CN112589185A - Intelligent cutting equipment capable of cutting round pipes with any size - Google Patents
Intelligent cutting equipment capable of cutting round pipes with any size Download PDFInfo
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- CN112589185A CN112589185A CN202011571537.5A CN202011571537A CN112589185A CN 112589185 A CN112589185 A CN 112589185A CN 202011571537 A CN202011571537 A CN 202011571537A CN 112589185 A CN112589185 A CN 112589185A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D21/00—Machines or devices for shearing or cutting tubes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
- B23D33/02—Arrangements for holding, guiding, and/or feeding work during the operation
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Abstract
The invention relates to the technical field of pipe cutting equipment, in particular to intelligent cutting equipment capable of cutting round pipes with any size, which comprises: a work table; the material guiding module is arranged at the top of the workbench; the clamping mechanism is arranged on the workbench, the cutting machine and the turnover mechanism are arranged on the workbench, the turnover mechanism is positioned at the discharge end of the material guiding module, the cutting machine is arranged on a non-working part of the turnover mechanism and is hinged with the non-working part, and the output end of the turnover mechanism is connected with a stress end of the cutting machine; the pipe spacing adjusting mechanism is arranged on the workbench and is positioned at the discharge end of the material guiding module; the contact sensor is arranged at the output end of the pipe distance adjusting mechanism; the material pushing mechanism is arranged on the workbench, the material pushing mechanism is located at the pushing end of the material guiding module, the material transferring mechanism is arranged beside the workbench, the technical scheme can be used for automatically feeding, adjusting the cutting length and quickly cutting the round pipe, the working efficiency is greatly improved, and the product quality is guaranteed.
Description
Technical Field
The invention relates to the technical field of pipe cutting equipment, in particular to intelligent cutting equipment capable of cutting round pipes with any size.
Background
The circular tube is a steel material with two open ends and a hollow concentric cross section, and the length of the steel material is larger than that of the periphery. Can be used for pipelines, thermal equipment, machinery industry, petroleum geological drilling, containers, chemical industry and special purposes; the circular tube laser cutting machine is mechanical equipment for cutting circular tube-shaped materials by laser, and is widely used in various industries due to the advantages of high cutting efficiency, good effect, no deformation of the tube and the like. Although pipe laser cutting machine provides a lot of facilities for people in the life, still have practicality problems such as can not automatic feeding, so need provide one kind and can cut the intelligent cutting equipment of arbitrary size pipe, can carry out automatic feeding, cutting length control and fly-cutting to the pipe, improved work efficiency greatly to product quality has been guaranteed.
Disclosure of Invention
For solving the technical problem, the intelligent cutting equipment capable of cutting round pipes with any size is provided, the technical scheme can carry out automatic feeding, cutting length adjustment and quick cutting on the round pipes, the working efficiency is greatly improved, and the product quality is ensured.
In order to achieve the above purposes, the technical scheme adopted by the invention is as follows:
an intelligent cutting device capable of cutting round pipes with any size comprises:
a work table;
the material guiding module is arranged at the top of the workbench;
the clamping mechanism is arranged on the workbench and is positioned at the discharge end of the material guiding module;
the cutting machine is used for cutting the circular tube;
the turnover mechanism is arranged on the workbench and is positioned at the discharge end of the material guiding module, the cutting machine is arranged at a non-working part of the turnover mechanism and is hinged with the non-working part, and the output end of the turnover mechanism is connected with a stress end of the cutting machine;
the pipe spacing adjusting mechanism is arranged on the workbench and is positioned at the discharge end of the material guiding module;
the contact sensor is arranged at the output end of the pipe distance adjusting mechanism;
the material pushing mechanism is arranged on the workbench and is positioned at the pushing end of the material guiding module, and the material pushing mechanism is used for pushing a circular tube on the material guiding module;
the material transfer mechanism is arranged beside the workbench and used for transferring the circular tube to the material guide module.
Preferably, the material guiding module comprises:
the first inclined wheel frame and the second inclined wheel frame are symmetrically arranged at the top of the workbench, and supporting parts on the first inclined wheel frame and the second inclined wheel frame and the top surface of the workbench are outwards opened at an included angle of forty-five degrees;
the rollers are arranged on the supporting parts of the first inclined wheel frame and the second inclined wheel frame respectively, and the rollers are rotatably connected with the first inclined wheel frame and the second inclined wheel frame respectively.
Preferably, the chucking mechanism includes:
the bottom arc support is arranged at the discharge end of the material guiding module;
the clamping frame straddles the bottom arc bracket and is fixedly connected with the bottom arc bracket;
the first air cylinder is arranged on the clamping frame, and the output end of the first air cylinder faces the bottom arc support;
the top arc pressing plate is arranged at the output end of the first air cylinder, the bottom arc support is symmetrically provided with first guide rods, and two sides of the top arc pressing plate are respectively in sliding connection with the first guide rods.
Preferably, the cutter comprises:
the fixed end of the cutting frame is hinged with the non-working part of the turnover mechanism, and the stressed end of the cutting frame is connected with the output end of the turnover mechanism;
the cutting knife is arranged on the cutting frame and is rotatably connected with the cutting frame;
the first servo motor is arranged on the cutting frame;
the first belt pulley is arranged at the output end of the first servo motor;
the second belt pulley sets up in the stress end of cutting knife, connects through belt transmission between first belt pulley and the second belt pulley.
Preferably, the turnover mechanism comprises:
the overturning bracket is arranged on the workbench and positioned at the discharging end of the material guiding module, and the fixed end of the cutting frame is hinged with the overturning bracket;
the fixed end of the second cylinder is hinged with the overturning bracket;
the articulated elements sets up in the stress end of cutting frame, and the output and the articulated elements of second cylinder are articulated.
Preferably, the pitch adjusting mechanism includes:
the sliding frame is arranged on the workbench and is positioned at the discharge end of the material guiding module;
the first threaded rod is arranged on the sliding frame and is rotatably connected with the sliding frame;
the sliding block is arranged on the sliding frame and is in sliding connection with the sliding frame, the sliding block is in threaded connection with the first threaded rod, and the contact sensor is arranged on the sliding block;
and the second servo motor is arranged on the sliding frame, and the output end of the second servo motor is connected with the first threaded rod.
Preferably, the material pushing mechanism comprises:
the pushing plate is positioned at the pushing end of the material guiding module, and a second threaded rod and a second guide rod are symmetrically arranged on the pushing plate;
the fixing frame is arranged on the workbench, the second threaded rod and the second guide rod penetrate through the fixing frame, and the second guide rod is connected with the fixing frame in a sliding manner;
the pushing driving assembly is arranged on the fixing frame, and the output end of the pushing driving assembly is connected with the second threaded rod.
Preferably, the push drive assembly comprises:
the third servo motor is arranged on the fixed frame;
the third belt pulley is arranged at the output end of the third servo motor;
the nut is sleeved on the second threaded rod and is in threaded connection with the second threaded rod, the nut is rotatably connected with the fixing frame, and the third belt pulley is in transmission connection with the nut through a belt.
Preferably, the material transfer mechanism comprises:
the upright post frame is arranged beside the workbench;
the linear driver is arranged on the upright post frame;
the right-angle frame is arranged at the output end of the linear driver;
the third cylinder is arranged at the bottom of the right-angle frame;
the longitudinal moving plate is arranged at the output end of the third cylinder, and is provided with a third guide rod which penetrates through the right-angle frame and is in sliding connection with the right-angle frame;
the clamping jaws are two and are symmetrically arranged on the longitudinal moving plate.
Preferably, the linear actuator includes:
the base is arranged on the upright post frame;
the first synchronizing wheel and the second synchronizing wheel are respectively arranged at two ends of the base and are rotatably connected with the base, and the first synchronizing wheel and the second synchronizing wheel are in transmission connection through a synchronous belt;
the stress end of the working block is connected with the synchronous belt, and the working block is connected with the upright post frame in a sliding manner;
and the fourth servo motor is arranged on the stand column frame, and the output end of the fourth servo motor is connected with the first synchronous wheel.
Compared with the prior art, the invention has the beneficial effects that: a worker conveys a round pipe to the feeding end of a material transfer mechanism through a feeding mechanism, the material transfer mechanism starts to work, the round pipe is taken out of the feeding mechanism by the output end of the material transfer mechanism, then the round pipe is placed on a material guiding module by the output end of the material transfer mechanism, the horizontal distance between the output end of a contact sensor and the output end of a cutting machine is adjusted through a pipe distance adjusting mechanism before cutting, the horizontal distance between the output end of the contact sensor and the output end of the cutting machine is the cutting length of the round pipe, the material push mechanism starts to work after the position of the contact sensor is determined, the output end of the material push mechanism pushes the round pipe on the material guiding module to move, one end of the round pipe sequentially passes through a clamping mechanism and the cutting machine after being separated from the material guiding module until the end of the round pipe is abutted against the output end of the contact, the controller suspends the pushing work of the material pushing mechanism, the clamping mechanism starts to work at the same time, the output end of the clamping mechanism clamps the round pipe positioned at the discharge end of the material guiding module, the cutting machine and the turnover mechanism start to work at the same time, the turnover mechanism pushes the cutting machine in a working state to turn downwards, the round pipe is cut by the output end of the cutting machine in the process of turning downwards, the cut round pipe falls down, and a worker collects a finished product through a material receiving box arranged in advance;
1. through the arrangement of the material guiding module, circular pipes with different diameters can be supported;
2. through the arrangement of the equipment, the circular tube can be automatically fed, cut and adjusted in length and quickly cut, so that the working efficiency is greatly improved, and the product quality is ensured.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a top view of the present invention;
FIG. 3 is a schematic perspective view of the work bench and the material guiding module of the present invention;
FIG. 4 is a side view of the table, priming module and clamping mechanism of the present invention;
FIG. 5 is a schematic perspective view of a cutting machine and a turnover mechanism according to the present invention;
FIG. 6 is a schematic perspective view of a second embodiment of the cutting machine and the turnover mechanism of the present invention;
FIG. 7 is a schematic perspective view of a tube pitch adjustment mechanism and a contact sensor according to the present invention;
FIG. 8 is a schematic perspective view of the workbench, the feeding module and the material pushing mechanism of the present invention;
FIG. 9 is an enlarged view taken at A of FIG. 8 in accordance with the present invention;
FIG. 10 is a schematic perspective view of a material transfer mechanism according to the present invention
Fig. 11 is a schematic perspective view of the linear actuator of the present invention.
The reference numbers in the figures are:
1-a workbench;
2-a material guiding module; 2 a-a first diagonal carriage; 2 b-a second diagonal carriage; 2 c-a roller;
3-a clamping mechanism; 3 a-a bottom arc support; 3a1 — first guide bar; 3 b-a clamping frame; 3 c-a first cylinder; 3 d-top arc pressing plate;
4-a cutter; 4 a-a cutting frame; 4 b-a cutting knife; 4 c-a first servomotor; 4 d-a first pulley; 4 e-a second pulley;
5-turning over mechanism; 5 a-turning over the bracket; 5 b-a second cylinder; 5 c-hinge member;
6-pipe distance adjusting mechanism; 6 a-a carriage; 6 b-first threaded rod; 6 c-sliding block; 6 d-a second servo motor;
7-a contact sensor;
8, a material pushing mechanism; 8 a-a push plate; 8a1 — second threaded rod; 8a2 — second guide bar; 8 b-a fixing frame; 8 c-a push drive assembly; 8c 1-third servomotor; 8c 2-third pulley; 8c 3-nut;
9-a material transfer mechanism; 9 a-a column frame; 9 b-linear drive; 9b 1-base; 9b2 — first synchronous wheel; 9b3 — second synchronizing wheel; 9b4 — work block; 9b 5-fourth servomotor; 9 c-right angle frame; 9 d-third cylinder; 9 e-a longitudinal moving plate; 9e 1-third guide bar; 9 f-a jaw;
10-round tube.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art.
Referring to fig. 1 to 2, an intelligent cutting apparatus capable of cutting round pipes of any size comprises:
a work table 1;
the material guiding module 2 is arranged at the top of the workbench 1;
the clamping mechanism 3 is arranged on the workbench 1, and the clamping mechanism 3 is positioned at the discharge end of the material guiding module 2;
the cutting machine 4 is used for cutting the circular tube;
the turnover mechanism 5 is arranged on the workbench 1, the turnover mechanism 5 is positioned at the discharge end of the material guiding module 2, the cutting machine 4 is arranged at a non-working part of the turnover mechanism 5 and is hinged with the non-working part, and the output end of the turnover mechanism 5 is connected with the stress end of the cutting machine 4;
the pipe distance adjusting mechanism 6 is arranged on the workbench 1, and the pipe distance adjusting mechanism 6 is positioned at the discharge end of the material guiding module 2;
the contact sensor 7 is arranged at the output end of the pipe distance adjusting mechanism 6;
the material pushing mechanism 8 is arranged on the workbench 1, the material pushing mechanism 8 is located at the pushing end of the material guiding module 2, and the material pushing mechanism 8 is used for pushing a circular tube on the material guiding module 2;
the material transfer mechanism 9 is arranged beside the workbench 1, and the material transfer mechanism 9 is used for transferring the circular tube to the material guiding module 2;
a worker conveys a round pipe to the feeding end of a material transfer mechanism 9 through a feeding mechanism, the material transfer mechanism 9 starts to work, the round pipe is taken out of the feeding mechanism by the output end of the material transfer mechanism 9, then the round pipe is placed on a material guiding module 2 by the output end of the material transfer mechanism 9, the horizontal distance between the output end of a contact sensor 7 and the output end of a cutting machine 4 is adjusted through a pipe distance adjusting mechanism 6 before cutting, the horizontal distance between the output end of the contact sensor 7 and the output end of the cutting machine 4 is the cutting length of the round pipe, when the position of the contact sensor 7 is determined, a material pushing mechanism 8 starts to work, the output end of the material pushing mechanism 8 pushes the round pipe on the material guiding module 2 to move, one end of the round pipe sequentially passes through a clamping mechanism 3 and the cutting machine 4 after being separated from the material guiding module 2 until the end part of the round pipe, contact pick-up 7 gives the controller with signal transmission, the controller pauses the propelling movement work of material push mechanism 8, and meanwhile chucking mechanism 3 begins work, the output of chucking mechanism 3 will be located the pipe that draws the 2 discharge ends of material module and carry out the chucking, cutting machine 4 and 5 work that begin simultaneously of tilting mechanism, 5 promotes cutting machine 4 upset downwards that is in operating condition of tilting mechanism, the output at the in-process cutting machine 4 of upset downwards cuts the pipe, the pipe whereabouts after the cutting, the staff collects the finished product through the receipts workbin that sets up in advance.
As shown in fig. 3, the material guiding module 2 includes:
the first inclined wheel frame 2a and the second inclined wheel frame 2b are symmetrically arranged at the top of the workbench 1, and supporting parts on the first inclined wheel frame 2a and the second inclined wheel frame 2b and the top surface of the workbench 1 form a forty-five degree included angle and are outwards opened;
a plurality of rollers 2c, the plurality of rollers 2c are respectively arranged on the supporting parts of the first inclined wheel frame 2a and the second inclined wheel frame 2b, and the plurality of rollers 2c are respectively rotatably connected with the first inclined wheel frame 2a and the second inclined wheel frame 2 b;
the first inclined wheel frame 2a and the second inclined wheel frame 2b are used for fixing and supporting, and the roller 2c is used for supporting and matching with the circular tube for rotation.
As shown in fig. 4, the chucking mechanism 3 includes:
the bottom arc support 3a is arranged at the discharge end of the material guiding module 2;
the clamping frame 3b straddles the bottom arc bracket 3a and is fixedly connected with the bottom arc bracket;
the first air cylinder 3c is arranged on the clamping frame 3b, and the output end of the first air cylinder 3c faces the bottom arc support 3 a;
the top arc pressing plate 3d is arranged at the output end of the first cylinder 3c, the bottom arc support 3a is symmetrically provided with first guide rods 3a1, and two sides of the top arc pressing plate 3d are respectively in sliding connection with the first guide rods 3a 1;
the clamping mechanism 3 starts to work, the output end of the first air cylinder 3c pushes the top arc pressing plate 3d to descend, the top arc pressing plate 3d descends along the first guide rod 3a1 until the top arc pressing plate 3d presses the circular tube onto the bottom arc support 3a, and the clamping frame 3b is used for fixed support.
The cutter 4 shown in fig. 5 includes:
the fixed end of the cutting frame 4a is hinged with the non-working part of the turnover mechanism 5, and the stressed end of the cutting frame 4a is connected with the output end of the turnover mechanism 5;
the cutting knife 4b is arranged on the cutting frame 4a and is rotatably connected with the cutting frame;
a first servo motor 4c disposed on the cutting frame 4 a;
a first belt pulley 4d arranged at the output end of the first servo motor 4 c;
the second belt pulley 4e is arranged at the stress end of the cutting knife 4b, and the first belt pulley 4d is in transmission connection with the second belt pulley 4e through a belt;
cutting machine 4 begins work, and first belt pulley 4d is driven to first servo motor 4 c's output and rotates, and first belt pulley 4d drives second belt pulley 4e through the belt and rotates, and second belt pulley 4e drives cutting knife 4b and rotates, and tilting mechanism 5 promotes cutting frame 4a and overturns downwards, cuts the pipe at the in-process pivoted cutting knife 4b of overturning downwards.
As shown in fig. 5 and 6, the turnover mechanism 5 includes:
the overturning bracket 5a is arranged on the workbench 1 and positioned at the discharging end of the material guiding module 2, and the fixed end of the cutting frame 4a is hinged with the overturning bracket 5 a;
the fixed end of the second air cylinder 5b is hinged with the overturning bracket 5 a;
the hinged part 5c is arranged at the stress end of the cutting frame 4a, and the output end of the second cylinder 5b is hinged with the hinged part 5 c;
the turnover mechanism 5 starts to work, the output end of the second air cylinder 5b pushes the cutting frame 4a to turn downwards through the hinge joint 5c, and the turnover bracket 5a is used for fixing and supporting.
The pitch adjusting mechanism 6 shown in fig. 7 includes:
the sliding frame 6a is arranged on the workbench 1 and is positioned at the discharge end of the material guiding module 2;
a first threaded rod 6b, which is arranged on the sliding frame 6a and is rotatably connected with the sliding frame;
a sliding block 6c arranged on the sliding frame 6a and connected with the sliding frame in a sliding way, the sliding block 6c is connected with the first threaded rod 6b in a threaded way, and a contact sensor 7 is arranged on the sliding block 6 c;
the second servo motor 6d is arranged on the sliding frame 6a, and the output end of the second servo motor 6d is connected with the first threaded rod 6 b;
the tube pitch adjusting mechanism 6 starts to work, the output end of the second servo motor 6d drives the first threaded rod 6b to rotate, the first threaded rod 6b drives the sliding block 6c to move along the sliding frame 6a, the first threaded rod 6b drives the contact sensor 7 to move along with the sliding frame, and the horizontal distance between the output end of the contact sensor 7 and the output end of the cutting machine 4 is controlled through the sliding block 6 c.
As shown in fig. 8, the material pushing mechanism 8 includes:
the pushing plate 8a is positioned at the pushing end of the material guiding module 2, and a second threaded rod 8a1 and a second guide rod 8a2 are symmetrically arranged on the pushing plate 8 a;
the fixing frame 8b is arranged on the workbench 1, the second threaded rod 8a1 and the second guide rod 8a2 penetrate through the fixing frame 8b, and the second guide rod 8a2 is connected with the fixing frame 8b in a sliding mode;
the pushing driving component 8c is arranged on the fixed frame 8b, and the output end of the pushing driving component 8c is connected with the second threaded rod 8a 1;
the material pushing mechanism 8 starts to work, the pushing driving component 8c drives the pushing plate 8a to move through the second threaded rod 8a1, the pushing plate 8a pushes the round pipe located on the material guiding module 2 to move, and the fixing frame 8b is used for fixed support.
The push drive assembly 8c shown in fig. 9 includes:
a third servo motor 8c1 arranged on the fixed frame 8 b;
a third belt pulley 8c2 arranged at the output end of the third servo motor 8c 1;
the nut 8c3 is sleeved on the second threaded rod 8a1 and is in threaded connection with the second threaded rod, the nut 8c3 is rotatably connected with the fixed frame 8b, and the third belt pulley 8c2 is in transmission connection with the nut 8c3 through a belt;
the pushing driving assembly 8c starts to work, the output end of the third servo motor 8c1 drives the third belt pulley 8c2 to rotate, the third belt pulley 8c2 drives the nut 8c3 to rotate through a belt, the nut 8c3 drives the pushing plate 8a to move through the second threaded rod 8a1, and the pushing plate 8a pushes the round pipe on the material guiding module 2 to move.
As shown in fig. 10, the material transfer mechanism 9 includes:
the upright post frame 9a is arranged beside the workbench 1;
a linear actuator 9b provided on the column frame 9 a;
the right-angle frame 9c is arranged at the output end of the linear driver 9 b;
the third cylinder 9d is arranged at the bottom of the right-angle frame 9 c;
the longitudinal moving plate 9e is arranged at the output end of the third air cylinder 9d, a third guide rod 9e1 is arranged on the longitudinal moving plate 9e, and the third guide rod 9e1 penetrates through the right-angle frame 9c and is connected with the right-angle frame in a sliding manner;
two clamping jaws 9f are provided, and the two clamping jaws 9f are symmetrically arranged on the longitudinal moving plate 9 e;
the material transfer mechanism 9 starts to work, the third cylinder 9d pushes the two clamping jaws 9f to descend through the longitudinal moving plate 9e, the two clamping jaws 9f simultaneously start to work to clamp a round pipe at the discharge end of the feeding mechanism, the third cylinder 9d drives the two clamping jaws 9f to ascend through the longitudinal moving plate 9e, the round pipe moves along with the round pipe, the linear actuator 9b starts to work, the output end of the linear actuator 9b drives the round pipe to move above the material guiding module 2 through the right-angle bracket 9c, the third cylinder 9d pushes the two clamping jaws 9f to descend through the longitudinal moving plate 9e, the two clamping jaws 9f simultaneously loosen the round pipe to clamp, the round pipe falls into the material guiding module 2, the upright post bracket 9a is used for fixed support, and the third guide rod 9e1 is used for guiding the moving direction of the longitudinal moving plate 9 e.
The linear actuator 9b shown in fig. 11 includes:
a base 9b1 provided on the column frame 9 a;
the first synchronizing wheel 9b2 and the second synchronizing wheel 9b3 are respectively arranged at two ends of the base 9b1 and are rotatably connected with the base, and the first synchronizing wheel 9b2 and the second synchronizing wheel 9b3 are connected through a synchronous belt in a transmission way;
the stress end of the working block 9b4 is connected with the synchronous belt, and the working block 9b4 is connected with the upright post frame 9a in a sliding manner;
a fourth servo motor 9b5, which is arranged on the upright post frame 9a, and the output end of the fourth servo motor 9b5 is connected with the first synchronous wheel 9b 2;
the linear driver 9b starts to work, the output end of the fourth servo motor 9b5 drives the first synchronous wheel 9b2 to rotate, the first synchronous wheel 9b2 drives the working block 9b4 to move along the base 9b1 through the synchronous belt, the working block 9b4 drives the circular tube to move along with the circular tube through the right-angle frame 9c, the base 9b1 is used for fixed support, and the second synchronous wheel 9b3 is used for supporting the synchronous belt and rotating in a matched mode.
The working principle of the invention is as follows: the working personnel convey the round pipe to the feeding end of the material transfer mechanism 9 through the feeding mechanism, the material transfer mechanism 9 starts to work, the third cylinder 9d pushes the two clamping jaws 9f to descend through the longitudinal moving plate 9e, the two clamping jaws 9f start to work simultaneously to clamp the round pipe at the discharging end of the feeding mechanism, the third cylinder 9d drives the two clamping jaws 9f to ascend through the longitudinal moving plate 9e, the round pipe moves along with the round pipe, the linear driver 9b starts to work, the output end of the linear driver 9b drives the round pipe to move above the material guiding module 2 through the right-angle frame 9c, the third cylinder 9d pushes the two clamping jaws 9f to descend through the longitudinal moving plate 9e, the two clamping jaws 9f simultaneously loosen the clamping of the round pipe, the round pipe falls into the material guiding module 2, before cutting, the pipe pitch adjusting mechanism 6 starts to work, the output end of the second servo motor 6d drives the first threaded rod 6b to rotate, the first threaded rod 6b drives the sliding block 6c to move along the sliding frame 6a, the first threaded rod 6b drives the contact sensor 7 to move along with the contact sensor, a worker controls the horizontal distance between the output end of the contact sensor 7 and the output end of the cutting machine 4 through the sliding block 6c, the horizontal distance between the output end of the contact sensor 7 and the output end of the cutting machine 4 is the cutting length of a round pipe, when the position of the contact sensor 7 is determined, the material pushing mechanism 8 starts to work, the pushing driving component 8c starts to work, the output end of the third servo motor 8c1 drives the third belt pulley 8c2 to rotate, the third belt pulley 8c2 drives the nut 8c3 to rotate through a belt, the nut 8c3 drives the pushing plate 8a to move through the second threaded rod 8a1, the pushing plate 8a pushes the round pipe on the material guiding module 2 to move, one end of the round pipe sequentially passes through the clamping mechanism 3 and the cutting machine, until the end of the round tube is abutted to the output end of the contact sensor 7, the contact sensor 7 sends a signal to the controller, the controller suspends the pushing work of the material pushing mechanism 8, and simultaneously the clamping mechanism 3 starts to work, the output end of the first cylinder 3c pushes the top arc pressing plate 3d to descend, the top arc pressing plate 3d descends along the first guide rod 3a1 until the top arc pressing plate 3d presses the round tube tightly against the bottom arc support 3a, the cutting machine 4 and the turnover mechanism 5 start to work simultaneously, the output end of the first servo motor 4c drives the first belt pulley 4d to rotate, the first belt pulley 4d drives the second belt pulley 4e to rotate through a belt, the second belt pulley 4e drives the cutting knife 4b to rotate, the turnover mechanism 5 pushes the cutting support 4a to turn over downwards, the cutting knife 4b which rotates in the downward turnover process cuts the round tube, and the cut round tube falls down, the staff collects the finished product through the receipts workbin that sets up in advance.
The device realizes the functions of the invention through the following steps, thereby solving the technical problems provided by the invention:
firstly, conveying a circular pipe to a feeding end of a material transfer mechanism 9 by a worker through a feeding mechanism;
step two, the material transfer mechanism 9 starts to work, the output end of the material transfer mechanism 9 takes out the round pipe from the feeding mechanism, and then the output end of the material transfer mechanism 9 places the round pipe on the material guiding module 2;
adjusting the horizontal distance between the output end of the contact sensor 7 and the output end of the cutting machine 4 through the pipe distance adjusting mechanism 6 before cutting, wherein the horizontal distance between the output end of the contact sensor 7 and the output end of the cutting machine 4 is the cutting length of the circular pipe;
fourthly, the material pushing mechanism 8 starts to work, the output end of the material pushing mechanism 8 pushes a round pipe positioned on the material guiding module 2 to move, and one end of the round pipe sequentially passes through the clamping mechanism 3 and the cutting machine 4 after being separated from the material guiding module 2 until the end part of the round pipe is abutted to the output end of the contact sensor 7;
step five, the contact sensor 7 sends a signal to the controller, and the controller suspends the pushing work of the material pushing mechanism 8;
step six, simultaneously, the clamping mechanism 3 starts to work, and the output end of the clamping mechanism 3 clamps the circular tube at the discharge end of the material guiding module 2;
seventhly, the cutting machine 4 and the turnover mechanism 5 start to work simultaneously, the turnover mechanism 5 pushes the cutting machine 4 in a working state to turn downwards, and the output end of the cutting machine 4 cuts the circular tube in the process of turning downwards;
and step eight, the cut round pipe falls down, and a worker collects the finished product through a material collecting box arranged in advance.
The foregoing has described the general principles, principal features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. An intelligent cutting equipment that can cut arbitrary size pipe, its characterized in that includes:
a table (1);
the material guiding module (2) is arranged at the top of the workbench (1);
the clamping mechanism (3) is arranged on the workbench (1), and the clamping mechanism (3) is positioned at the discharge end of the material guiding module (2);
the cutting machine (4) is used for cutting the circular tube;
the turnover mechanism (5) is arranged on the workbench (1), the turnover mechanism (5) is positioned at the discharge end of the material guiding module (2), the cutting machine (4) is arranged at the non-working part of the turnover mechanism (5) and is hinged with the non-working part, and the output end of the turnover mechanism (5) is connected with the stress end of the cutting machine (4);
the pipe distance adjusting mechanism (6) is arranged on the workbench (1), and the pipe distance adjusting mechanism (6) is positioned at the discharge end of the material guiding module (2);
the contact sensor (7) is arranged at the output end of the pipe distance adjusting mechanism (6);
the material pushing mechanism (8) is arranged on the workbench (1), the material pushing mechanism (8) is located at the pushing end of the material guiding module (2), and the material pushing mechanism (8) is used for pushing a circular tube on the material guiding module (2);
the material transfer mechanism (9) is arranged beside the workbench (1), and the material transfer mechanism (9) is used for transferring the circular tube to the material guide module (2).
2. An intelligent cutting device capable of cutting round pipes with any size according to claim 1, wherein the material guiding module (2) comprises:
the first inclined wheel frame (2 a) and the second inclined wheel frame (2 b) are symmetrically arranged at the top of the workbench (1), and supporting parts on the first inclined wheel frame (2 a) and the second inclined wheel frame (2 b) and the top surface of the workbench (1) form a forty-five degree included angle and are outwards opened;
the plurality of rollers (2 c) are respectively arranged on the supporting parts of the first inclined wheel frame (2 a) and the second inclined wheel frame (2 b), and the plurality of rollers (2 c) are respectively rotatably connected with the first inclined wheel frame (2 a) and the second inclined wheel frame (2 b).
3. An intelligent cutting device capable of cutting round tubes of any size according to claim 1, wherein the clamping mechanism (3) comprises:
the bottom arc support (3 a) is arranged at the discharge end of the material guiding module (2);
the clamping frame (3 b) straddles the bottom arc bracket (3 a) and is fixedly connected with the bottom arc bracket;
the first air cylinder (3 c) is arranged on the clamping frame (3 b), and the output end of the first air cylinder (3 c) faces the bottom arc support (3 a);
the top arc pressing plate (3 d) is arranged at the output end of the first cylinder (3 c), the bottom arc support (3 a) is symmetrically provided with first guide rods (3 a 1), and two sides of the top arc pressing plate (3 d) are respectively in sliding connection with the first guide rods (3 a 1).
4. An intelligent cutting device capable of cutting round pipes of any size according to claim 1, characterized in that the cutting machine (4) comprises:
the fixed end of the cutting frame (4 a) is hinged with the non-working part of the turnover mechanism (5), and the stressed end of the cutting frame (4 a) is connected with the output end of the turnover mechanism (5);
the cutting knife (4 b) is arranged on the cutting frame (4 a) and is rotatably connected with the cutting frame;
a first servo motor (4 c) arranged on the cutting frame (4 a);
the first belt pulley (4 d) is arranged at the output end of the first servo motor (4 c);
the second belt pulley (4 e) is arranged at the stress end of the cutting knife (4 b), and the first belt pulley (4 d) is in transmission connection with the second belt pulley (4 e) through a belt.
5. An intelligent cutting device capable of cutting round tubes of any size according to claim 4, wherein the turnover mechanism (5) comprises:
the overturning support (5 a) is arranged on the workbench (1) and is positioned at the discharging end of the material guiding module (2), and the fixed end of the cutting frame (4 a) is hinged with the overturning support (5 a);
the fixed end of the second cylinder (5 b) is hinged with the overturning bracket (5 a);
the articulated piece (5 c) is arranged at the stress end of the cutting frame (4 a), and the output end of the second cylinder (5 b) is articulated with the articulated piece (5 c).
6. An intelligent cutting device capable of cutting round pipes with any size according to claim 1, wherein the pipe distance adjusting mechanism (6) comprises:
the sliding frame (6 a) is arranged on the workbench (1) and is positioned at the discharge end of the material guiding module (2);
a first threaded rod (6 b) which is arranged on the sliding frame (6 a) and is rotatably connected with the sliding frame;
the sliding block (6 c) is arranged on the sliding frame (6 a) and is in sliding connection with the sliding frame, the sliding block (6 c) is in threaded connection with the first threaded rod (6 b), and the contact sensor (7) is arranged on the sliding block (6 c);
and the second servo motor (6 d) is arranged on the sliding frame (6 a), and the output end of the second servo motor (6 d) is connected with the first threaded rod (6 b).
7. An intelligent cutting device capable of cutting round pipes with any size according to claim 1, wherein the material pushing mechanism (8) comprises:
the pushing plate (8 a) is positioned at the pushing end of the material guiding module (2), and a second threaded rod (8 a 1) and a second guide rod (8 a 2) are symmetrically arranged on the pushing plate (8 a);
the fixing frame (8 b) is arranged on the workbench (1), the second threaded rod (8 a 1) and the second guide rod (8 a 2) penetrate through the fixing frame (8 b), and the second guide rod (8 a 2) is in sliding connection with the fixing frame (8 b);
the pushing driving component (8 c) is arranged on the fixing frame (8 b), and the output end of the pushing driving component (8 c) is connected with the second threaded rod (8 a 1).
8. An intelligent cutting apparatus according to claim 7, wherein the pushing drive assembly (8 c) comprises:
a third servo motor (8 c 1) arranged on the fixed frame (8 b);
a third belt pulley (8 c 2) arranged at the output end of the third servo motor (8 c 1);
and the nut (8 c 3) is sleeved on the second threaded rod (8 a 1) and is in threaded connection with the second threaded rod, the nut (8 c 3) is rotatably connected with the fixed frame (8 b), and the third belt pulley (8 c 2) is in transmission connection with the nut (8 c 3) through a belt.
9. An intelligent cutting device capable of cutting round tubes with any size according to claim 1, wherein the material transfer mechanism (9) comprises:
the upright post frame (9 a) is arranged beside the workbench (1);
a linear actuator (9 b) provided on the column frame (9 a);
the right-angle frame (9 c) is arranged at the output end of the linear driver (9 b);
the third cylinder (9 d) is arranged at the bottom of the right-angle frame (9 c);
the longitudinal moving plate (9 e) is arranged at the output end of the third air cylinder (9 d), a third guide rod (9 e 1) is arranged on the longitudinal moving plate (9 e), and the third guide rod (9 e 1) penetrates through the right-angle frame (9 c) and is in sliding connection with the right-angle frame;
two clamping jaws (9 f) are arranged, and the two clamping jaws (9 f) are symmetrically arranged on the longitudinal moving plate (9 e).
10. An intelligent cutting device capable of cutting round tubes of arbitrary size according to claim 9, wherein the linear actuator (9 b) comprises:
a base (9 b 1) provided on the column frame (9 a);
the first synchronizing wheel (9 b 2) and the second synchronizing wheel (9 b 3) are respectively arranged at two ends of the base (9 b 1) and are rotatably connected with the base, and the first synchronizing wheel (9 b 2) and the second synchronizing wheel (9 b 3) are connected through a synchronous belt in a transmission way;
the stress end of the working block (9 b 4) is connected with the synchronous belt, and the working block (9 b 4) is connected with the upright post frame (9 a) in a sliding manner;
and the fourth servo motor (9 b 5) is arranged on the upright post frame (9 a), and the output end of the fourth servo motor (9 b 5) is connected with the first synchronous wheel (9 b 2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011571537.5A CN112589185A (en) | 2020-12-27 | 2020-12-27 | Intelligent cutting equipment capable of cutting round pipes with any size |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011571537.5A CN112589185A (en) | 2020-12-27 | 2020-12-27 | Intelligent cutting equipment capable of cutting round pipes with any size |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112589185A true CN112589185A (en) | 2021-04-02 |
Family
ID=75202827
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011571537.5A Withdrawn CN112589185A (en) | 2020-12-27 | 2020-12-27 | Intelligent cutting equipment capable of cutting round pipes with any size |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112589185A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115106549A (en) * | 2022-08-23 | 2022-09-27 | 苏州双州电子科技有限公司 | Numerical control lathe workbench for bearing machining |
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| CN203448750U (en) * | 2013-08-23 | 2014-02-26 | 山西泫氏实业集团有限公司 | Fixed-scale cutting system |
| CN108274063A (en) * | 2018-02-02 | 2018-07-13 | 平太宇 | Galvanized pipe cutting device for engineering |
| CN108856851A (en) * | 2018-07-06 | 2018-11-23 | 魏艳 | A kind of steel pipe cutting device |
| CN110539035A (en) * | 2019-09-06 | 2019-12-06 | 龙岩市武平县谨行科技有限公司 | Copper rod cutting machine for copper processing |
| CN111215908A (en) * | 2020-02-24 | 2020-06-02 | 曾永宏 | Automatic cutting and end face polishing integrated equipment for inner tube of automobile shock absorber |
| CN111409005A (en) * | 2020-04-30 | 2020-07-14 | 青岛高测科技股份有限公司 | Silicon rod squaring and grinding all-in-one machine |
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- 2020-12-27 CN CN202011571537.5A patent/CN112589185A/en not_active Withdrawn
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203448750U (en) * | 2013-08-23 | 2014-02-26 | 山西泫氏实业集团有限公司 | Fixed-scale cutting system |
| CN108274063A (en) * | 2018-02-02 | 2018-07-13 | 平太宇 | Galvanized pipe cutting device for engineering |
| CN108856851A (en) * | 2018-07-06 | 2018-11-23 | 魏艳 | A kind of steel pipe cutting device |
| CN110539035A (en) * | 2019-09-06 | 2019-12-06 | 龙岩市武平县谨行科技有限公司 | Copper rod cutting machine for copper processing |
| CN111215908A (en) * | 2020-02-24 | 2020-06-02 | 曾永宏 | Automatic cutting and end face polishing integrated equipment for inner tube of automobile shock absorber |
| CN111409005A (en) * | 2020-04-30 | 2020-07-14 | 青岛高测科技股份有限公司 | Silicon rod squaring and grinding all-in-one machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115106549A (en) * | 2022-08-23 | 2022-09-27 | 苏州双州电子科技有限公司 | Numerical control lathe workbench for bearing machining |
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Application publication date: 20210402 |