CN112608116A - High-strength heat insulation pipe shell and preparation method thereof - Google Patents

High-strength heat insulation pipe shell and preparation method thereof Download PDF

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Publication number
CN112608116A
CN112608116A CN202011620237.1A CN202011620237A CN112608116A CN 112608116 A CN112608116 A CN 112608116A CN 202011620237 A CN202011620237 A CN 202011620237A CN 112608116 A CN112608116 A CN 112608116A
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China
Prior art keywords
heat
strength
pipe shell
mixing
silicon powder
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CN202011620237.1A
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Chinese (zh)
Inventor
杨德生
陈光辉
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Shandong Jianeng Technology Co ltd
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Shandong Jianeng Technology Co ltd
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Priority to CN202011620237.1A priority Critical patent/CN112608116A/en
Publication of CN112608116A publication Critical patent/CN112608116A/en
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/06Aluminous cements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L59/00Thermal insulation in general
    • F16L59/02Shape or form of insulating materials, with or without coverings integral with the insulating materials
    • F16L59/021Shape or form of insulating materials, with or without coverings integral with the insulating materials comprising a single piece or sleeve, e.g. split sleeve, two half sleeves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L59/00Thermal insulation in general
    • F16L59/12Arrangements for supporting insulation from the wall or body insulated, e.g. by means of spacers between pipe and heat-insulating material; Arrangements specially adapted for supporting insulated bodies

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Thermal Insulation (AREA)

Abstract

The invention relates to an accessory matched with a pipeline, in particular to a high-strength heat-insulation pipe shell and a preparation method thereof. The high-strength heat-insulating pipe shell mainly comprises 20-24 wt% of vitrified micro-beads, light ceramsite, micro-silicon powder, anti-crack fibers and aluminate gelling agent: 40-45: 3-5: 3-4: 26-30 of water, and curing after mixing. The preparation method comprises the following steps: 1) uniformly dry-mixing the vitrified micro bubbles, the light ceramsite, the micro silicon powder, the anti-crack fibers and the aluminate gelling agent according to the proportion; 2) adding water for wet mixing to obtain a mixture; 3) putting the mixture into a die, vibrating by a vibrating rod, and flattening the outer surface; 4) and (5) demolding, and then stably curing to obtain the product. The composite material has the advantages of light weight, high strength, low heat conductivity coefficient and good vibration and crack resistance. Low cost, simple process and easy industrialized production. The heat-insulating support is used for heat pipelines and gravity thermal equipment of petrochemical engineering, thermal power plants, pharmacy and heating projects.

Description

High-strength heat insulation pipe shell and preparation method thereof
Technical Field
The invention relates to an accessory matched with a pipeline, in particular to a high-strength heat-insulation pipe shell and a preparation method thereof.
Background
At present, in long-distance high-temperature conveying pipelines used in petrochemical industry, electric power industry, metallurgy industry and other industries, in order to reduce heat energy loss in a medium transmission process, heat insulation measures are taken at a supporting part of the pipeline, and a heat insulation layer is a special high-strength heat insulation material. The high-strength heat-conducting pipe has to be used for supporting the load of the pipeline, and has low heat conductivity coefficient, so that the heat energy leakage is effectively blocked. Most of heat insulation pipe brackets popular in the market mostly adopt common temperature resistant casting materials, the heat insulation layers have the problems of poor heat insulation effect, small toughness, easy fragmentation, heavy weight and the like although the strength is high, the heat insulation layers are generally cracked due to vibration, stress alternation and dynamic load in the operation of a heat distribution pipeline, part of heat energy leaks from the cracking part to cause the attenuation of the transmission temperature of the heat distribution pipeline, and the cracking of the heat insulation layers reduces the support performance of the pipe brackets, thereby causing safety troubles to the long-term stable operation of the pipeline.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide a high-strength heat-insulation pipe shell which is light in weight, high in strength, low in heat conductivity coefficient and good in anti-vibration and anti-cracking performance, solves the technical problems that the strength and the heat-insulation performance of a heat-insulation material in the prior art cannot be considered simultaneously and the anti-vibration and anti-cracking performance is poor, and is used for heat-insulation support of thermal pipelines and gravity thermal equipment in petrochemical engineering, thermal power plants, pharmacy and heating engineering. The invention also provides a preparation method, which has low cost and simple process and is easy for industrialized production.
The technical scheme adopted by the invention for solving the technical problems is as follows:
the high-strength heat-insulating pipe shell is mainly formed by mixing and solidifying vitrified micro bubbles, light ceramic particles, micro silicon powder, anti-crack fibers and aluminate gelatinizing agents by adopting machinery and a mould.
The weight percentages of the vitrified micro bubbles, the light ceramsite, the micro silicon powder, the anti-crack fiber and the aluminate gelling agent are 20-24: 40-45: 3-5: 3-4: 26-30.
Preferably, the vitrified micro bubbles, the light ceramsite, the micro silicon powder, the anti-crack fibers and the aluminate gelling agent are 20: 45: 4: 3: 28.
the vitrified micro bubbles have the characteristics of good particle integrity, low breakage rate during mixing and high initial strength.
The vitrified micro bubbles and the light ceramsite play roles in heat insulation and preservation, the micro silicon powder can improve the strength and the high temperature resistance of the mixture, the anti-cracking fiber can improve the anti-cracking performance of the mixture, and the aluminate gelling agent has high bonding strength, good high temperature performance and good hydrophobicity. The high-strength heat-insulating pipe shell prepared by mixing the five materials has the advantages of high strength, low heat conductivity coefficient, excellent crack resistance, low cost, good process and the like.
The vitrified micro bubbles and the light ceramsite mainly play a role in heat insulation and preservation, and when the mixture accounts for a large proportion, the heat conductivity coefficient is reduced, so that the strength is influenced; when the micro silicon powder and the aluminate gelatinizer account for a large specific gravity, the heat conductivity coefficient can be increased, the strength is increased, and a proper amount of anti-cracking fibers can play a good anti-cracking role.
The preparation method of the high-strength heat insulation pipe shell comprises the following steps:
1) putting the vitrified micro bubbles, the light ceramsite, the micro silicon powder, the anti-crack fibers and the aluminate gelling agent into a mixing container according to the proportion, and dry-mixing uniformly;
2) adding 55-65kg of water into the mixing container for wet mixing to obtain a mixture;
3) putting the mixture into a mould, adopting a vibrating rod to vibrate to prevent air holes, and flattening the outer surface;
4) demoulding for 6-12 hours, and forming the high-strength heat-insulating pipe shell after 5-7 days of stable solidification.
Compared with the prior art, the invention has the beneficial effects that:
1) the invention relates to a high-strength heat-insulating pipe shell which is mainly prepared by mixing vitrified micro-beads, light ceramsite, micro-silicon powder, anti-crack fibers and aluminate gelling agent. The vitrified micro bubbles and the light ceramsite belong to light heat-insulating materials, can play a good role in heat insulation and heat preservation, a proper amount of anti-cracking fibers can play a good role in anti-cracking and strengthening, and the vitrified micro bubbles, the light ceramsite and the anti-cracking fibers are mixed with the micro-silica powder aluminate gelling agent and then are condensed together, so that the compressive strength, the hardness and the temperature resistance can be obviously improved, and the heat conductivity coefficient is lower.
2) The high-strength heat insulation pipe shell has the advantages of light weight, higher strength, lower heat conductivity coefficient and better vibration and crack resistance, and meets the requirements of long-distance heat distribution pipelines on high load, heat insulation, heat preservation, vibration and crack resistance and high reliability.
3) The high-strength heat-insulating pipe shell has the advantages of low cost, good process, simple and easy preparation method and easy industrial production.
4) The invention is used for the high-strength light heat-insulation pipe shell for the long-distance heat distribution pipeline conveying support pipe bracket.
Drawings
FIG. 1 is a schematic diagram of an exemplary implementation of the present invention;
in the figure: 1. a base; 2. high-strength heat insulation pipe shell; 3. a pipeline; 4. a ceramic fiber layer; 5. a layer of aluminium silicate fibres; 6. clamping a hoop; 7. and fastening the bolt assembly.
Detailed Description
Embodiments of the present invention are further described below with reference to the accompanying drawings. The following examples are intended to illustrate the invention, but are not intended to limit the scope of the invention.
The following examples are experimental methods without specifying specific conditions, according to conventional conditions.
Example 1
The preparation method of the high-strength heat insulation pipe shell comprises the following specific steps:
the vitrified micro bubbles, the light ceramsite, the micro silicon powder, the anti-crack fibers and the aluminate gelatinizing agent are mixed according to the weight percentage of 20: 45: 4: 3: 28, putting the mixture into a mixing container to be dry-mixed uniformly; then adding 65kg of water into the mixing container for wet mixing; placing the mixed mixture into a mould, vibrating by adopting a vibrating rod, and flattening the outer surface; the demoulding time is 12 hours, and the high-strength heat insulation and preservation pipe shell is formed after 7 days of stable solidification. The experiment determines that the thermal conductivity coefficient of the material is as follows: 0.17W/(m.K), compressive strength of 1.5MPa/cm2
Example 2
The preparation method of the high-strength heat insulation pipe shell comprises the following specific steps:
the vitrified micro bubbles, the light ceramsite, the micro silicon powder, the anti-crack fibers and the aluminate gelling agent are mixed according to the weight percentage of 23: 44: 4: 3: 26 into a mixerDry mixing in a container; then adding 55kg of water into the mixing container for wet mixing; placing the mixed mixture into a mould, vibrating by adopting a vibrating rod, and flattening the outer surface; the demoulding time is 6 hours, and the high-strength heat insulation pipe shell is formed after 5 days of stable solidification. The experiment determines that the thermal conductivity coefficient of the material is as follows: 0.155W/(m.K), compressive strength of 1MPa/cm2
The method is realized by adopting a prefabrication mode during implementation, and the required shape is manufactured by a mould according to the requirements of actual geometric dimension and performance parameters and can be used after being stably cured for a period of time.
The high-strength heat-insulation pipe shell is typically welded with the lower half part of a hoop 6 into a whole through a base 1, a ceramic fiber layer 4, a high-strength heat-insulation pipe shell 2, an aluminum silicate fiber layer 5 are arranged in the hoop 6, a pipeline 3 is arranged in the ceramic fiber layer 5, and the hoop is fixed 6 through a fastening bolt component 7.
According to the typical high-strength heat-insulation and heat-preservation pipe shell, the ceramic fiber layer 4 is arranged in the high-strength heat-insulation and heat-preservation pipe shell, the aluminum silicate fibers 5 are arranged outside the high-strength heat-insulation and heat-preservation pipe shell, so that the heat conductivity coefficient can be effectively reduced, the compensation effect on the manufacturing deviation of the hoop and the pipeline can be realized, the effective vibration reduction effect can be realized, and the accessories are added on the basis, so that the.
The invention mainly embodies the formula and the implementation process of the high-strength heat-insulation pipe shell, and other aspects are realized by the prior art.
In light of the foregoing description of preferred embodiments of the invention, it is to be understood that numerous changes and modifications may be made by those skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.

Claims (3)

1. A high strength thermal-insulated heat preservation pipe shell which characterized in that: the ceramic tile is mainly prepared by mixing and solidifying vitrified micro bubbles, light ceramsite, micro silicon powder, anti-crack fibers and aluminate gelling agent by adopting machinery and a mould.
2. The high strength insulated pipe shell of claim 1, wherein: the weight percentages of the vitrified micro bubbles, the light ceramsite, the micro silicon powder, the anti-crack fibers and the aluminate gelling agent are 20-24: 40-45: 3-5: 3-4: 26-30.
3. A method for manufacturing a high-strength heat-insulating and heat-preserving shell as claimed in claim 1 or 2, characterized in that: the method comprises the following steps:
1) putting the vitrified micro bubbles, the light ceramsite, the micro silicon powder, the anti-crack fibers and the aluminate gelling agent into a mixing container according to the proportion, and dry-mixing uniformly;
2) adding water into the mixing container for wet mixing to obtain a mixture;
3) placing the mixture into a die, vibrating by a vibrating rod, and flattening the outer surface;
4) and after demolding, stably curing to form the high-strength heat-insulation pipe shell.
CN202011620237.1A 2020-12-30 2020-12-30 High-strength heat insulation pipe shell and preparation method thereof Pending CN112608116A (en)

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Application Number Priority Date Filing Date Title
CN202011620237.1A CN112608116A (en) 2020-12-30 2020-12-30 High-strength heat insulation pipe shell and preparation method thereof

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Application Number Priority Date Filing Date Title
CN202011620237.1A CN112608116A (en) 2020-12-30 2020-12-30 High-strength heat insulation pipe shell and preparation method thereof

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Publication Number Publication Date
CN112608116A true CN112608116A (en) 2021-04-06

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101182178A (en) * 2007-11-29 2008-05-21 武汉莱克利安科技有限公司 Special masonry mortar for self-insulating wall
CN101665343A (en) * 2008-03-14 2010-03-10 湖北天泉新型建筑材料有限公司 Vitrified micro-bead heat preserving and insulating material and method of preparing same
US20100276837A1 (en) * 2009-04-29 2010-11-04 Rada David C Lightweight construction material and methods and device for fabrication thereof
CN103553687A (en) * 2013-11-09 2014-02-05 宁夏天纵泓光余热发电技术有限公司 Heat-insulating fireproof pouring material
CN103951350A (en) * 2014-04-25 2014-07-30 中南大学 Lightweight aggregate concrete for heat preservation of structures
KR101471146B1 (en) * 2014-06-19 2014-12-15 주식회사 이에스피소재 Absorbent-pervious cement mortar compositions and manufacturing method and construction method of pavement absorbent-pervious using the same
CN108675732A (en) * 2018-06-27 2018-10-19 常州优纳新材料科技有限公司 A kind of conduit saddle heat-insulating heat-preserving material and preparation method thereof
CN108793932A (en) * 2018-07-18 2018-11-13 合肥帧讯低温科技有限公司 A kind of thermal-insulation energy-conservation material and preparation method thereof

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101182178A (en) * 2007-11-29 2008-05-21 武汉莱克利安科技有限公司 Special masonry mortar for self-insulating wall
CN101665343A (en) * 2008-03-14 2010-03-10 湖北天泉新型建筑材料有限公司 Vitrified micro-bead heat preserving and insulating material and method of preparing same
US20100276837A1 (en) * 2009-04-29 2010-11-04 Rada David C Lightweight construction material and methods and device for fabrication thereof
CN103553687A (en) * 2013-11-09 2014-02-05 宁夏天纵泓光余热发电技术有限公司 Heat-insulating fireproof pouring material
CN103951350A (en) * 2014-04-25 2014-07-30 中南大学 Lightweight aggregate concrete for heat preservation of structures
KR101471146B1 (en) * 2014-06-19 2014-12-15 주식회사 이에스피소재 Absorbent-pervious cement mortar compositions and manufacturing method and construction method of pavement absorbent-pervious using the same
CN108675732A (en) * 2018-06-27 2018-10-19 常州优纳新材料科技有限公司 A kind of conduit saddle heat-insulating heat-preserving material and preparation method thereof
CN108793932A (en) * 2018-07-18 2018-11-13 合肥帧讯低温科技有限公司 A kind of thermal-insulation energy-conservation material and preparation method thereof

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Application publication date: 20210406