CN112607135A - Beverage bottle packing box sealing triggering platform and method - Google Patents
Beverage bottle packing box sealing triggering platform and method Download PDFInfo
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- CN112607135A CN112607135A CN202011336520.1A CN202011336520A CN112607135A CN 112607135 A CN112607135 A CN 112607135A CN 202011336520 A CN202011336520 A CN 202011336520A CN 112607135 A CN112607135 A CN 112607135A
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- box
- beverage bottle
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- beverage
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/04—Applying separate sealing or securing members, e.g. clips
- B65B51/06—Applying adhesive tape
- B65B51/067—Applying adhesive tape to the closure flaps of boxes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/16—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to stop, or to control the speed of, the machine as a whole
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B7/00—Closing containers or receptacles after filling
- B65B7/16—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
- B65B7/20—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by folding-down preformed flaps
Abstract
The invention relates to a beverage bottle packing box sealing triggering platform and a method, wherein the platform comprises: the automatic box sealing equipment comprises a box cover folding mechanism, a glue sealing mechanism and a conveying mechanism, wherein the box cover folding mechanism comprises a left manipulator structure and a right manipulator structure, is arranged on the left side and the right side of the beverage bottle packaging box to be sealed and is used for executing box cover folding actions of the beverage bottle packaging box to be sealed to seal a top opening of the packaging box when the received field identification quantity is equal to the quantity of full box bottles; the adhesive sealing mechanism is used for starting the adhesive tape wrapping action on the top of the packaging box. The beverage bottle packing box sealing triggering platform and the method have the advantages of reliable operation and compact structure. Whether automatic sealing processing needs to be executed on the beverage bottle packaging box or not can be judged based on the field detection result of the number of the bottle caps in the beverage bottle packaging box to be packaged, so that the reaction speed of a field control system is improved.
Description
Technical Field
The invention relates to the field of automatic control, in particular to a beverage bottle packing box sealing triggering platform and a beverage bottle packing box sealing triggering method.
Background
The earliest automated controls traced back to the ancient China's automated timer and leaky-pot southward pointing cart, and the widespread use of automated control technology began in the European period of industrial revolution. English man Watt invented the steam engine, and at the same time, it invented the centrifugal speed regulator in 1788 by applying the feedback principle. When the load or steam quantity supply changes, the centrifugal speed regulator can automatically regulate the opening of the air inlet valve, so that the rotating speed of the steam engine is controlled.
Process Control System (FCS, Fieldbus Control System): the FCS developed from DCS has a qualitative leap as DCS developed from CCS. The 'decentralized control' is developed into 'field control'; the data transmission adopts a bus mode. But the FCS is really different from DCS in that FCS has a wider development space. Although the technical level of the traditional DCS is continuously improved, the lowest end of a communication network only reaches the first level of a field control station, 4-20mA analog signals transmitted in a one-to-one mode are still adopted for the connection between the field control station and a field detection instrument and an actuator, the cost is high, the efficiency is low, the maintenance is difficult, the intelligent potential of the field instrument cannot be exerted, and the comprehensive monitoring and deep management of the working state of field equipment are realized. The field bus is a communication link which is connected with intelligent measuring and controlling equipment in an all-digital and two-way transmission mode and has a multi-node branch structure. In short, the conventional control is a loop, and the FCS technology is that various modules such as controllers, actuators, detectors, etc. are hung on a bus to realize communication, i.e. digital signals are transmitted. The main buses are Profibus, LonWorks, etc.
Among the prior art, the packing box of beverage bottle seals and adopts artifical mode to go on basically, observes the quantity of the beverage bottle in the packing box promptly through the human eye and whether reaches the most loading quantity of packing box to reaching when loading quantity at most, the manual work is accomplished the case lid folding and the sticky tape of packing box and is sealed etc. operation, and whole process is slow and too loaded down with trivial details.
Disclosure of Invention
In order to solve the technical problems in the prior art, the invention provides a beverage bottle packaging box sealing triggering platform which can judge whether automatic sealing treatment needs to be performed on a beverage bottle packaging box or not based on the field detection result of the number of bottle caps in the beverage bottle packaging box to be sealed, so that the reaction speed of a field control system is improved.
For this reason, the present invention needs to have at least the following key points:
(1) performing field detection on the number of bottle caps in a beverage bottle packaging box to be packaged to judge whether beverage bottles in the packaging box are full or not, and executing automatic sealing operation on the packaging box after the beverage bottles are judged to be full;
(2) introduce automatic joint sealing equipment of customization structure, including case lid folding mechanism, glue sealing mechanism and transport mechanism, case lid folding mechanism sets up in the left and right sides of the beverage bottle packing box of treating the encapsulation including controlling manipulator structure for when the quantity equals full case bottle quantity, the execution is treated the case lid folding action of the beverage bottle packing box of encapsulation and is in order to seal the open-top of packing box is discerned on the spot received.
According to an aspect of the present invention, there is provided a beverage bottle packaging case closure triggering platform, the platform comprising:
the automatic box sealing equipment is connected with the bottle cap identification mechanism and comprises a box cover folding mechanism, a glue sealing mechanism and a conveying mechanism, wherein the box cover folding mechanism comprises a left manipulator structure and a right manipulator structure, is arranged on the left side and the right side of the beverage bottle packaging box to be sealed and is used for executing box cover folding action of the beverage bottle packaging box to be sealed to seal a top opening of the packaging box when the received field identification quantity is equal to the quantity of full box bottles;
the glue sealing mechanism is respectively connected with the box cover folding mechanism and the conveying mechanism and is used for starting the adhesive tape binding action on the top of the packing box after the box cover folding mechanism is detected to finish the closing action of the top opening of the packing box;
the transmission mechanism is used for transmitting the packaging box which finishes the tape wrapping action at the top into a box body storage container from the lower part of the wireless camera;
the wireless camera is arranged above a beverage bottle packaging box to be packaged and used for executing shooting actions triggered based on wireless starting instructions on scenes in the packaging box so as to obtain images in the current box;
the arithmetic mean filtering equipment is arranged in a control box of the beverage production line, is connected with the wireless camera and is used for executing arithmetic mean filtering processing on the received current in-box image so as to obtain and output a corresponding arithmetic mean filtering image;
a gradation correction device connected to the arithmetic mean filtering device for performing a gradation unevenness correction process on the received arithmetic mean filtered image to obtain and output a corresponding gradation corrected image;
the band elimination filter equipment is connected with the gray correction equipment and is used for executing band elimination filter processing on the received gray correction image so as to obtain and output a corresponding band elimination filter image;
the DRAM storage equipment is arranged in a control box of the beverage production line and is used for storing the number of beverage bottles required by filling the beverage bottles in a single packaging box as the number of bottle bodies in the full packaging box;
and the bottle cap identification mechanism is respectively connected with the band-elimination filter equipment and the DRAM storage equipment and is used for identifying patterns which are in conformity with the geometric shapes of the bottle caps and exceed the limit in the band-elimination filter image based on the geometric shapes of the bottle caps to serve as bottle cap patterns and outputting the number of the bottle cap patterns in the band-elimination filter image as the field identification number.
According to another aspect of the present invention, there is also provided a beverage bottle packaging box seal triggering method, the method comprising using the beverage bottle packaging box seal triggering platform as described above to determine whether an automated seal process for the beverage bottle packaging box needs to be triggered based on the number of recognized bottle caps in the beverage bottle packaging box.
The beverage bottle packing box sealing triggering platform and the method have the advantages of reliable operation and compact structure. Whether automatic sealing processing needs to be executed on the beverage bottle packaging box or not can be judged based on the field detection result of the number of the bottle caps in the beverage bottle packaging box to be packaged, so that the reaction speed of a field control system is improved.
Drawings
Embodiments of the invention will now be described with reference to the accompanying drawings, in which:
fig. 1 is a view of the internal components of a beverage bottle packaging case closure trigger platform according to an embodiment of the present invention.
Detailed Description
Embodiments of the beverage bottle packing case closure triggering platform and method of the present invention will be described in detail with reference to the accompanying drawings.
Currently, automatic control has been widely used in various fields of life and production. Automatic control is a feedback control system that consists of a controller and a control object, which is retrieved from its output signal, measured back and compared with the required signal, and based on this error, tells the controller that the machine is working inside. The controller is made to perform this control action so that this deviation is eliminated or so that the output of the control object tracks the signal i need. The output quantity of the controlled object is generally a physical quantity, for example, the rotating speed of a machine is controlled, and the speed is measured to control the machine.
Since the early 70 s, american scholars put forward the CIM concept for the first time, the automation field has changed greatly, and the main characteristics are: CIM has become accepted by people as a philosophy, a method; CIM is also a corresponding technology for realizing integration, and integrates the dispersed independent unit automation technology into an optimized whole. The philosophy is that enterprises should analyze and overcome the existing 'bottleneck' according to requirements, thereby realizing the thought strategy of continuously improving the strength and the competitiveness; as a corresponding technology for realizing integration, it is generally considered that: acquiring, distributing and sharing data; network and communication; a controller of the equipment in the vehicle interlayer; computer hardware, specification, standard of software, etc. Meanwhile, the parallel engineering as a business philosophy and working mode is applied and activated in the field of automation technology from the end of the 80 s, and will further promote the integration of unit automation technology.
Among the prior art, the packing box of beverage bottle seals and adopts artifical mode to go on basically, observes the quantity of the beverage bottle in the packing box promptly through the human eye and whether reaches the most loading quantity of packing box to reaching when loading quantity at most, the manual work is accomplished the case lid folding and the sticky tape of packing box and is sealed etc. operation, and whole process is slow and too loaded down with trivial details.
In order to overcome the defects, the invention provides the beverage bottle packing box sealing triggering platform and the beverage bottle packing box sealing triggering method, and the corresponding technical problems can be effectively solved.
Fig. 1 is a drawing showing the internal components of a beverage bottle packaging case closure trigger platform according to an embodiment of the present invention, the platform comprising:
the automatic box sealing equipment is connected with the bottle cap identification mechanism and comprises a box cover folding mechanism, a glue sealing mechanism and a conveying mechanism, wherein the box cover folding mechanism comprises a left manipulator structure and a right manipulator structure, is arranged on the left side and the right side of the beverage bottle packaging box to be sealed and is used for executing box cover folding action of the beverage bottle packaging box to be sealed to seal a top opening of the packaging box when the received field identification quantity is equal to the quantity of full box bottles;
the glue sealing mechanism is respectively connected with the box cover folding mechanism and the conveying mechanism and is used for starting the adhesive tape binding action on the top of the packing box after the box cover folding mechanism is detected to finish the closing action of the top opening of the packing box;
the transmission mechanism is used for transmitting the packaging box which finishes the tape wrapping action at the top into a box body storage container from the lower part of the wireless camera;
the wireless camera is arranged above a beverage bottle packaging box to be packaged and used for executing shooting actions triggered based on wireless starting instructions on scenes in the packaging box so as to obtain images in the current box;
the arithmetic mean filtering equipment is arranged in a control box of the beverage production line, is connected with the wireless camera and is used for executing arithmetic mean filtering processing on the received current in-box image so as to obtain and output a corresponding arithmetic mean filtering image;
a gradation correction device connected to the arithmetic mean filtering device for performing a gradation unevenness correction process on the received arithmetic mean filtered image to obtain and output a corresponding gradation corrected image;
the band elimination filter equipment is connected with the gray correction equipment and is used for executing band elimination filter processing on the received gray correction image so as to obtain and output a corresponding band elimination filter image;
the DRAM storage equipment is arranged in a control box of the beverage production line and is used for storing the number of beverage bottles required by filling the beverage bottles in a single packaging box as the number of bottle bodies in the full packaging box;
and the bottle cap identification mechanism is respectively connected with the band-elimination filter equipment and the DRAM storage equipment and is used for identifying patterns which are in conformity with the geometric shapes of the bottle caps and exceed the limit in the band-elimination filter image based on the geometric shapes of the bottle caps to serve as bottle cap patterns and outputting the number of the bottle cap patterns in the band-elimination filter image as the field identification number.
Next, the detailed structure of the beverage bottle packaging box sealing triggering platform of the present invention will be further described.
The beverage bottle packing box seals and triggers in the platform:
the box cover folding mechanism, the glue sealing mechanism and the conveying mechanism complete state acquisition of other mechanisms through signal interaction.
The beverage bottle packing box seals and triggers in the platform:
the wireless camera is internally provided with a Bluetooth communication interface and is used for receiving a wireless starting instruction or a wireless closing instruction sent by a nearby Bluetooth control terminal in a wireless mode.
The beverage bottle packing box seals and triggers in the platform:
the wireless camera is internally provided with a photoelectric sensor which is connected with the Bluetooth communication interface and used for stopping the camera shooting action executed on the scene in the packing box when receiving the wireless closing instruction.
The beverage bottle packing box sealing triggering platform can also comprise:
the quartz oscillation mechanism is respectively connected with the bottle cap identification mechanism, the band-elimination filter equipment and the DRAM storage equipment;
the quartz oscillation mechanism is used for respectively providing reference clock signals required by the bottle cap identification mechanism, the band-elimination filter equipment and the DRAM storage equipment.
The beverage bottle packing box seals and triggers in the platform:
the arithmetic mean filtering device is provided with a serial communication interface and is used for receiving serial communication data input from the outside;
the gray scale correction device is provided with a parallel communication interface for receiving externally input parallel communication data, and the number of bits of the parallel communication interface is 8 or 16.
The beverage bottle packing box seals and triggers in the platform:
the band-stop filtering equipment is connected with the IIC control bus and used for receiving various control commands sent by the IIC control bus, and the various control commands are used for respectively configuring various working parameters of the band-stop filtering equipment.
The beverage bottle packing box seals and triggers in the platform:
the arithmetic mean filtering device, the gray level correction device and the band elimination filtering device share the same clock generation device, and the clock generation device is a quartz oscillator.
The beverage bottle packing box sealing triggering platform can also comprise:
the content display equipment is connected with the arithmetic mean filtering equipment and is used for receiving and displaying the working state of the arithmetic mean filtering equipment;
the content display equipment is also connected with the gray scale correction equipment and is used for receiving and displaying the working state of the gray scale correction equipment;
the band-elimination filter equipment further comprises a built-in storage unit which is used for temporarily storing input data and output data of the band-elimination filter equipment.
Meanwhile, in order to overcome the defects, the invention also provides a beverage bottle packing box sealing triggering method, which comprises the step of using the beverage bottle packing box sealing triggering platform to judge whether the automatic sealing treatment of the beverage bottle packing box needs to be triggered or not based on the number of the bottle caps identified in the beverage bottle packing box.
In addition, in the beverage bottle packing box sealing triggering platform, a dram (dynamic Random Access memory), i.e., a dynamic Random Access memory, is the most common system memory. DRAM can hold data only for a short time. To retain data, DRAM uses capacitive storage, so must be refreshed (refresh) once at intervals, and if the memory cells are not refreshed, the stored information is lost. Dynamic RAM is also comprised of a number of basic memory cells multiplexed by row and column address pins. The structure of the DRAM is simple and efficient, and each bit only needs one transistor and one capacitor. However, the capacitance inevitably has leakage phenomenon, which causes data error if the charge is insufficient, and therefore, the capacitance must be periodically refreshed (precharged), which is also a big feature of the DRAM. Moreover, the charging and discharging of the capacitor requires a process, and the refresh frequency cannot be raised infinitely (frequency barrier), which results in that the frequency of the DRAM can easily reach the upper limit, and even if the advanced process is supported, the effect is very small. With the advancement of technology and the desire of people to overclock, these frequency barriers are being solved slowly.
Those of ordinary skill in the art will understand that: all or part of the steps for implementing the method embodiments may be implemented by hardware related to program instructions, and the program may be stored in a computer readable storage medium, and when executed, the program performs the steps including the method embodiments; and the aforementioned storage medium includes: Read-Only Memory (ROM), Random Access Memory (RAM), magnetic or optical disk, and other various media capable of storing program codes.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
Claims (10)
1. A beverage bottle packaging case seal triggering platform, the platform comprising:
the automatic box sealing equipment is connected with the bottle cap identification mechanism and comprises a box cover folding mechanism, a glue sealing mechanism and a conveying mechanism, wherein the box cover folding mechanism comprises a left manipulator structure and a right manipulator structure, is arranged on the left side and the right side of the beverage bottle packaging box to be sealed and is used for executing box cover folding action of the beverage bottle packaging box to be sealed to seal a top opening of the packaging box when the received field identification quantity is equal to the quantity of full box bottles;
the glue sealing mechanism is respectively connected with the box cover folding mechanism and the conveying mechanism and is used for starting the adhesive tape binding action on the top of the packing box after the box cover folding mechanism is detected to finish the closing action of the top opening of the packing box;
the transmission mechanism is used for transmitting the packaging box which finishes the tape wrapping action at the top into a box body storage container from the lower part of the wireless camera;
the wireless camera is arranged above a beverage bottle packaging box to be packaged and used for executing shooting actions triggered based on wireless starting instructions on scenes in the packaging box so as to obtain images in the current box;
the arithmetic mean filtering equipment is arranged in a control box of the beverage production line, is connected with the wireless camera and is used for executing arithmetic mean filtering processing on the received current in-box image so as to obtain and output a corresponding arithmetic mean filtering image;
a gradation correction device connected to the arithmetic mean filtering device for performing a gradation unevenness correction process on the received arithmetic mean filtered image to obtain and output a corresponding gradation corrected image;
the band elimination filter equipment is connected with the gray correction equipment and is used for executing band elimination filter processing on the received gray correction image so as to obtain and output a corresponding band elimination filter image;
the DRAM storage equipment is arranged in a control box of the beverage production line and is used for storing the number of beverage bottles required by filling the beverage bottles in a single packaging box as the number of bottle bodies in the full packaging box;
and the bottle cap identification mechanism is respectively connected with the band-elimination filter equipment and the DRAM storage equipment and is used for identifying patterns which are in conformity with the geometric shapes of the bottle caps and exceed the limit in the band-elimination filter image based on the geometric shapes of the bottle caps to serve as bottle cap patterns and outputting the number of the bottle cap patterns in the band-elimination filter image as the field identification number.
2. The beverage bottle packaging case closure triggering system of claim 1, further comprising:
the box cover folding mechanism, the glue sealing mechanism and the conveying mechanism complete state acquisition of other mechanisms through signal interaction.
3. The beverage bottle packaging case closure triggering system of claim 2, wherein:
the wireless camera is internally provided with a Bluetooth communication interface and is used for receiving a wireless starting instruction or a wireless closing instruction sent by a nearby Bluetooth control terminal in a wireless mode.
4. A beverage bottle packaging case closure triggering system as recited in claim 3, wherein:
the wireless camera is internally provided with a photoelectric sensor which is connected with the Bluetooth communication interface and used for stopping the camera shooting action executed on the scene in the packing box when receiving the wireless closing instruction.
5. The beverage bottle package closure triggering system of claim 4, wherein said system further comprises:
the quartz oscillation mechanism is respectively connected with the bottle cap identification mechanism, the band-elimination filter equipment and the DRAM storage equipment;
the quartz oscillation mechanism is used for respectively providing reference clock signals required by the bottle cap identification mechanism, the band-elimination filter equipment and the DRAM storage equipment.
6. The beverage bottle packaging case closure triggering system of claim 5, wherein:
the arithmetic mean filtering device is provided with a serial communication interface and is used for receiving serial communication data input from the outside;
the gray scale correction device is provided with a parallel communication interface for receiving externally input parallel communication data, and the number of bits of the parallel communication interface is 8 or 16.
7. The beverage bottle packaging case closure triggering system of claim 6, wherein:
the band-stop filtering equipment is connected with the IIC control bus and used for receiving various control commands sent by the IIC control bus, and the various control commands are used for respectively configuring various working parameters of the band-stop filtering equipment.
8. The beverage bottle packaging case closure triggering system of claim 7, wherein:
the arithmetic mean filtering device, the gray level correction device and the band elimination filtering device share the same clock generation device, and the clock generation device is a quartz oscillator.
9. The beverage bottle package closure triggering system of claim 8, wherein said system further comprises:
the content display equipment is connected with the arithmetic mean filtering equipment and is used for receiving and displaying the working state of the arithmetic mean filtering equipment;
the content display equipment is also connected with the gray scale correction equipment and is used for receiving and displaying the working state of the gray scale correction equipment;
the band-elimination filter equipment further comprises a built-in storage unit which is used for temporarily storing input data and output data of the band-elimination filter equipment.
10. A beverage bottle packaging case seal triggering method, the method comprising using the beverage bottle packaging case seal triggering platform according to any one of claims 1-9 to determine whether an automated seal process for the beverage bottle packaging case needs to be triggered based on the number of recognized bottle caps in the beverage bottle packaging case.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011336520.1A CN112607135A (en) | 2020-11-25 | 2020-11-25 | Beverage bottle packing box sealing triggering platform and method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011336520.1A CN112607135A (en) | 2020-11-25 | 2020-11-25 | Beverage bottle packing box sealing triggering platform and method |
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| CN112607135A true CN112607135A (en) | 2021-04-06 |
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| CN202011336520.1A Withdrawn CN112607135A (en) | 2020-11-25 | 2020-11-25 | Beverage bottle packing box sealing triggering platform and method |
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| US20110058730A1 (en) * | 2002-05-22 | 2011-03-10 | Cognex Corporation | Image preprocessing for probe mark inspection |
| CN102020035A (en) * | 2009-09-16 | 2011-04-20 | 北京燕京啤酒股份有限公司 | Trunkful detecting device |
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| CN203528924U (en) * | 2013-09-27 | 2014-04-09 | 淮安亿唐生物工程有限公司 | Device for conducting detection before beverage box sealing |
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| CN106081262A (en) * | 2016-08-23 | 2016-11-09 | 四川德阳市年丰食品有限公司 | The full-automatic packing production chain of barreled edible oil |
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