CN112608037A - Heat-insulating toughened glass for automobile - Google Patents
Heat-insulating toughened glass for automobile Download PDFInfo
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- CN112608037A CN112608037A CN202011641571.5A CN202011641571A CN112608037A CN 112608037 A CN112608037 A CN 112608037A CN 202011641571 A CN202011641571 A CN 202011641571A CN 112608037 A CN112608037 A CN 112608037A
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- heat
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- automobile
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/001—General methods for coating; Devices therefor
- C03C17/003—General methods for coating; Devices therefor for hollow ware, e.g. containers
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/001—General methods for coating; Devices therefor
- C03C17/002—General methods for coating; Devices therefor for flat glass, e.g. float glass
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C4/00—Compositions for glass with special properties
- C03C4/02—Compositions for glass with special properties for coloured glass
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2217/00—Coatings on glass
- C03C2217/20—Materials for coating a single layer on glass
- C03C2217/29—Mixtures
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2217/00—Coatings on glass
- C03C2217/70—Properties of coatings
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2217/00—Coatings on glass
- C03C2217/70—Properties of coatings
- C03C2217/74—UV-absorbing coatings
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2218/00—Methods for coating glass
- C03C2218/10—Deposition methods
- C03C2218/11—Deposition methods from solutions or suspensions
- C03C2218/112—Deposition methods from solutions or suspensions by spraying
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- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Glass Compositions (AREA)
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Abstract
The invention provides automobile heat-insulating toughened glass, and particularly relates to the field of automobile and safety glass production, wherein the automobile heat-insulating toughened glass comprises 3-5 mm body-colored toughened glass and a heat-insulating coating coated on the toughened glass. The invention improves the heat insulation performance of the automobile toughened glass. The coating is added with particles, ultraviolet absorbent, blue absorbent, pigment and the like which absorb near infrared rays of sunlight, so that the heat insulation coating not only absorbs most of heat energy in solar radiation, but also prevents harmful rays in the sun from radiating and adjusts the color of the glass, thereby meeting the requirements of appearance and privacy. The heat absorption particles absorbing the sunlight near infrared rays in the coating can improve the temperature of the coating simultaneously by absorbing the infrared rays, so that the thermochromic particles can easily reach the phase change temperature, the reflectivity to the sunlight near infrared rays is increased, the heat balance temperature of the glass is reduced, the secondary heat transfer is relatively reduced, and the blocking rate to the sunlight near infrared rays is higher. The thermochromic particles do not work at low temperature, so that solar irradiation can be increased in winter, and energy conservation of new energy automobiles is facilitated.
Description
Technical Field
The invention belongs to the field of automobile and safety glass production, and particularly relates to automobile heat-insulating toughened glass and a manufacturing method thereof.
Background
In recent years, in order to meet the requirements of energy conservation, comfort, safety and privacy, a new generation of functional glass is promoted to replace the traditional automobile glass, and because the performance of the novel automobile glass is obviously superior to that of a glass film, the novel automobile glass also has the tendency of replacing the automobile glass film. The invention aims to provide automobile heat-insulating toughened glass and a manufacturing method thereof, which are used for promoting the renewal of automobile glass.
Disclosure of Invention
In view of the above disadvantages, the present invention provides a tempered glass for automobile heat insulation and a method for manufacturing the same, which can greatly improve the heat insulation performance of the tempered glass for automobile.
The invention provides the following technical scheme:
the automobile heat-insulating toughened glass comprises a piece of 3-5 mm body-colored toughened glass and a heat-insulating coating coated on the toughened glass, and is prepared by a wet coating and thermosetting process.
Further, the mass-colored tempered glass is colored float glass prepared by adding a colorant with heat absorption performance into a glass raw material, is prepared by a glass tempering process, and has 20-80% of visible light transmittance.
Further, the heat-insulating coating contains heat-insulating particles with the particle size of nanometer, thermochromic particles, an ultraviolet absorbent, a blue-light absorbent and pigments.
Furthermore, the heat insulation coating contains heat insulation particles capable of absorbing near infrared rays in sunlight, including but not limited to cesium tungsten bronze nano compounds, and the adding proportion is 10-30 wt% of the heat insulation coating.
Further, the heat insulation coating contains thermochromic nano particles, and the thermochromic nano particles are nano-grade vanadium dioxide doped powder with the particle size of 60-120 nm.
Further, the thermochromic nano particles are tungsten-doped nano vanadium dioxide powder, the phase change temperature is 40-50 ℃, and the addition amount of the thermochromic nano particles is 0.1-1 wt% of the heat-insulating coating.
Further, the thermal insulation coating contains nano-scale organic or inorganic pigment, ultraviolet absorbent, blue light absorbent, organic silicon resin, and solvent, auxiliary agent and leveling agent required by the coating process.
Furthermore, the particle size of the pigment in the coating is 60-100 nm, the adding amount is determined according to the requirement of visible light transmittance, and the range of the visible light transmittance is 10-75%.
Furthermore, the absorption spectrum of the blue light absorbent contained in the heat insulation coating is 400-450 nm, the particle size is 60-100 nm, and the addition amount is 0.1-1 wt% of the heat insulation coating.
Furthermore, the ultraviolet absorbent contained in the heat-insulating coating has an absorption spectrum of 280-400 nm and a particle size of 60-100 nm, and is added in an amount of 0.1-1 wt% of the heat-insulating coating.
Furthermore, the body-colored toughened glass is flat glass or curved glass.
Further, the heat-insulating toughened glass is sprayed with a heat-insulating coating by a wet low-pressure spray gun and is thermally cured to form the heat-insulating coating. The low-pressure spray gun is a low-pressure spray gun, an airless spray gun or a mixed gas spray gun.
The invention has the beneficial effects that:
the application of the heat-insulating toughened glass for the automobile realizes the combination of heat insulation, thermochromism, reduction of visible light transmittance and privacy, and greatly improves the heat-insulating property of the heat-insulating toughened glass for the automobile. The heat-absorbing particles for absorbing the sunlight near infrared rays are added, so that the heat-insulating property of the glass is improved, the temperature of the coating is also improved while the absorbed infrared rays are absorbed, and the thermochromic particles can reach the phase change temperature more easily, so that the reflectivity of the sunlight near infrared rays is increased, the heat balance temperature of the heat-insulating coating is reduced, the secondary heat transfer is relatively reduced, and the blocking rate of the sunlight near infrared rays is higher. Secondly, the ultraviolet and blue light absorbers added into the thermal insulation coating can greatly reduce the damage of solar radiation to the skin and eyes. In addition, the thermochromic particles do not work at low temperature, solar radiation can be increased in winter, and energy conservation of new energy automobiles is facilitated.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a block diagram of the present invention.
Detailed Description
Referring to fig. 1, the heat-insulating tempered glass for the automobile and the manufacturing method thereof comprise a 3-5 mm piece of body-colored tempered glass and a heat-insulating coating coated on the tempered glass, and are manufactured through wet coating and thermosetting processes. The mass-colored toughened glass can absorb 55-75% of solar infrared radiation and has selectable visible light transmittance; the heat insulation coating arranged on the toughened glass inner layer can absorb the residual solar infrared heat energy penetrating through the body-colored toughened glass, so that more than 96% of the solar infrared heat energy is blocked. The heat-insulating toughened glass coating contains nano heat-insulating particles capable of absorbing near infrared rays, such as nano compounds of cesium tungsten bronze and nano vanadium dioxide doped particles, so that the heat-insulating toughened glass coating has double functions of reflecting and absorbing infrared rays, and the nano vanadium dioxide doped particles can generate phase change at 40-50 ℃ and reflect solar infrared radiation; the nanometer heat-insulating particles absorb solar near-infrared radiation, simultaneously improve the temperature of the heat-insulating coating, promote phase change to occur, further improve the reflection efficiency of the nanometer vanadium dioxide doped particles on near infrared rays, and further improve the heat-insulating property of the glass as a result of combined action.
Organic or inorganic nano pigment for adjusting visible light transmittance is added into the heat insulation coating, and solar radiation heat energy is further reduced by reducing visible light transmittance. Visible light and infrared rays in sunlight respectively account for 50% of total solar radiation energy (the heat energy contained in ultraviolet rays is less than 5% and can be ignored), and the national standard of automobile safety glass only makes the requirement of more than 70% of light transmittance on the parts of an automobile front windshield and an automobile rearview mirror, and has no requirement on other parts of the automobile glass. Therefore, on the premise of maximum blocking of infrared transmission and meeting national standard requirements, the light transmittance of the visible light is properly transmitted, which contributes to further energy conservation. The ultraviolet absorbent contained in the heat insulation coating can reduce the ultraviolet transmittance to below 1 percent, protect organic or inorganic pigment from being degraded by ultraviolet rays and losing efficacy, and simultaneously avoid the injury of the ultraviolet rays to human skin and the damage to automobile seats, interiors and the like. The nanometer blue light absorbent contained in the heat insulation coating can reduce the transmittance of harmful blue light with the spectrum of 400-450 nm to below 10%, and can effectively protect eyes of people from being damaged. The nano organic or inorganic transparent pigment contained in the heat insulation coating has the colors of various commercially available materials and the visible light transmittance is selectable, such as green, gray, blue, tea, black and other colors, and can meet the personalized privacy requirements of customers. In addition, the thermochromic particles do not work at low temperature, solar radiation can be increased in winter, and energy conservation of new energy automobiles is facilitated.
DETAILED DESCRIPTION OF EMBODIMENT (S) OF INVENTION
Step 1, preparing a heat insulation dispersion liquid: the preparation method comprises the steps of taking 230 parts of commercially available cesium tungsten oxide heat-insulation powder, 5 parts of tungsten-doped nano vanadium dioxide powder, 3 parts of dry powder ultraviolet absorbent with an absorption spectrum of 280-400 nm, 2 parts of dry powder blue light absorbent with an absorption spectrum of 400-450 nm and 10 parts of nano carbon black powder, simultaneously putting the powder into a three-dimensional rotary powder mixer, fully stirring and mixing the powder in a dry environment to obtain 250 parts of mixed powder, adding 50 parts of dispersing agent and 400 parts of butanone solution by weight into a ceramic grinding machine, and performing coarse grinding and then fine grinding to obtain 700 parts of heat-insulation dispersion liquid with the particle size of 60-100 nm for later use.
Step 2, preparing heat insulation slurry: 700 parts by weight of the heat insulation dispersion liquid is mixed with 1300 parts by weight of commercial high-hardness, high-transparency and 40% solid content modified organic silicon resin, filtered and fully stirred to prepare 2000 parts by weight of heat insulation slurry, and the heat insulation slurry is filtered by a 10-micron filter and then sent into a storage tank of a spraying machine.
And 3, finishing coating the heat-insulating coating: selecting European gray body-colored toughened glass with the thickness of 4mm, the area of 1 square meter and the visible light transmittance of 50 percent, putting the European gray body-colored toughened glass into an automatic coating production line, and setting an automatic coating device adopting a low-pressure spray gun to be 20 mu m in wet film thickness for spraying. The glass is sent into a tunnel type continuous drying furnace after being cleaned/dried, plasma cleaned, sprayed at low pressure and leveled for 12 minutes, and the temperature-time section of the drying furnace is set according to the following temperature gradient: 60 degrees/3 minutes, 100 degrees/6 minutes, 150 degrees/6 minutes and 200 degrees/18 minutes, then gradually cooling until discharging, and naturally cooling to obtain the heat-insulating toughened glass.
The performance parameters of the heat-insulating toughened glass manufactured according to the embodiment are as follows: the film thickness is 8 um; visible light transmittance was 25%; when the temperature is lower than 30 ℃, the near infrared transmittance is 10 percent; when the temperature is higher than 45 ℃, the near infrared transmittance is less than 1 percent; ultraviolet transmittance < 1%, blue transmittance < 15%.
Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art will understand that various changes, modifications and substitutions can be made without departing from the spirit and scope of the invention as defined by the appended claims. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The heat-insulating toughened glass for the automobile is characterized in that: the heat-insulation coating comprises a piece of 3-5 mm body-colored toughened glass and a heat-insulation coating coated on the toughened glass.
2. The automobile heat-insulating tempered glass according to claim 1, characterized in that: the mass-colored toughened glass is colored float glass prepared by adding a coloring agent with heat absorption performance into a glass raw material, is prepared by a glass toughening process, and has 20-80% of visible light transmittance.
3. The automobile heat-insulating tempered glass according to claim 1, characterized in that: the heat insulation coating contains heat insulation particles with the particle size of nanometer, thermochromic particles, an ultraviolet absorbent, a blue light absorbent and pigments.
4. The automobile heat-insulating tempered glass according to claim 3, characterized in that: the heat insulation coating contains heat insulation particles capable of absorbing near infrared rays in sunlight, including but not limited to cesium tungsten bronze nano compounds, and the adding proportion is 10-30 wt% of the heat insulation coating.
5. The heat-insulating tempered glass for automobiles according to claim 1 or claim 3, wherein: the thermal insulation coating contains thermochromic nano particles, and the thermochromic nano particles are nano vanadium dioxide doped powder particles with the particle size of 60-120 nm.
6. The automobile heat-insulating tempered glass according to claim 5, characterized in that: the thermochromic nano particles are tungsten-doped nano vanadium dioxide powder, the phase change temperature is 40-50 ℃, and the addition amount of the thermochromic nano particles is 0.1-1 wt% of the heat-insulating coating.
7. The heat-insulating tempered glass for automobiles according to claim 1 or claim 3, wherein: the heat-insulating coating contains nano-scale organic or inorganic pigment, ultraviolet absorbent, blue light absorbent, organic silicon resin, PMA solvent, auxiliary agent and leveling agent for meeting the requirements of coating process.
8. The heat-insulating tempered glass for automobiles according to claim 7, wherein: the particle size of the pigment in the coating is 60-100 nm, the addition amount is determined according to the requirement of visible light transmittance, and the range of the visible light transmittance is 10-75%.
9. The heat-insulating tempered glass for automobiles according to claim 7, wherein: the heat-insulating coating contains a blue light absorbent, the absorption spectrum of the blue light absorbent is 400-450 nm, the particle size of the blue light absorbent is 60-100 nm, and the addition amount of the blue light absorbent is 0.1-1 wt% of the heat-insulating coating.
10. The heat-insulating tempered glass for automobiles according to claim 7, wherein: the ultraviolet absorbent contained in the heat insulation coating has an absorption spectrum of 280-400 nm and a particle size of 60-100 nm, and the addition amount of the ultraviolet absorbent is 0.1-1 wt% of the heat insulation coating; the mass-colored toughened glass is flat glass or curved glass.
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CN202011641571.5A CN112608037A (en) | 2020-12-31 | 2020-12-31 | Heat-insulating toughened glass for automobile |
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CN202011641571.5A CN112608037A (en) | 2020-12-31 | 2020-12-31 | Heat-insulating toughened glass for automobile |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102936453A (en) * | 2012-12-11 | 2013-02-20 | 南京市溧水县鑫龙涂料有限公司 | Temperature-controllable nano heat-insulation transparent glass film |
CN202829839U (en) * | 2012-03-31 | 2013-03-27 | 信义超薄玻璃(东莞)有限公司 | Heat-isolation coating glass |
CN106800891A (en) * | 2015-11-26 | 2017-06-06 | 池州市英派科技有限公司 | A kind of preparation method for eliminating blue light Heat insulation UV-resistant type film |
CN107083179A (en) * | 2017-03-03 | 2017-08-22 | 晶智控股有限公司 | A kind of solar insulation coating, solar insulation film and solar insulation glass |
CN107619197A (en) * | 2017-10-17 | 2018-01-23 | Vecast(北京)科技有限公司 | A kind of compound caesium tungsten nanometer thermal insulation coating glass and its manufacture method |
CN109704565A (en) * | 2018-12-30 | 2019-05-03 | 江苏华东耀皮玻璃有限公司 | A kind of pure green glass for side windshield of automobile |
-
2020
- 2020-12-31 CN CN202011641571.5A patent/CN112608037A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN202829839U (en) * | 2012-03-31 | 2013-03-27 | 信义超薄玻璃(东莞)有限公司 | Heat-isolation coating glass |
CN102936453A (en) * | 2012-12-11 | 2013-02-20 | 南京市溧水县鑫龙涂料有限公司 | Temperature-controllable nano heat-insulation transparent glass film |
CN106800891A (en) * | 2015-11-26 | 2017-06-06 | 池州市英派科技有限公司 | A kind of preparation method for eliminating blue light Heat insulation UV-resistant type film |
CN107083179A (en) * | 2017-03-03 | 2017-08-22 | 晶智控股有限公司 | A kind of solar insulation coating, solar insulation film and solar insulation glass |
CN107619197A (en) * | 2017-10-17 | 2018-01-23 | Vecast(北京)科技有限公司 | A kind of compound caesium tungsten nanometer thermal insulation coating glass and its manufacture method |
CN109704565A (en) * | 2018-12-30 | 2019-05-03 | 江苏华东耀皮玻璃有限公司 | A kind of pure green glass for side windshield of automobile |
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Application publication date: 20210406 |