CN112593672B - Electric tracing cement body and manufacturing method thereof - Google Patents

Electric tracing cement body and manufacturing method thereof Download PDF

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CN112593672B
CN112593672B CN202011451939.1A CN202011451939A CN112593672B CN 112593672 B CN112593672 B CN 112593672B CN 202011451939 A CN202011451939 A CN 202011451939A CN 112593672 B CN112593672 B CN 112593672B
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electric heating
carbon nanotube
cement
temperature
glue
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CN112593672A (en
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计成志
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Anhui Huanrui Electrothermal Equipment Co ltd
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Anhui Huanrui Electrothermal Equipment Co ltd
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/12Flooring or floor layers made of masses in situ, e.g. seamless magnesite floors, terrazzo gypsum floors
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/02Coverings or linings, e.g. for walls or ceilings of plastic materials hardening after applying, e.g. plaster
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24DDOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
    • F24D13/00Electric heating systems
    • F24D13/02Electric heating systems solely using resistance heating, e.g. underfloor heating
    • F24D13/022Electric heating systems solely using resistance heating, e.g. underfloor heating resistances incorporated in construction elements
    • F24D13/024Electric heating systems solely using resistance heating, e.g. underfloor heating resistances incorporated in construction elements in walls, floors, ceilings
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00Energy efficient heating, ventilation or air conditioning [HVAC]

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Resistance Heating (AREA)
  • Central Heating Systems (AREA)

Abstract

The present invention provides an electric tracing cement body and its production method, and is characterized by that it mainly utilizes the good heat-conducting property of carbon nano-tube, and utilizes the advantages of epoxy resin, such as good electric insulating property, plasticity, corrosion resistance and thermal stability, etc. so that the carbon nano-tube electric heating cement made up by combining them has both advantages, and combines it with glass fibre and aluminium plate to form an electric heating composite material. When the electric heating composite material is used for a heating system, the insufficient place can be improved, and the electric heating composite material has the advantages of good heat conductivity, slow cooling, corrosion resistance and the like, so that the electric heating composite material is not easy to corrode or damage after being used for a long time, and the temperature is slowly reduced after power failure, thereby having the heat preservation effect and saving the electric power energy. Meanwhile, the output current and frequency of the power supply unit are controlled by matching with the temperature sensing result, so that the indoor temperature can be further controlled to be maintained within a default range, and the power saving effect is further provided. In addition, the electric heating composite material can be produced in a large number of modularization modes, and has the advantages of high construction speed, low production cost and the like.

Description

Electric tracing cement body and manufacturing method thereof
Technical Field
The invention relates to the field of floor heating systems, in particular to an electric tracing cement body and a manufacturing method thereof.
Background
In order to cope with cold weather, it is thought that if the indoor floor can be kept warm, it will contribute to the improvement of the indoor residential environment in winter, and therefore, a floor heating system has been devised.
The floor heating system is mainly characterized in that a heating unit is buried in an indoor floor, and the floor is gradually warmed through heat energy provided by the heating unit. Generally, a floor heating system mainly includes an electric heating type and a water heating type, wherein the electric heating type mainly buries an electric heating wire in a floor, and heats the floor through heat energy generated by the electric heating wire after being electrified.
However, such an energized floor heating system is poor in temperature raising efficiency, rapid in temperature lowering rate, uneven in surface temperature, and the like, and therefore, the inventor thinks that improvement is necessary and considers how to solve the problem.
Disclosure of Invention
The invention solves the problems that the electrified floor heating system has poor temperature raising efficiency, high temperature reduction rate, uneven surface temperature and the like
In order to solve the above problems, the present invention provides an electric tracing cement body and a method for manufacturing the same, comprising:
mixing the carbon nanotubes and the epoxy resin A, adding the epoxy resin B, and mixing to obtain a carbon nanotube electric heating glue; then, a piece of first glass fiber is placed on the surface of a first aluminum plate, and then the carbon nanotube electric heating glue coating Man Suoshu is taken up on the surface of the first glass fiber. And then placing two conducting strips on the two opposite sides of the first glass fiber respectively. Then, the carbon nanotube electric heating glue is picked up again and coated on the surface of each conductive sheet, and each conductive sheet extends out an electrical connection end. Then, a second wave-separation fiber and a second aluminum plate are sequentially stacked on the surface of the carbon nanotube electric heating glue, and finally, a weight is pressed on the surface of the carbon nanotube electric heating glue and placed for 24 hours, so that an electric heating composite material can be obtained.
Then, in the process of coating cement on a floor or manufacturing the floor into an outer wall, the cement coats the electric heating composite material, a power supply unit is electrically connected with each electric connection end, and then a cement body can be obtained after the cement is solidified. Then, a control unit is connected with the power supply unit and a temperature sensor. In the following use process, when the control unit judges that the temperature is not high enough according to the sensing result of the temperature sensor, the control unit controls the power supply unit to increase the current output.
This creation mainly utilizes carbon nanotube to have the heat conductivity of preferred, and epoxy has advantages such as electrical insulation, plasticity, corrosion-resistant, thermal stability of preferred, consequently, sees through carbon nanotube and epoxy's combination, deuterogamies glass fiber, aluminum plate make electric heat composite for ground heating system time, will promote holistic heat conductivity, utilize epoxy's corrosion-resistant characteristic simultaneously, let this creation do not also perishable after long-time the use, damage, and the outage after the temperature decline speed slower and have the heat preservation effect, can save the use of the electric power energy.
Meanwhile, the electric heating composite material can be produced in large quantity in advance, and when the electric tracing cement body is manufactured, the cement is coated on the electric heating composite material, so that the manufacturing speed is high, and the advantages of low manufacturing cost and the like are achieved.
Drawings
FIG. 1 is a schematic view of the process for preparing the invented cement body;
FIG. 2 is a schematic diagram of the authoring process;
FIG. 3 is a graph showing the relationship between the weight percentage concentration and the thermal diffusion rate of the carbon nanotubes;
FIG. 4 is a graph showing the relationship between the temperature change before and after the electric tracing cement body is supplied with power.
Description of reference numerals:
1-a first aluminum plate; 2-a first glass fiber; 3-carbon nanotube electric heating glue layer; 4-a second glass fiber; 5-a second aluminum plate; 6-a cement body; 7-a conductive sheet; 8-a power supply unit; 9-a control unit; 0-temperature sensor.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below.
Referring to fig. 1 and 2, the present invention mixes the carbon nanotubes with the epoxy resin a, and finally rubs them with hands for more than 30 minutes during the mixing process, and adds the epoxy resin B after the two are fully mixed, and the addition amount of the epoxy resin B is preferably half of that of the epoxy resin a, and then rubs them with hands for mixing, and the rubbing time is about 2 minutes, so as to obtain the nano carbon electrothermal glue 3. It should be noted that, in the carbon nanotube electrothermal glue 3, the weight percentage concentration of the carbon nanotubes is 4wt%, so that the electrical resistance of the carbon nanotube electrothermal glue 3 is about 0.193 ohm and has high viscosity, which is helpful for the carbon nanotube electrothermal glue 3 to adhere to other objects.
Referring to fig. 3, the relationship between the weight percentage concentration of the carbon nanotubes in the carbon nanotube electric heating glue 3 and the thermal diffusion rate is preferably 4wt% because the diffusion rate of the carbon nanotubes is similar to that of the carbon nanotubes 3wt% and 4wt%, but the higher the weight percentage concentration of the carbon nanotubes is, the higher the viscosity of the carbon nanotube electric heating glue is, so that the carbon nanotube electric heating glue can be bonded with other objects. Referring to fig. 4, it is a temperature curve diagram of the electric tracing cement body when it is heated when the weight percentage concentration of the carbon nanotube is 4wt%, and the dotted line in the diagram indicates that the electric heating glue 3 of the carbon nanotube is stopped from supplying power from the time of the dotted line, and it can be shown from the diagram that when the weight percentage concentration of the carbon nanotube is 4wt%, the temperature decrease rate of the electric tracing cement body gradually tends to be slow and has a heat preservation effect, so that the energy can be effectively saved.
After the carbon nanotube electric heating paste 3 is manufactured, a first glass fiber 2 is taken down and placed on the surface of the first aluminum plate 1, the carbon nanotube electric heating paste 3 is taken up and coated on the surface of the first glass fiber 2. After coating, two conducting strips 7 are taken, two conducting strips 7 are respectively placed on two opposite sides of the first glass fiber 2, after placing, the carbon nanotube electric heating glue 3 is taken up and coated on the conducting strips 7, the shape of the conducting strips 7 is preferably T-shaped, when the carbon nanotube electric heating glue 3 is coated, the coating is only coated on the transverse side of the T-shaped straight side, and then the coating is not coated, so that each conducting strip 7 is formed to have an electric connection end exposed. Then, a second glass fiber 4 and a second aluminum plate 5 are sequentially stacked on the surface of the carbon nanotube electric heating glue 3, after being placed, a weight is placed on the surface of the second aluminum plate 5, the whole is allowed to stand for 24 hours, and after the whole is solidified, an electric heating composite material can be obtained.
Then, the electric heating composite material can be coated with cement to manufacture a cement floor or a cement outer wall, and a power supply unit 8 is required to be electrically connected with each electrical connection end in the process until the cement is solidified to form a cement body. Then, a control unit 9 is connected to the power supply unit 8 and a temperature sensor 0 for information, the temperature sensor 0 is disposed indoors for measuring the indoor temperature, and the temperature sensor 0 is also required to detect the surface temperature of the carbon nanotube electric heating glue 2 for subsequent temperature control.
Before controlling the temperature, the user must first set the temperature of the control unit 9 to obtain a temperature setting value, and then the control unitThe unit 9 controls the output current of the power supply unit 8 according to the sensing result of the temperature sensor 0 and the temperature setting value. For example, when the control unit 9 determines that the indoor temperature is lower than the temperature set value, the power supply unit 8 is controlled to increase the output current value, otherwise, the power supply unit 8 is controlled to stop outputting the current. In addition, in order to achieve a finer and more precise temperature control, the control unit 9 detects the indoor temperature and the surface temperature of the carbon nanotube electric heating glue 3 according to the temperature detector 0, and then according to the formula:
Figure BDA0002827384070000041
obtaining an output current value I, and controlling the output current of the power supply unit 8 to be the same as the output current value; wherein K is the heat transfer coefficient of the cement floor, A is the area of the cement floor, T 1 Is the temperature default value, T 2 The surface temperature of the carbon nanotube electrothermal glue, R is the resistance of the carbon nanotube electrothermal glue, and L is the thickness of the cement body.
When this creation is used for the cement outer wall, can the in-process that the cement body was makeed a cell body is made to the cement body 6 inside, the cell body is connected the electric heat combined material, the inside water that is equipped with of cell body. Therefore, when the electric heating composite material generates heat, the water in the tank body can be heated at the same time. A sprinkling unit is used for pumping out the water in the tank body and then sprinkling the water towards the outer side of the cement body 6, so that the ice and snow on the outer side of the cement body 6 can be effectively cleared, and the indoor temperature can be further kept.
In summary, the present invention utilizes the carbon nanotubes with better thermal conductivity, and the epoxy resin with the advantages of corrosion resistance, good plasticity, better electrical insulation effect, good thermal stability, etc. when the electrical heating composite material is made by combining the glass fibers and the aluminum plate, not only the electrical heating composite material has better thermal conductivity, but also the temperature is reduced slowly when the power supply is stopped, so as to have the thermal insulation effect, thereby effectively saving energy. Meanwhile, the coating also has the effect of corrosion resistance, and is not easy to be damaged due to corrosion after being used for a long time.
It is worth mentioning that the electric heating composite material can be produced in a modularized way, has the advantage of high production speed, and can be coated with the cement when an electric tracing cement body is actually manufactured.
Although the present disclosure has been described above, the scope of the present disclosure is not limited thereto. Various changes and modifications may be effected therein by one of ordinary skill in the pertinent art without departing from the spirit and scope of the present disclosure, and these changes and modifications are intended to be within the scope of the present disclosure.

Claims (4)

1. The manufacturing method of the electric tracing cement body is characterized by comprising the following steps:
(A) Mixing the carbon nanotube and the epoxy resin A, kneading the mixture by hand for more than 30 minutes, adding the epoxy resin B, and kneading by hand for 2 minutes to obtain a carbon nanotube electric heating glue;
(B) Placing a first glass fiber on the surface of a first aluminum plate, and coating the carbon nanotube electric heating glue on the surface of the first glass fiber;
(C) Then, arranging a conductive sheet on two opposite sides of the first glass fiber, respectively, coating the carbon nanotube electric heating glue on the surface of the conductive sheet, and extending each conductive sheet out of an electrical connection end;
(D) Sequentially stacking a second glass fiber and a second aluminum plate on the surface of the carbon nanotube electric heating glue, placing a heavy object on the surface of the second aluminum plate, and standing for 24 hours to obtain an electric heating composite material;
(E) A power supply unit is electrically connected with each electrical connection end, and a control unit is used for connecting the power supply unit and a temperature sensor;
(F) Coating the electric heating composite material with cement, and forming a cement body after the cement is solidified;
in step (G), the temperature sensor can sense the indoor temperature and the surface temperature of the carbon nanotube electric heating glue, when the control unit determines that the indoor temperature is lower than the set temperature value,then according to the formula:
Figure FDA0003908618400000011
obtaining an output current value I, and controlling the output current of the power supply unit to be the same as the output current value; wherein K is the heat transfer coefficient of the cement floor, A is the area of the cement floor, T 1 Is the set value of the temperature, T 2 The surface temperature of the carbon nanotube electrothermal glue, R the resistance of the carbon nanotube electrothermal glue, and L the thickness of the cement body;
in the carbon nanotube electric heating glue, the weight percentage concentration of the carbon nanotubes is 4wt%.
2. The method for manufacturing an electric tracing cement body according to claim 1, wherein in the step (F): manufacturing the cement into an outer wall body, manufacturing a groove body in the cement body, connecting the groove body with the electric heating composite material, and injecting water into the groove body; in the step (G): and a water spraying unit is arranged on the outer side of the cement body and communicated with the tank body, and the water spraying unit can be used for regularly extracting water in the tank body and spraying the water on the outer side of the cement body.
3. An electric tracing cement body, characterized by comprising:
an electric heating composite material, which comprises a first aluminum plate, a first glass fiber, a carbon nanotube electric heating adhesive layer, a second glass fiber and a second aluminum plate from bottom to top in sequence; the carbon nanotube electric heating glue layer comprises a carbon nanotube, an epoxy resin A agent and an epoxy resin B agent which are mixed; two opposite sides of the carbon nanotube electric heating adhesive layer are respectively provided with a conductive sheet, and the conductive sheets are respectively exposed to form an electric connection end;
a cement body: coating the electric heating composite material;
a power supply unit: electrically connecting each electrical connection end;
a control unit: the control unit controls the output current of the power supply unit according to the sensing result of the temperature sensor;
the temperature sensor can sense the indoor temperature and the surface temperature of the carbon nano-tube electric heating glue, and when the control unit judges that the indoor temperature is lower than the set temperature value, the control unit can perform the following steps according to a formula:
Figure FDA0003908618400000021
obtaining an output current value I, and controlling the output current of the power supply unit to be the same as the output current value; wherein K is the heat transfer coefficient of the cement floor, A is the area of the cement floor, T 1 Is the temperature set value, T 2 The surface temperature of the carbon nanotube electrothermal glue, R the resistance of the carbon nanotube electrothermal glue, and L the thickness of the cement body;
in the carbon nanotube electric heating glue, the weight percentage concentration of the carbon nanotubes is 4wt%.
4. The electric tracing cement body according to claim 3, wherein the cement body is used as an outer wall, and a trough is arranged inside the cement body, the trough is connected with the electric heating composite material, and water can be injected into the trough; and a water spraying unit is arranged on the outer side of the cement body and communicated with the groove body, and the water outlet end of the water spraying unit faces the outer side of the cement body.
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Publication number Priority date Publication date Assignee Title
CN101237723A (en) * 2007-01-31 2008-08-06 介观量子科技股份有限公司 Composite of electric heating film and made electric heating film and electric heating device
CN201682634U (en) * 2010-04-21 2010-12-22 弗洛西勒科技无锡有限公司 Planar heating body for floor heating
CN201957268U (en) * 2011-03-25 2011-08-31 陈承忠 Energy-saving consumption reducing carbon crystal electric heating board
US8587945B1 (en) * 2012-07-27 2013-11-19 Outlast Technologies Llc Systems structures and materials for electronic device cooling
CN104640249B (en) * 2015-01-23 2016-06-15 北京东方雨虹防水技术股份有限公司 Electroluminescent heating function waterproof composite material and preparation method thereof
CN205283844U (en) * 2015-12-25 2016-06-01 王柏泉 Electric plate including fiber cement pressure plate
CN212026918U (en) * 2019-01-11 2020-11-27 宁波石墨烯创新中心有限公司 Composite heating wall cloth and heating wall surface

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