CEEMD to filter the fuel pressure signal, has low noise interference and obtains an effective fault signal; and then, the fault information of the fuel pressure signal is comprehensively and accurately reflected through the improved hierarchical discrete entropy, the fault diagnosis method is suitable for completing the fault diagnosis of the common rail fuel injector in a strong noise environment, and the fault diagnosis method has the advantages of high fault diagnosis accuracy and strong anti-interference performance.
Drawings
FIG. 1 is a flow chart of the present invention;
FIG. 2 is a time domain waveform of a high pressure fuel line fuel pressure signal for three injector states;
FIG. 3 shows the decomposition results of the CEEMD of the pressure waves in three states of the fuel injector;
FIG. 4 illustrates the failure recognition rate of the CEEMD-IHDE method;
fig. 5 shows correlation coefficients of each IMF component with the original signal.
Detailed Description
The invention is described in more detail below by way of example with reference to the accompanying drawings:
with reference to fig. 1-5, the invention provides a common rail injector fault diagnosis method based on CEEMD and improved level discrete entropy, which comprises the following steps:
s1, collecting pressure fluctuation signals of a high-pressure oil pipe through a pressure sensor arranged on the high-pressure oil pipe, wherein the time domain waveform of the high-pressure oil pipe is shown in figure 2, and the collected pressure signals are divided into training signals and testing signals.
And S2, performing adaptive filtering processing on the pressure signal by using a CEEMD algorithm, wherein IMF components are shown in figure 3. And eliminating redundant components through the correlation coefficients to obtain effective fault components, and reconstructing a fuel pressure fault signal. The process of the CEEMD algorithm is briefly described as follows:
(1) When EEMD decomposition is performed on the signal X (t), the total average times is N, and white noise w is added to the ith time of X (t) i After (t) obtaining
Figure BDA0002830720010000051
Let X (t) subtract w i (t) obtaining
Figure BDA0002830720010000052
(2) To pair
Figure BDA0002830720010000053
And
Figure BDA0002830720010000054
EEMD decomposition is respectively carried out to obtain a group of intrinsic mode components IMF which are IMF respectively i + And IMF i - Then, then
Figure BDA0002830720010000055
The above formula is averaged to obtain
Figure BDA0002830720010000056
Then, the correlation coefficient between each IMF component and the original signal is calculated as shown in fig. 5. As can be seen from fig. 5, the correlation coefficients of the three components IMF1, IMF4, and IMF5 are large, and therefore the three components are selected to reconstruct the common rail fuel pressure signal.
And S3, calculating improved level discrete entropy of the reconstructed pressure signal, and taking IHDE as a fault characteristic of the fuel pressure signal. The calculation process of IHDE can be described as follows:
(1) Given a time series { X (i), i =1,2, \ 8230;, N }, the average operator Q of the time series is defined 0 Sum difference operator Q 1
Figure BDA0002830720010000057
Figure BDA0002830720010000058
Wherein Q is 0 (x) And Q 1 (x) Representing the low frequency component and the high frequency component of the signal X (i), respectively.
(2) Of k levels
Figure BDA0002830720010000059
The matrix form of (j =0 or 1) can be expressed as:
Figure BDA0002830720010000061
(3) Construct a vector { gamma 12 ,…,γ k H, the integer e can be expressed as
Figure BDA0002830720010000062
Wherein, { gamma., (gamma.) m M =1,2, \8230;, k }. Epsilon {0,1} represents the mean or difference operator for the mth layer.
(4) Based on vector { gamma 12 ,…,γ k And the hierarchical components of the time series X (i) are defined as.
Figure BDA0002830720010000063
(5) Calculating the discrete entropy of each layer component, and defining the improved layer discrete entropy as follows
IHDE=DE(X k,e ,m,c,d)
And S4, inputting a least squares support vector machine multi-classifier by taking the IHDE of all training samples as a feature vector for training.
And S5, carrying out fault diagnosis and pattern recognition on the IHDE of the test sample by adopting the trained least square support vector machine multi-classifier, and outputting a diagnosis result, wherein the classification result is shown in figure 4.

Claims (3)

1. A common rail fuel injector fault diagnosis method based on CEEMD and improved level discrete entropy is characterized in that:
(1) Collecting pressure fluctuation signals of the high-pressure oil pipe through a pressure sensor arranged on the high-pressure oil pipe, and dividing the collected pressure signals into training signals and testing signals;
(2) Filtering the pressure signal by using a CEEMD algorithm, eliminating redundant components through correlation coefficients, and reconstructing the pressure signal;
(3) Calculating an improved hierarchical discrete entropy IHDE of the reconstructed pressure signal, and taking the improved hierarchical discrete entropy IHDE as a fault feature of the fuel pressure signal;
(4) Inputting a least squares support vector machine multi-classifier for training by taking improved hierarchical discrete entropy IHDE of all training samples as a feature vector;
(5) And carrying out fault diagnosis and pattern recognition on the improved hierarchical discrete entropy IHDE of the test sample by adopting the trained least square support vector machine multi-classifier, and outputting a diagnosis result.
2. The common rail injector fault diagnosis method based on CEEMD and improved hierarchical discrete entropy as claimed in claim 1, characterized in that: the CEEMD algorithm comprises the following processes:
(1) When EEMD decomposition is performed on the signal X (t), the total average frequency is N, and white noise w is added to the ith time of X (t) i After (t) obtaining
Figure FDA0003887109770000011
Let X (t) subtract w i (t) obtaining
Figure FDA0003887109770000012
(2) For is to
Figure FDA0003887109770000013
And
Figure FDA0003887109770000014
EEMD decomposition is respectively carried out to obtain a group of intrinsic mode components IMF respectively i + And IMF i - Then, then
Figure FDA0003887109770000015
The above formula is averaged to obtain
Figure FDA0003887109770000016
Then, a correlation coefficient of each IMF component with the original signal is calculated.
3. The common rail injector fault diagnosis method based on CEEMD and improved hierarchical discrete entropy as claimed in claim 1, characterized in that: the calculation process of IHDE is described as follows:
(1) Given a time series { X (i), i =1, 2.., N }, an averaging operator Q for the time series is defined 0 Sum difference operator Q 1
Figure FDA0003887109770000021
Figure FDA0003887109770000022
Wherein Q 0 (x) And Q 1 (x) Respectively representing the low-frequency component and the high-frequency component of the signal X (i);
(2) Of k levels
Figure FDA0003887109770000023
Is expressed as:
Figure FDA0003887109770000024
j =0 or 1;
(3) Construct a vector { gamma 12 ,...,γ k The integer e can be expressed as
Figure FDA0003887109770000025
Wherein, { gamma } m M =1,2,.., k }. Epsilon {0,1} represents an average or difference operator for the mth layer;
(4) Based on vector { gamma 12 ,...,γ k And the hierarchical components of the time series X (i) are defined as:
Figure FDA0003887109770000026
(5) Calculating the discrete entropy of each layer component, wherein the improved layer discrete entropy is defined as follows:
IHDE=DE(X k,e ,m,c,d),
m is the embedding dimension, c is the number of mapped classes, and d is the time delay.
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