CN112586774B - Drying mechanism for vegetable dehydration - Google Patents

Drying mechanism for vegetable dehydration Download PDF

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Publication number
CN112586774B
CN112586774B CN202011429834.6A CN202011429834A CN112586774B CN 112586774 B CN112586774 B CN 112586774B CN 202011429834 A CN202011429834 A CN 202011429834A CN 112586774 B CN112586774 B CN 112586774B
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drying
gear
assembly
heat insulation
insulation box
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CN112586774A (en
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陈东雷
耿兰兰
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Linquan Yucheng Machinery Co ltd
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Linquan Yucheng Machinery Co ltd
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N12/00Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
    • A23N12/08Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for drying or roasting
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/20Removal of unwanted matter, e.g. deodorisation or detoxification
    • A23L5/27Removal of unwanted matter, e.g. deodorisation or detoxification by chemical treatment, by adsorption or by absorption
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N12/00Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
    • A23N12/08Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for drying or roasting
    • A23N12/12Auxiliary devices for roasting machines
    • A23N12/125Accessories or details
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Drying Of Solid Materials (AREA)

Abstract

The invention relates to a drying mechanism for vegetable dehydration, which comprises an oven, a conveying device, a material taking device and a dispensing device, wherein the conveying device comprises a conveying assembly b capable of passing through the oven; the material taking device comprises a plurality of groups of mounting assemblies which are arranged on the conveying assembly b and can rotate and move up and down and a material receiving assembly which is correspondingly arranged below the mounting assemblies and moves along with the mounting assemblies; the material receiving assembly comprises a heat insulation box, a drying table, a rolling mechanism rotatably mounted on the drying table, two groups of arrangement mechanisms which are arranged in the heat insulation box in an up-and-down opposite mode and can form a vegetable leaf arrangement area, and a synchronization mechanism which drives the two groups of arrangement mechanisms to rotate synchronously along with the rotation of the material receiving assembly to arrange vegetable leaves; the pesticide spraying device comprises a spraying component and a driving component, wherein the spraying component is used for spraying the dehydration auxiliary agent to the leaves and the petioles; when the arranging assembly rotates to flatten the blades, the dewatering auxiliary agent can be uniformly smeared on the blades, and the technical problem that the blades are not uniformly dried due to stacking in the prior art is solved.

Description

Drying mechanism for vegetable dehydration
Technical Field
The invention relates to the field of vegetable processing equipment, in particular to a drying mechanism for vegetable dehydration.
Background
The dehydrated vegetable can be directly added into instant food, or can be used as flavouring material after being reprocessed, also can be directly added into instant food, or can be used as flavouring material after being reprocessed, and can be used as raw material for further deep-processing, and can be used as one of deep-processed products of vegetable, and the dehydrated vegetable also has the colour, fragrance, taste, form and quality of fresh vegetable, and is convenient for storage.
The invention patent with the Chinese patent application number of CN201821839811.0 discloses hot air drying equipment for dehydrated vegetables, which comprises a heating tank, a sieve frame and a baffle, wherein a feed inlet is formed above the heating tank, a heating sheet is fixed on the inner wall of the heating tank, a discharge outlet is formed in the lower surface of the heating tank, a partition plate is fixedly arranged on the inner wall of the sieve frame, the other end of the partition plate is fixed on the surface of a rotating shaft, a groove is formed in the lower surface of the partition plate, fan blades are fixed on the outer surface of the sieve frame, a through hole is formed in the outer wall of the heating tank, an air delivery hole is formed below the heating tank, a handle is arranged above the baffle, and a second discharge outlet is formed in the bottom surface of the sieve frame. This hot air drying equipment of dehydrated vegetable, the motor drives the reel and rotates in the inside of heating jar to under the effect of reel centrifugal force, on vegetables were got rid of the reel, the vegetables of being convenient for separated, and the reel outer wall received the heat, and the heat evenly transmits for vegetables, with higher speed the dehydration of vegetables.
However, this equipment gets rid of vegetables and easily leads to vegetables to produce the fold on the reel, and then influences the stoving effect of vegetables.
Disclosure of Invention
Aiming at the problems, the invention provides a drying mechanism for vegetable dehydration, which is characterized in that leafstalks of vegetable leaves are firstly dried in a rotating mode, then the whole vegetable leaves are dried, the vegetable leaves are positioned in a heat insulation box and are fixed through a sorting assembly when the leafstalks are dried, the leafstalks naturally hang down, the heat insulation box drives the sorting assembly to rotate when rotating so that the leaves are flattened, meanwhile, the sorting assembly can uniformly smear a dehydration auxiliary agent on the leaves, and the technical problem that the leaves cannot be unfolded and dried and are further uneven in drying in the prior art is solved.
In order to achieve the purpose, the invention provides the following technical scheme:
a drying mechanism for dehydrating vegetables, comprising:
the drying oven comprises a preheating zone, a drying zone a, a drying zone b and a cooling zone which are arranged in the drying oven;
a conveying device comprising a conveying assembly b passing through the preheating zone, the drying zone a, the drying zone b and the cooling zone in sequence;
the feeding device comprises a plurality of groups of mounting assemblies which are distributed on the conveying assembly b along the rotary path array of the conveying assembly b and can rotate and move up and down, and receiving assemblies which are correspondingly mounted below the mounting assemblies and move along with the mounting assemblies;
the material receiving assembly comprises a heat insulation box and a drying table which are arranged in the front and back direction of the conveying assembly b, a rolling mechanism which is rotatably arranged on the drying table, two groups of arrangement mechanisms which are arranged in the heat insulation box in an up-and-down opposite mode and can form a vegetable leaf arrangement area, and a synchronization mechanism which drives the two groups of arrangement mechanisms to rotate synchronously along with the rotation of the material receiving assembly to arrange the vegetable leaves; the heat insulation box is used for accommodating the blades;
the pesticide spraying device comprises a spraying assembly which is vertically moved and arranged in the preheating zone and can spray a dehydration auxiliary agent to the vegetable leaves in the heat insulation box and below the drying table, and a driving assembly which drives the spraying assembly to vertically move;
the mounting assembly comprises a cross rod fixedly mounted on the conveying assembly b, a sleeve slidably arranged in the middle of the cross rod in a penetrating manner, a moving plate fixedly mounted at the bottom of the sleeve, two groups of optical shafts symmetrically and fixedly mounted at two ends of the moving plate and slidably arranged on the cross rod in a penetrating manner, a rotating shaft rotatably mounted in the sleeve, a gear a coaxially fixed with the rotating shaft, a rack a arranged in the drying area a and capable of being meshed with the gear a, and a limiting plate mounted in the drying area b and capable of being abutted against the top of the rotating shaft; the optical axis is elastically connected with the cross rod;
the rolling mechanism comprises a rotating roller a which is rotatably arranged at a feed inlet of the heat insulation box, a plurality of groups of rotating rollers b which are distributed on the drying table in an array manner, a chain wheel transmission unit which is connected with the plurality of groups of rotating rollers b in a synchronous transmission manner, a gear b which is rotatably arranged on the side surface of the heat insulation box and coaxially fixed with the rotating roller a, a rack c which is arranged corresponding to the limiting plate and can be meshed with the gear b, a synchronous wheel unit which is in power connection with the gear b and the chain wheel transmission unit, and a rack group which is arranged in the drying area b and is positioned at the rear side of the limiting plate; the rack group comprises racks d which are arranged along the advancing direction of the gear b in a vertically staggered mode and can be meshed with the gear b.
The arrangement mechanism comprises a mounting plate, a plurality of groups of rotating rollers c, a friction strip, a gear d and a gear ring, wherein the rotating rollers c are radially distributed and rotatably mounted in the mounting plate, the friction strip is spirally arranged on the rotating rollers c and protrudes out of the plane of the mounting plate, the gear d is coaxially fixed and corresponds to the rotating rollers c, and the gear ring is rotatably mounted at the central position of the mounting plate and is meshed with the gear d.
As an improvement, the mounting plate below is fixedly mounted at the bottom of the heat insulation box, and the mounting plate above is arranged in the heat insulation box in a vertically sliding mode and is connected with the inner wall of the top of the heat insulation box through a spring.
As an improvement, the synchronizing mechanism comprises a rotating shaft rotatably arranged on one side of the heat insulation box, a driving wheel assembly a in transmission connection with the rotating shaft and the gear ring positioned below the rotating shaft, a gear e rotatably arranged on the top of the heat insulation box, a driving wheel assembly b in transmission connection with the gear e and the rotating shaft, and a power unit which is in power connection with the gear ring above the gear e and can drive the gear e to rotate.
As an improvement, the power unit include with the top ring gear coaxial fixation and slip to wear to establish connecting axle, coaxial fixed mounting on the heat-insulating box the top of connecting axle and with gear f, the fixed mounting that gear e can mesh the setting are in on the installation component and with baffle and the circumference array setting that gear f can conflict the setting are in the baffle bottom and with a plurality of sets of arc-shaped rack that gear f can mesh the setting.
As an improvement, the spraying assembly is arranged on a workbench below the oven, a sliding frame which is arranged on the workbench in a vertically sliding manner, material guide holes which are symmetrically formed in the left side wall and the right side wall of the heat insulation box and communicated with a vegetable leaf arranging area, two groups of material conveying pipes a which are fixedly arranged on the sliding frame and can be communicated with the material guide holes in an aligning manner, material conveying pipes b which are correspondingly communicated with the material conveying pipes a and are arranged corresponding to the oven drying table, and a material receiving groove which is connected with the material conveying pipes a through hoses and is arranged on the rear side of the workbench along the conveying direction of the conveying assembly b; and the conveying pipe b comprises a plurality of groups of guide pipes which are arrayed in the vertical direction and the openings of which face one side of the drying table.
As an improvement, the drive assembly is including rotating the installation the workstation below and with the spacing dish that the carriage bottom was contradicted and is set up, spacing dish includes cooperation portion and the bellying of its rotation direction setting in its edge along it.
The invention has the beneficial effects that:
(1) according to the invention, the blades are positioned in the heat insulation box, the leaf stalks are left outside the heat insulation box, then the whole vegetable leaves are conveyed to the drying area a for drying, the leaf stalks are independently dried firstly, so that the water content of the leaf stalks is consistent with that of the blades, and then when the vegetable leaves are conveyed to the drying area b, the blades and the leaf stalks are simultaneously dried, so that the vegetable leaves can be uniformly dried;
(2) when the blades are sent to a drying area a for drying, the petioles are in a natural drooping state, meanwhile, a gear a in the installation assembly is meshed with a rack a to drive the material receiving assembly to rotate, so that the petioles are dried in a rotating mode, meanwhile, the material receiving assembly rotates to drive a rotating roller c in the arranging mechanism to rotate, the folded blades can be flattened through the movement of the friction strips, the stacking phenomenon of the blades is prevented, and the drying effect of the subsequent blades is improved;
(3) according to the vegetable leaf drying device, when vegetable leaves move to a preheating area along with a feeding device, a dehydration auxiliary agent is sprayed on petioles and the leaves, after the vegetable leaves enter a drying area a, a finishing mechanism can further uniformly demould the dehydration auxiliary agent on the leaves when the leaves are unfolded at ordinary times, sodium bicarbonate and potassium carbonate in the dehydration auxiliary agent are hydrolyzed to generate OH which is alkaline, so that the elasticity and ductility of vegetables can be increased, the water evaporation of the vegetables can be promoted, the drying process is accelerated, the loss of chlorophyll and vitamins can be reduced, potassium ions are favorable for opening pores of the vegetables and can play a role in promoting the water evaporation of the vegetables, and meanwhile, citric acid not only reduces the alkalinity of the drying auxiliary agent so as to avoid bad dehydration effect caused by strong alkalinity, but also can inhibit bacterial reproduction and play a disinfection and sterilization effect in the dehydration process of the vegetables;
(4) when the rotating roller c in the sorting mechanism rotates, the friction strip can also flatten the veins protruding from the blades, so that the blades are smoother, and the drying efficiency of the blades is improved;
(5) when the blades are conveyed to the drying area b, the water content of the blades is consistent with that of the leaf stalks, the whole vegetable leaves are conveyed to the drying table by the feeding mechanism, and then when the vegetable leaves pass through the drying area b, the gear b is matched with the rack gear assembly, so that the vegetable leaves move back and forth on the rotating roller b, and the whole vegetable leaves are dried more uniformly;
(6) according to the vegetable leaf heating device, the plane for bearing vegetable leaves is formed by the plurality of groups of rotating rollers b, and the rotating rollers b are arranged in a tangent mode, so that grooves can be formed in the bottom surfaces of the vegetable leaves, hot air circulation is facilitated, and the vegetable leaves are heated more uniformly.
In conclusion, the vegetable drying device has the advantages of simple structure, ingenious design, good drying effect, high drying efficiency and the like, and is particularly suitable for drying leaf vegetables.
Drawings
FIG. 1 is a first drawing illustrating the overall structure of the present invention;
FIG. 2 is a schematic view of the overall structure of the present invention;
FIG. 3 is an enlarged view of FIG. 1 at A;
FIG. 4 is an enlarged view of FIG. 1 at E;
FIG. 5 is an enlarged view of FIG. 2 at B;
FIG. 6 is an enlarged view at C of FIG. 2;
FIG. 7 is an enlarged view of FIG. 2 at D;
FIG. 8 is a schematic view of the internal structure of the oven;
FIG. 9 is a schematic cross-sectional view of a heat shield box;
FIG. 10 is a first view of the structure of the feeding device;
FIG. 11 is a second diagram illustrating the structure of the feeding device;
FIG. 12 is an enlarged view at F of FIG. 10;
FIG. 13 is an enlarged view at G of FIG. 10;
FIG. 14 is a side sectional view of the feeding device;
FIG. 15 is a schematic view of the operation state of the conveying assembly b;
FIG. 16 is a schematic view of the movement state of vegetable leaves;
fig. 17 is a schematic structural diagram of the collating assembly.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the equipment or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
Example (b):
as shown in fig. 1 to 8, a drying mechanism for dehydrating vegetables includes:
the drying oven comprises an oven 1, wherein the oven 1 comprises a preheating zone 11, a drying zone a12, a drying zone b13 and a cooling zone 14;
a conveyor 2, said conveyor 2 comprising a conveyor assembly b22 passing sequentially through said preheating zone 11, said drying zone a12, said drying zone b13 and said cooling zone 14;
the feeding device 3 comprises a plurality of groups of mounting assemblies 31 which are distributed on the feeding device along the revolving path array of the conveying assembly b22 and can rotate and move up and down, and receiving assemblies 32 which are correspondingly mounted below the mounting assemblies 31 and move along with the mounting assemblies 31;
the material receiving assembly 32 comprises a heat insulation box 321 and a drying platform 322 which are arranged in front and at the back along the conveying direction of the conveying assembly b22, a rolling mechanism 324 which is rotatably installed on the drying platform 322, two groups of sorting mechanisms 325 which are arranged in the heat insulation box 321 in an up-and-down opposite mode and can form a vegetable leaf sorting area, and a synchronizing mechanism 326 which drives the two groups of sorting mechanisms 325 to rotate and sort vegetable leaves synchronously along with the rotation of the material receiving assembly 32; the heat insulation box 321 is used for accommodating the blades;
the pesticide spraying device 5 comprises a spraying assembly 51 which is vertically moved and arranged in the preheating zone 11 and can spray a dehydration auxiliary agent to the vegetable leaves in the heat insulation box 321 and below the drying table 322, and a driving assembly 52 which drives the spraying assembly 51 to vertically move;
the mounting assembly 31 comprises a cross bar 311 fixedly mounted on the conveying assembly b22, a sleeve 312 slidably disposed in the middle of the cross bar 311, a moving plate 313 fixedly mounted at the bottom of the sleeve 312, two sets of optical axes 314 symmetrically and fixedly mounted at two ends of the moving plate 313 and slidably disposed on the cross bar 311, a rotating shaft 315 rotatably mounted in the sleeve 312, a gear a316 coaxially fixed with the rotating shaft 315, a rack a317 disposed in the drying region a12 and capable of meshing with the gear a316, and a limiting plate 318 mounted in the drying region b13 and capable of abutting against the top of the rotating shaft 315; the optical axis 314 is elastically connected with the cross bar 311;
the rolling mechanism 324 comprises a rotating roller a3231 rotatably mounted at the feeding port of the heat insulation box 321, a plurality of groups of rotating rollers b3241 distributed on the drying table 322 in an array manner, a sprocket drive unit 3242 synchronously connected with the plurality of groups of rotating rollers b3241, a gear b3232 rotatably mounted at the side surface of the heat insulation box 321 and coaxially fixed with the rotating roller a3231, a rack c3234 arranged corresponding to the limiting plate 318 and capable of meshing with the gear b3232, a synchronous wheel unit 3243 dynamically connected with the gear b3232 and the sprocket drive unit 3242, and a rack group 3244 arranged in the drying zone b13 and positioned at the rear side of the limiting plate 318; the rack group 3244 includes racks d32441 arranged along the forward direction of the gear b3232 in a vertically staggered manner and each rack is capable of meshing with the gear b 3232.
The arranging mechanism 325 comprises a mounting plate 3251, a plurality of groups of rotating rollers c3252 which are distributed in a radial direction in a divergent mode and are rotatably mounted in the mounting plate 3251, friction strips 3253 which are spirally arranged on the rotating rollers c3252 in a surrounding mode and protrude out of the plane of the mounting plate 3251, a gear d3254 which is coaxially fixed corresponding to the rotating rollers c3252, and a gear ring 3255 which is rotatably mounted at the center of the mounting plate 3251 and is meshed with the plurality of groups of gears d 3254.
It should be noted that the two groups of arrangement mechanisms 325 are separated when the heat insulation box 321 performs feeding and discharging, so that the feeding and discharging can be performed smoothly.
The dehydration auxiliary agent is a dehydration auxiliary agent of sodium bicarbonate, potassium carbonate and citric acid, wherein the sodium bicarbonate and the potassium carbonate are hydrolyzed to generate OH which is alkaline, so that the elasticity and ductility of the vegetable can be increased, the water evaporation of the vegetable can be promoted, the drying process can be accelerated, the loss of chlorophyll and vitamins can be reduced, potassium ions can help the air holes of the vegetable to open, and the effect of promoting the water evaporation of the vegetable can be achieved.
The conveying unit b22 is a sprocket chain conveyor and is driven by an external power device.
It should be noted that, when the material receiving assembly 32 moves to the upper side of the conveying assembly a, the rotating shaft 315 abuts against the limiting plate 318, so that the sleeve 312 and the moving plate 313 move downwards, and then the bottom of the heat insulation box 321 is attached to the conveying assembly a, and at this time, the two groups of sorting mechanisms 325 are separated.
Note that, as shown in fig. 14, the rotation of the rotating roller a3231 can be used for feeding the heat insulating box 321.
When the heat insulation box 321 moves with the vegetable leaves 4, the leaf stalks 42 are in a naturally drooping state.
It should be noted that, as shown in fig. 11 and 14, after the blade 41 enters the heat insulation box 321, the conveying assembly b22 conveys the heat insulation box 321 and the vegetable leaves 4 to the preheating zone 11 for preheating, and then when the heat insulation box 321 and the vegetable leaves 4 enter the drying zone a12 for drying, the gear a316 is engaged with the rack a317, so as to drive the heat insulation box 321 and the drying table 322 to rotate, so as to drive the blade handle 42 to rotate for drying, and the blade handle 42 is heated more uniformly, so as to achieve a better drying effect.
It should be noted that, as shown in fig. 15, after the heat insulation box 321 and the vegetable leaves 4 leave the drying zone a12 along with the conveying of the conveying assembly b22, the drying platform 322 rotates upward, and the leaf stalks 42 fall onto the drying platform 322.
It should be noted that, as shown in fig. 3, fig. 5 and fig. 16, the material receiving assembly 32 moves in the drying zone b13, the rotating shaft 315 is in abutting fit with the limiting plate 318, the material receiving assembly 32 moves upward, and then the two groups of sorting assemblies 325 move away from each other, meanwhile, the gear b3232 is engaged with the rack c3234 to drive the rotating roller a3231 to rotate, and simultaneously, under the action of the synchronizing wheel unit 3243 and the sprocket transmission unit 3242, the groups of rotating rollers b3242 rotate synchronously, and the rotating roller a3231 and the rotating rollers b3242 cooperate to enable the vegetable leaves 4 to move to the groups of rotating rollers b3242 integrally.
It should be noted that, as shown in fig. 5 and 8, after the vegetable leaves 4 are integrally arranged on the plurality of sets of rotating rollers b3242, the rotating shaft 315 is disengaged from the limiting plate 318, then the gear b3232 passes through the rack set 3244, and the gear b3232 rotates forward and backward, so as to drive the rotating rollers b3242 to rotate forward and backward, so that the vegetable leaves 4 move back and forth, and the overall drying effect of the vegetable leaves 4 is improved.
It should be noted that in the process that the material receiving assembly 32 moves to cooperate with the gear set 3244, when the gear b3232 cooperates with the first rack d32441, the rotating roller b3242 drives the vegetable leaves 4 to move in a direction away from the heat insulation box 321, and the vegetable leaves 4 do not enter the heat insulation box 321 again.
It should be noted that, grooves are formed on the bearing surfaces of the vegetable leaves 4 by the plurality of groups of rotating rollers b3242, which is beneficial to hot air circulation and further improves the drying effect of the vegetables 4.
Further, the lower mounting plate 3251 is fixedly mounted at the bottom of the heat insulation box 321, and the upper mounting plate 3251 is slidably disposed in the heat insulation box 321 up and down and connected to the inner wall of the top of the heat insulation box 321 through a spring.
It should be noted that, when a vegetable leaf sorting station is formed between two sets of the mounting plates 3251, the rubbing strip 3253 is outwardly contacted with the blades 41, and a plurality of sets of the rotating rollers c3252 rotate synchronously, and the rubbing strip 3253 pushes the vegetable leaves 41 outwardly, so that the stacked vegetable leaves 41 are fully unfolded, and the vegetable leaves 41 coming out of the heat insulation box 321 are prevented from being stacked subsequently.
Further, as shown in fig. 9 to 13, the synchronizing mechanism 326 includes a rotating shaft 3261 rotatably installed at one side of the heat insulating box 321, a driving wheel assembly a3262 drivingly connecting the rotating shaft 3261 and the gear ring 3255 located therebelow, a gear e3263 rotatably installed at the top of the heat insulating box 321, a driving wheel assembly b3264 drivingly connecting the gear e3263 and the rotating shaft 3261, and a power unit 3265 which is power-connected to the gear ring 3255 located thereabove and can drive the gear e3263 to rotate.
Further, as shown in fig. 12, 13 and 17, the power unit 3265 includes a connecting shaft 32651 coaxially fixed to the upper ring gear 3255 and slidably disposed on the heat insulation box 321, a gear f32652 coaxially and fixedly mounted at a top end of the connecting shaft 32651 and capable of meshing with the gear e3263, a baffle 32653 fixedly mounted on the mounting assembly 31 and capable of abutting against the gear f32652, and a plurality of sets of arc-shaped racks 32654 arranged at a bottom of the baffle 32653 and capable of meshing with the gear f32652 in a circumferential array.
It should be noted that, when the baffle 32653 is fixedly connected to the cross bar 311, and the rotating shaft 315 does not abut against the limiting plate 318, the gear f32653 abuts against the baffle 32652, so that the distance between the two sets of sorting mechanisms 325 is reduced, a sorting station is formed between the two sets of sorting mechanisms, and meanwhile, the gear f32652 is engaged with the gear e3263, and when the gear a316 is engaged with the rack a317 and the heat insulation box 321 is rotated, the gear f32652 is engaged with the arc-shaped rack 32654 to rotate and drive the gear ring 3255 above to rotate.
More specifically, the gear e3263 drives the transmission wheel assembly b3264 to rotate, so as to drive the rotation shaft 3261 to rotate, and further drive the transmission wheel assembly a3262 to rotate, and the transmission assembly a3262 drives the gear ring 3255 below to rotate, so that a plurality of groups of the rotating rollers c3252 in the two groups of arrangement mechanisms 325 arranged up and down rotate synchronously.
Further, as shown in fig. 4 and 7, the spraying assembly 51 is disposed on a workbench 511 below the oven 1, a sliding frame 512 disposed on the workbench 511 in a vertically sliding manner, material guiding holes 513 symmetrically formed in left and right side walls of the heat insulation box 321 and communicated with a vegetable leaf sorting area, two sets of material conveying pipes a514 fixedly mounted on the sliding frame 512 and communicated with the material guiding holes 513 in an aligning manner, a material conveying pipe b515 correspondingly communicated with the material conveying pipe a514 and arranged corresponding to the drying table 322, and a material receiving groove 517 connected with the material conveying pipe a514 through a hose and arranged at the rear side of the workbench 511 along the conveying direction of the conveying assembly b 22; the delivery pipe b515 includes a plurality of guide pipes 5151 arranged in a vertical array with openings facing one side of the drying stage 322.
It should be noted that the receiving groove 517 is used to receive the dropped dehydration assistant, and it can pump the dehydration assistant.
Further, the driving assembly 52 includes a limiting plate 521 rotatably installed below the working table 511 and abutting against the bottom end of the sliding frame 512, and the limiting plate 521 includes a matching portion 5211 and a protruding portion 5212 disposed at an edge thereof along a rotation direction thereof.
It should be noted that, the conveying assembly b22 stops operating, the limiting disc 521 rotates, the bottom of the sliding frame 512 is switched from cooperating with the cooperating portion 5211 to cooperating with the protruding portion 5212, the sliding frame 512 is jacked up, the conveying pipe a514 cooperates with the feeding device 3 loaded with the vegetable leaves 4 in the preheating zone 11, that is, the conveying pipe a514 communicates with the conveying pipe b515, and a plurality of sets of the guide pipes 5151 are aligned with the leaf stalks 42 below the drying table 322, then under the action of the receiving groove 517, the dewatering assistant is conveyed to contact with the blades 41 and the leaf stalks 42, and when the conveying assembly a finishes operating and the feeding device 3 loads the vegetable leaves 4, the spraying assembly 51 is reset under the action of the limiting disc 521.
It should be further noted that, when the vegetable leaves 4 move in the drying zone a12 along with the feeding device 3, the sorting mechanism 325 firstly flattens the blades 41, and then the sorting mechanism 325 uniformly coats the dewatering assistant on the blades 41 when the vegetable leaves 4 continue to move along with the feeding device 3, and the sorting mechanism 325 with a thicker thickness can smoothly flatten the blades 41 when the blades 41 are folded, and after the blades 41 are flattened, the acting force of the sorting mechanism 325 on the blades is smaller, and because the arc-shaped racks 32654 are arranged at intervals, the working time of the sorting mechanism 325 is shorter, so that the integrity of the blades 41 can be ensured to a certain extent.
It should be noted that the material guide hole 513 is opened only when the material delivery pipe a514 is communicated therewith.
The working process is as follows:
the heat insulation box 321 is loaded with the blades 41, then the conveying assembly b22 conveys the vegetable leaves 4 to be continuously conveyed, the petioles 42 are in a natural sagging state, the gear f32653 is abutted against the baffle 32652, the gear f32653 is meshed with the gear e3263, the distance between the two groups of arrangement mechanisms 325 is reduced, the friction strips 3253 are contacted with the blades 41, then the conveying assembly b22 conveys the material receiving assembly 32 and the vegetable leaves 4 to enter the preheating zone 11 for preheating, the sliding frame 512 moves upwards to drive the conveying pipe a514 to be communicated with the conveying pipe b515, meanwhile, the groups of the guide pipes 5151 are aligned with the petioles 42 below the drying table 322, then under the action of the storage unit 516, the dehydration auxiliary agent is conveyed to be contacted with the blades 41 and the petioles 42 and then enters the drying zone a12, and the gear a316 is meshed with the rack a317, further driving the heat insulation box 321 and the drying platform 322 to rotate, further driving the petioles 42 to rotate and dry, simultaneously, the gear f32652 is engaged with the arc-shaped rack 32654 to rotate and drives the gear ring 3255 above to rotate, the gear f32652 also drives the gear e3263 to rotate, the gear e3263 drives the transmission wheel assembly b3264 to rotate, further driving the rotation shaft 3261 to rotate, further driving the transmission wheel assembly a3262 to rotate, the transmission assembly a3262 drives the gear ring 3255 below to rotate, further enabling a plurality of groups of rotation rollers c3252 in two groups of arrangement mechanisms 325 arranged up and down to synchronously rotate, further enabling the blades 41 to be fully unfolded, simultaneously enabling the blades 41 to be uniformly coated with dehydration additives, and then after the heat insulation box 321 and the blades 4 leave the drying area a12, the drying platform 322 rotates upwards, at this time, the petioles 42 fall onto the drying table 322, then the conveying assembly b22 conveys the material receiving assembly 32 and the vegetable leaves 4 into the drying area b13, the rotating shaft 315 is in interference fit with the limiting plate 318, the material receiving assembly 32 moves upwards, at this time, the gear f32653 is disengaged from the baffle 32652, at this time, the distance between the two groups of sorting mechanisms 325 is increased, meanwhile, the gear b3232 is engaged with the rack c3234 to drive the rotating roller a3231 to rotate, simultaneously, under the action of the synchronizing wheel unit 3243 and the sprocket transmission unit 3242, the rotating rollers b3242 of a plurality of groups rotate synchronously, the rotating roller a3231 is engaged with the rotating roller b3242 to enable the vegetable leaves 4 to integrally move onto the rotating rollers b3242 of a plurality of groups, then the rotating shaft 315 is disengaged from the limiting plate 318, then the gear b3232 passes through the rack group 3244, and the gear b3232 rotates positively and negatively, and then the rotating roller b3242 is driven to rotate forward and backward, so that the vegetable leaves 4 move back and forth, then the conveying component b22 conveys the material receiving component 32 and the vegetable leaves 4 into the cooling area 34, finally the vegetable leaves 4 are conveyed to the outside of the oven 1, and then the dried vegetable leaves 4 are taken down manually or by a mechanical arm.

Claims (6)

1. The utility model provides a drying mechanism for vegetable dehydration which characterized in that includes:
the drying oven comprises a drying oven (1), wherein the drying oven (1) comprises a preheating zone (11), a drying zone a (12), a drying zone b (13) and a cooling zone (14) which are arranged in the drying oven;
-a conveying device (2), said conveying device (2) comprising a conveying assembly b (22) passing in sequence through said preheating zone (11), said drying zone a (12), said drying zone b (13) and said cooling zone (14);
the feeding device (3) comprises a plurality of groups of mounting assemblies (31) which are distributed on the feeding device (3) along the revolving path array of the conveying assembly b (22) and can rotate and move up and down, and receiving assemblies (32) which are correspondingly mounted below the mounting assemblies (31) and move along with the mounting assemblies (31);
the material receiving assembly (32) comprises a heat insulation box (321) and a drying table (322) which are arranged in front and at the back along the conveying direction of the conveying assembly b (22), a rolling mechanism (324) which is rotatably installed on the drying table (322), two groups of arrangement mechanisms (325) which are arranged in the heat insulation box (321) in an up-and-down opposite mode and can form a vegetable leaf arrangement area, and a synchronization mechanism (326) which drives the two groups of arrangement mechanisms (325) to rotate and arrange vegetable leaves synchronously along with the rotation of the material receiving assembly (32); the heat insulation box (321) is used for accommodating blades;
the pesticide spraying device (5) comprises a spraying assembly (51) which is vertically moved in the preheating zone (11) and can spray a dehydration auxiliary agent to the vegetable leaves in the heat insulation box (321) and below the drying platform (322), and a driving assembly (52) which drives the spraying assembly (51) to vertically move;
the mounting assembly (31) comprises a cross rod (311) fixedly mounted on the conveying assembly b (22), a sleeve (312) slidably arranged in the middle of the cross rod (311), a moving plate (313) fixedly mounted at the bottom of the sleeve (312), two groups of optical shafts (314) symmetrically and fixedly mounted at two ends of the moving plate (313) and slidably arranged on the cross rod (311), a rotating shaft (315) rotatably mounted in the sleeve (312), a gear a (316) coaxially fixed with the rotating shaft (315), a rack a (317) arranged in the drying area a (12) and capable of being meshed with the gear a (316), and a limiting plate (318) mounted in the drying area b (13) and capable of being abutted against the top of the rotating shaft (315); the optical axis (314) is elastically connected with the cross rod (311);
the rolling mechanism (324) comprises a rotating roller a (3231) rotatably mounted at a feed inlet of the heat insulation box (321), a plurality of groups of rotating rollers b (3241) distributed on the drying table (322) in an array manner, a chain wheel transmission unit (3242) connected with the plurality of groups of rotating rollers b (3241) in a synchronous transmission manner, a gear b (3232) rotatably mounted on the side surface of the heat insulation box (321) and coaxially fixed with the rotating roller a (3231), a rack c (3234) arranged corresponding to the limiting plate (318) and capable of being meshed with the gear b (3232), a synchronous wheel unit (3243) dynamically connected with the gear b (3232) and the chain wheel transmission unit (3242), and a rack group (3244) arranged in the drying area b (13) and located at the rear side of the limiting plate (318); the rack group (3244) comprises racks d (32441) which are arranged along the advancing direction of the gear b (3232) in a vertically staggered manner and can be meshed with the gear b (3232);
the sorting mechanism (325) comprises a mounting plate (3251), a plurality of groups of rotating rollers c (3252) which are distributed in a radial direction in a dispersing mode and rotatably mounted in the mounting plate (3251), friction strips (3253) which are spirally arranged on the rotating rollers c (3252) in a surrounding mode and protrude out of the plane of the mounting plate (3251), gears d (3254) which are coaxially fixed corresponding to the rotating rollers c (3252), and gear rings (3255) which are rotatably mounted in the center of the mounting plate (3251) and meshed with the plurality of groups of gears d (3254).
2. The drying mechanism for dehydrating vegetables as claimed in claim 1, wherein the lower mounting plate (3251) is fixedly installed at the bottom of the heat insulation box (321), and the upper mounting plate (3251) is slidably installed up and down in the heat insulation box (321) and connected to the inner wall of the top of the heat insulation box (321) through a spring.
3. The drying mechanism for dehydrating vegetables as claimed in claim 1, wherein said synchronizing mechanism (326) comprises a rotation shaft (3261) rotatably installed at one side of said heat insulating box (321), a driving wheel assembly a (3262) drivingly connecting said rotation shaft (3261) and said ring gear (3255) located therebelow, a gear e (3263) rotatably installed at the top of said heat insulating box (321), a driving wheel assembly b (3264) drivingly connecting said gear e (3263) with said rotation shaft (3261), and a power unit (3265) power-connected with said ring gear (3255) located thereabove and driving said gear e (3263) to rotate.
4. The drying mechanism for vegetable dehydration according to claim 3, characterized in that said power unit (3265) comprises a connecting shaft (32651) coaxially fixed with said upper gear ring (3255) and slidably disposed through said heat insulation box (321), a gear f (32652) coaxially fixed on the top end of said connecting shaft (32651) and disposed in engagement with said gear e (3263), a baffle plate (32653) fixedly mounted on said mounting assembly (31) and disposed in interference with said gear f (32652), and several sets of arc-shaped racks (32654) arranged at the bottom of said baffle plate (32653) and disposed in engagement with said gear f (32652).
5. The drying mechanism for vegetable dehydration according to claim 1, characterized in that said spraying component (51) is disposed on a working table (511) under said oven (1), a sliding frame (512) sliding up and down on said working table (511), material guiding holes (513) symmetrically opened on left and right side walls of said heat insulation box (321) and communicating with vegetable leaf arrangement area, two sets of material conveying pipes a (514) fixedly installed on said sliding frame (512) and alignable with said material guiding holes (513), material conveying pipes b (515) correspondingly communicating with said material conveying pipes a (514) and corresponding to said drying table (322), material receiving groove (517) connected with said material conveying pipes a (514) through flexible pipes and disposed at rear side of said working table (511) along conveying direction of said conveying component b (22); the material conveying pipe b (515) comprises a plurality of groups of guide pipes (5151) which are arrayed in the vertical direction and have openings facing one side of the drying table (322).
6. The drying mechanism for dehydrating vegetables as claimed in claim 5, wherein said driving assembly (52) comprises a limiting plate (521) rotatably installed below said working table (511) and abutting against a bottom end of said sliding frame (512), said limiting plate (521) comprising an engaging portion (5211) and a protruding portion (5212) provided at an edge thereof in a rotating direction thereof.
CN202011429834.6A 2020-12-07 2020-12-07 Drying mechanism for vegetable dehydration Active CN112586774B (en)

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Application Number Priority Date Filing Date Title
CN202011429834.6A CN112586774B (en) 2020-12-07 2020-12-07 Drying mechanism for vegetable dehydration

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Application Number Priority Date Filing Date Title
CN202011429834.6A CN112586774B (en) 2020-12-07 2020-12-07 Drying mechanism for vegetable dehydration

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CN112586774B true CN112586774B (en) 2022-01-28

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4472887A (en) * 1982-12-14 1984-09-25 Tagus Ranch System and method for dehydrating produce
CN201312547Y (en) * 2008-10-07 2009-09-23 王行安 Laver cake drop preventer and dehydrater provided with same
CN202857795U (en) * 2012-10-18 2013-04-10 陈睿 Food dehydrator
CN108685121A (en) * 2018-04-27 2018-10-23 长兴创智科技有限公司 A kind of Dehydrated Vegetable Processing swinging automatic cleaning equipment
KR101971999B1 (en) * 2018-11-02 2019-08-16 유대현 Modular smart coffee laster
CN110973538A (en) * 2019-12-30 2020-04-10 临泉县金辉食品有限公司 Garlic piece post-production treatment equipment
CN111789273A (en) * 2020-08-24 2020-10-20 安徽汇力网络科技有限公司 Stainless steel fruit vegetables surface moisture air-dries equipment

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4472887A (en) * 1982-12-14 1984-09-25 Tagus Ranch System and method for dehydrating produce
CN201312547Y (en) * 2008-10-07 2009-09-23 王行安 Laver cake drop preventer and dehydrater provided with same
CN202857795U (en) * 2012-10-18 2013-04-10 陈睿 Food dehydrator
CN108685121A (en) * 2018-04-27 2018-10-23 长兴创智科技有限公司 A kind of Dehydrated Vegetable Processing swinging automatic cleaning equipment
KR101971999B1 (en) * 2018-11-02 2019-08-16 유대현 Modular smart coffee laster
CN110973538A (en) * 2019-12-30 2020-04-10 临泉县金辉食品有限公司 Garlic piece post-production treatment equipment
CN111789273A (en) * 2020-08-24 2020-10-20 安徽汇力网络科技有限公司 Stainless steel fruit vegetables surface moisture air-dries equipment

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