CN1125874C - Composite lubricant additive for drawing copper tubes - Google Patents
Composite lubricant additive for drawing copper tubes Download PDFInfo
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- CN1125874C CN1125874C CN 00106668 CN00106668A CN1125874C CN 1125874 C CN1125874 C CN 1125874C CN 00106668 CN00106668 CN 00106668 CN 00106668 A CN00106668 A CN 00106668A CN 1125874 C CN1125874 C CN 1125874C
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- polyethylene oxide
- oil
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- alkane
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Abstract
The present invention discloses a composite lubricant additive agent for drawing a copper tube, and a preparation method. The composite lubricant additive agent is basically composed of a fluxing solvent, an oiliness agent, an extreme pressure agent, an antirusting agent, a corrosion inhibitor, a brightener and an anti emulsifier. The lubricant oil prepared by additive agent compounds can ensure the accuracy of the metal processing surface and can ensure that lubricant oil residue on the processing surface can purify and volatilize but has no trace in the process of protective atmosphere annealing when the copper is drawn.
Description
The present invention relates to a kind of lubricating oil additive, particularly relate to a kind of composite lubricant additive for drawing copper tubes and preparation method thereof.
As everyone knows, copper processing belongs to the plastic working category, and is different with steel processing, for example do not need high extreme pressure property but wear-resistant and antifriction quality are had relatively high expectations.Being engaged in metal processing has different requirements with the producer of equipment lubrication to lubricating oil, for example requires it colourless, tasteless or the like.Domestic non-ferrous metal processing and Study on Lubrication are got seldom, gratifying lubricating oil is less.The factory of at present domestic several copper drawings mainly is distributed in ground such as Shanghai, Beijing, Jinan, Shenyang.Owing to the drawing oil quality problems of using do not make the test specimen precision of processing high or annealing property is bad, processing test specimen quality problems happen occasionally.It is the smaller the better that drawing copper tubes is crossed range request contact surface frictional coefficient, but in the course of processing, friction pair mainly is in boundary lubrication condition, because non-ferrous metal is softer, therefore viscous deformation is easy, needs lubricating oil to have suitable oil film strength and antifriction performance preferably.
The purpose of this invention is to provide the lubricating requirement that a kind of drawing copper tubes lubricating oil additive satisfies drawing copper tubes.
Another object of the present invention provides a kind of drawing copper tubes preparation process lubricant oil additive.
Composite lubricant additive for drawing copper tubes of the present invention, it is made up of diluting solvent, pour point depressant, brightening agent, oiliness improver, extreme pressure agent, antirust and corrosion inhibitor, antioxidant, non-emulsifying agent basically.
Diluting solvent of the present invention is alkane or lighting end mineral oil.
Pour point depressant of the present invention is wherein a kind of of polyacrylic ester, polyalphaolefin, vinyl acetate between to for plastic-divinyl two acid esters.
Brightening agent of the present invention is the Fatty Alcohol(C12-C14 and C12-C18) of carbon atom 12~18.
Oiliness improver of the present invention is a kind of in Laurate ethyl, butyl stearate, Laurate methyl, palmitinic acid formicester, the palmitinic acid fourth fat.
Extreme pressure agent of the present invention is tritolyl phosphate or di-n-butyl phosphite.
Antirust and corrosion inhibitor of the present invention is 124 Triazole fatty amine salt or alkenyl succinic acid.
Non-emulsifying agent of the present invention is polyethylene oxide-propylene oxide or polyethylene oxide ether.
Antioxidant of the present invention is benzotriazole or thiadiazoles.
The present invention is made up of alkane or lighting end mineral oil 20~70%, pour point depressant 0.5~20%, brightening agent 5~25%, oiliness improver 5~30%, tritolyl phosphate or di-n-butyl phosphite 6~30%, 124 Triazole fatty amine salt or alkenyl succinic acid 0.01~5%, benzotriazole or thiadiazoles 0.01~0.5%, polyethylene oxide-propylene oxide or polyethylene oxide ether 0.01~5% basically.
Its carbonatoms of the said alkane of the present invention is 8~22.
The preparation method of composite lubricant additive for drawing copper tubes is with alkane or lighting end mineral oil 20~70%, pour point depressant 0.5~20%, brightening agent 5~25%, oiliness improver 5~30%, tritolyl phosphate or di-n-butyl phosphite 6~30%, 124 Triazole fatty amine salt or alkenyl succinic acid 0.01~5%, benzotriazole or thiadiazoles 0.01~0.5%, polyethylene oxide-propylene oxide or polyethylene oxide ether 0.01~5% add in the mediation still of belt stirrer, slowly be heated to 100 ℃, be incubated 1 hour, the cooling back is continued at room temperature to be stirred to all materials and is dissolved transparent fully.
The present invention compared with prior art has following substantive distinguishing features:
(1) machined surface quality height can keep the smooth of finished surface and have peace and quiet annealing performance,
(2) adopt low-viscosity oil, volatility is good, can not save degreasing process at residual lubricating oil of workpiece surface or ester class thing, guarantees that promptly there is not residuals in the surface after the processing;
(3) has certain oil film strength.
In order to estimate the performance of composite lubricant additive for drawing copper tubes, carried out following test: (1) lubricating oil to preparation on four ball experimental machine has carried out oil film strength and long term wear test, estimates the friction and wear behavior of lubricating oil.(2) on the SRV friction wear testing machine copper alloy is carried out frictional coefficient and wearing and tearing mensuration: (load 50N, frequency 25Hz, amplitude 1mm, room temperature), on the performance of lubricating oil, frictional coefficient and wearing and tearing should be the smaller the better.(3) volatility test: the 50mg oil product is sprayed on the copper coin of 100mm * 100mm, under steady temperature, measures copper coin weight, extrapolate evaporation rate from the copper coin changes in weight; Heat and do the volatility test, the 50mg oil product is sprayed on the copper coin of 100mm * 100mm, put into loft drier,, under 180 ℃ of conditions, investigate its volatility respectively at 80 ℃.
Used temperature is degree centigrade among the present invention, and used percentage ratio (%) is weight percentage.
In carrying out assessment of performance in 1% the ratio adding base oil, the result is as follows with above complex additive of the present invention:
The main physical and chemical index of table 1 composite additive
In carrying out performance test in 1% the ratio adding base oil, the result is as follows with composite additive:
Project | Quality index | Test method |
Outward appearance | Light yellow transparent liquid | Range estimation |
15 ℃ of g/cm of density 3 | GB1884-83 | |
Flash-point ℃ is remained silent | 80 | GB267 |
Pour point ℃ is not higher than | <-24 | GB510 |
40 ℃/Sst of viscosity | 1.5~2.0 | GB265 |
100 ℃ of copper corrosions, 3h | 1a | GB5096 |
Table 2 adds the main performance index of 1% composite additive
Project | Quality index | Test method |
Outward appearance | The colorless and odorless transparent liquid | Range estimation |
Flash-point opening/℃ be not less than | 80 | GB267 |
Pour point ℃ is not higher than | <-24 | GB510 |
40 ℃/cst of viscosity | 1.38 | GB265 |
100 ℃ of copper corrosions, 3h | 1a | GB5096 |
Long mill experiment D30min/30Kg/mm | 0.36 | GB3182 |
Last non seizure load/N | 600 | GB3182 |
Table 3 drawing oil friction and wear behavior test *
Project | Base oil | State's produce oil | Import oil |
Frictional coefficient (steel/copper) | 0.14 | 0.16 | 0.19 |
Wear volume 10 -4mm 3(steel/copper) | 4.6 | 2.0 | 4.6 |
* (the SRV friction wear testing machine of German Optimol company is a trier of measuring frictional wear specially,
This tests selected condition: load 50N, frequency 25Hz, and amplitude 1mm,
Time 10min; Wear volume is measured with contourgraph).
Table 4 volatility test (I) (% of unit)
Time (min) | External oil sample | The oil sample that contains 1% composite additive | Base oil |
0 | 100 | 100 | 100 |
5 | 86.2 | 85.4 | 80.5 |
10 | 78.5 | 71.5 | 78 |
20 | 72.4 | 65 | 69 |
30 | 64.6 | 48 | 58.4 |
40 | 58 | 46 | 52 |
50 | 55 | 40.8 | 47 |
60 | 52.3 | 34 | 45 |
70 | 50 | 28 | 40 |
80 | 47 | 25 | 35 |
90 | 41.5 | 23 | 32.3 |
(testing method: the 50mg oil product is sprayed on the copper coin of 100mm * 100mm, measures at normal temperatures
The copper coin changes in weight is extrapolated evaporation rate from the copper coin changes in weight.)
Table 5 volatility test (II) (% of unit)
Testing method: the 50mg oil product is sprayed on the copper coin of 100mm * 100mm, 80 ℃ of insulation certain hours,
Time (min) | External oil sample | Contain 1% composite additive oil sample | Base oil |
0 | 100 | 100 | 100 |
1 | 78.42 | 59.35 | |
2 | 61.20 | 22.0 | |
5 | 17.3 | Volatilization fully | Volatilization fully |
12 | Volatilization fully |
Measure the copper coin changes in weight then, extrapolate evaporation rate from the copper coin changes in weight.) water absorption test pours the oil sample of 99ml in the measuring device of 100ml, pours 1ml water again into, rock 10s and left standstill 24 hours, the distribution situation of the water in the observation oil, test result sees Table 7.
Table 7 is the sample comparing result both at home and abroad
Evidence, offshore company's oil sample does not all absorb water with the oil sample that adds 1% composite additive of inventing.The security of composite additive: 212~252 ℃ of skin irritations of 315 ℃ of boiling temperature scopes of 80 ℃ of point of ignition of close flash point: nonirritant.
Oil product | Phenomenon |
Offshore company's oil sample | Water-yielding stratum is divided in the measuring device bottom, and upper strata oil is transparent. |
Add 1% composite additive oil sample | Water-yielding stratum is divided in the measuring device bottom, and upper strata oil is transparent. |
Base oil | The measuring device bottom divides water outlet few, and upper strata oil is transparent.A small amount of globule is arranged on the wall |
Embodiment 1:
Composite lubricant additive for drawing copper tubes
Lighting end mineral oil 20%; 124 Triazole laurostearic acid amine salt 1%;
Polyacrylic ester 5%; Polyethylene oxide ether 4.95%;
Lauryl alcohol 25%; Benzotriazole 0.05%.
Laurate ethyl 20%;
Tritolyl phosphate 24%;
Embodiment 2:
Composite lubricant additive for drawing copper tubes
Lighting end mineral oil 25%; Alkenyl succinic acid 1%;
Poly-α alkene is light by 5%; Polyethylene oxide-propylene oxide 4.95%;
Hexadecanol 20%; Thiadiazoles 0.05%.
Butyl stearate 24%;
Di-n-butyl phosphite 20%;
Embodiment 3:
Composite lubricant additive for drawing copper tubes
Lighting end mineral oil 25%; 124 Triazole stearic acid amine salt 1%;
Vinyl acetate between to for plastic-divinyl two acid esters 5%; Polyethylene oxide ether 4.95%;
Stearyl alcohol 20%; Benzotriazole 0.05%.
Laurate methyl 20%;
Tritolyl phosphate 24%;
Embodiment 4:
Composite lubricant additive for drawing copper tubes
Nonane 56% alkenyl succinic acid 3%;
Polyacrylic ester 15%; Polyethylene oxide ether 1%;
Hexadecanol 6%; Thiadiazoles 1%.
Uniphat A60 8%;
Di-n-butyl phosphite 10%;
Embodiment 5:
Composite lubricant additive for drawing copper tubes
Octadecane 61% alkenyl succinic acid 3%;
Polyalphaolefin 12%; Polyethylene oxide ether 2%;
Tridecanol 7%; Benzotriazole 2%.
Butyl palmitate 6%;
Tritolyl phosphate 7%;
Claims (6)
1. composite lubricant additive for drawing copper tubes is characterized in that weight percentage is made up of alkane or lighting end mineral oil 20-70%, pour point depressant 0.5-20%, brightening agent 5-25%, oiliness improver 5-30%, di(2-ethylhexyl)phosphate cresols ester or di-n-butyl phosphite 6-30%, 124 Triazole fatty amine salt or alkenyl succinic acid 0.01-5%, benzotriazole or thiadiazoles 0.01-0.5%, polyethylene oxide-propylene oxide or polyethylene oxide ether 0.01-5% basically.
2. composite additive as claimed in claim 1 is characterized in that pour point depressant is wherein a kind of of polyacrylic ester, polyalphaolefin, vinyl acetate between to for plastic-divinyl two acid esters.
3. composite additive according to claim 1 is characterized in that brightening agent is the Fatty Alcohol(C12-C14 and C12-C18) of carbon atom 12 to 18.
4. composite additive according to claim 1 is characterized in that oiliness improver is a kind of in Laurate ethyl, butyl stearate, Laurate methyl, palmitinic acid formicester, the palmitinic acid fourth fat.
5. composite additive according to claim 1, the carbon atom that it is characterized in that alkane is between 8 to 22.
6. the preparation method of composite additive according to claim 1, it is characterized in that weight percentage basically by alkane or lighting end mineral oil 20-70%, pour point depressant 0.5-20%, brightening agent 5-25%, oiliness improver 5-30%, di(2-ethylhexyl)phosphate cresols ester or di-n-butyl phosphite 6-30%, 124 Triazole fatty amine salt or alkenyl succinic acid 0.01-5%, benzotriazole or thiadiazoles 0.01-0.5%, the material that polyethylene oxide-propylene oxide or polyethylene oxide ether 0.01-5% form joins in the mediation still of belt stirrer, slowly be heated to 100 ℃, be incubated 1 hour, the cooling back is continued at room temperature to be stirred to material and is dissolved transparent fully.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 00106668 CN1125874C (en) | 2000-04-17 | 2000-04-17 | Composite lubricant additive for drawing copper tubes |
Applications Claiming Priority (1)
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CN 00106668 CN1125874C (en) | 2000-04-17 | 2000-04-17 | Composite lubricant additive for drawing copper tubes |
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CN1270210A CN1270210A (en) | 2000-10-18 |
CN1125874C true CN1125874C (en) | 2003-10-29 |
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CN 00106668 Expired - Fee Related CN1125874C (en) | 2000-04-17 | 2000-04-17 | Composite lubricant additive for drawing copper tubes |
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Families Citing this family (12)
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CN1317373C (en) * | 2004-03-16 | 2007-05-23 | 西北工业大学 | Montmorillonite/formamide/starch ternary system composite particles electrorheological fluid materials and method for preparing same |
CN101029271B (en) * | 2007-04-09 | 2010-10-13 | 大连三达奥克化学有限公司 | Zinc-coated steel-plated punch drawing lube oil and its production |
CN100595265C (en) * | 2007-08-27 | 2010-03-24 | 吕秋玲 | Air accumulator seal oil modifier |
CN102031186B (en) * | 2010-12-30 | 2013-04-10 | 东莞太平洋博高润滑油有限公司 | Expanding oil and preparation method thereof |
CN102259120A (en) * | 2011-05-04 | 2011-11-30 | 广东龙丰精密铜管有限公司 | Machining process of copper pipe |
CN102559350B (en) * | 2011-12-28 | 2014-10-29 | 上海中孚特种油品有限公司 | High-speed copper tube drawing lubricant and preparing method thereof |
CN103695094B (en) * | 2013-10-09 | 2015-09-23 | 中国石油化工股份有限公司 | Drawing copper tubes outer membrane oil composition and uses thereof |
CN104845707A (en) * | 2015-01-21 | 2015-08-19 | 湖北爱国石化有限公司 | Lubricant for drawing aluminum alloy tubular products |
CN104946368A (en) * | 2015-07-27 | 2015-09-30 | 苏州固特斯电子科技有限公司 | Lubricating oil for copper pipe drawing technology |
CN106635322A (en) * | 2016-11-16 | 2017-05-10 | 新乡市嘉润石化有限公司 | High-speed drawing lubricant oil for metal or metal alloy, and preparation method of high-speed drawing lubricant oil |
CN111826226A (en) * | 2020-07-16 | 2020-10-27 | 常州市九鑫铜业有限公司 | Steel pipe drawing oil and preparation method and application thereof |
CN118325658A (en) * | 2024-04-12 | 2024-07-12 | 苏州安美润滑科技有限公司 | Environment-friendly energy-saving copper pipe processing oil |
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