CN112576301B - Fully-mechanized mining face transportation crossheading unit support carrying system - Google Patents

Fully-mechanized mining face transportation crossheading unit support carrying system Download PDF

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CN112576301B
CN112576301B CN202011473958.4A CN202011473958A CN112576301B CN 112576301 B CN112576301 B CN 112576301B CN 202011473958 A CN202011473958 A CN 202011473958A CN 112576301 B CN112576301 B CN 112576301B
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annular
unit support
mining face
mechanized mining
hoisting
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CN112576301A (en
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张幸福
杨文明
黄莹
李宗杰
赵建庄
杨元凯
朱轩成
刘程
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China Innovation Leadership (Zhengzhou) Industrial Technology Group Co., Ltd.
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Zhengzhou Coal Mining Machinery Group Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21FSAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
    • E21F13/00Transport specially adapted to underground conditions
    • E21F13/006Equipment transport systems

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  • Mining & Mineral Resources (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
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  • Intermediate Stations On Conveyors (AREA)
  • Carriers, Traveling Bodies, And Overhead Traveling Cranes (AREA)

Abstract

The invention provides a transportation crossheading unit support carrying system for a fully mechanized mining face, which comprises a transfer conveyor, an annular lifting device and a plurality of unit supports arranged on two sides of a roadway, wherein the annular lifting device comprises a driving device, an annular guiding device and a lifting trolley, the annular guiding device is installed above the transfer conveyor, the lifting trolley is arranged below the annular guiding device in a lifting mode, the driving device drives the lifting trolley to move along the annular guiding device, the advancing path of the lifting trolley is arranged around two sides and the rear of the transfer conveyor, and lifting tools are arranged on the lifting trolley corresponding to the unit supports. The fully mechanized coal mining face transportation crossheading unit support carrying system has the advantages of no repeated support, no roof damage, simplicity and convenience in operation and high working efficiency.

Description

一种综采工作面运输顺槽单元支架搬运系统A kind of fully mechanized mining face transportation along trough unit support handling system

技术领域technical field

本发明涉及一种煤矿用机械,具体的说,涉及了一种综采工作面运输顺槽单元支架搬运系统。The invention relates to a coal mine machine, in particular to a supporting system for transporting units along a trough in a fully mechanized mining face.

背景技术Background technique

超前支架是煤矿开采中重要的支护设备,传统的超前支架一般采用单体液压支柱、普通超前支护支架和单元支架,其中,单体液压支柱需人工搬移,费时费力,人力成本高;普通的超前支护支架采用前架、后架交替支撑,互为支点,再利用推移千斤顶推架拉架交替前进,这种支架体积庞大,运输安装存在难度,对巷道顶板地质条件有较高要求,且在巷道实际使用过程中,对顶板存在反复支撑,这加重了对顶板的破坏,影响工作面的快速推进。The advanced support is an important supporting equipment in coal mining. The traditional advanced support generally adopts a single hydraulic prop, an ordinary advanced support and a unit support. Among them, the single hydraulic support needs to be moved manually, which is time-consuming and labor-intensive, and labor costs are high; common The advanced support bracket adopts the front frame and the rear frame to alternately support each other, and they are the fulcrums of each other, and then use the push jack to push the frame to advance alternately. During the actual use of the roadway, there is repeated support for the roof, which aggravates the damage to the roof and affects the rapid advancement of the working face.

单元支架虽然可以做到无反复支撑,但在空间受限的巷道内转运比较困难,现有技术中存在一种在巷道顶部铺设单轨吊,来进行单元支架的移架,这种方式随着工作面的推进,吊运设备需要反复拆装,工人劳动强度大,工作效率低;现有技术中还存在一种在转载机上铺设轨道,配合门式支架支护,但门式支架支护强度偏低,转载机上铺设轨道时,在破碎机处和起桥段行走困难,操作复杂。Although the unit support can be supported without repeated support, it is difficult to transfer in the roadway with limited space. In the prior art, there is a method of laying a monorail crane on the top of the roadway to move the unit support. This method varies with the work. To advance the surface, the hoisting equipment needs to be disassembled and assembled repeatedly, the labor intensity of workers is high, and the work efficiency is low. When the track is laid on the loader, it is difficult to walk at the crusher and the bridge section, and the operation is complicated.

为了解决以上存在的问题,人们一直在寻求一种理想的技术解决方案。In order to solve the above problems, people have been looking for an ideal technical solution.

发明内容SUMMARY OF THE INVENTION

本发明的目的是针对现有技术的不足,从而提供一种无反复支撑、不易破坏顶板、操作简便、工作效率高的综采工作面运输顺槽单元支架搬运系统。The purpose of the present invention is to aim at the deficiencies of the prior art, so as to provide a supporting system for transporting units along the trough of fully mechanized mining face, which has no repeated support, is not easy to damage the roof, is easy to operate, and has high work efficiency.

为了实现上述目的,本发明所采用的技术方案是:一种综采工作面运输顺槽单元支架搬运系统,包括转载机、环形吊运装置和用于布置在巷道两侧的多个单元支架,所述环形吊运装置包括驱动装置、环形导向装置和吊运小车,所述环形导向装置安装在所述转载机上方,所述吊运小车吊设在所述环形导向装置下方,所述驱动装置驱动所述吊运小车沿所述环形导向装置运动,所述吊运小车的行进路径围绕于所述转载机的两侧和后方设置,所述吊运小车对应所述单元支架设置有吊运工装。In order to achieve the above-mentioned purpose, the technical scheme adopted in the present invention is: a transport system for unit supports along the trough for fully mechanized mining face transportation, including a loader, an annular hoisting device and a plurality of unit supports arranged on both sides of the roadway, The annular hoisting device includes a driving device, an annular guiding device and a hoisting trolley, the annular guiding device is installed above the loader, the hoisting trolley is suspended under the annular guiding device, and the driving device The hoisting trolley is driven to move along the annular guide device, the travel path of the hoisting trolley is arranged around the two sides and the rear of the loader, and the hoisting trolley is provided with a hoisting tool corresponding to the unit support. .

基于上述,所述环形导向装置包括跑道型环形框架和环形传动链条,所述跑道型环形框架内开设有环形通道,所述环形传动链条绕设在所述环形通道内,所述驱动装置安装在所述跑道型环形框架的前端,所述吊运小车安装在所述环形传动链条上,所述驱动装置通过所述环形传动链条驱动所述吊运小车运动。Based on the above, the annular guide device includes a racetrack-shaped annular frame and an annular transmission chain, an annular channel is opened in the racetrack-shaped annular frame, the annular transmission chain is wound in the annular channel, and the driving device is installed in the annular channel. At the front end of the racetrack-shaped annular frame, the trolley is mounted on the endless transmission chain, and the driving device drives the trolley to move through the endless transmission chain.

基于上述,所述环形导向装置还包括支撑在所述跑道型环形框架两侧框之间的多根横梁和连接在多根所述横梁底部的若干支撑梁,所述转载机顶部对应每根所述支撑梁的底端分别设置有连接接口。Based on the above, the annular guide device further includes a plurality of beams supported between the two side frames of the racetrack-type annular frame and a plurality of support beams connected to the bottoms of the plurality of beams, and the top of the loader corresponds to each of the beams. The bottom ends of the support beams are respectively provided with connection interfaces.

基于上述,所述单元支架包括升降机构、设置在所述升降机构底端的底座和设置在所述升降机构顶端的支撑顶座,所述底座上设置有横向布置的底调千斤顶。Based on the above, the unit support includes a lifting mechanism, a base disposed at the bottom end of the lifting mechanism, and a support top seat disposed at the top end of the lifting mechanism, and a laterally arranged bottom adjusting jack is disposed on the base.

基于上述,所述底调千斤顶为一双向伸缩千斤顶。Based on the above, the bottom adjusting jack is a bidirectional telescopic jack.

基于上述,所述升降机构包括两根竖向立柱。Based on the above, the lifting mechanism includes two vertical columns.

基于上述,所述驱动装置为双向驱动电机。Based on the above, the drive device is a bidirectional drive motor.

本发明相对现有技术具有突出的实质性特点和显著的进步,具体的说,本发明将所述环形吊运装置安装在所述转载机上,使其能够跟随所述转载机一起前进,省去了拆装的麻烦,利用所述吊运工装将所述单元支架吊起来,通过所述吊运小车沿所述环形吊运装置的运动,将尾部的单元支架搬运到前端,实现无反复支撑,所述单元支架单体结构小巧、强度高,吊运过程中,所述单元支架围绕所述转载机的两侧和后端运行,不会相互干涉,从而方便地在狭小空间内转运,其具有无反复支撑、不易破坏顶板、操作简便、工作效率高的优点。Compared with the prior art, the present invention has outstanding substantive features and significant progress. Specifically, the present invention installs the annular hoisting device on the loader so that it can move forward with the loader, eliminating the need for To avoid the trouble of disassembly and assembly, the unit support is hoisted by the lifting tool, and the unit support at the rear is transported to the front end through the movement of the lifting trolley along the annular lifting device to achieve no repeated support. The unit support has a compact structure and high strength. During the hoisting process, the unit support runs around the two sides and the rear end of the loader without interfering with each other, so that it can be easily transported in a narrow space. It has the advantages of no repeated support, not easy to damage the top plate, easy operation and high work efficiency.

进一步地,采用所述环形传动链条传动,结构简单,可降低生产成本;多根所述横梁提升了所述跑道型环形框架的强度,多根所述支撑梁保证了所述环形框架的安装稳固性;所述底调千斤顶的设置,方便在巷道内移动所述单元支架,方便其朝向或者远离所述环形吊运装置,使工人能够轻松地进行转移,采用双向伸缩千斤顶,能够向两个方向伸缩,分别用于拆卸和归位;两根所述竖向立柱进一步加强了所述单元支架的强度;所述双向驱动电机方便驱动所述环形传动链条正反向传动。Further, the use of the annular transmission chain for transmission has a simple structure and can reduce production costs; a plurality of the beams improve the strength of the track-shaped annular frame, and the plurality of support beams ensure the stable installation of the annular frame. The setting of the bottom adjustment jack is convenient for moving the unit support in the roadway, and it is convenient for it to move towards or away from the annular lifting device, so that the worker can easily transfer it. The two-way telescopic jack can be moved in two directions. Telescopic, respectively used for disassembly and homing; the two vertical columns further strengthen the strength of the unit support; the two-way drive motor facilitates the forward and reverse transmission of the endless transmission chain.

附图说明Description of drawings

图1是本发明中综采工作面运输顺槽单元支架搬运系统的侧视图。FIG. 1 is a side view of the supporting system for transporting units along the trough in the fully mechanized mining face according to the present invention.

图2是本发明中综采工作面运输顺槽单元支架搬运系统的俯视图。FIG. 2 is a top view of the supporting system for transporting units along the trough in the fully mechanized mining face according to the present invention.

图3是本发明中综采工作面运输顺槽单元支架搬运系统的截面图。FIG. 3 is a cross-sectional view of the supporting system for transporting units along the trough in the fully mechanized mining face according to the present invention.

图4是本发明中单元支架的移动示意图。FIG. 4 is a schematic view of the movement of the unit support in the present invention.

图5是本发明中单元支架的吊运示意图。FIG. 5 is a schematic view of the lifting and transportation of the unit support in the present invention.

图中:1. 转载机;2. 单元支架;3. 双向驱动电机;4. 跑道型环形框架;5. 吊运小车;6. 环形通道;7. 环形传动链条;8. 横梁;9. 支撑梁;10. 底座;11. 支撑顶座;12.底调千斤顶;13. 竖向立柱;14. 垫块;51. 吊运工装。In the picture: 1. Loader; 2. Unit support; 3. Two-way drive motor; 4. Track-type ring frame; 5. Lifting trolley; 6. Ring channel; 7. Ring drive chain; Beam; 10. Base; 11. Supporting the top seat; 12. Bottom adjustment jack; 13. Vertical column; 14. Pad; 51. Lifting tooling.

具体实施方式Detailed ways

下面通过具体实施方式,对本发明的技术方案做进一步的详细描述。The technical solutions of the present invention will be further described in detail below through specific embodiments.

如图1-5所示,一种综采工作面运输顺槽单元支架搬运系统,包括转载机1、环形吊运装置和用于布置在巷道两侧的多个单元支架2,单元支架2用于支撑巷道两侧,所述环形吊运装置包括双向驱动电机3、环形导向装置和吊运小车5,所述环形导向装置安装在所述转载机1上方,这样充分利用了转载机1上方留存的空间,使所述转载机1能够带着所述环形导向装置一起前进;所述吊运小车5吊设在所述环形导向装置下方,所述吊运小车5的行进路径围绕于所述转载机2的两侧和后方设置,从而在吊运过程中不会与转载机1干涉,所述吊运小车5对应所述单元支架2设置有吊运工装51,吊运工装51用于绑定单元支架2,通过吊运小车5沿所述环形导向装置运动,能够将尾部的单元支架2吊运到前端,达到无反复支撑的目的。As shown in Figures 1-5, a fully mechanized mining face transporting unit support handling system along the trough includes a loader 1, an annular hoisting device and a plurality of unit supports 2 arranged on both sides of the roadway. The unit supports 2 are used for On both sides of the support tunnel, the annular hoisting device includes a two-way drive motor 3, an annular guide device and a hoisting trolley 5, and the annular guide device is installed above the loader 1, which makes full use of the storage space above the loader 1. space, so that the loader 1 can move forward together with the annular guide device; the hoisting trolley 5 is hung under the annular guide device, and the travel path of the hoisting trolley 5 surrounds the reloading trolley The two sides and the rear of the machine 2 are arranged so as not to interfere with the loader 1 during the hoisting process. The hoisting trolley 5 is provided with a hoisting tool 51 corresponding to the unit support 2, and the hoisting tool 51 is used for binding. The unit support 2 can hoist the unit support 2 at the rear to the front end by moving the hoisting trolley 5 along the annular guide device, so as to achieve the purpose of no repeated support.

所述环形导向装置具体包括跑道型环形框架4、环形传动链条7、支撑在所述跑道型环形框架4两侧框之间的多根横梁8和连接在多根所述横梁8底部的若干支撑梁9,所述转载机1顶部对应每根所述支撑梁9的底端分别设置有连接接口,所述跑道型环形框架4内开设有环形通道6,所述环形传动链条7绕设在所述环形通道6内,双向驱动电机3安装在所述跑道型环形框架4的前端,所述吊运小车5安装在所述环形传动链条7上,双向驱动电机3通过所述环形传动链条7驱动所述吊运小车5运动,通过双向驱动电机3的正反转,调转吊运小车5的运动方向;在其它实施例中,驱动装置也不局限于双向驱动电机3,可以采用其它一些驱动机构。The annular guide device specifically includes a racetrack-type annular frame 4, an annular transmission chain 7, a plurality of beams 8 supported between the two side frames of the racetrack-type annular frame 4, and a plurality of supports connected to the bottom of the plurality of beams 8. Beam 9, the bottom end of each supporting beam 9 corresponding to the top of the loader 1 is respectively provided with a connection interface, the track-shaped annular frame 4 is provided with an annular channel 6, and the annular transmission chain 7 is wound around the In the annular channel 6, the two-way drive motor 3 is installed at the front end of the racetrack-shaped annular frame 4, the trolley 5 is installed on the annular transmission chain 7, and the two-way drive motor 3 is driven by the annular transmission chain 7. The trolley 5 moves, and the direction of movement of the trolley 5 is reversed through the forward and reverse rotation of the bidirectional drive motor 3; in other embodiments, the driving device is not limited to the bidirectional drive motor 3, and other driving mechanisms can be used .

所述单元支架2具体包括升降机构、设置在所述升降机构底端的底座10和设置在所述升降机构顶端的支撑顶座11,所述升降机构包括两根竖向立柱13,这样使整个单元支架2的支撑强度得到加强,所述底座10上设置有横向布置的底调千斤顶12,所述底调千斤顶12为一双向伸缩千斤顶,需要移动时,通过人工在巷道地面上放置垫块14,利用底调千斤顶12的双向伸缩,在垫块14的反作用下,实现对单元支架2的推移。The unit support 2 specifically includes a lifting mechanism, a base 10 arranged at the bottom of the lifting mechanism, and a support top seat 11 arranged at the top of the lifting mechanism. The lifting mechanism includes two vertical columns 13, so that the entire unit is The support strength of the bracket 2 is strengthened. The base 10 is provided with a horizontally arranged bottom adjustment jack 12. The bottom adjustment jack 12 is a two-way telescopic jack. When it needs to be moved, the pad block 14 is manually placed on the roadway ground. Using the bidirectional expansion and contraction of the bottom adjusting jack 12 , under the reaction of the cushion block 14 , the pushing of the unit support 2 is realized.

具体使用时,转载机1前进过程中,需要将尾部的单元支架2不断转移到前端,先通过所述升降机构的缩短,降低单元支架2的高度,再通过底调千斤顶12与垫块15的相互配合,将单元支架2移动到跑道型环形框架4下方,使用吊运工装51与单元支架2连接后,吊运小车5将单元支架2吊起来,通过双向驱动电机3的驱动,将单元支架2运到前端,再将单元支架2卸下来,再次通过底调千斤顶12与垫块15的相互配合,使单元支架2回归两侧,升高后对巷道进行支撑。In specific use, during the forward process of the loader 1, it is necessary to continuously transfer the unit support 2 at the rear to the front end. First, the height of the unit support 2 is reduced by shortening the lifting mechanism, and then the height of the unit support 2 is reduced by the bottom adjustment jack 12 and the cushion block 15. Cooperate with each other, move the unit support 2 under the track-shaped ring frame 4, use the lifting tool 51 to connect with the unit support 2, the hoisting trolley 5 lifts the unit support 2, and drives the unit support 2 through the bidirectional drive motor 3. 2. Transported to the front end, and then remove the unit support 2, again through the mutual cooperation of the bottom adjustment jack 12 and the cushion block 15, so that the unit support 2 returns to both sides, and supports the roadway after being raised.

最后应当说明的是:以上实施例仅用以说明本发明的技术方案而非对其限制;尽管参照较佳实施例对本发明进行了详细的说明,所属领域的普通技术人员应当理解:依然可以对本发明的具体实施方式进行修改或者对部分技术特征进行等同替换;而不脱离本发明技术方案的精神,其均应涵盖在本发明请求保护的技术方案范围当中。Finally it should be noted that: the above embodiment is only used to illustrate the technical scheme of the present invention and not to limit it; Although the present invention has been described in detail with reference to the preferred embodiment, those of ordinary skill in the art should understand: The specific embodiments of the invention are modified or some technical features are equivalently replaced; without departing from the spirit of the technical solutions of the present invention, all of them should be included in the scope of the technical solutions claimed in the present invention.

Claims (7)

1.一种综采工作面运输顺槽单元支架搬运系统,其特征在于:包括转载机、环形吊运装置和用于布置在巷道两侧的多个单元支架,所述环形吊运装置包括驱动装置、环形导向装置和吊运小车,所述环形导向装置安装在所述转载机上方,所述吊运小车吊设在所述环形导向装置下方,所述驱动装置驱动所述吊运小车沿所述环形导向装置运动,所述吊运小车的行进路径围绕于所述转载机的两侧和后方设置,所述吊运小车对应所述单元支架设置有吊运工装;所述环形导向装置包括跑道型环形框架和环形传动链条,所述跑道型环形框架内开设有环形通道,所述环形传动链条绕设在所述环形通道内,所述吊运小车安装在所述环形传动链条上,所述驱动装置通过所述环形传动链条驱动所述吊运小车运动。1. A fully mechanized mining face transportation unit support system along the trough is characterized in that: comprising a loader, an annular hoisting device and a plurality of unit supports for being arranged on both sides of the roadway, and the annular hoisting device includes a drive A device, an annular guide device and a hoisting trolley, the annular guiding device is installed above the loader, the hoisting trolley is suspended below the annular guiding device, and the driving device drives the hoisting trolley along the The annular guide device moves, the travel path of the hoisting trolley is arranged around the two sides and the rear of the loader, and the hoisting trolley is provided with a hoisting tool corresponding to the unit support; the annular guide device includes a runway type ring frame and ring drive chain, the racetrack ring frame is provided with a ring channel, the ring drive chain is wound in the ring channel, the hoisting trolley is installed on the ring drive chain, the The driving device drives the trolley to move through the endless transmission chain. 2.根据权利要求1所述的综采工作面运输顺槽单元支架搬运系统,其特征在于:所述驱动装置安装在所述跑道型环形框架的前端。2 . The system for transporting units along the trough for fully mechanized mining face according to claim 1 , wherein the driving device is installed at the front end of the racetrack-shaped annular frame. 3 . 3.根据权利要求2所述的综采工作面运输顺槽单元支架搬运系统,其特征在于:所述环形导向装置还包括支撑在所述跑道型环形框架两侧框之间的多根横梁和连接在多根所述横梁底部的若干支撑梁,所述转载机顶部对应每根所述支撑梁的底端分别设置有连接接口。3. The fully mechanized mining face transporting trough unit support handling system according to claim 2, wherein the annular guide device further comprises a plurality of beams and A plurality of support beams connected to the bottoms of the plurality of cross beams, and the top of the loader is respectively provided with a connection interface corresponding to the bottom end of each of the support beams. 4.根据权利要求1-3任一项所述的综采工作面运输顺槽单元支架搬运系统,其特征在于:所述单元支架包括升降机构、设置在所述升降机构底端的底座和设置在所述升降机构顶端的支撑顶座,所述底座上设置有横向布置的底调千斤顶。4. The fully mechanized mining face transporting unit support handling system along the trough according to any one of claims 1-3, wherein the unit support comprises a lifting mechanism, a base arranged at the bottom end of the lifting mechanism, and a base arranged at the bottom of the lifting mechanism. The top end of the lifting mechanism supports the top seat, and the bottom adjustment jacks arranged horizontally are arranged on the base. 5.根据权利要求4所述的综采工作面运输顺槽单元支架搬运系统,其特征在于:所述底调千斤顶为一双向伸缩千斤顶。5. The fully mechanized mining face transporting trough unit support handling system according to claim 4, wherein the bottom adjusting jack is a bidirectional telescopic jack. 6.根据权利要求5所述的综采工作面运输顺槽单元支架搬运系统,其特征在于:所述升降机构包括两根竖向立柱。6 . The system for transporting units along the trough for fully mechanized mining face according to claim 5 , wherein the lifting mechanism comprises two vertical columns. 7 . 7.根据权利要求1、2、3、5和6任一项所述的综采工作面运输顺槽单元支架搬运系统,其特征在于:所述驱动装置为双向驱动电机。7 . The system for transporting a unit support along a trough for fully mechanized mining face according to any one of claims 1 , 2 , 3 , 5 and 6 , wherein the driving device is a bidirectional driving motor. 8 .
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