CN112582857A - Full-automatic all-in-one of car pencil - Google Patents
Full-automatic all-in-one of car pencil Download PDFInfo
- Publication number
- CN112582857A CN112582857A CN202011471371.XA CN202011471371A CN112582857A CN 112582857 A CN112582857 A CN 112582857A CN 202011471371 A CN202011471371 A CN 202011471371A CN 112582857 A CN112582857 A CN 112582857A
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- wire
- cylinder
- clamping jaw
- tin
- motor
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- 230000007246 mechanism Effects 0.000 claims abstract description 251
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 102
- 230000004907 flux Effects 0.000 claims abstract description 35
- 238000009941 weaving Methods 0.000 claims abstract description 35
- 238000010009 beating Methods 0.000 claims abstract description 31
- 238000002791 soaking Methods 0.000 claims abstract description 31
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 29
- 229910052802 copper Inorganic materials 0.000 claims abstract description 29
- 239000010949 copper Substances 0.000 claims abstract description 29
- 239000003086 colorant Substances 0.000 claims abstract description 9
- 238000009499 grossing Methods 0.000 claims description 61
- 238000001514 detection method Methods 0.000 claims description 55
- 238000013519 translation Methods 0.000 claims description 40
- 230000001360 synchronised effect Effects 0.000 claims description 31
- 238000007598 dipping method Methods 0.000 claims description 29
- 238000005259 measurement Methods 0.000 claims description 29
- 238000007790 scraping Methods 0.000 claims description 24
- 238000005476 soldering Methods 0.000 claims description 16
- 230000009471 action Effects 0.000 claims description 12
- 238000005520 cutting process Methods 0.000 claims description 12
- 238000007654 immersion Methods 0.000 claims description 12
- 239000010410 layer Substances 0.000 claims description 12
- 238000003825 pressing Methods 0.000 claims description 10
- 238000012360 testing method Methods 0.000 claims description 9
- 238000004804 winding Methods 0.000 claims description 8
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 5
- 239000000523 sample Substances 0.000 claims description 5
- 230000007306 turnover Effects 0.000 claims description 5
- 239000011241 protective layer Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000002994 raw material Substances 0.000 abstract description 3
- 239000000843 powder Substances 0.000 description 10
- 238000004080 punching Methods 0.000 description 7
- 210000000078 claw Anatomy 0.000 description 5
- 238000009940 knitting Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/28—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Manufacturing Of Electrical Connectors (AREA)
Abstract
A full-automatic all-in-one of car pencil includes: the wire feeding and length fixing mechanism comprises a wire feeding and length fixing mechanism, a wire stripping mechanism for stripping a sheath and an insulating layer of a wire harness, a flux soaking mechanism for soaking the flux in the wire harness after the sheath and the insulating layer are stripped, a tin soaking mechanism for soaking the tin in the wire harness after the flux is soaked, a copper buckle beating mechanism for fixing a copper buckle on the wire harness, a turning and weaving mechanism for weaving and straightening the wire harness after the sheath is stripped and a braided layer is exposed and turning over again, a center beating terminal mechanism for fixing a center terminal at the front end of the wire harness, a main body beating terminal mechanism for beating the wire harness after the center terminal is beaten, a marking mechanism for marking and distinguishing products according to different colors, and a blanking mechanism for respectively picking and placing the marked wire harness to different areas according to colors. The wire harness taking and placing device has high automation degree, only needs manual assistance to replace raw materials and retrieve finished wire harnesses uniformly taken and placed by equipment, is stable in equipment, and has high production efficiency and less manpower requirement.
Description
Technical Field
The invention relates to the field of harness production, in particular to a full-automatic integrated machine for an automobile harness.
Background
The existing FK automobile wire harness processing equipment is semi-automatic equipment, the processing and assembling of the automobile wire harness are completed together through equipment and manual assistance, the equipment efficiency is low, and the labor cost is high.
Disclosure of Invention
The invention provides a full-automatic integrated machine for an automobile wire harness, which is used for solving at least one technical problem.
In order to solve the above problems, as an aspect of the present invention, there is provided a full-automatic integrated machine for an automotive wire harness, including: the wire feeding and fixing mechanism is used for cutting the wire harness to a first preset length, the wire stripping mechanism is used for stripping the outer skin and the insulating layer of the wire harness, the flux soaking mechanism is used for soaking the flux in the wire harness with the outer skin and the insulating layer stripped, the tin soaking mechanism is used for soaking the tin in the wire harness with the flux soaked, the copper buckle beating mechanism is used for fixing the copper buckle on the wire harness, the wire harness with the outer skin exposed and the braided layer stripped is woven and smoothed out and then turned over, the center terminal beating mechanism is used for fixing the center terminal at the front end of the wire harness, the main body beating mechanism is used for beating the main body terminal of the wire harness with the center terminal, the marking mechanism is used for marking and distinguishing products according to different colors, the blanking mechanism is used for respectively picking and placing the wire harness with the flux marked according to different colors, and the wire feeding and fixing mechanism, the wire stripping mechanism, the flux soaking mechanism, the wire, The tin immersion mechanism, the copper button beating mechanism, the weaving turning mechanism, the center terminal beating mechanism, the main body terminal beating mechanism, the marking mechanism and the blanking mechanism are sequentially arranged.
Preferably, the wire feeding length fixing mechanism comprises a wire pressing motor, a wire feeding motor, two groups of first synchronizing wheels and a first clamping jaw air cylinder, wherein the two groups of first synchronizing wheels are respectively arranged on two lead screw nuts; and/or
The wire stripping mechanism comprises two servo motors, a brushless motor and four wire stripping blades, wherein one servo motor opens or closes the wire stripping blades through a first ball screw to strip a protective layer of a wire, the other servo motor adjusts the front and back positions of the wire stripping blades through a second ball screw, the wire stripping blades are slidably arranged on a cutter seat, the first ball screw is connected with the wire stripping blades through a central rod and an oblique angle push arm to open or close the wire stripping blades, the brushless motor is connected with the central rod through a second synchronous wheel and a synchronous belt to enable the central rod and the wire stripping blades to rotate together, the first ball screw and the cutter seat are mounted on a bottom plate, and the bottom plate is connected with the second ball screw through a nut seat of the second ball screw to enable the wire stripping blades to move back and forth.
Preferably, the soldering flux dipping mechanism comprises a soldering flux dipping sliding table cylinder, a single-rod cylinder and a first rotary cylinder, the soldering flux dipping sliding table cylinder is mounted on the sliding rail and connected with the single-rod cylinder, one end of the first rotary cylinder is provided with a soldering flux dipping clamping jaw, and the first rotary cylinder is connected with the soldering flux dipping sliding table cylinder through a mounting plate; and/or
The mechanism that soaks tin includes tin stove, scrapes tin upper and lower cylinder, the clamping jaw that soaks tin around scraping tin, second revolving cylinder, the slip table cylinder that soaks tin, cylinder and tin cup promotion motor around scraping tin, scrape tin upper and lower cylinder and pass through the connecting block to be fixed on scraping the tin guide rail, the connecting block is connected simultaneously on scraping tin front and back cylinder, install on scraping tin upper and lower cylinder and scrape the tin piece, the clamping jaw that soaks installs on the slip table cylinder that soaks tin, soaks tin slip table cylinder and soaks the tin guide rail and be connected, cylinder drive around the soaks tin slip table cylinder moves around the soaks tin, and tin cup promotion motor passes through the screw-nut structure and is connected with the tin cup in.
Preferably, the overturning and weaving mechanism comprises a brush weaving mechanism, a rotating mechanism, an electric slip ring mechanism and a box body, a second clamping jaw air cylinder is fixed on the brush weaving mechanism, two fixed pressing plates are arranged on the second clamping jaw air cylinder, the brush weaving mechanism comprises a steel wire brush and a pen-shaped air cylinder, the steel wire brush is driven to rotate by a brushless motor so as to overturn the wire weaving, the electric slip ring mechanism comprises a sliding table air cylinder, an air slip ring and an electric slip ring, the rotating mechanism drives the electric slip ring to rotate, the sliding table air cylinder drives the electric slip ring to move on a linear guide rail, and the box body comprises an upper cover, a lower cover matched with the upper cover, a jacking air cylinder used for adjusting and supporting the upper cover and a locking mechanism used for fixing; and/or
Beat copper and detain mechanism and include first standard terminal machine, first Z to acting as go-between slip table module, first Y to acting as go-between slip table module and first clamping jaw of acting as go-between, first Z is installed on first Y to acting as go-between slip table module to acting as go-between slip table module, and first clamping jaw of acting as go-between is installed on first Z is to acting as go-between slip table module.
Preferably, the centering terminal mechanism comprises a second standard terminal machine, a second Z-direction wire pulling sliding table module, a second Y-direction wire pulling sliding table module and a second wire pulling clamping jaw, the second Z-direction wire pulling sliding table module is mounted on the second Y-direction wire pulling sliding table module, and the second wire pulling clamping jaw is mounted on the second Z-direction wire pulling sliding table module; and/or
And the main body terminal beating mechanism comprises a third standard terminal machine, a third Z-direction stay wire sliding table module, a third Y-direction stay wire sliding table module and a third stay wire clamping jaw, the third Z-direction stay wire sliding table module is arranged on the third Y-direction stay wire sliding table module, and the third stay wire clamping jaw is arranged on the third Z-direction stay wire sliding table module.
Preferably, the marking mechanism comprises a toner paper tape, a marking cylinder, a paper tape conveying motor and a marking sliding table module, the toner paper tape is connected with the paper tape conveying motor through a roller, a marking head matched with the toner paper tape is installed on the marking cylinder, and the paper tape conveying motor and the marking cylinder are both installed on the marking sliding table module; and/or
Unloading mechanism includes the unloading clamping jaw, telescopic cylinder, upper and lower slide rail, the translation hold-in range, the translation motor, the unloading slide rail, the unloading hold-in range, and unloading storehouse, the translation motor, the translation hold-in range, the translation slide rail is all installed on the unloading slide rail in order to constitute the translation subassembly, the unloading clamping jaw is installed on upper and lower slide rail and is connected with telescopic cylinder, telescopic cylinder drive unloading clamping jaw up-and-down motion, the unloading clamping jaw, upper and lower slide rail, telescopic cylinder all installs on the translation slide rail, translation motor drive translation hold-in range drives the unloading clamping jaw of installing on the translation slide rail and removes, unloading motor drive unloading hold-in range drives the translation subassembly motion of installing on the unloading slide rail, can draw.
Preferably, the full-automatic all-in-one machine for the automobile wire harness further comprises a weaving residue detection mechanism for detecting whether the stripped wire harness has debris residues, and/or a wire smoothing and turning mechanism for pulling the wire harness out of the carrier mechanism by a second preset length, and/or a wire length detection mechanism for detecting the exposed length of the wire harness on the carrier mechanism, wherein the weaving residue detection mechanism, the wire smoothing and turning mechanism and the wire length detection mechanism are sequentially arranged between the tin immersion mechanism and the copper button beating mechanism;
the weaving residue detection mechanism comprises a first camera assembly, a square light source, a wire clamping jaw, a rotating motor, a detection sliding table module and a jacking cylinder, wherein the first camera assembly is fixed on a camera adjusting rod, the camera adjusting rod comprises a vertical adjusting rod and a horizontal adjusting rod, the jacking cylinder drives the square light source to move up and down to avoid the rotation of the wire clamping jaw, the wire clamping jaw is connected with the rotating motor through a rotating connecting rod, and the detection sliding table module drives the rotating motor and the wire clamping jaw to move back and forth together;
the wire smoothing and turning mechanism comprises a wire smoothing motor, a wire smoothing slide rail, a wire smoothing synchronous belt, a wire smoothing clamping jaw, a wire smoothing rotary cylinder, a wire smoothing descending cylinder, a winding cylinder, a wire conveying motor and a wire conveying clamping jaw, wherein the wire smoothing motor is connected with the wire smoothing synchronous belt through a synchronous wheel, the wire smoothing descending cylinder is installed on the wire smoothing slide rail through a back plate, the back plate is connected with the wire smoothing synchronous belt through a connecting strip, the wire smoothing descending cylinder is provided with the wire smoothing rotary cylinder, the wire smoothing clamping jaw is installed at one end of the wire smoothing rotary cylinder, a material shifting rod is installed on the winding cylinder, the wire conveying clamping jaw is connected with the wire conveying motor through a gear, and the wire conveying motor is installed on a lifting plate of the wire conveying cylinder;
the wire length detection mechanism comprises two jacking clamping jaws, a wire cutting-off cutter and a second camera assembly used for determining the end position of the wire, wherein each jacking clamping jaw is provided with one wire cutting-off cutter.
Preferably, the full-automatic all-in-one machine for automobile wire harnesses further comprises an electrical measuring mechanism for testing the wire harnesses with the main body terminals being punched, and/or a depth detecting mechanism for detecting the depth of the central terminal in the main body terminals, and/or a concentricity detecting mechanism for detecting the concentricity of the wire harnesses with the main body terminals being punched, wherein the electrical measuring mechanism, the depth detecting mechanism and the concentricity detecting mechanism are sequentially arranged between the main body terminal punching mechanism and the marking mechanism;
the electric measurement mechanism comprises an electric measurement sliding table cylinder, an electric measurement aligning head and an electric measurement clamping jaw cylinder, wherein a clamping piece for clamping a wire rod is installed on the electric measurement clamping jaw cylinder;
the depth detection mechanism comprises a depth detector, a depth detection clamping jaw air cylinder and a depth detection sliding table air cylinder, the depth detector is mounted on the depth detection sliding table air cylinder, and a clamping piece for clamping the wire rod is mounted on the depth detection clamping jaw air cylinder;
the concentricity detection mechanism comprises a third camera assembly, a wire clamping jaw and a front sliding table and a rear sliding table cylinder, and the third camera assembly is arranged on the front sliding table and the rear sliding table cylinders.
Due to the adoption of the technical scheme, the automatic wire harness taking and placing device is high in automation degree, only needs manual assistance to replace raw materials and retrieve finished wire harnesses uniformly taken and placed by equipment, and is stable in equipment, high in production efficiency and low in manpower requirement.
Drawings
Fig. 1 schematically shows the overall structure of the present invention;
FIG. 2 is a schematic view of the wire feed and setting mechanism;
FIG. 3 schematically illustrates a structural schematic of the wire stripping mechanism;
FIG. 4 is a schematic diagram of a flux dipping mechanism;
FIG. 5 schematically shows a structural view of the wicking mechanism;
fig. 6 schematically shows a structural view of a knitting residue detecting mechanism;
FIG. 7 is a schematic structural view of a wire-smoothing and turn-around mechanism;
fig. 8 schematically shows a structural view of the wire length detecting mechanism;
FIG. 9 is a schematic view showing the construction of the copper button attaching mechanism;
FIG. 10 schematically illustrates a structural view of the turn-knitting mechanism;
FIG. 11 schematically illustrates a structural view of the centering terminal mechanism;
FIG. 12 schematically illustrates a structural schematic of the main body terminal mechanism;
FIG. 13 schematically illustrates a structural schematic of the electrical measuring mechanism;
fig. 14 schematically shows a structural view of the depth detection mechanism;
fig. 15 schematically shows a structural view of the concentricity detection mechanism;
fig. 16 schematically shows a structural view of the marking mechanism.
Reference numbers in the figures: 1. a wire feeding and length fixing mechanism; 2. a wire stripping mechanism; 3. a flux dipping mechanism; 4. a tin immersion mechanism; 5. a copper buckle punching mechanism; 6. a turning and weaving mechanism; 7. a central terminal punching mechanism; 8. a main body terminal punching mechanism; 9. a marking mechanism; 10. a blanking mechanism; 11. a wire pressing motor; 12. a wire feeding motor; 13. a first synchronizing wheel; 14. a first jaw cylinder; 15. a servo motor; 16. a brushless motor; 17. stripping a wire blade; 18. a first ball screw; 19. a second ball screw; 20. dipping a scaling powder sliding table cylinder; 21. a single-rod cylinder; 22. a first rotary cylinder; 23. soaking a scaling powder clamping jaw; 24. a tin furnace; 25. an upper tin scraping cylinder and a lower tin scraping cylinder; 26. front and rear tin scraping cylinders; 27. tin dipping clamping jaws; 28. a second rotary cylinder; 29. tin immersion front and rear cylinders; 30. a tin cup lifting motor; 31. a brush knitting mechanism; 32. a rotation mechanism; 33. an electrical slip ring mechanism; 34. a box body; 35. a first standard terminal machine; 36. a first Z-direction stay wire sliding table module; 37. a first Y-direction stay wire sliding table module; 38. a first pull wire jaw; 39. a second standard terminal machine; 40. a second Z-direction stay wire sliding table module; 41. a second Y-direction stay wire sliding table module; 42. a second pull wire jaw; 43. a third standard terminal machine; 44. a third Z-direction stay wire sliding table module; 45. a third Y-direction stay wire sliding table module; 46. a third pull wire jaw; 47. a toner paper tape; 48. marking a cylinder; 49. a paper tape conveying motor; 50. marking a sliding table module; 51. blanking clamping jaws; 52. a telescopic cylinder; 53. an upper slide rail and a lower slide rail; 54. translating the slide rail; 55. translating the synchronous belt; 56. a translation motor; 57. a blanking motor; 58. a blanking slide rail; 59. blanking synchronous belts; 60. discharging a bin; 61. a knitting residue detection mechanism; 62. a carrier mechanism; 63. a wire smoothing and turning mechanism; 64. a wire length detection mechanism; 65. a first camera assembly; 66. a square light source; 67. a wire clamping jaw; 68. a rotating electric machine; 69. detecting the sliding table module; 70. jacking a cylinder; 71. a wire smoothing motor; 72. a wire smoothing slide rail; 73. a wire smoothing synchronous belt; 74. a wire smoothing clamping jaw; 75. a wire smoothing rotary cylinder; 76. a wire-stripping descending cylinder; 77. a winding cylinder; 78. a wire conveying cylinder; 79. a wire-conveying motor; 80. a thread conveying clamping jaw; 81. jacking a clamping jaw; 82. a wire cutting knife; 83. a second camera assembly; 84. an electrical measuring mechanism; 85. a depth detection mechanism; 86. a concentricity detection mechanism; 87. electrically testing the sliding table cylinder; 88. electrically measuring the alignment head; 89. electrically measuring a clamping jaw cylinder; 90. a depth detector; 91. a depth detection clamping jaw cylinder; 92. a depth detection sliding table cylinder; 93. a third camera assembly; 94. a wire clamping jaw; 95. a front sliding table cylinder and a rear sliding table cylinder; 96. a tin dipping sliding table cylinder; 97. a flux box; 98. a tool apron; 99. a center pole; 100. a second synchronizing wheel; 101. a synchronous belt; 102. and a nut seat.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As one aspect of the present invention, there is provided a full-automatic all-in-one machine for an automotive wire harness, comprising: the wire feeding and length fixing mechanism 1 is used for cutting a wire harness to a first preset length, a wire stripping mechanism 2 is used for stripping a sheath and an insulating layer of the wire harness, a scaling powder soaking mechanism 3 is used for soaking scaling powder into the wire harness with the sheath and the insulating layer stripped, a tin soaking mechanism 4 is used for soaking tin into the wire harness with the scaling powder soaked, a copper buckle beating mechanism 5 is used for fixing a copper buckle on the wire harness, a turnover weaving mechanism 6 is used for weaving and straightening the wire harness with the sheath exposed and the braided layer stripped and turning over the wire harness, a centering core terminal mechanism 7 is used for fixing a center terminal at the front end of the wire harness, a main terminal beating mechanism 8 is used for beating a main terminal of the wire harness with the center terminal, a marking mechanism 9 is used for marking and distinguishing products according to different colors, a blanking mechanism 10 is used for respectively picking and placing the marked wire harness to different areas according to color, and placing the wire feeding and length fixing mechanism 1 and the wire, The soldering flux soaking mechanism 3, the tin soaking mechanism 4, the copper buckle beating mechanism 5, the turning and weaving mechanism 6, the center terminal beating mechanism 7, the main body terminal beating mechanism 8, the marking mechanism 9 and the blanking mechanism 10 are sequentially arranged.
Preferably, the wire feeding length fixing mechanism 1 comprises a wire pressing motor 11, a wire feeding motor 12, two groups of first synchronizing wheels 13 and a first clamping jaw air cylinder 14, the two groups of first synchronizing wheels 13 are respectively installed on the two lead screw nuts, the wire pressing motor 11 enables the two groups of first synchronizing wheels 13 to be pressed and opened through a lead screw, the wire feeding motor 12 drives the two groups of first synchronizing wheels 13 to move through a gear and a shaft, and when the two groups of first synchronizing wheels clamp wires, the rotation of the wire feeding motor 12 drives the first synchronizing wheel group to enable the wires to be fed out. First clamping jaw cylinder 14 installs at the dead ahead of two sets of first synchronizing wheel 13, and the installation is placed in the middle, installs a wire rod cutting off tool through a connecting block respectively on two movable clamps of first clamping jaw cylinder 14. When the wire cutting machine works, the wire pressing motor 11 drives the two groups of synchronous belts to clamp, so that the first synchronous wheel group clamps a wire, the wire feeding motor 12 drives the first synchronous wheel group to rotate, so that the wire is fed out by the first synchronous wheel group for a certain distance, at the moment, the two clamps of the first clamping jaw air cylinder 14 are closed, so that the cutting knife is like scissors to cut the wire.
Preferably, the wire stripping mechanism 2 comprises two servo motors 15, a brushless motor 16 and four wire stripping blades 17, one servo motor 15 opens or closes the wire stripping blade 17 through a first ball screw 18 to strip a protective layer of a wire, and the other servo motor 15 adjusts the front and back positions of the wire stripping blade 17 through a second ball screw 19 to realize different wire stripping positions. The wire stripping blade 17 is slidably disposed on the tool apron 98, the first ball screw 18 is connected to the wire stripping blade 17 through a center rod 99 and an oblique angle push arm to open or close the wire stripping blade 17, the brushless motor 17 is connected to the center rod 99 through a second synchronizing wheel 100 and a synchronizing belt 101 to rotate the center rod 99 and the wire stripping blade 17 together, the first ball screw 18 and the tool apron 98 are mounted on a bottom plate, and the bottom plate is connected to the second ball screw 19 through a nut seat 102 of the second ball screw 19 to move the wire stripping blade 17 back and forth.
Preferably, dip scaling powder mechanism 3 including dip scaling powder slip table cylinder 20, single-pole cylinder 21 and first revolving cylinder 22, dip scaling powder slip table cylinder 20 and install on the slide rail and be connected with single-pole cylinder 21, the one end of first revolving cylinder 22 is installed and is soaked scaling powder clamping jaw 23, first revolving cylinder 22 is connected with dip scaling powder slip table cylinder 20 through the mounting panel. When the soldering flux is soaked, the single-rod cylinder 21 moves back and forth, the soldering flux soaking clamping jaw clamps the wire, the first rotating cylinder 22 and the soldering flux soaking sliding table cylinder 20 act simultaneously, the front end of the wire is bent by the first rotating cylinder 22, and the front end of the wire descends into the soldering flux box 97 by the soldering flux soaking sliding table cylinder 20, so that the soldering flux soaking action is completed.
Preferably, the tin dipping mechanism 4 comprises a tin furnace 24, a tin scraping upper and lower cylinder 25, a tin scraping front and rear cylinder 26, a tin dipping clamping jaw 27, a second rotary cylinder 28, a tin dipping sliding table cylinder 96, a tin dipping front and rear cylinder 29 and a tin cup lifting motor 30, wherein the tin scraping upper and lower cylinder 25 is fixed on a tin scraping guide rail through a connecting block, the connecting block is simultaneously connected on the tin scraping front and rear cylinder 26, a tin scraping sheet is installed on the tin scraping upper and lower cylinder 25, the tin scraping upper and lower cylinder 25 moves downwards during tin scraping, so that the tin scraping sheet extends into the tin furnace 24, and then the tin scraping front and rear cylinder 26 and the action make the tin scraping sheet move backwards in the tin furnace 24, so that one layer of tin slag floating on the surface of the tin furnace is scraped by oxidized tin slag. The tin immersion clamping jaw 27 is installed on the tin immersion sliding table air cylinder 96, the tin immersion sliding table air cylinder 96 is connected with a tin immersion guide rail, the tin immersion front and rear air cylinders 29 drive the tin immersion sliding table air cylinder 96 to move front and rear, and the tin cup lifting motor 30 is connected with a tin cup in a tin furnace through a lead screw nut structure. During wicking, the wire rod is cliied to wicking clamping jaw 27, and cylinder 29 action around the wicking makes the wicking clamping jaw pull out the certain distance with the wire rod, and wicking slip table cylinder moves down, and rotatory certain angle of revolving cylinder simultaneously, tin cup lifting motor 30 drive the lead screw action, makes the tin cup promote, and then makes the wire rod front end dip in the tin face, accomplish the wicking.
Preferably, the turn-over weaving mechanism 6 comprises a brush weaving mechanism 31, a rotating mechanism 32, an electrical slip ring mechanism 33 and a box body 34, a second clamping jaw cylinder is fixed on the brush weaving mechanism 31, two fixed pressing plates are arranged on the second clamping jaw cylinder, the brush weaving mechanism 31 comprises a steel wire brush and a pen-shaped cylinder, the steel wire brush is driven to rotate by a brushless motor so as to weave wires to turn over, the electrical slip ring mechanism 33 comprises a sliding table cylinder, an electrical slip ring and an electrical slip ring, the rotating mechanism 32 drives the electrical slip ring to rotate, the sliding table cylinder drives the electrical slip ring to move on a linear guide rail, and the box body 34 comprises an upper cover, a lower cover matched with the upper cover, a jacking cylinder used for adjusting and supporting the upper cover and a locking mechanism used for fixing the upper cover. The two ends of the upper cover are fixed by the linear guide rails, so that the hood is convenient to take and place and the machine table is convenient to maintain. When the machine table is opened or closed, the locking mechanism can fix the upper hood. The jacking cylinder is used for adjusting and supporting the hood.
Preferably, beat copper and detain mechanism 5 and include first standard terminal machine 35, first Z to act as go-between slip table module 36, first Y to act as go-between slip table module 37 and first clamping jaw 38 of acting as go-between, first Z is installed on first Y to act as go-between slip table module 37 to acting as go-between slip table module 36 to acting as go-between, first clamping jaw 38 of acting as go-between is installed on first Z to act as go-between slip table module 36. When the copper fastener is fastened, the first Z-direction wire pulling sliding table module 36 descends, the first wire pulling clamping jaw 38 clamps the wire, then the first Y-direction wire pulling sliding table module 37 acts, the first wire pulling clamping jaw 38 pulls the wire out for a certain distance, the end part of the wire is placed in the copper fastener, the first standard terminal machine 35 acts, the copper fastener and the wire are pressed, and the copper fastener fastening action is completed.
Preferably, the centering terminal mechanism 7 includes a second standard terminal machine 39, a second Z-direction wire pulling sliding table module 40, a second Y-direction wire pulling sliding table module 41, and a second wire pulling clamping jaw 42, the second Z-direction wire pulling sliding table module 40 is installed on the second Y-direction wire pulling sliding table module 41, and the second wire pulling clamping jaw 42 is installed on the second Z-direction wire pulling sliding table module 40. When the copper buckle is punched, the second Z-direction wire pulling sliding table module 40 descends, the second wire pulling clamping jaw 42 clamps the wire, then the second Y-direction wire pulling sliding table module 41 acts to enable the second wire pulling clamping jaw 42 to pull out the wire for a certain distance, the end part of the wire is placed in the copper buckle, the second standard terminal machine 39 acts to press the central terminal and the wire, and the action of punching the central terminal is completed.
Preferably, the terminal crimping mechanism 8 includes a third standard terminal machine 43, a third Z-direction wire pulling sliding table module 44, a third Y-direction wire pulling sliding table module 45, and a third wire pulling clamping jaw 46, the third Z-direction wire pulling sliding table module 44 is installed on the third Y-direction wire pulling sliding table module 45, and the third wire pulling clamping jaw 46 is installed on the third Z-direction wire pulling sliding table module 44. When the copper buckle is punched, the third Z-direction wire pulling sliding table module 44 descends, the third wire pulling clamping jaw 46 clamps the wire, then the third Y-direction wire pulling sliding table module 45 acts to enable the third wire pulling clamping jaw 46 to pull out the wire for a certain distance, the end part of the wire is placed in the copper buckle, the third standard terminal machine 43 acts to press the main body terminal and the wire, and the main body terminal punching action is completed.
Preferably, it includes that toner paper tape 47, marking cylinder 48, paper tape conveying motor 49, marks slip table module 50 to do marking mechanism 9, and toner paper tape 47 passes through the gyro wheel and is connected with paper tape conveying motor 49, mark install on the cylinder 48 with the mark is beaten to toner paper tape 47 complex, and paper tape conveying motor 49 and mark cylinder 48 are all installed on marking slip table module 50. When marking cylinder 48 is actuated, the marking head can be brought into contact with toner paper tape 47, toner paper tape 47 is pressed against the thread, and the thread is marked with a color. The tape conveying motor 49 and the marking cylinder 48 are mounted on the marking slide table module 50 at the same time and can move back and forth. Marking is time-spent, and marking slip table module 50 moves, makes toner paper tape 47 move the top that the wire rod need be marked, then paper tape conveying motor 49 moves, draws out certain distance with the paper tape, marks cylinder 48 action afterwards, presses toner paper tape 47 on the wire rod, makes the wire rod marked.
Preferably, the blanking mechanism 10 comprises a blanking clamping jaw 51, a telescopic cylinder 52, an upper slide rail 53, a lower slide rail 53, a translation slide rail 54, a translation synchronous belt 55, a translation motor 56 and a blanking motor 57, unloading slide rail 58, unloading hold-in range 59, and unloading storehouse 60, translation motor 56, translation hold-in range 55, translation slide rail 54 all installs on unloading slide rail 58 in order to constitute the translation subassembly, unloading clamping jaw 51 is installed on upper and lower slide rail 53 and is connected with telescopic cylinder 52, telescopic cylinder 52 drives unloading clamping jaw 51 up-and-down motion, unloading clamping jaw 51, upper and lower slide rail 53, telescopic cylinder 52 all installs on translation slide rail 54, translation motor 56 drives translation hold-in range 55 and drives the unloading clamping jaw 51 of installing on translation slide rail 54 and remove, unloading motor 57 drives unloading hold-in range 59 and drives the translation subassembly motion of installing on unloading slide rail 58, can draw the wire rod to the other end from the one end of unloading storehouse 60 during the translation subassembly removes. During blanking, the telescopic cylinder 52 acts to enable the blanking clamping jaw 51 to descend by a certain height, the blanking clamping jaw 51 is closed to clamp the wire, the telescopic cylinder 52 is lifted to pull the wire high, and the translation motor 56 acts to drive the telescopic cylinder 52 and the blanking clamping jaw 51 to translate together, so that the wire is positioned above the blanking bin 60; then, the blanking motor 57 drives the blanking synchronous belt 59 to move the translation assembly, and when the translation assembly moves, the wire rod can be pulled to the other end from one end of the blanking bin 60, so that the whole wire rod is positioned in the blanking bin 60, and blanking is completed.
Preferably, the full-automatic all-in-one machine for the automobile wire harness further comprises a weaving residue detection mechanism 61 for detecting whether the stripped wire harness has debris residues, and/or a wire smoothing and turning mechanism 63 for pulling the wire harness out of the carrier mechanism 62 by a second preset length, and/or a wire length detection mechanism 64 for detecting the exposed length of the wire harness on the carrier mechanism 62, wherein the weaving residue detection mechanism 61, the wire smoothing and turning mechanism 63 and the wire length detection mechanism 64 are sequentially arranged between the tin immersion mechanism 4 and the copper button beating mechanism 5.
Preferably, the weaving residue detection mechanism 61 comprises a first camera assembly 65, a square light source 66, a wire clamping jaw 67, a rotating motor 68, a detection sliding table module 69 and a jacking cylinder 70, wherein the first camera assembly 65 is fixed on a camera adjusting rod, the camera adjusting rod comprises a vertical adjusting rod and a horizontal adjusting rod, and the installation height and the left-right/front-back position of the camera assembly can be respectively adjusted. The jacking cylinder 70 drives the square light source 66 to move up and down to avoid the rotation of the wire clamping jaw 67, the wire clamping jaw 67 is connected with the rotating motor 68 through a rotating connecting rod, and the detection sliding table module 69 drives the rotating motor 68 and the wire clamping jaw 67 to move back and forth together. During detection, the sliding table module 69 is detected to move to drive the wire clamping jaw 67 to move forwards, the wire clamping jaw 67 clamps the wire, the jacking cylinder 70 moves to jack the square light source 66, the first camera module 65 starts to shoot, and whether chips are left on the wire is judged; after once shooting, the jacking cylinder 70 moves to make the square light source 66 descend, the rotating motor 68 rotates by a certain angle, and after the rotation is completed, the jacking cylinder 70 moves to make the square light source 66 jack, the first camera component 65 continues to take a picture for the second time, and whether another angle of the wire rod has the debris to be left is judged.
Preferably, the wire smoothing and turning mechanism 63 comprises a wire smoothing motor 71, a wire smoothing slide rail 72, a wire smoothing synchronous belt 73, a wire smoothing claw 74, a wire smoothing rotary cylinder 75, a wire smoothing descending cylinder 76, a winding cylinder 77, a wire conveying cylinder 78, a wire conveying motor 79 and a wire conveying clamping jaw 80, wherein the wire smoothing motor 71 is connected with the wire smoothing synchronous belt 73 through a synchronous wheel, the wire smoothing descending cylinder 76 is installed on the wire smoothing slide rail 72 through a back plate, the back plate is connected with the wire smoothing synchronous belt 73 through a connecting strip, the wire smoothing descending cylinder 76 is provided with the wire smoothing rotary cylinder 75, the wire smoothing claw 74 is installed at one end of the wire smoothing rotary cylinder 75, the winding cylinder 77 is provided with a material smoothing rod, the wire conveying clamping jaw 80 is connected with the wire conveying motor 79 through a gear, and the wire conveying motor 79 is installed on a lifting plate of the wire conveying cylinder 78. When the wire rod is turned, the wire straightening descending cylinder 76 descends, the wire straightening clamping claw 74 clamps the wire rod, then the wire straightening descending cylinder 76 ascends, the wire straightening motor 71 acts to pull the wire rod out by the wire straightening clamping claw 74, when the wire rod is pulled out for a certain distance, the winding cylinder 77 acts to push out the material pushing rod, at the moment, the wire straightening rotating cylinder 75 rotates, the wire straightening motor 71 rotates reversely, the wire rod is pulled back in the opposite direction by the material pushing rod, then the wire conveying cylinder 78 lifts up, the wire rod is clamped by the wire conveying clamping claw 80, the wire conveying motor 79 acts to pull the wire rod back into the jig, and the turning action is completed.
Preferably, the wire length detecting mechanism 64 includes two lifting jaws 81, a wire cutting blade 82, and a second camera assembly 83 for determining the position of the end of the wire, one wire cutting blade 82 being mounted on each lifting jaw 81. When the wire cutting device works, firstly, the second camera component 83 shoots a wire to determine the end position of the wire, and then the two jacking clamping jaws 81 act to enable the cutting blade fixed on the jacking clamping jaws to be folded, so that the redundant part of the wire is cut off.
Preferably, the full-automatic all-in-one machine for automobile wire harnesses further comprises an electrical measuring mechanism 84 for testing the wire harnesses with the main body terminals being punched, and/or a depth detecting mechanism 85 for detecting the depth of the central terminal in the main body terminals, and/or a concentricity detecting mechanism 86 for detecting the concentricity of the wire harnesses with the main body terminals being punched, wherein the electrical measuring mechanism 84, the depth detecting mechanism 85 and the concentricity detecting mechanism 86 are sequentially arranged between the main body terminal punching mechanism 8 and the marking mechanism 9.
Preferably, the electrical measurement mechanism 84 comprises an electrical measurement sliding table cylinder 87, an electrical measurement aligning head 88 and an electrical measurement clamping jaw cylinder 89, wherein a clamping piece for clamping a wire rod is installed on the electrical measurement clamping jaw cylinder 89, the electrical measurement aligning head 88 is installed on the electrical measurement sliding table cylinder 87, a test probe is installed in the electrical measurement aligning head 88, and the test probe is electrically connected with a standard electrical measurement machine. During electric measurement, an electric measurement clamping jaw air cylinder 89 is closed to enable the clamping piece to clamp the wire, then an electric measurement sliding table air cylinder 87 acts to drive an electric measurement aligning head 88 to move forwards, the wire is contacted with an electric measurement probe, and the conductivity of the wire is tested by an electric measurement machine.
Preferably, degree of depth detection mechanism 85 includes degree of depth detector 90, degree of depth detection clamping jaw cylinder 91 and degree of depth detection slip table cylinder 92, and degree of depth detector 90 installs on degree of depth detection slip table cylinder 92, installs the clamping piece that is used for pressing from both sides tight wire rod on the degree of depth detection clamping jaw cylinder 91, and when the clamping jaw cylinder closed, the clamping piece presss from both sides the wire rod tightly. When detecting the degree of depth, degree of depth detection clamping jaw cylinder 91 is closed, makes the clamping piece press from both sides tight wire rod, then degree of depth detection slip table cylinder 92 action, makes degree of depth detector and terminal contact, judges the relative depth of center terminal.
Preferably, the concentricity detection mechanism 86 includes a third camera assembly 93, a wire clamping jaw 94, and a front and rear slide table cylinder 95, and the third camera assembly 93 is mounted on the front and rear slide table cylinder 95. When detecting concentricity, the wire clamping jaw 94 is closed, and the wire is pressed from both sides tightly, and the third camera subassembly 93 is shot and is got for the picture, then preceding back slip table cylinder 95 action, and third camera subassembly 93 moves forward, takes a picture for the second time. The concentricity values of different positions of the terminal can be respectively judged by taking pictures twice.
When the machine works, the wire feeding and fixing mechanism cuts the wire harness to a required length, the wire stripping mechanism strips the sheath and the insulating layer of the wire harness, the flux soaking mechanism conducts flux soaking treatment on the wire harness with the sheath and the insulating layer stripped, the tin soaking mechanism conducts tin soaking treatment after the flux soaking, the weaving residue detection mechanism can detect whether chips remain on the wire harness stripped by the wire stripping mechanism, the wire smoothing and turning mechanism pulls the wire harness out of the carrier mechanism for a certain length to prepare for the next process to process the wire harness, the wire length detection mechanism detects the length value of the exposed carrier of the wire harness on the carrier mechanism, the copper buckle beating mechanism fixes the copper buckle on the wire harness, the weaving turning mechanism weaves the wire harness with the sheath exposed braid, the weaving and turning mechanism weaves the wire harness to be straight and turned over again, the center terminal beating mechanism fixes the center terminal at the front end of the wire harness, the main terminal beating mechanism beats the main terminal of the wire harness with the center, the electric measuring mechanism carries out high-voltage and break/short circuit tests on the wire harness with the main body terminal, the depth detecting mechanism detects the relative depth value of the central terminal in the main body terminal, the concentricity detecting mechanism carries out concentricity detection on the wire harness with the main body terminal, the marking mechanism marks and distinguishes products according to different colors, and the blanking mechanism takes and places the marked wire harness to different areas according to colors.
Due to the adoption of the technical scheme, the automatic wire harness taking and placing device is high in automation degree, only needs manual assistance to replace raw materials and retrieve finished wire harnesses uniformly taken and placed by equipment, and is stable in equipment, high in production efficiency and low in manpower requirement.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. The utility model provides a full-automatic all-in-one of car wiring harness which characterized in that includes: a wire feeding and length fixing mechanism (1) for cutting a wire harness to a first preset length, a wire stripping mechanism (2) for stripping a sheath and an insulating layer of the wire harness, a soldering flux soaking mechanism (3) for soaking soldering flux on the wire harness with the sheath and the insulating layer stripped, a tin soaking mechanism (4) for soaking tin on the wire harness with the soldering flux soaked, a copper buckle beating mechanism (5) for fixing a copper buckle on the wire harness, a turnover weaving mechanism (6) for weaving and straightening and turning over the wire harness with the sheath and the exposed braided layer stripped, a center terminal beating mechanism (7) for fixing a center terminal at the front end of the wire harness, a main terminal beating mechanism (8) for beating the main terminal of the wire harness with the center terminal, a marking mechanism (9) for marking and distinguishing products according to different colors, and a blanking mechanism (10) for respectively picking and placing the marked wire harness to different areas according to colors, the wire feeding and length fixing mechanism (1), the wire stripping mechanism (2), the soldering flux soaking mechanism (3), the tin soaking mechanism (4), the copper buckle beating mechanism (5), the turning and weaving mechanism (6), the center terminal beating mechanism (7), the main body terminal beating mechanism (8), the marking mechanism (9) and the blanking mechanism (10) are sequentially arranged.
2. The full-automatic integrated machine for the automobile wire harnesses as claimed in claim 1, wherein the wire feeding and length fixing mechanism (1) comprises a wire pressing motor (11), a wire feeding motor (12), two sets of first synchronizing wheels (13) and a first clamping jaw cylinder (14), the two sets of first synchronizing wheels (13) are respectively mounted on two screw rod nuts, the wire pressing motor (11) enables the two sets of first synchronizing wheels (13) to be pressed and opened through a screw rod, the wire feeding motor (12) drives the two sets of first synchronizing wheels (13) to move through a gear and a shaft, the first clamping jaw cylinder (14) is mounted right in front of the two sets of first synchronizing wheels (13), and two movable clamps of the first clamping jaw cylinder (14) are respectively provided with a wire cutting knife through a connecting block; and/or
The wire stripping mechanism (2) comprises two servo motors (15), a brushless motor (16) and four wire stripping blades (17), one servo motor (15) enables the wire stripping blades (17) to be opened or closed through a first ball screw (18) so as to strip a protective layer of a wire, the other servo motor (15) adjusts the front and back positions of the wire stripping blades (17) through a second ball screw (19), the wire stripping blades (17) are slidably arranged on a cutter base (98), the first ball screw (18) is connected with the wire stripping blades (17) through a central rod (99) and an oblique angle push arm so as to enable the wire stripping blades (17) to be opened or closed, the brushless motor (17) is connected with the central rod (99) through a second synchronous wheel (100) and a synchronous belt (101) so as to enable the central rod (99) and the wire stripping blades (17) to rotate together, and the first ball screw (18) and the cutter base (98) are arranged on a bottom plate, the bottom plate is connected with a second ball screw (19) through a nut seat (102) of the second ball screw (19) so as to enable the wire stripping blade (17) to move back and forth.
3. The full-automatic all-in-one machine for the automobile wire harnesses as claimed in claim 1, wherein the flux dipping mechanism (3) comprises a flux dipping sliding table cylinder (20), a single-rod cylinder (21) and a first rotary cylinder (22), the flux dipping sliding table cylinder (20) is mounted on a sliding rail and connected with the single-rod cylinder (21), a flux dipping clamping jaw (23) is mounted at one end of the first rotary cylinder (22), and the first rotary cylinder (22) is connected with the flux dipping sliding table cylinder (20) through a mounting plate; and/or
Tin dipping mechanism (4) include tin stove (24), scrape tin upper and lower cylinder (25), around scraping tin cylinder (26), tin dipping clamping jaw (27), second revolving cylinder (28), tin dipping slip table cylinder (96), around the tin dipping cylinder (29) and tin cup lifting motor (30), scrape tin upper and lower cylinder (25) and fix on scraping the tin guide rail through the connecting block, the connecting block is connected simultaneously on cylinder (26) around scraping tin, install on scraping tin upper and lower cylinder (25) and scrape the tin piece, tin dipping clamping jaw (27) are installed on tin dipping slip table cylinder (96), and tin dipping slip table cylinder (96) are connected with the tin dipping guide rail, cylinder (29) drive tin dipping slip table cylinder (96) back and forth action around the tin dipping, and tin cup lifting motor (30) are connected with the tin cup in the tin stove through the screw-nut structure.
4. The full-automatic all-in-one machine of automobile wire harnesses according to claim 1, characterized in that the turn-weaving mechanism (6) comprises a brush weaving mechanism (31), a rotating mechanism (32), an electric slip ring mechanism (33) and a box body (34), a second clamping jaw cylinder is fixed on the brush weaving mechanism (31), two fixed press plates are arranged on the second clamping jaw cylinder, the brush weaving mechanism (31) comprises a steel wire brush and a pen-type cylinder, the steel wire brush is driven to rotate through a brushless motor so as to turn over the wire harnesses, the electric slip ring mechanism (33) comprises a sliding table cylinder, an air slip ring and an electric slip ring, the rotating mechanism (32) drives the electric slip ring to rotate, the sliding table cylinder drives the electric slip ring to move on a linear guide rail, and the box body (34) comprises an upper cover, a lower cover matched with the upper cover, a jacking cylinder for adjusting and supporting the upper cover and a locking mechanism for fixing; and/or
Beat copper and detain mechanism (5) and include first standard terminal machine (35), first Z to slide table module (36) of acting as go-between, first Y to slide table module (37) of acting as go-between and first clamping jaw (38) of acting as go-between, first Z is installed on first Y to slide table module (37) of acting as go-between to slide table module (36) of acting as go-between, and first clamping jaw of acting as go-between (38) are installed on first Z is to slide table module (36) of acting as go-between.
5. The full-automatic all-in-one machine of automobile wire harnesses according to claim 1, wherein the centering terminal mechanism (7) comprises a second standard terminal machine (39), a second Z-direction wire pulling sliding table module (40), a second Y-direction wire pulling sliding table module (41) and a second wire pulling clamping jaw (42), the second Z-direction wire pulling sliding table module (40) is installed on the second Y-direction wire pulling sliding table module (41), and the second wire pulling clamping jaw (42) is installed on the second Z-direction wire pulling sliding table module (40); and/or
Beat main part terminal mechanism (8) and include third standard terminal machine (43), third Z to act as go-between slip table module (44), third Y to act as go-between slip table module (45) and third clamping jaw (46) of acting as go-between, third Z is installed on third Y to act as go-between slip table module (45) to acting as go-between slip table module (44), and third clamping jaw (46) of acting as go-between are installed on third Z is to act as go-between slip table module (44).
6. The full-automatic all-in-one machine of automobile wire harnesses according to claim 1, characterized in that the marking mechanism (9) comprises a toner paper tape (47), a marking cylinder (48), a paper tape conveying motor (49) and a marking sliding table module (50), the toner paper tape (47) is connected with the paper tape conveying motor (49) through a roller, a marking head matched with the toner paper tape (47) is installed on the marking cylinder (48), and the paper tape conveying motor (49) and the marking cylinder (48) are both installed on the marking sliding table module (50); and/or
The blanking mechanism (10) comprises a blanking clamping jaw (51), a telescopic cylinder (52), an upper sliding rail, a lower sliding rail (53), a translation sliding rail (54), a translation synchronous belt (55), a translation motor (56), a blanking motor (57), a blanking sliding rail (58), a blanking synchronous belt (59) and a lower storage bin (60), wherein the translation motor (56), the translation synchronous belt (55) and the translation sliding rail (54) are all arranged on the blanking sliding rail (58) to form a translation assembly, the blanking clamping jaw (51) is arranged on the upper sliding rail and the lower sliding rail (53) and is connected with the telescopic cylinder (52), the telescopic cylinder (52) drives the blanking clamping jaw (51) to move up and down, the blanking clamping jaw (51), the upper sliding rail, the lower sliding rail (53) and the telescopic cylinder (52) are all arranged on the translation sliding rail (54), the translation motor (56) drives the translation synchronous belt (55) to, the blanking motor (57) drives the blanking synchronous belt (59) to drive the translation component mounted on the blanking slide rail (58) to move, and the translation component can pull the wire to the other end from one end of the blanking bin (60) when moving.
7. The all-in-one machine for the automobile wire harness as claimed in claim 1, further comprising a weaving residue detection mechanism (61) for detecting whether the stripped wire harness has debris residues, and/or a wire stripping and turning mechanism (63) for pulling the wire harness out of the carrier mechanism (62) by a second predetermined length, and/or a wire length detection mechanism (64) for detecting the exposed length of the wire harness on the carrier mechanism (62), wherein the weaving residue detection mechanism (61), the wire stripping and turning mechanism (63), and the wire length detection mechanism (64) are sequentially arranged between the tin immersion mechanism (4) and the copper button beating mechanism (5);
the weaving residue detection mechanism (61) comprises a first camera assembly (65), a square light source (66), a wire clamping jaw (67), a rotating motor (68), a detection sliding table module (69) and a jacking cylinder (70), wherein the first camera assembly (65) is fixed on the camera adjusting rod, the camera adjusting rod comprises a vertical adjusting rod and a horizontal adjusting rod, the jacking cylinder (70) drives the square light source (66) to move up and down to avoid the rotation of the wire clamping jaw (67), the wire clamping jaw (67) is connected with the rotating motor (68) through a rotating connecting rod, and the detection sliding table module (69) drives the rotating motor (68) and the wire clamping jaw (67) to move back and forth together;
the wire smoothing and turning mechanism (63) comprises a wire smoothing motor (71), a wire smoothing slide rail (72), a wire smoothing synchronous belt (73), a wire smoothing clamping jaw (74), a wire smoothing rotary cylinder (75), a wire smoothing descending cylinder (76), a winding cylinder (77), a wire conveying cylinder (78), a wire conveying motor (79) and a wire conveying clamping jaw (80), the wire smoothing motor (71) is connected with a wire smoothing synchronous belt (73) through a synchronous wheel, a wire smoothing descending cylinder (76) is installed on a wire smoothing slide rail (72) through a back plate, the back plate is connected with the wire smoothing synchronous belt (73) through a connecting strip, a wire smoothing rotating cylinder (75) is installed on the wire smoothing descending cylinder (76), a wire smoothing clamping jaw (74) is installed at one end of the wire smoothing rotating cylinder (75), a material shifting rod is installed on a winding cylinder (77), a wire conveying clamping jaw (80) is connected with a wire conveying motor (79) through a gear, and the wire conveying motor (79) is installed on a jacking plate of the wire conveying cylinder (78);
the wire length detection mechanism (64) comprises two jacking clamping jaws (81), a wire cutting-off cutter (82) and a second camera assembly (83) for determining the end position of the wire, wherein each jacking clamping jaw (81) is provided with one wire cutting-off cutter (82).
8. The all-in-one machine for the automobile wire harness as claimed in claim 1, further comprising an electrical measuring mechanism (84) for testing the wire harness of the finished body terminal, and/or a depth detecting mechanism (85) for detecting the depth of the center terminal in the body terminal, and/or a concentricity detecting mechanism (86) for detecting the concentricity of the wire harness of the finished body terminal, wherein the electrical measuring mechanism (84), the depth detecting mechanism (85) and the concentricity detecting mechanism (86) are sequentially arranged between the finishing body terminal mechanism (8) and the marking mechanism (9);
the electric measurement mechanism (84) comprises an electric measurement sliding table cylinder (87), an electric measurement aligning head (88) and an electric measurement clamping jaw cylinder (89), a clamping piece for clamping a wire rod is installed on the electric measurement clamping jaw cylinder (89), the electric measurement aligning head (88) is installed on the electric measurement sliding table cylinder (87), a test probe is installed in the electric measurement aligning head (88), and the test probe is electrically connected with a standard electric measurement machine;
the depth detection mechanism (85) comprises a depth detector (90), a depth detection clamping jaw cylinder (91) and a depth detection sliding table cylinder (92), the depth detector (90) is installed on the depth detection sliding table cylinder (92), and a clamping piece for clamping a wire is installed on the depth detection clamping jaw cylinder (91);
concentricity detection mechanism (86) include third camera subassembly (93), wire rod clamping jaw (94) and preceding back slip table cylinder (95), and third camera subassembly (93) are installed on preceding back slip table cylinder (95).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011471371.XA CN112582857B (en) | 2020-12-14 | Full-automatic all-in-one machine for automobile wire harness |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011471371.XA CN112582857B (en) | 2020-12-14 | Full-automatic all-in-one machine for automobile wire harness |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112582857A true CN112582857A (en) | 2021-03-30 |
| CN112582857B CN112582857B (en) | 2024-07-02 |
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| CN113540930A (en) * | 2021-06-17 | 2021-10-22 | 熊芳 | High-voltage wire harness smoothing detection and crimping device for new energy automobile |
| CN113540931A (en) * | 2021-08-02 | 2021-10-22 | 苏州硕辉电子科技有限公司 | Full-automatic wire harness production equipment |
| CN113839286A (en) * | 2021-09-28 | 2021-12-24 | 上海赢朔电子科技股份有限公司 | Full-automatic wire arranging terminal assembling method |
| CN113922282A (en) * | 2021-09-08 | 2022-01-11 | 鞍山师范学院 | Computer room field wiring equipment |
| CN115133463A (en) * | 2022-08-01 | 2022-09-30 | 中国重汽集团济南动力有限公司 | Quick wiring mechanism of car pencil |
| CN116000212A (en) * | 2022-12-21 | 2023-04-25 | 苏州波特尼电气系统有限公司 | Straightening device and method for automobile wire harness production |
| CN117849664A (en) * | 2024-03-07 | 2024-04-09 | 深圳市蓝晟电子有限公司 | Wire harness testing device |
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| CN109888591A (en) * | 2019-03-29 | 2019-06-14 | 湖北一川金品机械有限公司 | A kind of double end beats the harness automatic assembling of the slotting shell in end |
| CN210838392U (en) * | 2019-12-15 | 2020-06-23 | 东莞市典桢机械有限公司 | Multifunctional coaxial wire harness terminal crimping and tin immersion machine |
| CN214227337U (en) * | 2020-12-14 | 2021-09-17 | 深圳市晖飏科技有限公司 | Full-automatic all-in-one of car pencil |
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| CN109888591A (en) * | 2019-03-29 | 2019-06-14 | 湖北一川金品机械有限公司 | A kind of double end beats the harness automatic assembling of the slotting shell in end |
| CN210838392U (en) * | 2019-12-15 | 2020-06-23 | 东莞市典桢机械有限公司 | Multifunctional coaxial wire harness terminal crimping and tin immersion machine |
| CN214227337U (en) * | 2020-12-14 | 2021-09-17 | 深圳市晖飏科技有限公司 | Full-automatic all-in-one of car pencil |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113540930A (en) * | 2021-06-17 | 2021-10-22 | 熊芳 | High-voltage wire harness smoothing detection and crimping device for new energy automobile |
| CN113540931A (en) * | 2021-08-02 | 2021-10-22 | 苏州硕辉电子科技有限公司 | Full-automatic wire harness production equipment |
| CN113922282A (en) * | 2021-09-08 | 2022-01-11 | 鞍山师范学院 | Computer room field wiring equipment |
| CN113839286A (en) * | 2021-09-28 | 2021-12-24 | 上海赢朔电子科技股份有限公司 | Full-automatic wire arranging terminal assembling method |
| CN113839286B (en) * | 2021-09-28 | 2023-02-28 | 上海赢朔电子科技股份有限公司 | Full-automatic wire arranging terminal assembling method |
| CN115133463A (en) * | 2022-08-01 | 2022-09-30 | 中国重汽集团济南动力有限公司 | Quick wiring mechanism of car pencil |
| CN115133463B (en) * | 2022-08-01 | 2024-02-09 | 中国重汽集团济南动力有限公司 | Quick wiring mechanism of car pencil |
| CN116000212A (en) * | 2022-12-21 | 2023-04-25 | 苏州波特尼电气系统有限公司 | Straightening device and method for automobile wire harness production |
| CN116000212B (en) * | 2022-12-21 | 2024-04-02 | 苏州波特尼电气系统有限公司 | Straightening device and method for automobile wire harness production |
| CN117849664A (en) * | 2024-03-07 | 2024-04-09 | 深圳市蓝晟电子有限公司 | Wire harness testing device |
| CN117849664B (en) * | 2024-03-07 | 2024-06-25 | 深圳市蓝晟电子有限公司 | Wire harness testing device |
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