CN112595216A - Flexible detection tool for outer shape profile of water heater outer barrel - Google Patents
Flexible detection tool for outer shape profile of water heater outer barrel Download PDFInfo
- Publication number
- CN112595216A CN112595216A CN202110023030.4A CN202110023030A CN112595216A CN 112595216 A CN112595216 A CN 112595216A CN 202110023030 A CN202110023030 A CN 202110023030A CN 112595216 A CN112595216 A CN 112595216A
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- water heater
- plate
- inspection
- outer cylinder
- supporting
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- 238000001514 detection method Methods 0.000 title claims abstract description 45
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 36
- 238000007689 inspection Methods 0.000 claims description 31
- 210000000078 claw Anatomy 0.000 claims description 27
- 238000003825 pressing Methods 0.000 claims description 16
- 230000000712 assembly Effects 0.000 claims description 4
- 238000000429 assembly Methods 0.000 claims description 4
- 238000013461 design Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 238000011960 computer-aided design Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000011161 development Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 229910020890 PHI 650 Inorganic materials 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 206010063385 Intellectualisation Diseases 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/20—Measuring arrangements characterised by the use of mechanical techniques for measuring contours or curvatures
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- A Measuring Device Byusing Mechanical Method (AREA)
Abstract
The invention discloses a flexible detection tool for the outline of the outer cylinder of a water heater, which comprises a rack, wherein a clamping assembly is arranged on the rack, a detection assembly is arranged on one side of the clamping assembly, and the detection assembly is connected with a driving mechanism in a matching way. The invention solves the problems of low detection efficiency and low detection precision existing in the manual detection of the outline of the outer cylinder of the water heater at present.
Description
Technical Field
The invention belongs to the technical field of appearance detection of water heaters, and relates to a flexible detection tool for the appearance contour of an outer cylinder of a water heater.
Background
At present, the manufacturing industry of China is advancing to 'China 2025', and the intelligentized trend of the manufacturing industry is increasingly remarkable. With the development of the technical field of the checking fixture, the design of the checking fixture is mostly combined with software such as CAD (computer-aided design) and CAM (computer-aided manufacturing), and the design of the checking fixture is also combined with a sensing detection technology, a communication technology and the like. The realization of the intellectualization and the flexibility of the checking fixture is the centralized embodiment of modern factories. The development of the inspection tool technology is mainly embodied in improving the detection precision and realizing the flexibility of the inspection tool, such as: by means of a CAD (computer-aided design) and CAM (computer-aided manufacturing) software development platform and by using UG NX software, a knowledge base necessary for the design and development of the checking fixture is completed after a large amount of data are collected and processed, and then the design flow of the checking fixture is finally developed through an analysis process and a design flow. The appearance profile of the traditional water heater outer barrel is detected manually, so that the detection efficiency is low, and the precision is low.
Disclosure of Invention
The invention aims to provide a flexible detection tool for the outline of the outer cylinder of a water heater, which solves the problems of low detection efficiency and low detection precision in the existing manual detection of the outline of the outer cylinder of the water heater.
The invention adopts the technical scheme that the flexible detection tool for the outline of the outer cylinder of the water heater comprises a rack, wherein a support plate frame is arranged on the rack, a clamping assembly is arranged on the support plate frame, a detection assembly is arranged on one side of the clamping assembly, and the detection assembly is connected with a driving mechanism in a matching manner.
The invention is also characterized in that:
clamping assembly is including parallel arrangement's V-arrangement backup pad I, V shape backup pad II and the V-arrangement backup pad III in proper order in the frame, V-arrangement backup pad II's relative both sides are equipped with clamp plate support piece and shank of bolt respectively along vertical direction, clamp plate support piece's lower extreme is fixed in the frame, clamp plate support piece's upper end is articulated with the one end of clamp plate spare, the other end of clamp plate spare and the upper end of shank of bolt are passed through nut locking, the lower extreme of shank of bolt passes through the support and connects in the frame, be equipped with the V-arrangement clamp splice of opening down on.
The driving mechanism comprises a supporting platform, the bottom surface of the supporting platform is fixed on the rack, guide sliders are arranged at two ends of the supporting platform respectively, a lead screw is arranged at the center of the supporting platform in the horizontal direction, two ends of the lead screw are supported through bearing seats respectively, one end of the lead screw is connected with a stepping motor through a coupling, a lead screw nut is arranged on the lead screw in a matched mode, and the lead screw nut is connected with the detection assembly.
The detection assembly comprises a moving platform arranged along the horizontal direction, slide rails are arranged at two ends of the moving platform respectively, the slide rails are matched with the guide slide blocks, the bottom surface of the moving platform is connected with a screw nut, a plurality of groups of inspection claw assemblies are arranged above the moving platform, and the inspection claw assemblies are different in size and specification.
The inspection claw assembly comprises a connecting rod I, one end of the connecting rod I is hinged to the moving platform, the other end of the connecting rod I is hinged to one end of the connecting rod II, and the other end of the connecting rod II is hinged to the circular arc-shaped inspection claw plate.
The center of the outer surface of the circular arc-shaped inspection claw plate is provided with a handle.
The frame includes along the horizontal direction from last work platen and the workstation bottom plate that sets up down in proper order, supports through the pillar on four angles between work platen and the workstation bottom plate respectively, and the bottom of workstation bottom plate is equipped with the gyro wheel.
The invention has the beneficial effects that the flexible detection tool for the outline of the outer cylinder of the water heater comprises a clamping component, wherein the clamping component comprises three V-shaped supporting plates, the three V-shaped supporting plates and one V-shaped supporting block are matched to position the outer cylinder of the water heater to be detected, the detection component is the key for realizing detection and flexibility of the detection tool, the longitudinal movement of the detection claw component can be realized through the rotation of a motor, in addition, arc-shaped detection claw plates with different specifications are distributed on the detection claw component, and the outlines of the outer cylinders of the water heaters with different specifications can be detected.
Drawings
FIG. 1 is a schematic structural diagram of a flexible inspection device for the outline of the outer cylinder of a water heater, provided by the invention;
FIG. 2 is a sectional view of a flexible inspection device for the outline of the outer cylinder of the water heater of the invention;
FIG. 3 is a schematic structural diagram of the other side of the flexible detection tool for the outline of the outer cylinder of the water heater, provided by the invention;
FIG. 4 is a schematic structural diagram of a driving mechanism in the flexible detection tool for the outline of the outer cylinder of the water heater of the invention;
FIG. 5 is a schematic structural diagram of a detection assembly in the flexible detection tool for the outline of the outer cylinder of the water heater, which is matched with a driving mechanism;
FIG. 6 is a schematic structural diagram of a frame in the flexible detection tool for the outline of the outer cylinder of the water heater.
In the figure, 1, a frame, 1-1, a workbench plate, 1-2, a workbench bottom plate, 1-3, a support and 1-4 rollers are arranged; 2, a V-shaped supporting plate I, 3, a V-shaped supporting plate II, 4, a V-shaped supporting plate III, 5, a pressing plate supporting piece, 6, a bolt rod, 7, a pressing plate piece, 8, a nut, 9, a support, 10, a V-shaped clamping block, 11, a supporting platform, 12, a guide sliding block, 13, a screw rod, 14, a bearing seat, 15, a coupler, 16, a stepping motor, 17, a screw rod nut, 18, a moving platform, 19, a sliding rail, 21, a connecting rod I, 22, a connecting rod II, 23, an arc-shaped inspection claw plate, 24, a handle, 25, an outer cylinder of a water heater to be detected and 26, a supporting plate frame.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
The invention discloses a flexible detection tool for the outline of an outer cylinder of a water heater, which comprises a rack 1, wherein a supporting plate frame 26 is arranged on the rack 1, a clamping assembly is arranged on the supporting plate frame 26, a detection assembly is arranged on one side of the clamping assembly, and the detection assembly is connected with a driving mechanism in a matching manner.
The clamping assembly comprises a V-shaped supporting plate I2, a V-shaped supporting plate II3 and a V-shaped supporting plate III4 which are sequentially arranged on the rack in parallel, two opposite sides of the V-shaped supporting plate II3 are respectively provided with a pressing plate supporting piece 5 and a bolt rod 6 in the vertical direction, the lower end of the pressing plate supporting piece 5 is fixed on the rack 1, the upper end of the pressing plate supporting piece 5 is hinged to one end of a pressing plate piece 7, the other end of the pressing plate piece 7 is locked with the upper end of the bolt rod 6 through a nut 8, the lower end of the bolt rod 6 is connected onto the rack 1 through a support 9, and a V-shaped clamping block 10. One end of the pressing plate part 7, which is connected with the bolt rod 6, is provided with a groove, and the upper end of the bolt rod 6 is embedded in the groove and locked by a nut 8.
The V-shaped support plate I2, the V-shaped support plate II3 and the V-shaped support plate III4 are distributed at equal intervals, so that the workpiece can be prevented from being deformed under stress.
As shown in fig. 4, the driving mechanism includes a supporting platform 11, the bottom surface of the supporting platform 11 is fixed on the frame 1, two ends of the supporting platform 11 are respectively provided with a guiding slider 12, the center of the supporting platform 11 is provided with a lead screw 13 along the horizontal direction, two ends of the lead screw 13 are respectively supported by a bearing seat 14, one end of the lead screw 13 is connected with a stepping motor 16 through a coupling 15, the lead screw 13 is provided with a lead screw nut 17 in a matching manner, and the lead screw nut 17 is connected with the detection assembly.
As shown in fig. 5, the detection assembly includes a moving platform 18 disposed along the horizontal direction, two ends of the moving platform 18 are respectively provided with a slide rail 19, the slide rails 19 are matched with the guide slider 12, the bottom surface of the moving platform 18 is connected with the lead screw nut 17, and a check claw assembly is disposed above the moving platform 18. The number of the inspection claw components on the moving platform 18 is determined according to the actual situation, four inspection claw components are taken as an example in the invention in figure 5 (the arc inspection claw plates 23 with the diameters of phi 500, phi 550, phi 600 and phi 650 can be used for inspecting the outline of the water heater outer cylinder with the cylinder diameters of phi 500, phi 550, phi 600 and phi 650 and the cylinder length of 0.8 m-2.0 m), the arc radiuses of the arc inspection claw plates 25 in all the inspection claw components are different, and the inspection claw components can be used for measuring the water heater outer cylinders 25 with different external dimensions.
The inspection claw assembly comprises a connecting rod I21, one end of a connecting rod I21 is hinged on the moving platform 18, the other end of a connecting rod I21 is hinged with one end of a connecting rod II22, and the other end of the connecting rod II22 is hinged with the circular arc-shaped inspection claw plate 23.
A handle 24 is arranged at the center of the outer surface of the circular arc-shaped inspection claw plate 23.
As shown in FIG. 6, the frame 1 comprises a workbench plate 1-1 and a workbench bottom plate 1-2 which are arranged from top to bottom in sequence along the horizontal direction, four corners between the workbench plate 1-1 and the workbench bottom plate 1-2 are respectively supported by pillars 1-3, and rollers 1-4 are arranged at the bottom of the workbench bottom plate 1-2. The supporting plate frame 26 and the supporting platform 11 are both fixed on the working bedplate 1-1.
The invention relates to a using method of a flexible detector for the outline of an outer cylinder of a water heater, which comprises the steps of placing an outer cylinder 25 of the water heater to be detected on a frame 1, supporting the outer cylinder by a V-shaped supporting plate I2, a V-shaped supporting plate II3 and a V-shaped supporting plate III4, matching a pressing plate clamp 7 with a screw rod 6, locking the pressing plate clamp by a nut 8, positioning the upper half part of the outer cylinder 25 of the water heater to be detected by a V-shaped clamping block 10, starting a stepping motor 16 at the moment, driving a moving platform 18 to move to a proper position by matching a lead screw 13 with a lead screw nut 17, grabbing a handle 24 by a hand, pulling up an arc-shaped detection claw plate 23, sequentially driving a connecting rod II22 and the connecting rod I21 to rotate around respective hinge shafts, wherein the arc surface of the arc-shaped detection claw plate 23 is just buckled on the outer wall of the outer cylinder 25 of the water, whether the outline of the outer cylinder 25 of the water heater to be detected meets the processing requirement can be judged. The stepping motor 16 drives the moving platform 18 to move, so that the circular arc-shaped inspection claw plate 23 can detect the appearances of different parts of the outer cylinder 25 of the water heater to be detected.
Claims (7)
1. The utility model provides a flexible utensil of examining of water heater urceolus appearance profile which characterized in that: the device comprises a rack, wherein a supporting plate frame is arranged on the rack, a clamping assembly is arranged on the supporting plate frame, a detection assembly is arranged on one side of the clamping assembly, and the detection assembly is connected with a driving mechanism in a matching manner.
2. The inspection device for flexibility of the outer contour of the water heater outer cylinder as claimed in claim 1, wherein: the clamping assembly comprises a V-shaped supporting plate I, V-shaped supporting plate II and a V-shaped supporting plate III which are sequentially arranged on the rack in parallel, the two opposite sides of the V-shaped supporting plate II are respectively provided with a pressing plate supporting piece and a bolt rod along the vertical direction, the lower end of the pressing plate supporting piece is fixed on the rack, the upper end of the pressing plate supporting piece is hinged with one end of the pressing plate piece, the other end of the pressing plate piece is locked with the upper end of the bolt rod through a nut, the lower end of the bolt rod is connected onto the rack through a support, and the pressing plate piece is provided with.
3. The inspection device for flexibility of the outer contour of the water heater outer cylinder as claimed in claim 2, wherein: the driving mechanism comprises a supporting platform, the bottom surface of the supporting platform is fixed on the rack, guide sliders are arranged at two ends of the supporting platform respectively, a lead screw is arranged at the center of the supporting platform in the horizontal direction, two ends of the lead screw are supported through bearing seats respectively, one end of the lead screw is connected with a stepping motor through a coupler, a lead screw nut is arranged on the lead screw in a matched mode, and the lead screw nut is connected with the detection assembly.
4. The inspection device for flexibility of the outer contour of the water heater outer cylinder as claimed in claim 3, wherein: the detection assembly comprises a moving platform arranged along the horizontal direction, slide rails are arranged at two ends of the moving platform respectively and are matched with the guide slide blocks, the bottom surface of the moving platform is connected with the screw nut, a plurality of groups of inspection claw assemblies are arranged above the moving platform, and the inspection claw assemblies are different in size and specification.
5. The inspection device for flexibility of the outer contour of the water heater outer cylinder as claimed in claim 4, wherein: the inspection claw assembly comprises a connecting rod I, one end of the connecting rod I is hinged to the moving platform, the other end of the connecting rod I is hinged to one end of the connecting rod II, and the other end of the connecting rod II is hinged to the circular arc-shaped inspection claw plate.
6. The inspection device for flexibility of the outer contour of the water heater outer cylinder as claimed in claim 5, wherein: and a handle is arranged at the center of the outer surface of the circular arc-shaped inspection claw plate.
7. The inspection device for flexibility of the outer contour of the water heater outer cylinder as claimed in claim 5, wherein: the frame includes along the horizontal direction from last work platen and the workstation bottom plate that sets up down in proper order, supports through the pillar on four angles between work platen and the workstation bottom plate respectively, and the bottom of workstation bottom plate is equipped with the gyro wheel.
Priority Applications (1)
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CN202110023030.4A CN112595216A (en) | 2021-01-08 | 2021-01-08 | Flexible detection tool for outer shape profile of water heater outer barrel |
Applications Claiming Priority (1)
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CN202110023030.4A CN112595216A (en) | 2021-01-08 | 2021-01-08 | Flexible detection tool for outer shape profile of water heater outer barrel |
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CN202110023030.4A Pending CN112595216A (en) | 2021-01-08 | 2021-01-08 | Flexible detection tool for outer shape profile of water heater outer barrel |
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Citations (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2254544Y (en) * | 1995-12-26 | 1997-05-21 | 邹旭 | Cyclometer for agricultural by-products |
US6568096B1 (en) * | 1999-02-22 | 2003-05-27 | Obschestvo s Ogranichennoi Otvetctvennostju “Tekhnomash” | Device and method for measuring shape deviations of a cylindrical workpiece and correcting steadying element and correcting follower for use therewith |
CN202956076U (en) * | 2012-11-21 | 2013-05-29 | 沧州供电公司 | Tool capable of differentiating bolts quickly |
CN103447807A (en) * | 2013-08-28 | 2013-12-18 | 深圳市海目星激光科技有限公司 | Automatic assembling method and device of silica-gel soft nails |
CN106017263A (en) * | 2016-07-29 | 2016-10-12 | 谷香梅 | Circular cylinder deformation degree detection tool capable of achieving automatic pressing |
CN106092031A (en) * | 2016-07-29 | 2016-11-09 | 谷香梅 | A kind of circular cylinder barrel ovality detects arbor press automatically |
CN107175270A (en) * | 2017-06-28 | 2017-09-19 | 嘉兴顾翔制冷设备有限公司 | One kind rushes circular arc molding equipment |
CN206787422U (en) * | 2017-04-27 | 2017-12-22 | 重庆市金迪汽车装饰有限责任公司 | A kind of luggage carrier assembly detection tool |
CN107824662A (en) * | 2017-12-07 | 2018-03-23 | 苏州司巴克自动化设备股份有限公司 | One kind is continuously fed to formula servo decompressor |
CN208059772U (en) * | 2018-04-24 | 2018-11-06 | 安徽江淮汽车集团股份有限公司 | A kind of cubing |
CN110057275A (en) * | 2018-01-19 | 2019-07-26 | 陈剑 | A kind of detection method of part machined surface profile |
CN110057276A (en) * | 2018-01-19 | 2019-07-26 | 陈剑 | It is a kind of for detecting the fixture of part machined surface profile |
CN110671988A (en) * | 2019-11-08 | 2020-01-10 | 索特传动设备有限公司 | Measuring device for slewing bearing raceway |
-
2021
- 2021-01-08 CN CN202110023030.4A patent/CN112595216A/en active Pending
Patent Citations (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2254544Y (en) * | 1995-12-26 | 1997-05-21 | 邹旭 | Cyclometer for agricultural by-products |
US6568096B1 (en) * | 1999-02-22 | 2003-05-27 | Obschestvo s Ogranichennoi Otvetctvennostju “Tekhnomash” | Device and method for measuring shape deviations of a cylindrical workpiece and correcting steadying element and correcting follower for use therewith |
CN202956076U (en) * | 2012-11-21 | 2013-05-29 | 沧州供电公司 | Tool capable of differentiating bolts quickly |
CN103447807A (en) * | 2013-08-28 | 2013-12-18 | 深圳市海目星激光科技有限公司 | Automatic assembling method and device of silica-gel soft nails |
CN106017263A (en) * | 2016-07-29 | 2016-10-12 | 谷香梅 | Circular cylinder deformation degree detection tool capable of achieving automatic pressing |
CN106092031A (en) * | 2016-07-29 | 2016-11-09 | 谷香梅 | A kind of circular cylinder barrel ovality detects arbor press automatically |
CN206787422U (en) * | 2017-04-27 | 2017-12-22 | 重庆市金迪汽车装饰有限责任公司 | A kind of luggage carrier assembly detection tool |
CN107175270A (en) * | 2017-06-28 | 2017-09-19 | 嘉兴顾翔制冷设备有限公司 | One kind rushes circular arc molding equipment |
CN107824662A (en) * | 2017-12-07 | 2018-03-23 | 苏州司巴克自动化设备股份有限公司 | One kind is continuously fed to formula servo decompressor |
CN110057275A (en) * | 2018-01-19 | 2019-07-26 | 陈剑 | A kind of detection method of part machined surface profile |
CN110057276A (en) * | 2018-01-19 | 2019-07-26 | 陈剑 | It is a kind of for detecting the fixture of part machined surface profile |
CN208059772U (en) * | 2018-04-24 | 2018-11-06 | 安徽江淮汽车集团股份有限公司 | A kind of cubing |
CN110671988A (en) * | 2019-11-08 | 2020-01-10 | 索特传动设备有限公司 | Measuring device for slewing bearing raceway |
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