CN112575415A - Can coiler assembly and working method thereof - Google Patents
Can coiler assembly and working method thereof Download PDFInfo
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- CN112575415A CN112575415A CN202011309516.6A CN202011309516A CN112575415A CN 112575415 A CN112575415 A CN 112575415A CN 202011309516 A CN202011309516 A CN 202011309516A CN 112575415 A CN112575415 A CN 112575415A
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- coiler
- sliver
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- barrel
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- 238000000034 method Methods 0.000 title claims abstract description 11
- 230000007246 mechanism Effects 0.000 claims abstract description 34
- 230000005540 biological transmission Effects 0.000 claims abstract description 10
- 229920000742 Cotton Polymers 0.000 claims description 62
- 230000001360 synchronised effect Effects 0.000 claims description 16
- 230000006835 compression Effects 0.000 claims description 11
- 238000007906 compression Methods 0.000 claims description 11
- 230000008569 process Effects 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000008859 change Effects 0.000 description 3
- 238000009960 carding Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G27/00—Lap- or sliver-winding devices, e.g. for products of cotton scutchers, jute cards, or worsted gill boxes
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Coiling Of Filamentary Materials In General (AREA)
Abstract
The invention discloses a coiler assembly which comprises a support frame, a top disc, a motor, a coiler, a strip breaking mechanism and a turntable driving mechanism, wherein the top disc is movably arranged in the support frame, two top disc stations are arranged in the support frame, and the strip breaking mechanism is arranged between the two top disc stations. Four supporting legs are arranged at the bottom of the supporting frame, and a bottom plate is arranged below the supporting frame. Two turntables are arranged on the bottom plate, the turntables are in running fit with the bottom plate, and the turntable driving mechanism is in belt transmission with each turntable. The left side and the right side of the top plate are movably matched with the supporting frame through the linear guide mechanism, and the air cylinder arranged on the supporting frame drives the top plate to move. The motor and the can coiler are fixedly arranged on the top disc, and an output shaft of the motor is in belt transmission with the can coiler. The invention also discloses a working method of the can coiler assembly. The automatic bar-changing machine reduces the frequency of turning workers back among a plurality of devices, realizes automatic tube changing and automatic bar breaking, saves time and labor, and has low labor intensity, low labor cost, good working continuity and high production efficiency.
Description
Technical Field
The invention relates to the technical field of textile machinery, in particular to a can coiler assembly and a working method thereof.
Background
At present, the existing can coiler is fixedly installed at the top of a support frame, a can is placed on a rotary table at the lower part of the support frame, the can is driven to rotate by a rotary table driving mechanism, and a cotton sliver is sent into the can through the can coiler and is collected. An operator needs to take care of a plurality of devices, and the operator needs to turn back frequently among the devices to change barrels, so that the operation is time-consuming and labor-consuming. When the sliver collection in the sliver barrel is full, if an operator cannot replace the sliver barrel in time, the coiler stops working, and the production is interrupted. Before changing the barrel, an operator needs to tear off the cotton sliver by hand and take the barrel off the turntable, and then place the empty barrel, so that the labor intensity is high, and if the operator does not change the barrel in time, the work continuity is poor and the production efficiency is low. Therefore, further improvements are needed in the art.
Disclosure of Invention
In view of the defects in the prior art, the invention provides a coiler assembly, which solves the problems that an operator needs to frequently turn back and change barrels among a plurality of devices, the operation is labor-consuming, a sliver needs to be torn off manually, the labor intensity is high, the coiler stops if the barrel is not changed timely, the working continuity is poor, and the production efficiency is low in the conventional coiler.
In order to achieve the purpose, the invention adopts the technical scheme that:
a can coiler assembly comprises a support frame, a top plate, a motor, a can coiler, a strip breaking mechanism and a rotary table driving mechanism, wherein the top plate is movably arranged in the support frame, and two top plate stations are arranged in the support frame.
Four landing legs are installed at the bottom of the supporting frame, a bottom plate is arranged below the supporting frame, two rotary tables corresponding to the positions of the top plate stations are arranged on the bottom plate, and the rotary table driving mechanism is in belt transmission with the rotary tables.
The left and right sides of top dish all is equipped with the cylinder through the corresponding side clearance fit of a sharp guiding mechanism and support frame, one side of support frame, and the tailpiece of the piston rod portion of cylinder links to each other with the top dish is fixed.
The motor and the coiler are fixedly arranged on the top disc, a belt pulley and a first synchronous belt pulley are arranged on an output shaft of the motor, and the belt pulley and the first synchronous belt pulley are connected with the coiler.
The broken bar mechanism is arranged between the two top disc stations and comprises a broken bar scraper and a cutter seat, the broken bar scraper is vertically arranged below the coiler and fixedly connected with the two sides of the supporting frame through the cutter seat.
Furthermore, the support frame is a plane frame structure and comprises two sections of square tubes which are arranged symmetrically in parallel, the front end and the rear end of each section of square tube are fixedly connected through a cross beam, and one side, opposite to each other, of each section of square tube is provided with a long hole.
Two flange seats are symmetrically arranged at the bottom of each cross beam, and the upper ends of the four supporting legs are fixedly connected with the lower parts of the supporting legs through the outer sides of the bottom plates fixedly connected with the supporting frame through one flange seat.
Further, the linear guide mechanism is arranged inside the square pipe and comprises a linear guide rail and a guide wheel, the linear guide rail is fixed at the bottom of the square pipe, and the axial direction of the linear guide rail is consistent with the length direction of the square pipe.
The guide wheel is positioned above the linear guide rail and is in rolling fit with the linear guide rail, and one end of the wheel shaft passes through the strip hole to be fixedly connected with the top disc.
Furthermore, the bottom of each turntable is in running fit with the bottom plate through a rotating shaft, and the turntable driving mechanism is arranged on one side of the bottom plate.
The turntable driving mechanism comprises a box body, a transverse shaft and a vertical shaft, wherein the transverse shaft is horizontally arranged in the box body, the vertical shaft is vertically arranged below the transverse shaft, one end of the transverse shaft and the upper end of the vertical shaft are in transmission through a bevel gear, and the lower end of the vertical shaft and the rotating shaft of each turntable are in transmission through a triangular belt.
Furthermore, the outside of every carousel all is equipped with two support guide wheels with a barrel outer wall matched with, and each supports the guide wheel and all installs on the bottom plate through a guide bracket.
Furthermore, the can coiler comprises a can coiler base, a mounting frame, a can coiler disc and a pair of conveying compression rollers, wherein the can coiler base is fixedly connected with the supporting frame, the can coiler disc is arranged on the can coiler base through the mounting frame, and the upper end of the can coiler disc is in running fit with the mounting frame.
The mounting bracket is of a U-shaped structure with a convex middle part, and two ends of the mounting bracket are fixedly connected with the base of the coiler.
The pair of conveying compression rollers are arranged above the mounting frame in parallel at intervals, the end part of each conveying compression roller is provided with a second synchronous belt pulley, and the output shaft of the motor drives the two conveying compression rollers to rotate synchronously and relatively through the synchronous belts.
One side of the mounting rack is provided with a tension wheel which is matched with the synchronous belt.
The inner side of the mounting frame is provided with a vertical reversing wheel, and the belt pulley is connected with the coiling disc through a belt and the reversing wheel to drive the coiling disc to horizontally rotate.
Furthermore, an inclined cotton outlet channel is arranged in the coiler, the upper end of the cotton outlet channel is located at the center of the coiler, and the lower end of the cotton outlet channel is located at the edge of the bottom of the coiler.
And a horn mouth cover plate is arranged above the mounting frame, and a horn mouth-shaped cotton inlet is formed in the horn mouth cover plate.
An upper cotton conveying pipe and a lower cotton conveying pipe are respectively arranged on the upper side and the lower side between the two conveying press rollers.
The upper cotton conveying pipe is arranged at the bottom of the bell-mouthed cover plate, the interior of the upper cotton conveying pipe is communicated with the cotton inlet, the lower cotton conveying pipe is fixed on the mounting frame, and the lower port of the lower cotton conveying pipe is in positive correspondence with the upper end of the cotton outlet channel.
Further, the tool apron comprises two clamping plates, the two clamping plates are transversely arranged on the front side and the rear side of the broken bar scraper and are fixedly connected through a plurality of bolts sequentially arranged along the length direction of the broken bar scraper.
The two ends of the tool apron are respectively fixedly connected with the left side and the right side of the bottom of the supporting frame through an L-shaped plate.
The broken bar scraper is provided with vertical long round holes which are vertically equal to the bolts and correspond to the bolts in position, and each bolt penetrates through the corresponding vertical long round hole.
Furthermore, a cover shell is arranged above the top plate, and one side of the cover shell is hinged with the corresponding side of the top plate.
Another object of the present invention is to provide a method of using the can coiler assembly.
A working method of the can coiler assembly comprises the following steps:
firstly, in an initial state, a turntable driving mechanism drives two turntables to synchronously rotate, a can coiler is positioned on a top disc station on the front side, and an empty can is respectively placed on the two turntables;
step two, a motor is started, an output shaft of the motor drives a coiling disc of a coiling device and two conveying compression rollers to work, the conveying compression rollers hold cotton slivers and send the cotton slivers into a cotton outlet channel of the coiling disc, and the cotton slivers continuously enter a sliver barrel positioned on the front side from the lower end of the cotton outlet channel;
when the sliver barrel in the barrel at the front side is full, a length counting unit configured on the coiler sends a signal, and the air cylinder drives the top disc to move to a top disc station at the rear side;
in the moving process of the top disc, the bottom of the coiling disc is matched with the upper end face of the broken sliver scraper to break the sliver, and then the end part of the sliver in the cotton outlet channel moves to the position above the sliver barrel positioned at the rear side along with the top disc and is continuously conveyed into the sliver barrel positioned at the rear side for collection;
step four, before the sliver barrel in the rear side sliver barrel is full, the sliver coiler gives an alarm, and an operator replaces the sliver barrel positioned at the front side with a new empty sliver barrel;
when the sliver barrel in the sliver barrel at the rear side is full, the length counting unit of the sliver coiler sends a signal, the air cylinder drives the top disc to move to the top disc station at the front side, the bottom of the sliver disc is matched with the upper end face of the sliver breaking scraper to break the sliver, and the sliver is collected in a new empty sliver barrel arranged at the front side;
taking down the strip barrel positioned at the rear side, and replacing with another new empty strip barrel;
and step five, repeating the barrel changing mode from the step two to the step four, switching and matching the taking and placing of the strip barrel and the coiler between two top disc stations, and collecting cotton slivers.
By adopting the technical scheme, the invention has the beneficial technical effects that: the invention reduces the frequency of turning back workers among a plurality of devices, realizes automatic tube replacement and automatic strip breaking, saves time and labor, has low labor intensity, saves labor cost, has good working continuity and high production efficiency, and one worker can watch more devices.
Drawings
Fig. 1 is a schematic front view of a can coiler assembly according to the present invention.
FIG. 2 is a schematic top view of a can coiler assembly according to the present invention.
Detailed Description
The invention is described in detail below with reference to the accompanying drawings:
embodiment 1, combine fig. 1 and fig. 2, a can coiler assembly, including support frame 1, top dish 2, motor 3, can coiler 8, disconnected strip mechanism 4 and carousel actuating mechanism 5, support frame 1 is the plane frame structure, and it includes two sections square pipes 11 of bilateral symmetry parallel arrangement, and both ends are fixed through a crossbeam 12 respectively in two sections square pipes 11 around, and a rectangular hole has all been seted up to two sections square pipes 11 relative one side.
The activity of top dish 2 is established in support frame 1, has two top dish stations in the support frame 1, can coiler 8 installs on top dish 2. Four supporting legs 14 are installed at the bottom of the supporting frame 1, a bottom plate 15 is arranged below the supporting legs, two rotary tables 6 corresponding to the positions of the top plate stations are arranged on the bottom plate 15, and the rotary table driving mechanism 5 is in belt transmission with the rotary tables 6. Two flange seats 13 are symmetrically arranged at the bottom of each cross beam 12, the upper ends of four supporting legs 14 are fixedly connected with the supporting frame 1 through one flange seat 13, the main body part of the bottom plate 15 is positioned in an area surrounded by the four supporting legs 14, and the outer sides of the main body part are fixedly connected with the lower parts of the supporting legs 14.
The top of the top plate 2 is provided with a housing 21, the left side of the housing 21 is hinged with the corresponding side of the top plate 2, two air springs are symmetrically arranged on the front side and the rear side of the hinged position of the top plate 2 and the housing 21, one end of each air spring is hinged with the inner side of the top plate 2, the other end of each air spring is hinged with the inner side of the housing, the housing is convenient to open, and the coiler 8 in the top plate 2 is maintained and repaired. The rotating shaft at the bottom of each rotating disc 6 is in running fit with the bottom plate 15 through a bearing, a first triangular belt wheel is installed at the lower end of the rotating shaft, a rotating disc driving mechanism 5 is arranged on one side of the bottom plate 15, and the rotating disc driving mechanism 5 and each rotating disc 6 are in belt transmission and drive each rotating shaft to rotate.
Specifically, the turntable driving mechanism 5 comprises a box body 51, a horizontal shaft 52 and a vertical shaft 53, wherein the horizontal shaft 52 is horizontally arranged in the box body 51, the vertical shaft 53 is vertically arranged below the horizontal shaft 52, one end of the horizontal shaft 52 and the upper end of the vertical shaft 53 are driven by a pair of bevel gears 55 which are matched with each other, the other end of the horizontal shaft 52 is fixedly provided with a third synchronous pulley 56, the lower end of the vertical shaft 53 is provided with a second triangular pulley, and the lower end of the vertical shaft 53 and the rotating shaft of each turntable 6 are respectively driven by a triangular belt 54. The outside of every carousel 6 all is equipped with two support guide wheels 61 with a barrel outer wall matched with, and each support guide wheel 61 all installs on bottom plate 15 through a guide bracket 62.
The left side and the right side of the top plate 2 are movably matched with the corresponding sides of the support frame 1 through a linear guide mechanism, the linear guide mechanism is arranged inside the square pipe 11 and comprises a linear guide rail 71 and a guide wheel 72, the linear guide rail 71 is fixed at the bottom of the square pipe 11, and the axial direction of the linear guide rail is consistent with the length direction of the square pipe 11. The guide wheel 72 is positioned above the linear guide rail 71 and is in rolling fit with the linear guide rail 71, and one end of the wheel shaft of the guide wheel passes through the long hole to be fixedly connected with the top disc 2.
The cross section of the linear guide rail 71 is semicircular, the upper surface of the linear guide rail is an arc surface, a groove with an arc section is formed in the annular outer wall of the guide wheel 72, the groove is matched with the upper surface of the linear guide rail 71, and the guide wheel 72 is restrained from moving along the linear guide rail 71 to prevent derailment. The cylinder 73 is installed to one side of support frame 1, and the piston rod tip of cylinder links to each other with the dish 2 is fixed, and the piston rod of cylinder is parallel with linear guide 71, and the drive is followed linear guide 71 and is moved on the dish 2 when the cylinder 73 is flexible, realizes that the dish 2 switches between two dish stations.
The motor 3 and the coiler 8 are fixedly arranged on the top disc 2, a belt pulley 31 and a first synchronous belt pulley 32 are arranged on an output shaft of the motor 3, and the coiler is driven to work through the belt pulley 31 and the first synchronous belt pulley 32. The can coiler 8 comprises a can coiler base 81, a mounting frame 82, a can coiler disc 83 and a pair of conveying press rollers 84, the can coiler base 81 is fixedly connected with the supporting frame 1, the can coiler disc 83 is arranged on the can coiler base 81 through the mounting frame 82, the upper end of the can coiler disc 83 is in running fit with the mounting frame 82, and the bottom surface of the can coiler disc 83 and the bottom surface of the can coiler base 81 are located on the same plane.
The mounting frame 82 is of a U-shaped structure with a convex middle part, and two ends of the mounting frame 82 are fixedly connected with the coiler base 81. A pair of conveying press rollers 84 are arranged above the mounting frame 82 in parallel at intervals, a second synchronous pulley 85 is arranged at the end part of each conveying press roller 84, and the output shaft of the motor 3 drives the two conveying press rollers 84 to rotate synchronously and relatively through a synchronous belt 34. One side of the mounting rack 82 is provided with a tension wheel 86, and the tension wheel 86 is matched with the synchronous belt 34. The inner side of the mounting frame 82 is provided with a vertical reversing wheel 87, and the belt pulley 31 is connected with the coiling disc 83 through a belt 33 and the reversing wheel 87 to drive the coiling disc 83 to horizontally rotate.
An inclined cotton outlet channel is arranged in the coiler 83, the upper end of the cotton outlet channel is located at the center of the coiler 83, and the lower end of the cotton outlet channel is located at the edge of the bottom of the coiler 83. A bell-mouth cover plate 821 is arranged above the mounting frame 82, and a bell-mouth-shaped cotton inlet is formed in the bell-mouth cover plate 821. An upper cotton conveying pipe 88 and a lower cotton conveying pipe 89 are respectively arranged at the upper side and the lower side between the two conveying press rollers 84. The upper cotton conveying pipe 88 is arranged at the bottom of the bell-mouthed cover plate 821, the interior of the upper cotton conveying pipe is communicated with the cotton inlet, the lower cotton conveying pipe is fixed on the mounting frame 82, and the lower port of the lower cotton conveying pipe is in positive correspondence with the upper end of the cotton outlet channel.
The broken bar mechanism 4 is arranged between the two top disc stations and comprises a broken bar scraper 41 and a cutter holder, wherein the broken bar scraper 41 is vertically arranged below the coiler and fixedly connected with the two sides of the support frame 1 through the cutter holder. The holder includes two clamping plates 42, and the two clamping plates 42 are transversely arranged at the front and rear sides of the broken bar scraper 41 and fixedly connected by a plurality of bolts arranged in sequence along the length direction thereof. Two ends of the tool apron are respectively fixedly connected with the left side and the right side of the bottom of the support frame 1 through an L-shaped plate. The broken bar scraper 41 is provided with vertical long round holes which are vertically equal to the bolts and correspond to the bolts in position, each bolt penetrates through the corresponding vertical long round hole, and the height of the broken bar scraper 41 can be adjusted through the vertical long round holes in the broken bar scraper 41.
firstly, in an initial state, a turntable driving mechanism 5 drives two turntables 6 to synchronously rotate, a can coiler 8 is positioned on a top disc station at the front side, and an empty can is respectively placed on the two turntables 6;
step two, the motor 3 is started, an output shaft of the motor 3 drives the coiling disc 83 of the coiling device 8 and the two conveying press rollers 84 to work, the conveying press rollers 84 hold the cotton sliver and send the cotton sliver into a cotton outlet channel of the coiling disc 83, and the cotton sliver continuously enters a sliver barrel positioned on the front side from the lower end of the cotton outlet channel;
step three, when the sliver in the sliver barrel at the front side is full, the length counting unit configured by the coiler 8 sends a signal, after a control system of the carding machine receives the signal sent by the length counting unit, a command is sent to the air cylinder 73, and the air cylinder 73 drives the top disc 2 to move to a top disc station at the rear side;
in the moving process of the top disc 2, the bottom of the coiler 8 is matched with the upper end face of the broken sliver scraper 41 to break the sliver, and then the end part of the sliver in the cotton outlet channel moves to the position above the sliver barrel positioned at the rear side along with the top disc 2 and is continuously conveyed into the sliver barrel positioned at the rear side for collection;
step four, before the sliver barrel in the rear side sliver barrel is full, the sliver coiler 8 gives an alarm, and an operator replaces the sliver barrel positioned at the front side with a new empty sliver barrel;
when the cotton sliver in the barrel at the rear side is full, the length counting unit of the coiler 8 sends a signal, a control system of the carding machine receives the signal sent by the length counting unit and sends an instruction to the air cylinder 73, the air cylinder 73 drives the top disc to move to the top disc station at the front side, the bottom of the coiling disc 83 is matched with the upper end face of the sliver breaking scraper 41 to break the cotton sliver, and the cotton sliver is collected in a new empty barrel arranged at the front side;
taking down the strip barrel positioned at the rear side, and replacing with another new empty strip barrel;
and step five, repeating the barrel changing mode from the step two to the step four, switching and matching the taking and placing of the barrel and the coiler 8 between two top disc stations, and collecting cotton slivers.
Parts which are not described in the invention can be realized by adopting or referring to the prior art.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the present invention and for simplicity in description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be considered limiting.
Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
It is to be understood that the above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and those skilled in the art may make modifications, alterations, additions or substitutions within the spirit and scope of the present invention.
Claims (10)
1. A can coiler assembly comprises a support frame, a top plate, a motor, a can coiler, a strip breaking mechanism and a rotary plate driving mechanism, and is characterized in that the top plate is movably arranged in the support frame, and two top plate stations are arranged in the support frame;
the bottom of the supporting frame is provided with four supporting legs, a bottom plate is arranged below the supporting legs, two rotary tables corresponding to the positions of the top plate stations are arranged on the bottom plate, and a rotary table driving mechanism is in belt transmission with the rotary tables;
the left side and the right side of the top disc are movably matched with the corresponding sides of the support frame through a linear guide mechanism, one side of the support frame is provided with an air cylinder, and the end part of a piston rod of the air cylinder is fixedly connected with the top disc;
the motor and the coiler are both arranged on the top disc, a belt pulley and a first synchronous belt pulley are arranged on an output shaft of the motor, and the belt pulley and the first synchronous belt pulley are both connected with the coiler belt;
the broken bar mechanism is arranged between the two top disc stations and comprises a broken bar scraper and a cutter seat, the broken bar scraper is vertically arranged below the coiler and fixedly connected with the two sides of the supporting frame through the cutter seat.
2. The coiler assembly according to claim 1, wherein the support frame is a planar frame structure and comprises two sections of square tubes which are bilaterally symmetrical and arranged in parallel, the front end and the rear end of each section of square tube are fixedly connected through a cross beam, and one side of each section of square tube opposite to the other side is provided with a long hole;
two flange seats are symmetrically arranged at the bottom of each cross beam, and the upper ends of the four supporting legs are fixedly connected with the lower parts of the supporting legs through the outer sides of the bottom plates fixedly connected with the supporting frame through one flange seat.
3. The coiler assembly according to claim 2, wherein the linear guide mechanism is arranged inside the square pipe and comprises a linear guide rail and a guide wheel, the linear guide rail is fixed at the bottom of the square pipe, and the axial direction of the linear guide rail is consistent with the length direction of the square pipe;
the guide wheel is positioned above the linear guide rail and is in rolling fit with the linear guide rail, and one end of the wheel shaft passes through the strip hole to be fixedly connected with the top disc.
4. A can coiler assembly according to claim 1, wherein the bottom of each turntable is rotatably engaged with the base plate by means of a rotating shaft, and the turntable drive mechanism is provided on one side of the base plate;
the turntable driving mechanism comprises a box body, a transverse shaft and a vertical shaft, wherein the transverse shaft is horizontally arranged in the box body, the vertical shaft is vertically arranged below the transverse shaft, one end of the transverse shaft and the upper end of the vertical shaft are in transmission through a bevel gear, and the lower end of the vertical shaft and the rotating shaft of each turntable are in transmission through a triangular belt.
5. A coiler assembly according to claim 1, wherein the outer side of each turntable is provided with two supporting rollers engaging the outer wall of the barrel, each supporting roller being mounted to the base plate by a roller bracket.
6. The can coiler assembly according to claim 1, wherein the can coiler comprises a can coiler base, a mounting frame, a can coiler disc and a pair of conveying press rollers, the can coiler base is fixedly connected with the supporting frame, the can coiler disc is arranged on the can coiler base through the mounting frame, and the upper end of the can coiler base is in rotating fit with the mounting frame;
the mounting frame is of a U-shaped structure with a convex middle part, and two ends of the mounting frame are fixedly connected with the base of the coiler;
the pair of conveying compression rollers are arranged above the mounting frame in parallel at intervals, a second synchronous belt wheel is arranged at the end part of each conveying compression roller, and an output shaft of the motor drives the two conveying compression rollers to rotate synchronously and relatively through a synchronous belt;
one side of the mounting rack is provided with a tension wheel which is matched with the synchronous belt;
the inner side of the mounting frame is provided with a vertical reversing wheel, and the belt pulley is connected with the coiling disc through a belt and the reversing wheel to drive the coiling disc to horizontally rotate.
7. The can coiler assembly according to claim 6, wherein an inclined cotton outlet channel is arranged in the coiler, the upper end of the cotton outlet channel is located at the center of the coiler, and the lower end of the cotton outlet channel is located at the edge of the bottom of the coiler;
a bell mouth cover plate is arranged above the mounting frame, and a bell mouth-shaped cotton inlet is formed in the bell mouth cover plate;
an upper cotton conveying pipe and a lower cotton conveying pipe are respectively arranged on the upper side and the lower side between the two conveying press rollers;
the upper cotton conveying pipe is arranged at the bottom of the bell-mouthed cover plate, the interior of the upper cotton conveying pipe is communicated with the cotton inlet, the lower cotton conveying pipe is fixed on the mounting frame, and the lower port of the lower cotton conveying pipe is in positive correspondence with the upper end of the cotton outlet channel.
8. The coiler assembly according to claim 1, wherein the tool holder comprises two clamping plates, the two clamping plates are transversely arranged on the front side and the rear side of the broken bar scraper and fixedly connected with each other through a plurality of bolts sequentially arranged along the length direction of the broken bar scraper;
the two ends of the tool apron are respectively fixedly connected with the left side and the right side of the bottom of the supporting frame through an L-shaped plate.
The broken bar scraper is provided with vertical long round holes which are vertically equal to the bolts and correspond to the bolts in position, and each bolt penetrates through the corresponding vertical long round hole.
9. A can coiler assembly according to claim 1, wherein a cover is provided over the top plate, one side of said cover being hinged to the corresponding side of the top plate.
10. A method of operating a can coiler assembly according to any one of claims 1 to 9, comprising the steps of:
firstly, in an initial state, a turntable driving mechanism drives two turntables to synchronously rotate, a can coiler is positioned on a top disc station on the front side, and an empty can is respectively placed on the two turntables;
step two, a motor is started, an output shaft of the motor drives a coiling disc of a coiling device and two conveying compression rollers to work, the conveying compression rollers hold cotton slivers and send the cotton slivers into a cotton outlet channel of the coiling disc, and the cotton slivers continuously enter a sliver barrel positioned on the front side from the lower end of the cotton outlet channel;
when the sliver barrel in the barrel at the front side is full, a length counting unit configured on the coiler sends a signal, and the air cylinder drives the top disc to move to a top disc station at the rear side;
in the moving process of the top disc, the bottom of the coiling disc is matched with the upper end face of the broken sliver scraper to break the sliver, and then the end part of the sliver in the cotton outlet channel moves to the position above the sliver barrel positioned at the rear side along with the top disc and is continuously conveyed into the sliver barrel positioned at the rear side for collection;
step four, before the sliver barrel in the rear side sliver barrel is full, the sliver coiler gives an alarm, and an operator replaces the sliver barrel positioned at the front side with a new empty sliver barrel;
when the sliver barrel in the sliver barrel at the rear side is full, the length counting unit of the sliver coiler sends a signal, the air cylinder drives the top disc to move to the top disc station at the front side, the bottom of the sliver disc is matched with the upper end face of the sliver breaking scraper to break the sliver, and the sliver is collected in a new empty sliver barrel arranged at the front side;
taking down the strip barrel positioned at the rear side, and replacing with another new empty strip barrel;
and step five, repeating the barrel changing mode from the step two to the step four, switching and matching the taking and placing of the strip barrel and the coiler between two top disc stations, and collecting cotton slivers.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011309516.6A CN112575415A (en) | 2020-11-20 | 2020-11-20 | Can coiler assembly and working method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011309516.6A CN112575415A (en) | 2020-11-20 | 2020-11-20 | Can coiler assembly and working method thereof |
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| Publication Number | Publication Date |
|---|---|
| CN112575415A true CN112575415A (en) | 2021-03-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011309516.6A Pending CN112575415A (en) | 2020-11-20 | 2020-11-20 | Can coiler assembly and working method thereof |
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| Country | Link |
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| CN (1) | CN112575415A (en) |
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| CN201713626U (en) * | 2010-04-28 | 2011-01-19 | 青岛东昌纺机制造有限公司 | Cotton silver coiler |
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| CN106460244A (en) * | 2014-05-26 | 2017-02-22 | 特吕茨施勒有限及两合公司 | Device on a carder for filling a round can with sliver, e.g. cotton, man-made fibers or the like |
| EP3331791A1 (en) * | 2015-08-07 | 2018-06-13 | Trützschler GmbH & Co. KG | Device for filling a can with a sliver |
| CN208829817U (en) * | 2018-08-02 | 2019-05-07 | 平湖市华孚金瓶纺织有限公司 | The automatic coiling device of easy to clean |
| CN209307534U (en) * | 2018-12-21 | 2019-08-27 | 河南昊昌精梳机械股份有限公司 | A kind of combing machine and its coiler mechanism |
| CN110820090A (en) * | 2019-11-22 | 2020-02-21 | 卓郎（江苏）纺织机械有限公司 | Can winding device for can conversion, textile machine with same and combination |
| CN214458512U (en) * | 2020-11-20 | 2021-10-22 | 青岛孚美龙机械科技有限公司 | Can coiler assembly |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201713626U (en) * | 2010-04-28 | 2011-01-19 | 青岛东昌纺机制造有限公司 | Cotton silver coiler |
| CN106414288A (en) * | 2014-05-26 | 2017-02-15 | 特吕茨施勒有限及两合公司 | Device on a carder for filling a round can with sliver, e.g. cotton, man-made fibers or the like |
| CN106460244A (en) * | 2014-05-26 | 2017-02-22 | 特吕茨施勒有限及两合公司 | Device on a carder for filling a round can with sliver, e.g. cotton, man-made fibers or the like |
| EP3331791A1 (en) * | 2015-08-07 | 2018-06-13 | Trützschler GmbH & Co. KG | Device for filling a can with a sliver |
| CN205529192U (en) * | 2016-04-16 | 2016-08-31 | 庄冰梅 | Carding machine is with circle strip machine |
| CN208829817U (en) * | 2018-08-02 | 2019-05-07 | 平湖市华孚金瓶纺织有限公司 | The automatic coiling device of easy to clean |
| CN209307534U (en) * | 2018-12-21 | 2019-08-27 | 河南昊昌精梳机械股份有限公司 | A kind of combing machine and its coiler mechanism |
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| CN214458512U (en) * | 2020-11-20 | 2021-10-22 | 青岛孚美龙机械科技有限公司 | Can coiler assembly |
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