CN112575452A - Multi-needle straight line quilter - Google Patents
Multi-needle straight line quilter Download PDFInfo
- Publication number
- CN112575452A CN112575452A CN201910930238.7A CN201910930238A CN112575452A CN 112575452 A CN112575452 A CN 112575452A CN 201910930238 A CN201910930238 A CN 201910930238A CN 112575452 A CN112575452 A CN 112575452A
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- China
- Prior art keywords
- motor
- needle
- shuttle
- conveying belt
- driven roller
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B11/00—Machines for sewing quilts or mattresses
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B27/00—Work-feeding means
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B69/00—Driving-gear; Control devices
- D05B69/10—Electrical or electromagnetic drives
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Mechanical Engineering (AREA)
- Sewing Machines And Sewing (AREA)
Abstract
The invention discloses a multi-needle straight line quilter, comprising: a pre-sewing device, a sewing device and a post-sewing device; wherein, sew the preceding device, include: the device comprises a motor I, a front conveyor belt I, a front sewing main frame, a sensor mounting frame, a front conveyor belt II, a motor II and a front driving roller I; a sewing assembly comprising: the right cabinet body, the needle beam, the left cabinet body, the shuttle beam and the cloth conveying assembly; a post-seam device comprising: a motor III, a seam rear main frame, a rear conveyor belt I and a rear conveyor belt II, wherein the motor I, the front conveyor belt I, the sensor mounting frame, the front conveyor belt II, the motor II, a front driving roller I, a front driven roller I, a front driving roller II and a front driven roller II are all fixed on the seam front main frame; the front conveying belt I is connected with a front driving roller I and a front driven roller I; the design of the invention solves the problems of speed and precision of the existing linear quilting machine, and the multi-needle linear quilting machine can run at higher speed, thereby improving the production efficiency.
Description
Technical Field
The invention relates to the technical field of quilting machine equipment, in particular to a multi-needle linear quilting machine.
Background
At present, the requirements of the sleeping bag industry on the machine speed and the precision are higher and higher, and a multi-needle high-speed and high-precision quilting machine is gradually replacing a low-speed quilting machine with a single machine head and becomes core equipment of a home textile production line.
The multi-needle straight line quilting machine is not only used in the sleeping bag industry, but also can be combined with other types of quilting processing equipment by the same technology to meet the special requirements of enterprises in the quilting manufacturing process, thereby having wide market application prospect, and the working efficiency of the multi-needle straight line quilting machine can reach 20 seconds per bed (the needle step is calculated according to 5mm, the length of the sleeping bag is calculated according to 1700 mm).
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a multi-needle linear quilting machine, the working efficiency of the multi-needle linear quilting machine can reach 20 seconds per bed (the needle step is calculated according to 5mm, and the length of a sleeping bag is calculated according to 1700 mm), the multi-needle linear quilting machine is mainly applied to the sewing of the sleeping bag, and the auxiliary materials are finally sewn by controlling the coordinated operation of a plurality of large parts through a control system.
The purpose of the invention is realized by the following technical scheme:
the multi-needle straight line quilter mainly comprises three parts: a pre-sewing device, a sewing device and a post-sewing device.
A pre-suture device comprising: the device comprises a first motor, a first front conveying belt, a first front sewing main frame, a sensor mounting frame, a second front conveying belt, a second motor, a first front driving roller, a first front driven roller, a second front driving roller and a second front driven roller.
A sewing assembly comprising: right cabinet body, needle roof beam, left cabinet body, shuttle roof beam, cloth conveying component.
A post-seam device comprising: the device comprises a motor III, a rear main frame, a rear conveying belt I, a rear conveying belt II, a rear driving roller I, a rear driven roller I, a chain wheel transmission assembly and a rear driven roller II.
The motor I, the front conveying belt I, the sensor mounting frame, the front conveying belt II, the motor II, the front driving roller I, the front driven roller I, the front driving roller II and the front driven roller II are all fixed on the seam front main frame.
The first motor is connected with the first front driving roller.
The front conveying belt I is connected with the front driving roller I and the front driven roller I.
The first motor and the second motor are connected with the second front driving roller.
And the front conveying belt II is connected with a front driving roller II and a front driven roller II.
When the first motor and the second motor operate, the first front conveying belt and the second front conveying belt work, and therefore the auxiliary material conveying function is achieved.
The spindle motor is connected with the motor driving wheel.
The driven wheel is connected with the motor driving wheel through a synchronous belt.
The driven wheel and the needle driving wheel are fixed on the needle transmission shaft.
The shuttle driving wheel is fixed on the shuttle transmission shaft.
The needle shuttle synchronous belt is connected with the needle driving wheel, the tensioning wheel and the shuttle driving wheel.
The needle drive assembly is connected with the needle drive shaft.
The shuttle transmission assembly is connected with the shuttle transmission shaft.
The cloth conveying assembly is fixed on the shuttle beam.
And the motor III, the rear conveyor belt I, the rear conveyor belt II, the rear driving roller I, the rear driven roller I, the chain wheel transmission assembly and the rear driven roller II are all fixed on the seam rear main frame.
And the third motor is connected with the chain wheel transmission assembly.
And the first rear driving roller is connected with the chain wheel transmission assembly.
The first rear conveying belt is connected with the first rear driving roller and the first rear driven roller.
And the second rear conveying belt is connected with the second rear driven roller, so that the auxiliary material is transported.
The sewing device is fixed, the needle shuttle is controlled by the main shaft motor to drive the sewing part to work, and the pre-sewing device and the post-sewing device drive the conveyer to transport the auxiliary materials by the motor, thereby realizing the sewing of the auxiliary materials.
Compared with the prior art, the invention has the beneficial effects that:
the invention overcomes the problems of low speed and low precision of the prior art, solves the problems of speed and precision of the current linear quilter through the design of the invention, and enables the multi-needle linear quilter to run at higher speed so as to improve the production efficiency; simple structure, wide application range and high cost performance.
Drawings
FIG. 1 is a general schematic view of a multi-needle linear quilting machine;
FIG. 2 is an enlarged view of the structural design of the device A before sewing;
FIG. 3 is an enlarged view of the structural design of the sewing device B;
FIG. 4 is an enlarged view showing the structural design of the after-sewing device C;
FIG. 5 is a needle shuttle drive diagram.
1. The sewing machine comprises a motor I2, a front conveying belt I3, a sewing front main frame 4, a sensor and a mounting frame 5, a front conveying belt II 6, a motor II 7, a front driving roller I8, a front driven roller I9, a front driving roller II 10, a front driven roller II 11, a right cabinet body 12, a needle beam 13, a left cabinet body 14, a shuttle beam 15, a cloth conveying assembly 16, a motor III 17, a sewing rear main frame 18, a rear conveying belt I19, a rear conveying belt II 20, a rear driving roller I21, a rear driven roller I22, a chain wheel transmission assembly 23, a rear driven roller II 24, a main shaft motor 25, a motor connecting piece 26, a motor driving wheel 27, a synchronous belt 28, a driven wheel 29, a needle transmission wheel 30, a tension wheel 31, a shuttle transmission wheel 32, a shuttle transmission shaft 33, a shuttle synchronous belt 34, a.
Detailed Description
For a further understanding of the contents, features and effects of the present invention, reference will now be made to the following examples, which are to be considered in conjunction with the accompanying drawings. It should be noted that the present embodiment is illustrative, not restrictive, and the scope of the invention should not be limited thereby.
The multi-needle straight line quilter mainly comprises three parts: a pre-sewing device (A), a sewing device (B) and a post-sewing device (C).
The front sewing device (A), the sewing device (B) and the rear sewing device (C) are placed according to actual requirements.
As shown in fig. 2:
a pre-suture device (a) comprising: the device comprises a first motor (1), a first front conveying belt (2), a first seam front main frame (3), a sensor mounting frame (4), a second front conveying belt (5), a second motor (6), a first front driving roller (7), a first front driven roller (8), a second front driving roller (9) and a second front driven roller (10).
The device comprises a front main frame (3), a front driving roller I (7), a front driven roller I (8), a front driving roller II (9) and a front driven roller II (10), wherein the front main frame (3) is fixed with the motor I (1), the front conveying belt I (2), a sensor mounting frame (4), the front conveying belt II (5), the motor II (6), the front driving roller I (7), the front driven roller I (8), the front driving roller II (9) and the front driven.
The motor I (1) is connected with the front driving roller I (7).
The front conveying belt I (2) is connected with a front driving roller I (7) and a front driven roller I (8).
The first motor (1) and the second motor (6) are connected with the second front driving roller (9).
And the front conveying belt II (5) is connected with a front driving roller II (9) and a front driven roller II (8).
When the motor I (1) and the motor II (6) operate, the front conveying belt I (2) and the front conveying belt II (5) work, so that the auxiliary material conveying function is achieved.
As shown in fig. 3:
sewing assembly (B), comprising: right cabinet body, needle roof beam, left cabinet body, shuttle roof beam, cloth conveying component.
The assembly is an important component in the whole machine.
The needle beam (12), the shuttle beam (14), the cloth transmission assembly (15), the needle transmission assembly (35), the shuttle transmission assembly (36), the spindle motor (24), the motor connecting piece (25), the motor driving wheel (26), the synchronous belt (27), the driven wheel (28), the needle transmission wheel (29), the tension wheel (30), the shuttle transmission wheel (31), the shuttle transmission shaft (32), the needle shuttle synchronous belt (33) and the needle transmission shaft (34) are arranged between the left cabinet body (13) and the right cabinet body (11).
The spindle motor (24) is connected with a motor driving wheel (26).
The driven wheel (28) is connected with the motor driving wheel (26) through a synchronous belt (27).
The driven wheel (28) and the needle driving wheel (29) are fixed on the needle transmission shaft (34).
The shuttle driving wheel (31) is fixed on the shuttle transmission shaft (32).
The needle shuttle synchronous belt (33) is connected with the needle transmission wheel (29), the tension wheel (30) and the shuttle transmission wheel (31).
The needle transmission assembly (35) is connected with the needle transmission shaft (34).
The shuttle drive assembly (36) is connected to the shuttle drive shaft (32).
The cloth conveying assembly (15) is fixed on the shuttle beam (14).
When the spindle motor (24) operates, the needle transmission component (35) and the shuttle transmission component (36) are driven to work, and the cloth transmission component (15) synchronously operates, so that the auxiliary material sewing effect is achieved.
As shown in fig. 4:
a post-suture device (C) comprising: the device comprises a motor 3 (16), a rear main frame (17), a rear conveying belt I (18), a rear conveying belt II (19), a rear driving roller I (20), a rear driven roller I (21), a chain wheel transmission assembly (22) and a rear driven roller II (23).
And the motor III (16), the rear conveying belt I (18), the rear conveying belt II (19), the rear driving roller I (20), the rear driven roller I (21), the chain wheel transmission assembly (22) and the rear driven roller II (23) are all fixed on the rear sewing main frame (17).
And the motor III (16) is connected with the chain wheel transmission assembly (22).
The rear driving roller I (20) is connected with a chain wheel transmission assembly (22).
The rear conveying belt I (18) is connected with a rear driving roller I (20) and a rear driven roller I (21).
The second rear conveying belt (19) is connected with the second rear driven roller (23) so as to play a role in conveying auxiliary materials.
The needle transmission assembly (35) and the shuttle transmission assembly (36) are fixed on the needle beam (12) and the shuttle beam (14) and are immovable, the spindle motor (24) is utilized to control the needle transmission assembly (35) and the shuttle transmission assembly (36) to work, and the auxiliary material is driven to be transported by the pre-sewing device (A) and the post-sewing device (C), so that the auxiliary material is sewn.
Claims (5)
1. A multi-needle linear quilting machine comprising: a pre-sewing device, a sewing device and a post-sewing device; wherein, sew the preceding device, include: the device comprises a motor I, a front conveying belt I, a front sewing main frame, a sensor mounting frame, a front conveying belt II, a motor II, a front driving roller I, a front driven roller I, a front driving roller II and a front driven roller II; a sewing assembly comprising: the right cabinet body, the needle beam, the left cabinet body, the shuttle beam and the cloth conveying assembly; a post-seam device comprising: a motor III, a rear main frame, a rear conveying belt I, a rear conveying belt II, a rear driving roller I, a rear driven roller I, a chain wheel transmission assembly and a rear driven roller II; the method is characterized in that: the motor I, the front conveying belt I, the sensor mounting frame, the front conveying belt II, the motor II, the front driving roller I, the front driven roller I, the front driving roller II and the front driven roller II are all fixed on the seam front main frame; the motor III, the rear conveying belt I, the rear conveying belt II, the rear driving roller I, the rear driven roller I, the chain wheel transmission assembly and the rear driven roller II are all fixed on the rear main frame; the front conveying belt I is connected with a front driving roller I and a front driven roller I; the front conveying belt II is connected with a front driving roller II and a front driven roller II; the spindle motor is connected with the motor driving wheel; the driven wheel is connected with the motor driving wheel through a synchronous belt; the driven wheel and the needle transmission wheel are fixed on the needle transmission shaft; the shuttle driving wheel is fixed on the shuttle transmission shaft; the needle shuttle synchronous belt is connected with the needle driving wheel, the tensioning wheel and the shuttle driving wheel; the shuttle transmission assembly is connected with the shuttle transmission shaft; the cloth conveying assembly is fixed on the shuttle beam; the third motor is connected with the chain wheel transmission assembly; and the first rear driving roller is connected with the chain wheel transmission assembly.
2. The multi-needle linear quilting machine of claim 1 wherein: the first motor and the second motor are connected with the second front driving roller, and when the first motor and the second motor operate, the first front conveying belt and the second front conveying belt work, so that the auxiliary material conveying function is achieved.
3. The multi-needle linear quilting machine of claim 1 wherein: and the second rear conveying belt is connected with the second rear driven roller, so that the auxiliary material is transported.
4. The multi-needle linear quilting machine of claim 1 wherein: the shuttle driving wheel is fixed on the shuttle transmission shaft.
5. The multi-needle linear quilting machine of claim 1 wherein: the sewing device utilizes a motor to control the needle shuttle to drive the motor head component and the rotating shuttle component to work simultaneously, and the pre-sewing device and the post-sewing device utilize the motor to drive the conveyor to operate and transport the auxiliary materials, thereby realizing the sewing of the auxiliary materials.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910930238.7A CN112575452A (en) | 2019-09-29 | 2019-09-29 | Multi-needle straight line quilter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910930238.7A CN112575452A (en) | 2019-09-29 | 2019-09-29 | Multi-needle straight line quilter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112575452A true CN112575452A (en) | 2021-03-30 |
Family
ID=75110726
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910930238.7A Withdrawn CN112575452A (en) | 2019-09-29 | 2019-09-29 | Multi-needle straight line quilter |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112575452A (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202786724U (en) * | 2012-09-21 | 2013-03-13 | 何灿华 | Novel handpiece lifting structure of automatic reverse mattress edge-enclosing machine |
| CN207713919U (en) * | 2018-01-07 | 2018-08-10 | 鲁成玉 | A kind of novel lateral quilter |
| CN208869786U (en) * | 2018-07-20 | 2019-05-17 | 上工富怡智能制造(天津)有限公司 | A kind of sleeping bag straight line quilting machine |
| CN209128681U (en) * | 2018-11-01 | 2019-07-19 | 上工富怡智能制造(天津)有限公司 | L2800 high speed spininess has shuttle quilter |
-
2019
- 2019-09-29 CN CN201910930238.7A patent/CN112575452A/en not_active Withdrawn
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202786724U (en) * | 2012-09-21 | 2013-03-13 | 何灿华 | Novel handpiece lifting structure of automatic reverse mattress edge-enclosing machine |
| CN207713919U (en) * | 2018-01-07 | 2018-08-10 | 鲁成玉 | A kind of novel lateral quilter |
| CN208869786U (en) * | 2018-07-20 | 2019-05-17 | 上工富怡智能制造(天津)有限公司 | A kind of sleeping bag straight line quilting machine |
| CN209128681U (en) * | 2018-11-01 | 2019-07-19 | 上工富怡智能制造(天津)有限公司 | L2800 high speed spininess has shuttle quilter |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WW01 | Invention patent application withdrawn after publication | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20210330 |