CN1125928A - Rubberline belting - Google Patents
Rubberline belting Download PDFInfo
- Publication number
- CN1125928A CN1125928A CN94192525A CN94192525A CN1125928A CN 1125928 A CN1125928 A CN 1125928A CN 94192525 A CN94192525 A CN 94192525A CN 94192525 A CN94192525 A CN 94192525A CN 1125928 A CN1125928 A CN 1125928A
- Authority
- CN
- China
- Prior art keywords
- warp
- belting
- belt conveyor
- line
- rubber
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
- B65G15/32—Belts or like endless load-carriers made of rubber or plastics
- B65G15/34—Belts or like endless load-carriers made of rubber or plastics with reinforcing layers, e.g. of fabric
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/573—Tensile strength
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D1/00—Woven fabrics designed to make specified articles
- D03D1/0094—Belts
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D11/00—Double or multi-ply fabrics not otherwise provided for
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
- D03D15/49—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads textured; curled; crimped
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/06—Articles and bulk
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/02—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/06—Load-responsive characteristics
- D10B2401/063—Load-responsive characteristics high strength
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Woven Fabrics (AREA)
- Devices For Conveying Motion By Means Of Endless Flexible Members (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Belt Conveyors (AREA)
Abstract
The invention discloses a conveyor belt or belting which comprises a solid woven carcass impregnated and coated with rubber. The warp yarns (12, 13) are comprised of polyester filamentary yarns doubled with texturised polyester yarns. Where the solid woven carcass is woven as a four ply or more construction the inner warp yarns (13) travel along a straighter path than the two outermost warp yarns (12) such that the outermost warp yarns (12) create 'pockets' at the surface of the carcass.
Description
The present invention relates to fabric and strengthen belting, particularly crash-resistant fabric belting, wherein strengthening the fabric belt carcass is made by the thicker integral fabric layer of mono-, be different from the multiple-structure belting, multiple-structure is to make with the thin fabric of multilayer, covers polyvinylchloride (PVC) or rubber on the fabric.
Processing intensive fabric belting has a large amount of technological problemses, particularly injects polyvinylchloride in the heavy weave belt carcass satisfactorily.However, intensive fabric construction usually is optimum, because fabric substrate becomes single-piece by polyvinylchloride (PVC) filler, thereby avoided the tectal problem that comes off of polyvinylchloride, this is the reason that early failure often takes place in the multilayer belting.Intensive fabric construction has improved support and resistance to cleavage equally.
Up to the present, intensive fabric construction is confined to use polyvinylchloride (PVC) as dipping agent.Yet, use the rubber exterior overplate to be good under certain conditions, for example, plunge domatic on, as everyone knows, for the outer cover that provides a kind of rubber carrying surface to adopt poly-butadiene-acrylonitrile copolymer (nitrile rubber), it and polyvinylchloride (PVC) are compatible, can merge under pressure on polyvinylchloride (PVC) surface of intensive fabric belt carcass.This technological process, relatively more expensive although can produce a kind of product of satisfaction, in some cases, be infeasible economically.
Target of the present invention provides a kind of intensive fabric belting, and the outside has rubber covering layer.And cost is not high when initial processing polyvinylchloride (PVC)/fabric substrate.
Attempt to produce the intensive fabric belting of a kind of full rubber in the past and do not succeed, reason is to be difficult to latices is injected in the heavy weave belt carcass, and, adopt the chemical bonding system not to be proved to be practicable technically.It normally is used to the tissue layer that approaches, and this kind tissue layer adopts when processing multilayer belting.When adopting chemical bonding system and intensive fabric belt carcass, the dipping agent poly-mer is difficult to fill with the space of fabric, and this will assemble the mechanical characteristics of low fabric belt carcass.
The problems referred to above now achieve a solution in the structure of strengthening the fabric belting.It is to rely on the intensive fabric belt carcass of first aspect present invention to solve.It provides a kind of intensive fabric belt carcass, injects rubber at the belt strap in-core, surface coverage rubber, and its middle longitude is made by bifilar poly-ester fibres line.This polyester line is a leavening structure, realizes with air control expansion by being called the curling technological process of blast injection.
This combination of line can provide best stretching balance.The mechanical adhesion power of single and coiled structure line and rubber has realized this stretching balance.
The poly-ester fibres line is made by the fiber of continuous elongation, and it is formed by fiber combinations parallel or that do not have to twine.The crimping polyester line is made by poly-ester fibres, and further is processed into and has appearance and the characteristic that is similar to the staple fibers line, and about this respect, the poly-ester fibres line is carried by nozzle, and it is subjected to high pressure air flow in nozzle.Line projects on the impacting body after leaving nozzle.In this process, make the single-stranded fiber that constitutes line form loop wire.They are being projected mutually combining of airstream eddy current on the impacting body with influencing the lower part by nozzle.During part loop wire is still online, thereby increase volume.And some loop wire that stretches out outside face makes line produce coiled structure.
Relatively the type testing result of poly-ester fibres line and coiled structure polyester line is as follows:
Non-crimping structure coiled structure
Breaking strength gms/denier (Denier) 8.3 4.2
Break stretch ratio 10.94% 12.02%
Preferably be woven into the fabric belt carcass of simple two-layer or three-decker, wherein all warp has same circuit, adopts this structure, and the intensity of one meter wide belt conveyor can reach 1250KNs, produces more high-intensity belting, needs to increase the quantity of warp.But, because the Density conference influences the centre portion that dipping agent is injected into belt conveyor.
Rely on a second aspect of the present invention to address this problem.It is by changing fabric construction, set up on the surface of fabric belt carcass in one " hole ", it can be provided convenience for the centre portion of dipping agent injection belting, by adopting a kind of weaving manner to solve, it is along the straight line coiled that wherein inner warp is compared with two layer lines of outermost to this problem.Inner warp preferably interweaves with each the 4th parallel.
Because the circuit of inner warp and outside warp is different, need carry out balance to their tensile properties.Otherwise, because outside warp knitting circuit is shorter, will be subjected to out-of-proportion pulling force, before inner warp was subjected to all stretching, outside warp will be broken.
In most preferred embodiment of the present invention, because the internal layer warp has adopted polyester, outer warp has adopted polyamide, as nylon 6, both tensile properties have obtained balance, and the stretch ratio of breaking of polyester is 14%, and nylon 6 is 19.5%, the difference (being typically 6%) of breaking stretch ratio 5.5% has compensated the difference of inner warp circuit, thereby has made full use of the pulling force potential of inside and outside warp.
Inner warp is preferably made bifilar with the crimping polyester line, and outside warp is made bifilar with the crimping polyester line selectively.
Concrete device reference diagram casehistory of the present invention is as follows:
Fig. 1 is the scheme drawing of the intensive fabric belt carcass of simple and easy double-decker.Warp is combined according to a first aspect of the invention by poly-ester fibres line and polyester crimped thread.
Fig. 2 is the sketch of texturized polyester wire processing device.
Fig. 3 is the scheme drawing of 4 layers of intensive fabric belt carcass of structure drawing according to a second aspect of the invention.
The intensive fabric belt carcass of two-layer (thigh) structure that is used to make belt conveyor or belting has been shown among Fig. 1.Warp 10 is combined by poly-ester fibres line and crimping polyester line.
In the use during processing belt conveyor or belting, intensive fabric belt carcass immersed in the latices in the past sending into press, and prefabricated uncured sheet rubber is attached on each surface of fabric belt carcass in press, is cured under the condition of heating and pressurization.Sheet rubber can be natural, also can be artificial.
The crimping polyester line can guarantee the mechanical adhesion power of sheet rubber on the fabric belt carcass.
Fig. 2 shows the sketch of texturized polyester wire processing device, processing unit (plant) is formed by soaking mechanism 1, curling nozzle 2 and impacting body 3, line to be curled is admitted to nozzle 2 by soaking mechanism 1, is subjected to the impact of the pressurized air stream that nozzle 2 side openings 4 come in therein.After leaving nozzle, project on the impacting body 3, in the fiber dispersion of this process center line, pack forms loop wire.
Fig. 3 is the intensive fabric belt carcass of 4 layers of structure, and the outside face of fabric belt carcass has " hole ".Be convenient to the middle part that liquid rubber flows into belt conveyor, be numbered 12 line and have short braiding circuit, made by polyamide fibre, be numbered 13 line and made by poly-ester fibres, line 12 can be in the same place with the crimping polyester wire-wound selectively with 13.
Claims (8)
1. belt conveyor or belting comprise an intensive fabric belt carcass, wherein inject rubber, and cover rubber, it is characterized in that warp comprises the poly-ester fibres line, and itself and crimping polyester line are made bifilar.
2. according to the belt conveyor or the belting of claim 1, it is characterized in that intensive fabric belt carcass is by two-layer or 3-tier architecture braiding, wherein all warp is weaved into by same circuit.
3. belt conveyor or belting, make by intensive fabric belt carcass, wherein inject rubber, surface coverage rubber, it is characterized in that, intensive fabric belt carcass is weaved into by 4 layers or more multi-layered structure, and wherein the internal layer warp is along than the straight line path braiding, and will form " hole " at the belt strap wicking surface during the two-layer warp knitting of outermost.
4. according to the belt conveyor or the belting of claim 3, it is characterized in that internal layer warp and each the 4th parallel interweave.
5. according to the belt conveyor or the belting of claim 3 or 4, it is characterized in that, short inside warp and the tensile properties of long outside warp be balance.
6. according to the belt conveyor or the belting of claim 5, it is characterized in that inner warp is made by polyester, outside warp is made by polyamide.
7. according to the belt conveyor and the belting of claim 3 or 6, it is characterized in that inner warp is synthetic bifilar by the crimping polyester line.
8. according to the belt conveyor or the belting of claim 7, it is characterized in that outside warp is synthetic bifilar by the crimping polyester line.
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB939312817A GB9312817D0 (en) | 1993-06-22 | 1993-06-22 | Rubberline belting |
GB9312817.1 | 1993-06-22 | ||
GB939317150A GB9317150D0 (en) | 1993-06-22 | 1993-08-18 | Rubberline belting |
GB9317150.2 | 1993-08-18 |
Publications (1)
Publication Number | Publication Date |
---|---|
CN1125928A true CN1125928A (en) | 1996-07-03 |
Family
ID=26303103
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN94192525A Pending CN1125928A (en) | 1993-06-22 | 1994-06-22 | Rubberline belting |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP0705209B1 (en) |
CN (1) | CN1125928A (en) |
AU (1) | AU677075B2 (en) |
CA (1) | CA2161234A1 (en) |
DE (1) | DE69404994T2 (en) |
WO (1) | WO1995000422A1 (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1098942C (en) * | 2000-04-06 | 2003-01-15 | 无锡市三力工业布厂 | Warp and weft homogeneous cloth for rubber diaphragm of braking air chamber in car and its making method |
CN101049701B (en) * | 2006-04-04 | 2011-04-13 | 豪迈木材加工系统公司 | Work pieces supporting device |
CN102249066A (en) * | 2011-04-08 | 2011-11-23 | 李计海 | Gumming integrated belt core and manufacture method thereof |
CN107848711A (en) * | 2015-08-26 | 2018-03-27 | 横滨橡胶株式会社 | The manufacture method of conveyer belt |
CN114250542A (en) * | 2021-12-23 | 2022-03-29 | 无锡宝强工业织造有限公司 | Compression-resistant aramid fiber impregnated canvas fabric structure for high-temperature-resistant conveying belt and preparation method thereof |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ES2261630T3 (en) * | 2001-04-04 | 2006-11-16 | Habasit Ag | DRIVE BELT WITH FABRIC WITH EXACTLY TWO LAYERS OF FABRIC. |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
NL6511189A (en) * | 1964-12-02 | 1966-06-03 | ||
US4157752A (en) * | 1978-04-06 | 1979-06-12 | Albany International Corp. | Impression surface conveyor belting and method of manufacture |
US4407333A (en) * | 1981-06-22 | 1983-10-04 | Uniroyal, Inc. | Belting fabric |
DE3434115A1 (en) * | 1984-09-17 | 1986-04-03 | Clouth Gummiwerke AG, 5000 Köln | Conveyor belt |
EP0293989A1 (en) * | 1987-06-04 | 1988-12-07 | Akzo N.V. | Filtertestproof conveyor belt comprising aramid |
DE3833527A1 (en) * | 1988-10-01 | 1990-04-12 | Clouth Gummiwerke Ag | Conveyor belt |
-
1994
- 1994-06-22 CN CN94192525A patent/CN1125928A/en active Pending
- 1994-06-22 EP EP94918468A patent/EP0705209B1/en not_active Revoked
- 1994-06-22 DE DE69404994T patent/DE69404994T2/en not_active Revoked
- 1994-06-22 AU AU69776/94A patent/AU677075B2/en not_active Expired - Fee Related
- 1994-06-22 CA CA002161234A patent/CA2161234A1/en not_active Abandoned
- 1994-06-22 WO PCT/GB1994/001346 patent/WO1995000422A1/en not_active Application Discontinuation
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1098942C (en) * | 2000-04-06 | 2003-01-15 | 无锡市三力工业布厂 | Warp and weft homogeneous cloth for rubber diaphragm of braking air chamber in car and its making method |
CN101049701B (en) * | 2006-04-04 | 2011-04-13 | 豪迈木材加工系统公司 | Work pieces supporting device |
CN102249066A (en) * | 2011-04-08 | 2011-11-23 | 李计海 | Gumming integrated belt core and manufacture method thereof |
CN102249066B (en) * | 2011-04-08 | 2014-07-30 | 李计海 | Gumming integrated belt core and manufacture method thereof |
CN107848711A (en) * | 2015-08-26 | 2018-03-27 | 横滨橡胶株式会社 | The manufacture method of conveyer belt |
CN114250542A (en) * | 2021-12-23 | 2022-03-29 | 无锡宝强工业织造有限公司 | Compression-resistant aramid fiber impregnated canvas fabric structure for high-temperature-resistant conveying belt and preparation method thereof |
CN114250542B (en) * | 2021-12-23 | 2024-02-23 | 无锡宝强工业织造有限公司 | Compression-resistant aramid fiber impregnated canvas fabric structure for high-temperature-resistant conveyer belt and preparation method thereof |
Also Published As
Publication number | Publication date |
---|---|
AU677075B2 (en) | 1997-04-10 |
CA2161234A1 (en) | 1995-01-05 |
AU6977694A (en) | 1995-01-17 |
WO1995000422A1 (en) | 1995-01-05 |
DE69404994D1 (en) | 1997-09-18 |
EP0705209A1 (en) | 1996-04-10 |
DE69404994T2 (en) | 1998-02-26 |
EP0705209B1 (en) | 1997-08-13 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C06 | Publication | ||
PB01 | Publication | ||
C01 | Deemed withdrawal of patent application (patent law 1993) |