CN112600367A - Small-size motor rotor pressure equipment frock - Google Patents
Small-size motor rotor pressure equipment frock Download PDFInfo
- Publication number
- CN112600367A CN112600367A CN202011280988.3A CN202011280988A CN112600367A CN 112600367 A CN112600367 A CN 112600367A CN 202011280988 A CN202011280988 A CN 202011280988A CN 112600367 A CN112600367 A CN 112600367A
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- motor rotor
- press
- small
- die holder
- rotating shaft
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a small motor rotor press-fitting tool, which relates to the technical field of small motors and comprises a base, wherein a lower die holder is arranged on the upper surface of the base, guide rods are arranged at four corners of the upper surface of the base, which are positioned at the outer side of the lower die holder, the top end of each guide rod is fixedly provided with a box body, and an upper die holder is sleeved at the position, which is positioned at the outer side of each guide rod and above the lower die holder; the inside of box is provided with down-pressure mechanism, and the lower surface of box is provided with spacing post. The press-fitting tool is reasonable in structure and simple to operate, press-fitting work of the upper die base can be achieved through the arranged pressing mechanism, the driving motor is used as a power source to achieve up-and-down reciprocating motion of the upper die base, the purpose of press-fitting of the motor rotor is achieved, maintenance and repair times of the motor rotor are reduced, production cost is saved, the service life of the press-fitting tool is prolonged, press-fitting precision of the motor rotor can be improved through the arranged clamping mechanism and the fixing mechanism, and the pass percent of press-fitting of the motor rotor is guaranteed.
Description
Technical Field
The invention relates to the technical field of small motors, in particular to a small motor rotor press-fitting tool.
Background
The direct current motor can be divided into large, medium and small direct current motors according to specification and size, the motor with the center height of 400mm or less or the outer diameter of an armature core of 368mm or less is a small direct current motor, a motor rotor is a part which rotates in the motor in popular terms, the rotor is a rotating body supported by a bearing and mainly comprises a rotor core, a coil, a rotating shaft and the like.
The press mounting of the motor rotor is an important step in the production and assembly process of the motor, and the traditional press mounting method in the market at present is to manually place a part to be press-mounted of the motor rotor on an operation table top of a hydraulic press, adjust and position the part, and then use a pressure part of the hydraulic press to enable a rotating shaft of the rotor to penetrate through all parts of the motor rotor.
However, in the use process of the existing small-sized motor rotor press-fitting tool, the hydraulic machine is prone to oil leakage and pollution, needs to be maintained and repaired regularly, increases production cost, and reduces the service life of the press-fitting device. Therefore, the technical personnel in the field provide a small motor rotor press fitting tool to solve the problems in the background technology.
Disclosure of Invention
The invention aims to provide a press-fitting tool for a small motor rotor, which can realize the press-fitting work of an upper die base through an arranged pressing mechanism.
In order to achieve the purpose, the invention provides the following technical scheme: a small-sized motor rotor press-fitting tool comprises a base, wherein a lower die holder is arranged on the upper surface of the base, guide rods are arranged at four corners of the upper surface of the base, which are positioned at the outer side of the lower die holder, a box body is fixedly arranged at the top ends of the guide rods, and an upper die holder is sleeved at the position, which is positioned at the upper side of the lower die holder, of the outer side of each guide rod; the inside of box is provided with down-pressure mechanism, and the lower surface of box is provided with spacing post.
As a further scheme of the invention: the pressing mechanism comprises a driving motor fixedly arranged on the inner side of the box body, a first rotating shaft is arranged at the output end of the driving motor, two rotating discs arranged in parallel are arranged in the middle of the first rotating shaft, and the two rotating discs are fixedly connected through a movable shaft; the lower extreme of loose axle rotates installs the dwang, the bottom of dwang is rotated and is installed the gag lever post.
As a still further scheme of the invention: the limiting device is characterized in that a limiting groove is formed in the center of the limiting column, and the limiting rod penetrates through the limiting groove to be connected with the upper die base.
As a still further scheme of the invention: the upper surface of the lower die holder is provided with a rotor core placing groove, and the center position of the rotor core placing groove is provided with a first rotating shaft groove.
As a still further scheme of the invention: the upper die base comprises a sliding plate, a pressing base is arranged on the lower surface of the sliding plate, and a second rotating shaft groove is formed in the lower surface of the pressing base.
As a still further scheme of the invention: and clamping mechanisms are symmetrically arranged at the positions of two sides of the rotating shaft groove II below the lower pressing seat.
As a still further scheme of the invention: the fixture is including seting up the chamber that holds in two one sides in the pivot groove, the internally mounted who holds the chamber has the supporting rod, the supporting rod with hold between the chamber fixed mounting have the spring, and the end-to-end connection of supporting rod has the clamping jaw.
As a still further scheme of the invention: and fixing mechanisms are symmetrically arranged at the two sides above the lower die base.
As a still further scheme of the invention: the fixing mechanism comprises fixing plates fixedly installed between the two guide rods, a telescopic cylinder is fixedly installed on one side of each fixing plate, a fixing claw is arranged on the other side of each fixing plate, and the telescopic cylinder and the fixing claws are fixed through piston rods.
Compared with the prior art, the invention has the beneficial effects that:
1. the press fitting device can realize the press fitting work of the upper die holder through the arranged press fitting mechanism, the design realizes the up-and-down reciprocating motion of the upper die holder by taking the driving motor as a power source, the purpose of press fitting of a motor rotor is achieved, the maintenance and repair times of the motor rotor are reduced, the production cost is saved, the service life of the press fitting tool is prolonged, the problems that the hydraulic machine in the existing press fitting tool is easy to leak oil and pollute, the production cost is increased and the service life of the hydraulic machine is shortened are solved.
2. The clamping mechanism can limit and clamp the second rotating shaft, so that the phenomenon of inclination in the press fitting process is prevented, the press fitting precision of the second rotating shaft is improved, the qualification rate of the press fitting of the motor rotor is improved, the problems that the press fitting of the motor rotor cannot be fixed by the conventional press fitting tool of the motor rotor, the displacement and inclination easily occur in the press fitting process, the press fitting precision of the motor rotor is influenced, and the rejection rate is increased are solved, when the press fitting of the motor rotor is required, the rotor core is firstly placed into the rotor core placing groove, then one end of the second rotating shaft is placed into the axial hole in the rotor core, the other end of the second rotating shaft is placed into the second rotating shaft groove, meanwhile, the two clamping mechanisms can utilize the clamping jaws to clamp and limit the second rotating shaft to be in a vertical state, the press fitting precision of the second rotating shaft is ensured, in the press fitting process, when, the spring is continuously contracted, and the clamping rod enters the accommodating cavity.
3. The fixing mechanism can fix the rotor core, so that the rotor core is prevented from displacement in the press mounting process, the press mounting precision of the rotating shaft II is ensured, and the piston rod is driven to extend out through the action of the telescopic cylinder in the use process, so that the fixing claws are pushed to be clamped on two sides of the rotor core, and the purpose of fixing the rotor core is achieved.
Drawings
FIG. 1 is a schematic structural view of a small-sized motor rotor press-fitting tool;
FIG. 2 is a front view of a small-sized motor rotor press-fitting tool;
FIG. 3 is a reference diagram of a small-sized motor rotor press-fitting tool in a use state;
FIG. 4 is a schematic structural view of a pressing mechanism in a small-sized motor rotor pressing tool;
FIG. 5 is a schematic cross-sectional view of FIG. 3 in a press-fitting tool for a rotor of a small-sized motor;
FIG. 6 is a schematic structural view of a small-sized motor rotor after a pressing mechanism in a pressing tool presses down;
FIG. 7 is a schematic structural view of a middle and lower die holder of a small motor rotor press-fitting tool;
FIG. 8 is a schematic structural view of an upper die holder in a press-fitting tool for a rotor of a small-sized motor;
fig. 9 is a schematic structural view of a fixing mechanism in a small motor rotor press-fitting tool.
In the figure: 1. a base; 2. a lower die holder; 21. a rotor core placing groove; 22. a first rotating shaft groove; 3. a guide bar; 4. a box body; 5. an upper die holder; 51. a sliding plate; 52. pressing down the base; 53. a second rotating shaft groove; 54. a clamping mechanism; 541. an accommodating chamber; 542. a clamping rod; 543. a spring; 544. a clamping jaw; 6. a pressing mechanism; 61. a drive motor; 62. a first rotating shaft; 63. a turntable; 64. a movable shaft; 65. rotating the rod; 66. a limiting rod; 7. a limiting column; 71. a limiting groove; 8. a fixing mechanism; 81. a fixing plate; 82. a telescopic cylinder; 83. a piston rod; 84. a fixed jaw; 9. a rotor core; 10. and a second rotating shaft.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 9, in the embodiment of the invention, a small motor rotor press-fitting tool comprises a base 1, wherein a lower die holder 2 is arranged on the upper surface of the base 1, four corners of the upper surface of the base 1, which are positioned on the outer side of the lower die holder 2, are respectively provided with a guide rod 3, the top end of each guide rod 3 is fixedly provided with a box body 4, and an upper die holder 5 is sleeved on the outer side of each guide rod 3, which is positioned above the lower die holder 2; the inside of box 4 is provided with pushing down mechanism 6, and the lower surface of box 4 is provided with spacing post 7.
The pressing mechanism 6 comprises a driving motor 61 fixedly arranged on the inner side of the box body 4, the output end of the driving motor 61 is provided with a first rotating shaft 62, two rotating discs 63 arranged in parallel are arranged in the middle of the first rotating shaft 62, and the two rotating discs 63 are fixedly connected through a movable shaft 64; the lower end of the movable shaft 64 is rotatably provided with a rotating rod 65, and the bottom end of the rotating rod 65 is rotatably provided with a limiting rod 66.
The central position of the limiting column 7 is provided with a limiting groove 71, and the limiting rod 66 penetrates through the limiting groove 71 to be connected with the upper die holder 5.
In the specific implementation process: the invention can realize the press mounting work of the upper die holder 5 through the arranged pressing mechanism 6, the design realizes the up-and-down reciprocating motion of the upper die holder 5 by taking the driving motor 61 as a power source, achieves the purpose of press mounting of a motor rotor, reduces the maintenance and repair times, saves the production cost, prolongs the service life of the press mounting tool, solves the problems that the hydraulic machine in the existing press mounting tool is easy to have oil leakage and pollution phenomena, needs to be regularly maintained and repaired, increases the production cost and reduces the service life of the press mounting tool, and in the using process, by the operation of the driving motor 61, the first rotating shaft 62 drives the two rotating discs 63 to rotate, and the rotating rod 65 drives the limiting rod 66 to move downwards along the limiting groove 71, so that the upper die holder 5 is pressed downwards, and after the press mounting is finished, and similarly, the driving motor 61 works again to drive the upper die base 5 to move upwards, and the steps are repeated to carry out the next press mounting operation.
The upper surface of the lower die holder 2 is provided with a rotor core placing groove 21, and the central position of the rotor core placing groove 21 is provided with a first rotating shaft groove 22.
The upper die holder 5 comprises a sliding plate 51, a lower pressing seat 52 is arranged on the lower surface of the sliding plate 51, and a second rotating shaft groove 53 is formed in the lower surface of the lower pressing seat 52.
And clamping mechanisms 54 are symmetrically arranged below the lower pressing seat 52 at the positions on two sides of the second rotating shaft groove 53.
The clamping mechanism 54 includes the holding chamber 541 that sets up in the second 53 one side of pivot groove, and the internally mounted who holds the chamber 541 has the clamping lever 542, and clamping lever 542 and hold between the chamber 541 fixed mounting have the spring 543, and the end-to-end connection of clamping lever 542 has the clamping jaw 544.
In the specific implementation process: the clamping mechanism 54 can limit and clamp the second rotating shaft 10, so that the phenomenon of inclination in the press-fitting process is prevented, the press-fitting precision of the second rotating shaft is improved, the qualification rate of the press-fitting of the motor rotor is improved, the problems that the press-fitting work piece cannot be fixed by the existing press-fitting tool of the motor rotor, the press-fitting precision of the motor rotor is influenced and the rejection rate is increased are solved, when the press-fitting work of the motor rotor is required, the rotor core 9 is firstly placed in the rotor core placing groove 21, then one end of the second rotating shaft 10 is placed in the axial hole in the rotor core 9, the other end of the second rotating shaft is placed in the second rotating shaft groove 53, meanwhile, the two clamping mechanisms 54 can utilize the clamping jaws 544 to limit and clamp the second rotating shaft 10 to be in a vertical state, the press-fitting precision of the second rotating shaft 10 is ensured, and in the, when the upper die holder 5 presses the second rotating shaft 10 downwards, the spring 543 continuously contracts, and the clamping rod 542 enters the accommodating cavity 541.
The two sides of the upper part of the lower die holder 2 are symmetrically provided with fixing mechanisms 8.
The fixing mechanism 8 comprises a fixing plate 81 fixedly installed between the two guide rods 3, a telescopic cylinder 82 is fixedly installed on one side of the fixing plate 81, a fixing claw 84 is arranged on the other side of the fixing plate 81, and the telescopic cylinder 82 and the fixing claw 84 are fixed through a piston rod 83.
In the specific implementation process: the rotor core 9 can be fixed through the arranged fixing mechanism 8, the rotor core 9 is prevented from being displaced in the press-fitting process, the press-fitting precision of the rotating shaft II 10 is guaranteed, and the piston rod 83 is driven to extend out through the action of the telescopic cylinder 82 in the use process, so that the fixing claws 84 are pushed to be clamped on two sides of the rotor core 9, and the purpose of fixing the rotor core 9 is achieved.
The working principle of the invention is as follows: in the practical use process, when the press-fitting work of the motor rotor needs to be carried out, the rotor core 9 is firstly placed into the rotor core placing groove 21, then one end of the second rotating shaft 10 is placed in the axial hole in the rotor core 9, the other end of the second rotating shaft is placed in the second rotating shaft groove 53, meanwhile, the second rotating shaft 10 can be clamped and limited by the clamping jaws 544 through the two clamping mechanisms 54, so that the second rotating shaft 10 is in a vertical state, the press-fitting precision of the second rotating shaft 10 is ensured, the second rotating shaft 10 can be limited and clamped through the arranged clamping mechanisms 54, the inclination phenomenon in the press-fitting process is prevented, the press-fitting precision of the second rotating shaft is improved, the pass rate of the press-fitting of the motor rotor is improved, then, the first rotating shaft 62 drives the two rotating discs 63 to rotate through the driving motor 61, the limiting rod 65 drives the limiting rod 66 to move downwards along the limiting groove 71, so that the, the press mounting operation of the motor rotor is realized, in the press mounting process, the spring 543 continuously contracts along with the fact that the upper die base 5 presses the second rotating shaft 10 downwards, the clamping rod 542 enters the accommodating cavity 541, after the press mounting is finished, the upper die base 5 is driven to move upwards through the work of the driving motor 61, the next press mounting operation can be carried out by repeating the steps, the press mounting work of the upper die base 5 can be realized through the arranged press-mounting mechanism 6, the design takes the driving motor 61 as a power source to realize the up-and-down reciprocating motion of the upper die base 5, the purpose of press mounting of the motor rotor is achieved, the maintenance and repair times are reduced, the production cost is saved, the service life of the press mounting tool is prolonged, in the press mounting process, the telescopic cylinder 82 acts to drive the piston rod 83 to extend out, so that the fixing claws 84 are pushed to be clamped on two sides of the rotor core 9 to fix the rotor core 9, and, the rotor core 9 is prevented from displacement in the press mounting process, and the press mounting precision of the second rotating shaft 10 is guaranteed.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (9)
1. The utility model provides a small-size motor rotor pressure equipment frock, includes base (1), its characterized in that: the upper surface of the base (1) is provided with a lower die holder (2), four corners of the upper surface of the base (1) positioned at the outer side of the lower die holder (2) are respectively provided with a guide rod (3), the top end of each guide rod (3) is fixedly provided with a box body (4), and an upper die holder (5) is sleeved at the position, positioned at the upper part of the lower die holder (2), of the outer side of each guide rod (3);
the inside of box (4) is provided with pushing down mechanism (6), and the lower surface of box (4) is provided with spacing post (7).
2. A small-size motor rotor pressure equipment frock of claim 1, characterized in that: the pressing mechanism (6) comprises a driving motor (61) fixedly installed on the inner side of the box body (4), a first rotating shaft (62) is arranged at the output end of the driving motor (61), two rotating discs (63) installed in parallel are arranged in the middle of the first rotating shaft (62), and the two rotating discs (63) are fixedly connected through a movable shaft (64);
the lower extreme of loose axle (64) rotates installs dwang (65), the bottom of dwang (65) is rotated and is installed gag lever post (66).
3. A small-size motor rotor pressure equipment frock according to claim 2, characterized in that: the central position department of spacing post (7) has seted up spacing groove (71), gag lever post (66) run through spacing groove (71) and connect upper die base (5).
4. A small-size motor rotor pressure equipment frock of claim 1, characterized in that: the upper surface of the lower die holder (2) is provided with a rotor core placing groove (21), and the center of the rotor core placing groove (21) is provided with a first rotating shaft groove (22).
5. A small-size motor rotor pressure equipment frock of claim 1, characterized in that: the upper die holder (5) comprises a sliding plate (51), a lower pressing seat (52) is arranged on the lower surface of the sliding plate (51), and a second rotating shaft groove (53) is formed in the lower surface of the lower pressing seat (52).
6. A small-size motor rotor pressure equipment frock of claim 5, characterized in that: clamping mechanisms (54) are symmetrically arranged at the positions of two sides of the rotating shaft groove II (53) below the lower pressing seat (52).
7. A small-size motor rotor pressure equipment frock of claim 6, characterized in that: fixture (54) are including seting up holding chamber (541) in pivot groove two (53) one side, the internally mounted who holds chamber (541) has holding rod (542), holding rod (542) and hold between chamber (541) fixed mounting have spring (543), and the end-to-end connection of holding rod (542) has clamping jaw (544).
8. A small-size motor rotor pressure equipment frock of claim 1, characterized in that: and fixing mechanisms (8) are symmetrically arranged at two sides above the lower die holder (2).
9. A small-size motor rotor pressure equipment frock of claim 8, its characterized in that: fixed establishment (8) are including fixed mounting two fixed plate (81) between guide bar (3), one side fixed mounting of fixed plate (81) has telescopic cylinder (82), and the opposite side is provided with stationary dog (84), it is fixed through piston rod (83) between telescopic cylinder (82) and stationary dog (84).
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CN202011280988.3A CN112600367B (en) | 2020-11-16 | 2020-11-16 | Small-size motor rotor pressure equipment frock |
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CN202011280988.3A CN112600367B (en) | 2020-11-16 | 2020-11-16 | Small-size motor rotor pressure equipment frock |
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CN112600367A true CN112600367A (en) | 2021-04-02 |
CN112600367B CN112600367B (en) | 2022-01-28 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113098206A (en) * | 2021-04-07 | 2021-07-09 | 刘彦 | Assembling device for built-in motor of electric motorcycle |
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CN106208558A (en) * | 2016-06-25 | 2016-12-07 | 金华市捷欣智能科技有限公司 | Automobile generator rotor assembly equipment enter axis mechanism |
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CN107453562A (en) * | 2017-08-30 | 2017-12-08 | 胡君分 | A kind of automatic machining device of rotating shaft press-in cast-aluminum rotor |
CN207994862U (en) * | 2018-03-21 | 2018-10-19 | 中康能电机设备有限公司 | A kind of permanent magnetic electric machine rotor iron core Axial compression tool |
CN209184447U (en) * | 2018-12-01 | 2019-07-30 | 江阴海虹精密机械有限公司 | It is a kind of for processing the tooling of motor casing |
CN111570610A (en) * | 2020-05-22 | 2020-08-25 | 郭公升 | Motor rotor punching sheet forming processing technology |
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JPH07237053A (en) * | 1994-02-28 | 1995-09-12 | Mitsubishi Electric Corp | Automatic inserting device and automatic inserting method for shaft like part |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113098206A (en) * | 2021-04-07 | 2021-07-09 | 刘彦 | Assembling device for built-in motor of electric motorcycle |
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