CN112572487A - Hopper car for bulk cargo - Google Patents

Hopper car for bulk cargo Download PDF

Info

Publication number
CN112572487A
CN112572487A CN201910925409.7A CN201910925409A CN112572487A CN 112572487 A CN112572487 A CN 112572487A CN 201910925409 A CN201910925409 A CN 201910925409A CN 112572487 A CN112572487 A CN 112572487A
Authority
CN
China
Prior art keywords
plate
panel
support
carriage
longitudinal beam
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201910925409.7A
Other languages
Chinese (zh)
Other versions
CN112572487B (en
Inventor
刘河明
王天佑
张良
王国安
刘齐泰
王永乐
高志雄
陈维东
王玉明
张瑛
王学云
张亮亮
张伟
门连浩
郭玉芳
李学彦
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Baotou Beifang Chuangye Co Ltd
Original Assignee
Baotou Beifang Chuangye Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Baotou Beifang Chuangye Co Ltd filed Critical Baotou Beifang Chuangye Co Ltd
Priority to CN201910925409.7A priority Critical patent/CN112572487B/en
Publication of CN112572487A publication Critical patent/CN112572487A/en
Application granted granted Critical
Publication of CN112572487B publication Critical patent/CN112572487B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61DBODY DETAILS OR KINDS OF RAILWAY VEHICLES
    • B61D7/00Hopper cars
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61DBODY DETAILS OR KINDS OF RAILWAY VEHICLES
    • B61D7/00Hopper cars
    • B61D7/14Adaptations of hopper elements to railways
    • B61D7/16Closure elements for discharge openings
    • B61D7/24Opening or closing means

Landscapes

  • Engineering & Computer Science (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Loading Or Unloading Of Vehicles (AREA)

Abstract

The invention discloses a bulk cargo hopper wagon, which comprises a carriage, wherein the carriage comprises a wagon bottom assembly, a wagon top assembly, a support assembly, two groups of side walls arranged oppositely and two groups of end walls arranged oppositely; the car roof assembly is provided with a charging hole, and a top cover mechanism is arranged near the charging hole; the vehicle bottom assembly is provided with a plurality of funnel mechanisms, and the funnel mechanisms are provided with bottom door opening and closing devices. The hopper car for the bulk cargos provides guarantee for realizing automatic loading and unloading of the bulk cargos, is convenient to operate and has higher safety performance.

Description

Hopper car for bulk cargo
Technical Field
The invention relates to a hopper car for bulk goods.
Background
The bulk cargo mainly comprises coal, ore, grain crops and the like. In order to facilitate loading and unloading of the bulk cargo, the transport vehicle mainly adopts a hopper car. The top of hopper car is equipped with open closed top door, can protect the particulate goods when the top door is closed, can be convenient for load or increase the top when opening and hold the space. The hopper mechanism is arranged at the bottom of the hopper car, the bottom door is used for unloading when opened, and the leakage of the bulk cargo through the hopper opening is prevented when the bottom door is closed.
The hopper car for transporting bulk cargos gradually moves into automation for loading and unloading cargos, and a top door and a bottom door which are automatically opened and closed are adopted for realizing automatic loading and unloading of cargos, so that the hopper car becomes a development trend.
Most of the prior bulk cargo hopper cars adopt a manual turnover top door and a manual drawing type bottom door. The safety device is limited by the existing top door and bottom door structures, an operator needs to get on the roof or enter the bottom of the car, great potential safety hazards exist, and meanwhile, the top door and the bottom door are required to be manually opened or closed, so that the assembly and disassembly efficiency is very low. The vehicle bottom of the existing bulk cargo hopper vehicle adopts an all-steel frame structure, and the hopper mechanism is connected to the vehicle bottom plate through welding, so that the hopper mechanism is inconvenient to install and disassemble and easily produces harmful substances such as welding smoke in the welding process.
Accordingly, there is a need to develop a bulk cargo hopper car with automatically openable top and bottom doors that is easy to install and remove.
Disclosure of Invention
In view of the above, an object of the present invention is to provide a hopper wagon for bulk cargo, the hopper wagon having a top cover mechanism and a bottom door opening and closing device capable of being automatically opened and closed, so as to provide a hardware guarantee for realizing automatic loading and unloading of bulk cargo, facilitate operation, and have higher safety performance. Furthermore, the bottom of the hopper car adopts a new frame structure, so that the hopper car is convenient to disassemble and assemble, reduces welding and is more environment-friendly. The invention adopts the following technical scheme to achieve the purpose.
The bulk cargo hopper car comprises a carriage with a top opening and a bottom opening, wherein the carriage comprises a car bottom assembly, a car roof assembly, a support assembly, two groups of oppositely arranged side walls and two groups of oppositely arranged end walls; the two groups of side walls and the two groups of end walls form the side walls of the carriage in a surrounding manner; the roof assembly is arranged at the top opening of the carriage and can seal the top opening of the carriage; a charging hole is formed in the car roof assembly, and a top cover mechanism is arranged near the charging hole; the car bottom assembly is arranged at the bottom opening of the carriage and can seal the bottom opening of the carriage, a plurality of funnel mechanisms are arranged on the car bottom assembly, and bottom door opening and closing devices are arranged on the funnel mechanisms;
the vehicle bottom assembly comprises a front traction pillow, a rear traction pillow, a middle beam, a left lower side beam, a right lower side beam, a front cross beam and a rear cross beam; the left lower side beam, the right lower side beam, the front cross beam and the rear cross beam are enclosed to form a frame structure; the left end part of the front traction pillow is connected with one end part of the left lower side beam, and the right end part of the front traction pillow is connected with one end part of the right lower side beam; the left end part of the rear traction pillow is connected with the other end part of the left lower side beam, and the right end part of the rear traction pillow is connected with the other end part of the right lower side beam; the middle part of the front cross beam is connected with the front traction pillow; the middle part of the rear cross beam is connected with a rear traction pillow; two ends of the middle beam are respectively connected with the middle part of the front cross beam and the middle part of the rear cross beam;
the vehicle bottom assembly further comprises a plurality of funnel support ridges which are arranged in parallel at intervals, two ends of each funnel support ridge are connected with the left lower side beam and the right lower side beam respectively, and the middle part of each funnel support ridge is connected with the middle beam; the funnel support ridge comprises a transverse plate and a vertical plate, the vertical plate is vertically arranged in the middle of the upper side of the transverse plate, and the transverse plate and the vertical plate form a support structure; two end parts of the support structure are respectively connected with the left lower side beam and the right lower side beam; the middle beam penetrates through the support structure and is connected with the support structure; the top of the vertical plate and the two sides of the transverse plate are respectively provided with a first mounting hole capable of fixing the corresponding funnel plate; the middle beam, the support structure and the left lower side beam form an installation space of the funnel mechanism; the middle beam, the support structure and the right lower side beam also form an installation space of the funnel mechanism;
the top cover mechanism comprises a top cover body, a sliding mechanism and a driving mechanism; the two sides of the charging port are respectively provided with a sliding side and a sealing side; the sliding mechanism is arranged on the sliding side, and the sliding track of the sliding mechanism is arranged from inside to outside along the sliding side; one side of the top cover body is connected with the sliding side in a sliding manner through a sliding mechanism, and the other side of the top cover body is connected with the driving mechanism; the driving mechanism is arranged to drive the top cover body to slide along the sliding mechanism;
the hopper opening of the hopper mechanism is provided with a bottom door opening and closing device, the bottom door opening and closing device comprises a bottom plate frame structure and a bottom plate, and the bottom plate frame structure is arranged to be fixedly connected to the hopper opening; a front and rear telescopic device is arranged on one side of the bottom plate frame structure, and a telescopic section of the front and rear telescopic device is arranged to be capable of driving the bottom plate to move back and forth along the bottom plate frame structure; the bottom plate is provided with an automatic locking device, and the automatic locking device comprises a lock cylinder fixed on one side of the bottom plate and a lock tongue matched with the lock cylinder; the automatic locking device further comprises an elastic device for pressing the bolt down into the lock cylinder; one end of the lock tongue is hinged to one side of the bottom plate frame structure, and the other end of the lock tongue is connected with the elastic device; the elastic device is fixed on one side of the bottom plate frame structure; the middle part of spring bolt is equipped with downward arch, the middle part of the flexible section of front and back telescoping device is equipped with the arch that makes progress, downward arch with it is equipped with first gyro wheel to make progress between the arch.
According to the bulk cargo hopper wagon, preferably, the driving mechanism comprises a driving source, a transmission shaft and a connecting rod, one end of the connecting rod is hinged to one side of the top cover body, and the other end of the connecting rod is connected with the transmission shaft; the transmission shaft is arranged to drive the connecting rod to rotate along the circumferential direction of the transmission shaft; the transmission shaft is connected with a driving source, and the driving source is arranged to drive the transmission shaft to rotate; the connecting rod is hook type connecting rod, the long arm tip of hook type connecting rod is fixed in on the transmission shaft, the short arm tip of hook type connecting rod is articulated with one side of top cap body, the protruding position of hook type connecting rod up.
According to the bulk cargo hopper car, preferably, the bottom plate frame structure is provided with a second roller, and the lower surface of the bottom plate is connected to the second roller in a rolling manner; a rotating shaft is arranged below the bottom plate, and the end part of the rotating shaft is fixed on the bottom plate frame structure through a bearing; the rotating shaft is provided with a gear, and a rack meshed with the gear is arranged below the bottom plate.
According to the bulk cargo hopper car, the automatic locking device further comprises a lock box, and the lock box is fixed on the hopper mechanism; the elastic device comprises a pull-up spring and a transmission rod; one end of the pull-up spring is connected to one side of the lock box, the other end of the pull-up spring is rotatably connected with one end of the transmission rod, the other end of the transmission rod is hinged with one end of the lock tongue, the middle part of the transmission rod is rotatably connected to one side of the lock box through a pin shaft, and a first rotating wrench is arranged at the end part of the pin shaft; one side of the lock box is also provided with a limit stop which can limit the downward pressing limit of the lock bolt.
According to the bulk cargo hopper car, preferably, each group of side walls comprises a wall plate, an upper side beam and a stand column, wherein the stand column is arranged to be capable of fixing the wall plate on the outer side of a carriage, and the upper side beam is arranged at the top of the stand column and the top of the wall plate;
wherein each group of end wall assembly comprises a vertical end wall plate and an inclined end wall plate; the bottom of the vertical end wall plate is connected with the top of the inclined end wall plate; the bottom of the inclined end wall plate is fixedly connected with the vehicle bottom and is obliquely arranged along the interior of the carriage; the upper side beam is a first aluminum profile pipe with a quadrangular cross section;
the upper side beam is formed by enclosing upper side beam vertical side plates which are positioned on two sides and arranged in parallel, upper side beam horizontal side plates positioned at the bottom and upper side beam inclined side plates positioned at the top; the inclined side plates of the upper side beam are arranged in an upward inclined mode from the outer side of the carriage to the inner side of the carriage; the upper side edge of the inclined side plate of the upper side beam extends upwards to form a mounting plate; the bottom side edge of the upper side beam vertical side plate positioned on the outer side extends downwards along the outer side of the top of the wallboard to form a first guide plate; the upper side beam is riveted with the wallboard, and a bonding layer is arranged between the first guide plate and the wallboard; the two upper side beams and the two vertical end wall plates are enclosed to form a top opening of the carriage, and the two wall plates and the two inclined end wall plates are enclosed to form a bottom opening of the carriage;
wherein the roof assembly includes a first roof panel, a second roof panel, a first longitudinal beam, and a second longitudinal beam; the first roof panel and the second roof panel are symmetrically arranged along the length direction of the compartment, the sealing side is the first roof panel side, and the sliding side is the second roof panel side; the outer side edges of the first roof panel and the second roof panel are respectively connected to the upper surfaces of the two groups of mounting plates of the upper side beam; the inner side edge of the first roof panel and the inner side edge of the second roof panel are arranged in parallel at intervals; the first longitudinal beam is arranged along the length direction of the first roof panel and is positioned at the inner side edge of the first roof panel; the second longitudinal beam is arranged along the length direction of the second roof panel and is positioned at the inner side edge of the second roof panel; the first longitudinal beam and the second longitudinal beam are arranged to enclose a charging opening with an upper portion of the vertical end wall panel.
According to the bulk cargo hopper car, preferably, the end wall assembly further comprises a bulk baffle device; the baffle plate dispersing device comprises an inclined plate, a second guide plate and a support column; the top of the inclined plate is connected with one side of the vertical end wallboard, and the inclined plate is obliquely arranged from top to bottom; one side of the second guide plate is connected with the bottom of the inclined plate; the second guide plate is arranged to be convex in the middle and downward inclined at two sides; the top of support column is connected with the bottom of second guide plate, the bottom fixed connection of support column is in the vehicle bottom is constituteed.
According to the bulk cargo hopper wagon, the first longitudinal beam is preferably a second aluminum section pipe with a quadrangular cross section; the second longitudinal beam is a third aluminum profile pipe with a quadrangular section;
wherein the first longitudinal beam has a first longitudinal beam bottom panel and a first longitudinal beam top panel disposed in opposition, and a first longitudinal beam outer side panel and a first longitudinal beam inner side panel disposed in opposition; the first longitudinal beam bottom panel is connected with the inner side edge of the first roof panel, and the first longitudinal beam outer side panel and the first longitudinal beam inner side panel are vertically arranged at intervals; a first mounting groove is formed in the first longitudinal beam top panel along the length direction, and a first sealing rubber strip is arranged in the first mounting groove;
wherein the second longitudinal beam has a second longitudinal beam bottom panel and a second longitudinal beam top panel disposed in opposition, and a second longitudinal beam outer side panel and a second longitudinal beam inner side panel disposed in opposition; the second longitudinal beam bottom panel is connected with the inner side edge of the second roof panel, and the second longitudinal beam outer side panel and the second longitudinal beam inner side panel are vertically arranged at intervals; a second mounting groove is formed in the outer side panel of the second longitudinal beam along the length direction, and a second sealing rubber strip is arranged in the second mounting groove;
the outer side edge of the bottom panel of the first longitudinal beam extends outwards along the first roof panel to form a first sealing plate; the outer edge of the bottom panel of the second longitudinal beam extends outwardly along the second roof panel to form a second seal panel; a first sealing glue layer is arranged between the first sealing plate and the first vehicle roof plate, and a second sealing glue layer is arranged between the second sealing plate and the second vehicle roof plate.
According to the bulk cargo hopper car, the center sill preferably comprises a rectangular steel pipe and two obliquely arranged auxiliary plates; the rectangular steel pipe is arranged at the bottom of the center sill, and the two inclined auxiliary plates are arranged at the top of the rectangular steel pipe; the auxiliary plate and the top of the rectangular steel pipe are enclosed to form a triangular hollow structure; the edge of the funnel plate is connected to the side wall of the auxiliary plate and is also connected to the side wall of the rectangular steel pipe;
the left lower side beam and the right lower side beam are fourth aluminum section tubes with obtuse triangle-shaped cross sections; the fourth aluminium alloy pipe includes three sideboard: the side plates opposite to the obtuse angles are arranged to face the inner side of the carriage and are consistent with the inclination angles of the corresponding funnel plates; the side plates with opposite upper acute angles are arranged towards the outer side of the carriage and are horizontally arranged; the side plates with opposite lower acute angles are arranged to face the outer side of the carriage;
the edge formed by the top acute angle of the fourth aluminum profile pipe extends upwards to form a vertical connecting plate, and the vertical connecting plate extends to the inner side of the corresponding wallboard; a binder layer is arranged between the vertical connecting plate and the corresponding wall plate;
the edge formed by the vertex of the lower acute angle of the fourth aluminum profile pipe extends downwards to form an inclined baffle plate; the inclined baffle plates are close to the corresponding funnel plates, and adhesive layers are arranged between the inclined baffle plates and the corresponding funnel plates.
According to the bulk cargo hopper car, the support component is preferably arranged inside the carriage; the support assembly comprises at least one group of horizontal support assembly, at least one group of inclined support assembly and at least one group of support columns;
each group of horizontal support assemblies comprises a horizontal support rod and a first connecting seat, and two end parts of the horizontal support rod are respectively fixed on the two groups of side wall assemblies through the first connecting seats;
each group of inclined support assemblies comprises an inclined stay bar and a second connecting seat, one end part of the inclined stay bar is fixed on the side wall assembly through the second connecting seat, and the other end part of the inclined stay bar is fixed on the vehicle bottom assembly through the second connecting seat;
each group of support post assemblies comprises a support post, one end part of the support post is fixed on the vehicle roof assembly, and the other end part of the support post is fixed on the horizontal support rod.
According to the bulk cargo hopper car, the horizontal support rod is preferably a fifth aluminum section pipe; the fifth aluminum profile pipe comprises a supporting horizontal bottom panel, a supporting top panel and supporting side panels, wherein the two sides of the supporting side panels are vertically arranged relatively; the supporting top panel is provided with a structure with an upward bulge at the middle part, and the structure with the upward bulge at the middle part is arranged along the length direction of the fifth aluminum section pipe; the horizontal stay bar is provided with a horizontal mounting end, and an anti-deformation component is filled in the horizontal stay bar; the horizontal mounting ends are connected to the corresponding first connecting seats; the diagonal brace is a sixth aluminum section tube with a rectangular cross section; the inclined stay bar is provided with an inclined mounting end, and an anti-deformation component is filled in the inclined stay bar; the oblique mounting ends are connected to the corresponding second connecting seats.
The hopper car for the bulk cargos is provided with the top cover mechanism and the bottom door opening and closing device which can be automatically opened and closed, provides hardware guarantee for realizing automatic loading and unloading of the bulk cargos, and is convenient to operate and higher in safety performance. According to the preferred technical scheme of the invention, the bottom assembly of the hopper car adopts a new frame structure, so that the hopper car is convenient to disassemble and assemble, reduces welding and is more environment-friendly.
Drawings
Fig. 1 is a schematic structural diagram of a bulk cargo hopper car according to the present invention.
Fig. 2 is a schematic structural diagram of a sidewall composition according to the present invention.
Fig. 3 is a schematic side view of a headwall assembly according to the present invention.
Fig. 4 is a schematic structural view of a headwall assembly according to the present invention.
Fig. 5 is a schematic structural diagram of a baffle-scattering device according to the present invention.
Fig. 6 is a schematic view of a vehicle roof assembly according to the present invention.
Fig. 7 is a cross-sectional view of a first roof panel of the present invention.
Fig. 8 is a sectional view of a second roof panel according to the present invention.
Fig. 9 is a partially enlarged view of a portion a of a cross section of a first roof panel according to the present invention.
Fig. 10 is a partially enlarged view of a portion B of a cross section of a second roof panel according to the present invention.
Fig. 11 is a schematic structural view of a vehicle bottom assembly of the present invention.
Fig. 12 is a schematic top view of the vehicle bottom assembly of the present invention.
FIG. 13 is a schematic structural view of a vehicle bottom assembly with a partial funnel plate of the present invention.
Fig. 14 is a cross-sectional view of a vehicle underbody assembly of the present invention.
FIG. 15 is a schematic structural view of a support assembly of the present invention.
Fig. 16 is a schematic structural diagram of a first supporting unit according to the present invention.
Fig. 17 is a schematic structural diagram of a second supporting unit according to the present invention.
Fig. 18 is a schematic view of a closed top cover mechanism according to the present invention.
Fig. 19 is a schematic structural view of a connecting rod, a transmission shaft and a top cover body of the present invention when they are engaged.
Fig. 20 is a schematic structural view of a top cover mechanism according to the present invention when opened.
Fig. 21 is a schematic view showing a structure of a bottom door opening and closing apparatus of the present invention in cooperation with an auxiliary frame and a wear plate.
Fig. 22 is a schematic structural view of a bottom door opening and closing apparatus according to the present invention.
Fig. 23 is a schematic view of the engagement of an automatic locking device and a front and rear retractor according to the present invention.
FIG. 24 is a schematic view of a bottom plate frame structure and a bottom plate of the present invention cooperating.
Fig. 25 is a schematic view of a disassembled structure of the bottom door opening and closing device of the present invention.
Fig. 26 is a schematic structural view of an automatic locking device of the present invention.
Fig. 27 is a schematic view of the overall structure of a bulk cargo hopper car according to the present invention.
Wherein, 1-car bottom component, 2-side wall component, 3-end wall component, 4-car top component, 7-car coupler buffer system, 8-pneumatic control system, 9-bogie, 10-brake device, 11-drawbar device, 12-funnel plate, 102-second reinforcing plate, 103-vertical connecting plate, 104-inclined baffle plate, 111-rear traction pillow, 112-rear cross beam, 113-middle beam, 114-riser, 115-left lower side beam, 116-transverse plate, 117-supporting rib, 118-front traction pillow, 119-right lower side beam, 120-front cross beam, 411-telescopic cylinder, 412-telescopic arm, 413-end connecting rod, 414-transmission shaft, 415-end bearing seat, 416-sliding rail, 417-sliding block, 418-top cover body, 420-connecting rod, 421-charging hole, 422-middle bearing seat; 121-a bottom plate frame structure, 122-a bottom plate, 123-a rotating shaft, 124-a lock box, 127-a front-back expansion device, 128-an auxiliary frame, 129-a fulcrum frame, 130-a wear backing plate, 131-a bearing, 133-an upward bulge, 134-a first roller, 135-a downward bulge, 136-a lock core, 137-a balance beam, 138-a rack, 139-a gear, 140-a rotating shaft bracket, 141-a support member, 142-a support beam, 143-a second roller, 144-a lock tongue, 145-an upward pull spring, 146-a pin shaft, 147-a limiting stop, 148-a strip-shaped hole, 149-a fixed column, 150-a transmission rod, 201-an upper side beam, 202-a stand column, 203-a wall plate, 204-a first guide plate and 205-a mounting plate, 206-a first reinforcing plate, 301-a vertical end wall plate, 302-an oblique end wall plate, 303-a second guide plate, 304-an end sealing plate, 305-a supporting column, 306-a supporting plate, 307-a supporting base, 309-an oblique plate, 401-a first longitudinal beam, 402-a second longitudinal beam, 403-a second roof plate, 404-a first roof plate, 405-a roof camber beam, 406-a first sealing rubber strip, 407-a second mounting groove, 408-a first mounting groove, 409-a first sealing plate, 410-a second sealing plate, 501-a horizontal support rod, 502-an oblique support rod, 503-a support column, 504-a first connecting seat, 505-a second connecting seat and 507-a third guide plate.
Detailed Description
The present invention will be described more specifically and further illustrated with reference to specific examples, which are by no means intended to limit the scope of the present invention.
The bulk cargo hopper car can be used for loading and transporting bulk cargo. The bulk cargo can be grain, sand, coal powder, etc. The bulk cargo hopper car comprises a carriage. The carriage comprises a vehicle bottom assembly, a vehicle roof assembly, a support assembly, two groups of side wall assemblies and two groups of end walls. The two groups of side walls are oppositely arranged, and the two groups of end walls are oppositely arranged. The two groups of side wall components and the two groups of end walls form the side wall of the carriage in a surrounding mode.
The compartment has a top opening and a bottom opening. The roof assembly is arranged at the top opening of the carriage and can seal the top opening of the carriage. The car roof assembly is provided with a charging hole, and a top cover mechanism is arranged near the charging hole. The bottom opening part of carriage is located to the vehicle bottom constitution, and sets up to the bottom opening part that can seal the carriage. The vehicle bottom assembly is provided with a plurality of funnel mechanisms, and the funnel mechanisms are provided with bottom door opening and closing devices.
< vehicle bottom composition >
The vehicle bottom assembly comprises a front traction pillow, a rear traction pillow, a middle beam, a left lower side beam, a right lower side beam, a front cross beam and a rear cross beam. The left lower side beam, the right lower side beam, the front cross beam and the rear cross beam are enclosed to form a frame structure. The left end part of the front traction pillow is connected with one end part of the left lower side beam, and the right end part of the front traction pillow is connected with one end part of the right lower side beam; the left end part of the rear traction pillow is connected with the other end part of the left lower side beam, and the right end part of the rear traction pillow is connected with the other end part of the right lower side beam; the middle part of the front cross beam is connected with the front traction pillow; the middle part of the rear cross beam is connected with a rear traction pillow; and two ends of the middle beam are respectively connected with the middle part of the front cross beam and the middle part of the rear cross beam. The vehicle bottom assembly is convenient to mount and meets the strength requirement of the vehicle bottom assembly.
The vehicle bottom assembly further comprises a plurality of funnel support ridges which are arranged in parallel at intervals, two ends of each funnel support ridge are connected with the left lower side beam and the right lower side beam respectively, and the middle of each funnel support ridge is connected with the middle beam. The funnel supports the back and includes diaphragm and riser, the riser is vertical to be located the upside middle part of diaphragm, the two forms bearing structure. Two end parts of the support structure are respectively connected with the left lower side beam and the right lower side beam; the middle beam penetrates through the support structure and is connected with the support structure; the top of riser with the both sides of diaphragm all are equipped with the first mounting hole that can fix corresponding funnel board. According to one embodiment of the invention, a supporting rib is arranged at an included angle formed by the vertical plate and the transverse plate; and the top of the support rib is provided with a second mounting hole capable of fixing a corresponding funnel plate. The supporting ribs play a reinforcing role and enable the funnel plate to be stressed uniformly.
In some embodiments of the invention, the ends of the brace structure are connected to the obtuse opposing side panels of the aluminum profile. This further enhances the load-bearing properties and strength. Preferably, the centre sill passes through and is welded to a support structure, the end of which is riveted to the edge plate opposite the obtuse angle of the aluminium profile. The funnel plate is fixed on the support structure through the first mounting hole, and the installation is simple and firm.
According to one embodiment of the present invention, the left and right lower side members are aluminum profiles, and the center sill is a steel material. Therefore, the self weight of the chassis assembly can be reduced, and the strength requirement can be further met. In some embodiments, the left end portions of the front and rear traction and bolster are respectively riveted with the two end portions of the left lower side beam, the right end portions of the front and rear traction and bolster are respectively riveted with the two end portions of the right lower side beam, the two ends of the front cross beam are respectively riveted with the left lower side beam and the right lower side beam, the middle portion of the front cross beam is welded to the middle portion of the front traction and bolster, the two ends of the rear cross beam are respectively riveted with the left lower side beam and the right lower side beam, and the middle portion of the rear cross beam is welded to the middle portion of the rear traction and; two ends of the middle beam are respectively welded with the middle parts of the front cross beam and the rear cross beam. Therefore, the installation is more convenient, and the integral bearing performance of the hopper car is ensured.
The middle beam comprises a rectangular steel pipe and two obliquely arranged auxiliary plates; the rectangular steel pipe is arranged at the bottom of the center sill, and the two inclined auxiliary plates are arranged at the top of the rectangular steel pipe; the auxiliary plate and the top of the rectangular steel pipe are enclosed to form a triangular hollow structure; the edge of the funnel plate is connected to the side wall of the auxiliary plate and is also connected to the side wall of the rectangular steel tube. The middle beam structure in the invention is convenient for connecting the funnel plate in the funnel mechanism with the middle beam, and the stress of the whole funnel mechanism is uniform, thereby avoiding the damage caused by the excessive deformation of local stress. In some embodiments, the upper edge of the funnel plate in the funnel mechanism is welded to the auxiliary plate and the side wall of the rectangular steel tube from top to bottom.
The left lower side beam and the right lower side beam are fourth aluminum profile pipes with obtuse triangle-shaped cross sections; the fourth aluminium alloy pipe includes three sideboard: the side plates opposite to the obtuse angles are arranged to face the inner side of the carriage and are consistent with the inclination angles of the corresponding funnel plates; the side plates with opposite upper acute angles are arranged towards the outer side of the carriage and are horizontally arranged; the side plates opposed to each other at the lower acute angle are disposed toward the outside of the vehicle compartment.
The edge formed by the vertex of the upper acute angle of the fourth aluminum profile pipe extends upwards to form a vertical connecting plate, and the vertical connecting plate extends to the inner side of the corresponding wallboard; a binder layer is arranged between the vertical connecting plate and the corresponding wall plate; the edge formed by the vertex of the lower acute angle of the fourth aluminum profile pipe extends downwards to form an inclined baffle plate; the inclined baffle plates are close to the corresponding funnel plates, and adhesive layers are arranged between the inclined baffle plates and the corresponding funnel plates.
The left lower side beam and the right lower side beam adopt aluminum profile pipes with obtuse triangle cross sections. The obtuse angle of the obtuse triangle can be 100-160 degrees, and preferably 110-150 degrees. This improves the load-bearing effect. Due to the structural arrangement, rainwater flowing down from the roof can flow down to the ground along the outer side, and the rainwater is prevented from flowing into a compartment.
In one embodiment of the invention, in the fourth aluminum profile pipe, a second reinforcing plate is arranged between the side formed by the obtuse vertex and the side plate opposite to the obtuse angle, one end of the second reinforcing plate is connected with the side formed by the obtuse vertex, and the other end of the second reinforcing plate is connected with the middle part of the side plate opposite to the obtuse angle. This can enhance load bearing performance and strength.
In some embodiments of the invention, the underbody assembly further comprises an auxiliary frame corresponding to the floor frame structure, the auxiliary frame being disposed on the funnel opening. The edge of the bottom plate frame structure is preferably an L-shaped steel structure, and the L-shaped steel structure is provided with a horizontal edge and a vertical edge; the horizontal edge is provided with a plurality of first threaded holes, and the auxiliary frame is provided with a plurality of second threaded holes corresponding to the first threaded holes. The bottom plate frame structure is in threaded connection with the auxiliary frame. The vertical edge is used for the rotating shaft to pass through; and a second rotary wrench is arranged at the end part of the rotating shaft. In the invention, the auxiliary frame is welded with the opening of the bottom door through threads or fixed welding, and the bottom plate frame structure is connected with the auxiliary frame through threads. Compared with the traditional welding, the invention avoids the deformation caused by welding, thereby avoiding the clamping stagnation and leakage phenomena caused by the deformation. When the manual operation is carried out, the rotating shaft is rotated by using the second rotating wrench, so that the bottom plate can be pushed to move back and forth. The end of the rotating shaft can be set to be in a non-standard shape according to needs, the second wrench is provided with a corresponding shape, a special tool is needed by manual opening, and the anti-theft performance is improved.
According to one embodiment of the invention, the bottom plate frame structure and the auxiliary frame are rectangular, four sides of the bottom plate frame structure and the auxiliary frame are all composed of L-shaped steel structures, corresponding threaded holes are formed in the horizontal edges of the L-shaped steel structures of the bottom plate frame structure and the auxiliary frame, and the bottom plate frame structure is installed on the auxiliary frame through bolts.
The vehicle bottom assembly further comprises a plurality of funnel support ridges which are arranged in parallel at intervals, two ends of each funnel support ridge are riveted with the left lower side beam and the right lower side beam respectively, and the middle of each funnel support ridge is welded with the middle beam.
In the present invention, the center sill, the bracket structure, and the left and/or right lower side sills form an installation space of the funnel mechanism. Specifically, the middle beam, the support structure and the lower left side beam form an installation space of the funnel mechanism; the middle beam, the support structure and the right lower side beam also form an installation space of the funnel mechanism. A plurality of funnel plates are arranged in the installation space of each funnel mechanism through the first installation holes and the other installation holes to form the funnel mechanism, and the bottom of the funnel plates is enclosed to form a funnel opening.
The opening of the funnel mechanism is provided with a bottom door opening and closing device. The bottom door opening and closing device comprises a bottom plate frame structure and a bottom plate, and the bottom plate frame structure is fixedly connected to the funnel opening. One side of the bottom plate frame structure is provided with a front and rear telescopic device, and the telescopic section of the front and rear telescopic device is arranged to be capable of driving the bottom plate to move back and forth along the bottom plate frame structure. The bottom plate is provided with an automatic locking device, the automatic locking device comprises a lock cylinder fixed on one side of the bottom plate and a lock tongue matched with the lock cylinder, and the automatic locking device also comprises an elastic device for pressing the lock tongue into the lock cylinder; one end of the lock tongue is hinged to one side of the bottom plate frame structure, and the other end of the lock tongue is connected with the elastic device. The elastic device is fixed on one side of the bottom plate frame structure. The middle part of spring bolt is equipped with downward arch, the middle part of the flexible section of front and back telescoping device is equipped with the arch that makes progress, downward arch with it is equipped with first gyro wheel to make progress between the arch. According to the invention, when the bottom plate covers the funnel opening, the lock tongue is pressed into the lock core under the action of the elastic device, so that the funnel opening is in a locked state.
In the present invention, the funnel opening is sealed by the floor frame structure and the floor. The bottom plate frame structure is fixed at the peripheral edge of the funnel opening, and the bottom plate moves back and forth along the bottom plate frame structure under the driving of the front and rear telescopic devices, so that the automatic opening and closing of the cargo bottom door opening and closing device are realized. When the telescopic section of the front and rear telescopic devices is telescopic, the upward protrusion is driven to move back and forth, but the downward protrusion arranged in the middle of the lock tongue cannot move back and forth and can only move up and down, so that the lock tongue moves up and down under the action of the upward protrusion and the first roller, and the lock tongue and the lock cylinder are opened or locked. When the bottom door opening and closing device needs to be opened, the front and rear telescopic devices drive the telescopic section to move the lock tongue upwards, and the automatic locking device is started; when the bottom door opening and closing device needs to be locked, the front and rear telescopic devices drive the telescopic sections to move upwards to enable the upwards bulges and the downwards bulges to be staggered, so that the spring bolt is pressed into the lock cylinder under the pressing action of the elastic device, and the automatic locking device is locked. According to an embodiment of the invention, the first roller is provided at a lower middle portion or a bottom portion of the downward protrusion.
The bottom plate frame structure can also be provided with a second roller. The lower surface of the bottom plate is connected to the second roller in a rolling manner. The lower part of the bottom plate is provided with a rotating shaft, and the end part of the rotating shaft is fixed on the bottom plate frame structure through a bearing. The rotating shaft is provided with a gear, and a rack meshed with the gear is arranged below the bottom plate.
The second roller can avoid the damage caused by the rigid friction of the bottom plate on the bottom plate frame, and prolong the service life of the bottom opening and closing device. In addition, the driving force during opening and closing can be reduced, and convenience is provided for manual operation. When the driving device drives the bottom plate to move back and forth, the gear and the rack are meshed to move, so that the back and forth movement of the bottom plate is more stable and easier. According to an embodiment of the present invention, the left and right sides of the bottom plate frame structure are provided with sliding grooves, and the left and right sides of the bottom plate are slidably connected in the sliding grooves of the bottom plate frame structure. The bottom plate can only move back and forth along the sliding groove due to the limitation of the sliding groove, the up-and-down movement and the left-and-right movement of the bottom plate are limited, and the sealing performance and the safety of the bottom opening and closing device are improved. More preferably, the number of the gears is two, and the two gears are respectively arranged at two end parts close to the rotating shaft.
According to a specific embodiment of the invention, the end of the telescopic section of the front and rear telescopic devices is provided with a strip-shaped hole; the strip-shaped holes are arranged along the telescopic direction of the telescopic device; one side of the bottom plate is provided with a fixing column which can penetrate through the strip-shaped hole. When flexible section promoted the bottom plate backward, lock core on the bottom plate also can follow the rearward movement, and in order to avoid lock core and spring bolt card to die, the design in bar hole gives the spring bolt space of upwards lifting in advance, avoids the card to die. When the spring bolt lifts and breaks away from the lock core, the telescopic section continues to move the bottom plate by pushing the fixing column.
According to another embodiment of the present invention, the underbody assembly further comprises a fulcrum frame; the lock cylinder is fixed at the top of the fulcrum frame; the fixed column is fixed on one side of the fulcrum frame. The vehicle bottom assembly also comprises a balance beam, and two transversely adjacent bottom plates are connected through the balance beam; two ends of the balance beam are fixed on the left side and the right side of the two adjacent bottom plate frame structures; the fulcrum frame is arranged at the position of the balance beam between the two bottom plates. The front and back telescoping devices and the lock tongue are arranged above the balance beam between the two bottom plates, and are preferably arranged on the funnel plates of the two horizontally adjacent funnel mechanisms. By adopting the structure, the operation is convenient, and the storage is tidy.
According to the bulk cargo hopper car, the automatic locking device further comprises a lock box, wherein the lock box is fixed on the hopper mechanism and can be fixed on a hopper plate or a bottom plate frame structure; the elastic device comprises a pull-up spring and a transmission rod; one end of the pull-up spring is connected to one side of the lock box, the other end of the pull-up spring is rotatably connected with one end of the transmission rod, the other end of the transmission rod is hinged with one end of the lock tongue, the middle part of the transmission rod is rotatably connected to one side of the lock box through a pin shaft, and a first rotating wrench is arranged at the end part of the pin shaft; one side of the lock box is also provided with a limit stop which can limit the downward pressing limit of the lock bolt.
One end of the transmission rod is pulled upwards by the pull-up spring, and the middle part of the transmission rod is rotationally connected to the lock box, so that the other end of the transmission rod can generate a pressing action force on the lock tongue, the lock tongue is pressed into the lock core, locking is realized, and the bottom plate frame structure do not move back and forth any more. The end of the pin shaft can be designed into a non-standard shape or a national standard shape according to requirements and then provided with a corresponding first rotating wrench. If the automatic locking device needs to be manually opened, the end part of the pin shaft only needs to be rotated through the first rotating wrench, so that the transmission rod is rotated, the end, hinged with the lock tongue, of the transmission rod is upwards lifted, and the locking state can be relieved. After the automatic locking device releases the locking device, the bottom door opening and closing device can be opened by manually moving the bottom plate. Manual opening requires a special tool, and the anti-theft performance is improved.
In the invention, the limit gear can limit the limit of the bolt pressing; preferably, the limiting stop is a cylindrical or strip-shaped protrusion.
< roof composition >
The roof assembly of the present invention includes a first roof panel, a second roof panel, a first longitudinal beam, and a second longitudinal beam. The first roof panel and the second roof panel are symmetrically arranged along the longitudinal direction of the compartment, the sealing side is the first roof panel side, and the sliding side is the second roof panel side. The outer side edges of the first roof panel and the second roof panel are respectively connected to the upper surfaces of the two mounting plates. The inboard edge of the first roof panel is spaced parallel to the inboard edge of the second roof panel. The first longitudinal beam is arranged along the length direction of the first roof panel and is located at the inner side edge of the first roof panel. The second longitudinal beam is disposed along a length of the second roof panel and is located at an inboard edge of the second roof panel. The first and second longitudinal beams are arranged to enclose a charging opening with an upper portion of a vertical end wall panel (as described below).
The wall plate of the carriage is made of aluminum plates, the upright post is made of aluminum profile square tubes with rectangular cross sections, the wall plate is connected with the upright post through riveting, the first roof plate and the second roof plate are made of aluminum plates, and the outer side edge of the first roof plate and the outer side edge of the second roof plate are respectively riveted on the upper surfaces of the two groups of mounting plates. Adopt above-mentioned structure can adopt the riveting mode to connect each part when guaranteeing sealing performance, avoid welding, reduce the carriage dead weight moreover. The sealing does not mean complete sealing, but can achieve the purpose of preventing rainwater from infiltrating and goods such as grains from scattering.
In the invention, the adhesive layer is arranged between the outer edge of the first roof panel and the upper side of the corresponding mounting plate, and the adhesive layer is arranged between the outer edge of the second roof panel and the upper side of the corresponding mounting plate, so that the sealing performance of the carriage is further improved. The adhesive layer is one of an epoxy adhesive layer, a polyurethane adhesive layer, a rubber adhesive layer, an acrylic adhesive layer or a heterocyclic polymer adhesive layer.
In the invention, the first longitudinal beam is a second aluminum profile pipe with a quadrangular section; the second longitudinal beam is a third aluminum profile pipe with a quadrangular section. The first longitudinal beam has a first longitudinal beam bottom panel and a first longitudinal beam top panel disposed in opposition, and a first longitudinal beam outer side panel and a first longitudinal beam inner side panel disposed in opposition; the first longitudinal beam bottom panel is connected with the inner side edge of the first roof panel, and the first longitudinal beam outer side panel and the first longitudinal beam inner side panel are vertically arranged at intervals; a first mounting groove is formed in the first longitudinal beam top panel along the length direction, and a first sealing rubber strip is arranged in the first mounting groove. The second longitudinal beam has a second longitudinal beam bottom panel and a second longitudinal beam top panel disposed in opposition, and a second longitudinal beam outer side panel and a second longitudinal beam inner side panel disposed in opposition; the second longitudinal beam bottom panel is connected with the inner side edge of the second roof panel, and the second longitudinal beam outer side panel and the second longitudinal beam inner side panel are vertically arranged at intervals; and a second mounting groove is formed in the outer side panel of the second longitudinal beam along the length direction, and a second sealing rubber strip is arranged in the second mounting groove.
In accordance with one embodiment of the present invention, the outboard edge of the first longitudinal beam bottom panel extends outwardly along the first roof panel to form a first seal panel; the outer edge of the bottom panel of the second longitudinal beam extends outwardly along the second roof panel to form a second seal panel; a first sealing glue layer is arranged between the first sealing plate and the first vehicle roof plate, and a second sealing glue layer is arranged between the second sealing plate and the second vehicle roof plate.
In a specific embodiment of the present invention, the first mounting groove is a T-shaped groove, the first sealing rubber strip includes a first mounting end, a first sealing end and a first connecting section, and the first mounting end is disposed in the first mounting groove; the first sealing end is arranged outside the first mounting groove; the first connecting section is configured to connect the first mounting end and the first sealing end. The second mounting groove is a T-shaped groove; the second sealing rubber strip comprises a second mounting end, a second sealing end and a second connecting section; the second mounting end is arranged in the second mounting groove; the second sealing end is arranged outside the second mounting groove; the second connecting section is configured to connect the second mounting end and the second sealing end.
In some embodiments of the invention, the width of the first sealing end is greater than the width of the opening at the top of the first mounting groove; the width of the second sealing end is larger than that of the top opening of the second mounting groove; the first sealing end and the second sealing end are both of hollow structures, and sealing surfaces of the first sealing end and the second sealing end are both of cambered surface structures protruding outwards. By adopting the structure, the sealing surface is enlarged, and the sealing performance is further improved.
The first sealing plate and the second sealing plate have the functions of flow guiding and sealing, rainwater flowing down from the top of the carriage is guided downwards, and the rainwater is prevented from penetrating into the carriage along a gap between the roof plate and the longitudinal beam. According to an embodiment of the invention, the first sealing plate and the second sealing plate respectively extend outwards for 5-15 cm. Therefore, better diversion effect on rainwater flowing down downstream of the top cover mechanism can be achieved.
In some embodiments of the present invention, the first sealant layer and the second sealant layer employ one of an epoxy adhesive layer, a polyurethane adhesive layer, a rubber adhesive layer, an acrylic adhesive layer, or a heterocyclic polymer adhesive layer. The sealing glue layer is selected to be capable of bonding metal materials, and rainwater is further prevented from flowing backwards to enter the carriage.
The roof assembly may further include a plurality of sets of roof bows spaced in parallel along the length of the passenger compartment and disposed on the underside of the first roof panel and the underside of the second roof panel. The number of roof bows is selected based on the length and thickness of the roof panel. According to an embodiment of the invention, the thicknesses of the first roof plate and the second roof plate are both 4-6 mm, and the distance between adjacent roof camber beams is 30-60 cm. This can improve roof strength.
According to one embodiment of the invention, the roof bow is an aluminum profile, the first roof panel and the second roof panel are each made of an aluminum plate, and the roof bow is connected to the lower surface of the respective first roof panel and the lower surface of the respective second roof panel by riveting. And the riveting connection is adopted, so that the installation and the disassembly are convenient.
The car roof assembly of the invention is provided with a charging hole. A top cover mechanism is arranged near the charging opening. The top cover mechanism comprises a top cover body, a sliding mechanism and a driving mechanism. In some embodiments of the invention, the roof body is provided with a baffle on a side close to the second longitudinal beam, the baffle abutting against the outside of the second longitudinal beam when the roof body covers the charging opening and being in close cooperation with the second strip of sealing rubber for sealing one side of the roof body; the other side of top cap body and the cooperation of first joint strip are used for the opposite side of sealed top cap body to improve the sealing performance of hopper car.
Two sides of the charging port are respectively provided with a sliding side and a sealing side; the sliding mechanism is arranged on the sliding side, and the sliding track of the sliding mechanism is arranged from inside to outside along the sliding side; one side of the top cover body is connected with the sliding side in a sliding manner through a sliding mechanism, and the other side of the top cover body is connected with the driving mechanism; the driving mechanism is arranged to drive the top cover body to slide along the sliding mechanism;
according to one embodiment of the invention, the cover mechanism is of the side-sliding type. When the charging opening is opened by the top cover body under the driving of the driving mechanism, the top space of the charging opening can be fully utilized. When the top cover body is driven by the driving mechanism to close the charging opening, the top cover body seals the charging opening to protect the goods in the carriage. The hopper car for the bulk cargos, disclosed by the invention, provides conditions for realizing automatic loading and unloading of cargos under the matching action of the top cover mechanism and the bottom door opening and closing device, and can fully utilize the space of an opening at the top.
The driving mechanism comprises a driving source, a transmission shaft and a connecting rod, wherein one end of the connecting rod is hinged to one side of the top cover body, and the other end of the connecting rod is connected with the transmission shaft; the transmission shaft is arranged to drive the connecting rod to rotate along the circumferential direction of the transmission shaft; the transmission shaft is connected with a driving source, and the driving source is arranged to drive the transmission shaft to rotate; the connecting rod is hook type connecting rod, the long arm tip of hook type connecting rod is fixed in on the transmission shaft, the short arm tip of hook type connecting rod is articulated with one side of top cap body, the protruding position of hook type connecting rod up.
In the invention, the driving source drives the transmission shaft to rotate to drive the connecting rod to rotate along the circumferential direction of the transmission shaft, so that the top cover body is driven to slide along the sliding mechanism, and the opening and closing operation of the top cover body is realized. The structure is simple, and the top cover can sideslip. Adopt the connecting rod of above-mentioned structure, when opening the top cap body, the bellying of hook type connecting rod bending just in time blocks to slip side edge, can be more thorough shift out the top cap body to the slip side, avoid influencing roof open-ended operating space.
The driving source of the invention comprises a telescopic piece and an end connecting rod; the telescopic piece comprises a telescopic cylinder and a telescopic arm; one end of the telescopic cylinder is hinged with the interior of the hopper car carriage, and the other end of the telescopic cylinder is provided for the telescopic arm to extend out; one end of the end connecting rod is hinged with the telescopic arm, and the other end of the end connecting rod is fixedly connected to the transmission shaft; the number of the telescopic pieces and the number of the end connecting rods are multiple, and the number of the connecting rods is multiple; the transmission shaft is arranged along the length direction of the hopper car; the other end of the end connecting rod is connected with the end part of the transmission shaft; the other end of the connecting rod is connected with the middle part of the transmission shaft. The telescopic cylinder of the invention can be selected from one of a pneumatic telescopic cylinder and an electric telescopic cylinder, and is preferably a pneumatic telescopic cylinder. The structure can be adopted to better drive the transmission shaft to rotate.
According to one embodiment of the invention, the number of said telescopic elements and end links is two. The connecting rods are multiple, for example, 5-8. One end of each end connecting rod is connected with the corresponding telescopic arm, the other end of each end connecting rod is connected with two corresponding end portions of the transmission shaft, one end of each connecting rod is hinged to one side of the top cover body, and the other end of each connecting rod is fixed in the middle of the transmission shaft. Preferably, the number of the telescopic pieces and the end connecting rods is two, and the telescopic pieces and the end connecting rods are connected to the end part of the transmission shaft. The transmission shaft adopts the major axis structure, and two tip are rotated the drive by the extensible member, and the centre drives the slip that a plurality of connecting rods drove the top cap body simultaneously, can realize the gliding synchronism of top cap body, avoids sliding to produce off-centre, jamming scheduling problem, makes the slip of top cap body more smooth.
The end bearing seat is arranged at the end part of the transmission shaft, the middle part of the transmission shaft is provided with the middle bearing seat, and the end bearing seat and the middle bearing seat are fixedly connected with an internal structure in a carriage of the hopper car; the sliding mechanism comprises at least one sliding rail, the sliding rail is arranged on the sliding side, a sliding block is arranged in the sliding rail, and the sliding block is hinged or fixedly connected with one side of the top cover body. Adopt above-mentioned structure can be with the firm carriage inside being fixed in of transmission shaft to guarantee that the driving source can stable operation. Preferably, self-lubricating wear sleeves are embedded in the end bearing seat and the middle bearing seat, and flexible rotation of the transmission shaft is guaranteed. The sliding block structure is adopted to replace the traditional roller structure, and the problems of abrasion eccentricity and opening and closing clamping stagnation are solved. The hinge joint is mainly used for arc roofs or flat roofs, so that the moving freedom degree of the top cover body is larger, and the limitation of the shape of the roofs is avoided. The top cover is fixedly connected with the sliding block, and one side of the top cover body is fixedly connected with the sliding block into a whole, so that the freedom degree of the movement of the top cover body is limited, and the top cover can generate a vertical constraint in a closed state, and the sealing performance and the safety and reliability of the bulk cargo hopper car are improved. More preferably, a locking device capable of locking the position of the slide block is arranged on one side of the slide block. The specific structure of the locking device is not limited, and the locking device can be a clamping piece or a hook and the like. The locking device limits the position of the top cover body and prevents the top cover body from being accidentally turned outwards or from suddenly sliding to cause danger.
According to a specific embodiment of the present invention, the number of the slide rails is two or more. The sliding of the top cover body can be more stable due to the arrangement of the plurality of sliding rails. Especially, for the condition that the slide block is hinged with the top cover body, the use range can be further expanded by arranging the positions of the plurality of slide rails without being limited by the shape of the roof.
< composition of side wall >
The side wall comprises a wall plate, an upper side beam and a stand column. The stand sets up to fixing the wallboard in the outside in carriage, and the side rail that goes up is located the top of stand with the top of wallboard. The upper side beam is a first aluminum profile pipe with a quadrilateral cross section.
The upper side beam is formed by enclosing upper side beam vertical side plates which are positioned on two sides and are arranged in parallel, upper side beam horizontal side plates which are positioned at the bottom and upper side beam inclined side plates which are positioned at the top. The inclined side plates of the upper side beam are arranged in an upward inclined mode from the outer side of the carriage to the inner side of the carriage; the upper side edge of the inclined side plate of the upper side beam extends upwards to form a mounting plate; the bottom side edge of the upper side beam vertical side plate positioned on the outer side extends downwards along the outer side of the top of the wallboard to form a first guide plate; the upper side beam is riveted with the wallboard, and a bonding layer is arranged between the first guide plate and the wallboard; the two upper side beams and the two vertical end wall plates enclose a top opening of the carriage. The two wall panels and the two oblique end wall panels enclose a bottom opening of the carriage.
A bonding layer is arranged between the first guide plate and the wallboard. The arrangement of the bonding layer can further improve the sealing performance between the upper side beam and the wall plate. The adhesive layer is one of an epoxy adhesive layer, a polyurethane adhesive layer, a rubber adhesive layer, an acrylic adhesive layer or a heterocyclic polymer adhesive layer. The adhesive layer or the sealant layer is selected to seal the mounting gap, so that rainwater is prevented from flowing backwards and invading into the vehicle.
According to one embodiment of the invention, at least one group of first reinforcing plates are arranged in the upper side beam along the length direction, the first reinforcing plates are parallel to the horizontal bottom plate of the upper side beam or are obliquely arranged at a certain angle, and two ends of each first reinforcing plate are fixed on the vertical side plate of the upper side beam. The strength of aluminium alloy and the bearing performance of shot cargo hopper car have been improved in setting up of first reinforcing plate. According to one embodiment of the invention, 1-3 groups of first reinforcing plates are arranged in the hollow structure; more preferably, two sets of first reinforcing plates are provided within the hollow structure. Two sets of first reinforcing plates are parallel to each other and are arranged at intervals, and the interval distance is 1-5 cm.
The wall plate of the carriage adopts an aluminum plate, the upright post adopts an aluminum profile square tube with a rectangular cross section, and the wall plate is connected with the upright post through riveting. The first roof panel and the second roof panel are made of aluminum plates, and the outer side edges of the first roof panel and the second roof panel are respectively riveted on the upper surfaces of the two groups of mounting plates. Adopt above-mentioned structure can adopt the riveting mode to connect each part when guaranteeing sealing performance, avoid welding, reduce the carriage dead weight moreover. The sealing does not mean complete sealing, but can achieve the purpose of preventing rainwater from infiltrating and goods such as grains from scattering.
< end wall composition >
The end wall assembly comprises a vertical end wall plate and an inclined end wall plate; the bottom of the vertical end wall plate is connected with the top of the inclined end wall plate; the bottom of the oblique end wall plate is fixedly connected with the vehicle bottom and is obliquely arranged along the interior of the carriage.
The vertical end wall plate is only acted by lateral pressure, but the inclined end wall plate is also acted by downward weight, and the vertical end wall plate and the inclined end wall plate are matched for use. Compared with the traditional end wall, the grain-discharging end wall has the advantages that the grain-discharging end wall is formed by the inclined end wall plates or the vertical end wall plates, so that the bearing performance of the carriage is guaranteed, the longitudinal impact of a vehicle is relieved, grains can be concentrated to the funnel opening at the bottom of the carriage along the inclined end wall plates, and the grain-discharging end wall can discharge the grains more thoroughly. The included angle between the inclined end wall plate and the bottom of the carriage can be determined according to the repose angle of the transported medium, and is generally 30-50 degrees.
According to an embodiment of the invention, a support structure is provided below the diagonal end wall panels, said support structure being arranged to support the diagonal end wall panels from below. The inclined end wall plate is supported, and the downward pressure of the goods in the carriage on the inclined end wall plate can be shared.
According to yet another embodiment of the invention, the support structure comprises a support plate and a support base; the top fixed connection of backup pad is in the downside of oblique end wallboard, the bottom of backup pad is passed through support the base is located on the bottom in carriage. The supporting plate supporting structure can further improve the supporting effect on the inclined end wallboard, and the stress of the inclined end wallboard is uniform. Preferably, the inclined end wall plate, the supporting plate and the bottom of the carriage form an acute-angled triangular structure, so that the supporting effect can be further improved.
According to yet another embodiment of the invention at least one reinforcing beam is provided outside the connecting corner between the vertical end wall panel and the diagonal end wall panel. The number of the reinforcing beams can be 3-5. The reinforcing beams are horizontally arranged on the outer side of the connecting corner part at uniform intervals.
According to the bulk cargo hopper car, the end wall assembly further comprises a bulk baffle device; the baffle plate dispersing device comprises an inclined plate, a second guide plate and a support column; the top of the inclined plate is connected with one side of the vertical end wallboard, and the inclined plate is obliquely arranged from top to bottom; one side of the second guide plate is connected with the bottom of the inclined plate; the second guide plate is arranged to be convex in the middle and downward inclined at two sides; the top of support column is connected with the bottom of second guide plate, the bottom fixed connection of support column is in the vehicle bottom is constituteed.
When loading, the food and other goods are easy to spill from the loading opening, but the carriage is difficult to cover the bottom component completely, especially the front end and the rear end. If food and other goods are scattered to the bottom of the vehicle to form the exposed part, not only waste and difficult cleaning of the food and other goods are caused, but also normal work of the vehicle is possibly influenced. The scattered baffle plate device can guide scattered food and other goods to the ground on two sides of the carriage, thereby protecting the assembly of the vehicle bottom. After the goods such as grains fall from the top of the carriage, the goods such as grains are guided downwards along the inclined plate, and the goods such as grains guided by the inclined plate are guided to the ground by the second guide plate. Preferably, the projection of the bulk cargo hopper car to the ground covers the exposed bottom of the bulk cargo hopper car.
According to an embodiment of the present invention, the baffle plate device further includes an end sealing plate disposed on the other side of the second flow guiding plate. Thus further protecting the naked vehicle bottom.
According to yet another embodiment of the present invention, the second baffle includes two baffle panels symmetrically disposed; each flow guide panel is provided with a longer top edge and a shorter bottom edge which are arranged oppositely, and is also provided with a long side edge and a short side edge which are arranged oppositely; the top edges of the two flow guide panels are connected with each other and protrude upwards, and the two flow guide panels are respectively inclined downwards along the direction from the top edges to the bottom edges; the inclined plate tilts upwards, and the long side edges of the two flow guide panels are connected with the inclined plate; the end sealing plate is vertically arranged, and the short side edges of the two flow guide panels are connected with the end sealing plate. Therefore, the grain diversion is more favorably realized, and the bottom frame assembly is protected. In some embodiments of the invention, the deflector panel is of an approximately right-angled trapezoidal configuration, having a longer top edge and a shorter bottom edge disposed opposite each other, and further having a hypotenuse and a cathetus disposed opposite each other; the top edges of the two flow guide panels are connected with each other and are respectively inclined downwards along the direction from the top edges to the bottom edges; the inclined plate tilts upwards, and the inclined edges of the two flow guide panels are connected with the inclined plate; the end sealing plate is vertically arranged, and the right-angle sides of the two flow guide panels are connected with the end sealing plate.
< support composition >
The support assembly of the invention is arranged inside the carriage. The support assembly comprises at least one group of horizontal support assembly, at least one group of inclined support assembly and at least one group of support post assembly. Each group of horizontal support assemblies comprises a horizontal support rod and a first connecting seat, and two end parts of the horizontal support rod are respectively fixed on the two groups of side wall assemblies through the first connecting seats; each group of inclined support assemblies comprises an inclined stay bar and a second connecting seat, one end part of the inclined stay bar is fixed on the side wall assembly through the second connecting seat, and the other end part of the inclined stay bar is fixed on the vehicle bottom assembly through the second connecting seat; each group of support post assemblies comprises a support post, one end part of the support post is fixed on the vehicle roof assembly, and the other end part of the support post is fixed on the horizontal support rod.
The horizontal support rod is a fifth aluminum profile pipe, and the fifth aluminum profile pipe comprises a support horizontal bottom panel, a support top panel and support side panels, wherein the two sides of the support side panels are vertically arranged relatively; the supporting top panel is provided with a structure with the middle part protruding upwards, and the structure with the middle part protruding upwards is arranged along the length direction of the fifth aluminum section pipe. The diagonal brace is a sixth aluminum profile pipe with a rectangular cross section. The horizontal stay bar is provided with a horizontal mounting end, and an anti-deformation component is filled in the horizontal stay bar; the horizontal mounting ends are connected to the corresponding first connecting seats. The inclined stay bar is provided with an inclined mounting end, and an anti-deformation component is filled in the inclined stay bar; the oblique mounting ends are connected to the corresponding second connecting seats.
The horizontal support assembly can reinforce the side wall of the carriage, the inclined support assembly assists the horizontal support assembly to reinforce the side wall of the carriage, and the support post assembly can support the roof assembly. Compared with the traditional welded steel plate support, the structure is relatively simple, the weight of the vehicle body can be reduced, and welding smoke dust generated by welding can be reduced or avoided.
By adopting the horizontal support rod structure, the horizontal support rod is conveniently connected or riveted in the carriage through threads, the frame-shaped structure formed by the support bottom panel and the support side panel can improve the strength of the support rod according to the stress condition of the carriage, and the upward protruding structure at the center of the support top panel can play a role in guiding flow, so that grains which are assembled from the roof are guided downwards to flow into the bottom of the carriage without being left on the top panel of the horizontal support rod; and the support side panels of the structure facilitate riveting or screwing with the ends of the underside of the stanchions.
According to one embodiment of the invention, the supporting top panel with a structure with a central portion projecting upwards is formed by two panels connected at their respective sides to form a splayed top panel structure. Two sides of the splayed top plate structure are respectively connected with corresponding supporting side plates, so that a horizontal supporting rod with a pentagonal cross section is formed. By adopting the horizontal support rod structure with the structure, the grain can be better guided to two sides.
According to another embodiment of the present invention, the pillar is a U-shaped channel, which includes a bottom plate and side plates at both sides of the bottom plate. By adopting the U-shaped groove steel structure, the roof assembly can be stressed more uniformly, and the roof assembly can be supported better. In the invention, the top of the support column inclines outwards, and the included angle between the top of the support column and the horizontal support rod is 45-60 degrees. In the invention, two side plates at the bottom of the U-shaped channel steel extend downwards to form two extension plates, and the two extension plates are connected or riveted on the outer sides of two supporting side plates of a horizontal support rod (as described above) with a pentagonal cross section through threads. Preferably, the opening of the U-shaped channel steel faces the inner side of the compartment; more preferably, the bottom of U type channel-section steel is equipped with the third guide plate, and the third guide plate sets up to outwards downwards the water conservancy diversion with goods such as grain that the landing is to the U type channel-section steel cell body, avoids goods such as grain to leave over to in the U type channel-section steel cell body. As a specific embodiment of the invention, one end of the third guide plate is connected to the bottom plate in the U-shaped channel steel, the other end of the third guide plate extends downwards to the horizontal support rod along the U-shaped channel steel, and the edge of the other end of the third guide plate is positioned outside the U-shaped channel steel. The third guide plate is arranged to guide the goods such as grains accumulated in the tank body at the bottom of the U-shaped channel steel outwards and downwards into the carriage.
In some embodiments of the present invention, two ends of the horizontal brace are riveted to the upright, and two side panels of the U-shaped channel are riveted to the roof camber beam, wherein the upright is made of an aluminum profile pipe with a rectangular cross section, and the roof camber beam is made of an aluminum profile. By adopting the structure, the carriage welding is reduced and the carriage dead weight is reduced while the carriage bearing capacity is ensured.
The invention also provides another support assembly, which comprises a plurality of groups of first support units; each group of first supporting units comprises a group of first horizontal supporting assemblies, two groups of first inclined supporting assemblies and two groups of first supporting columns; the two groups of first inclined supports are symmetrically arranged, and the two groups of first supporting columns are symmetrically arranged; the first horizontal supporting rod, the first inclined supporting rod and the first supporting column in each group of first supporting units are arranged on a vertical surface;
each group of first horizontal support assemblies comprises a horizontal support rod and a first connecting seat, and two end parts of the horizontal support rod are respectively fixed on the two groups of side wall assemblies through the first connecting seats;
each group of first inclined support assemblies comprises an inclined stay bar and a second connecting seat, one end part of the inclined stay bar is fixed on the side wall assembly through the second connecting seat, and the other end part of the inclined stay bar is fixed on the vehicle bottom assembly through the second connecting seat;
each group of first support columns comprises a support column, one end part of the support column is fixed on the vehicle roof assembly, and the other end part of the support column is fixed on the horizontal support rod.
The first supporting unit can simultaneously support and reinforce the side wall and the roof of the carriage, so that the bearing capacity of the carriage is improved. In the invention, a group of first supporting units is arranged every 2-4 meters along the length direction of the carriage.
The bulk cargo hopper car of the invention preferably further comprises a plurality of groups of second supporting units; each group of second supporting units comprises a group of second horizontal supporting assemblies and two groups of second supporting columns; wherein, the two groups of second struts are symmetrically arranged; the second horizontal stay bar and the second strut in each group of second supporting units are arranged on a vertical surface;
each group of second horizontal support assemblies comprises a horizontal support rod and a second connecting seat, and two end parts of the horizontal support rod are respectively fixed on the two groups of side wall assemblies through the second connecting seats;
each group of second support post assemblies comprises a support post, one end part of the support post is fixed on the vehicle roof assembly, and the other end part of the support post is fixed on the horizontal support rod.
In the invention, the second supporting unit and the first supporting unit are arranged at intervals, so that the bearing of the carriage is improved, and the space occupied by the carriage can be reduced as much as possible. As a specific embodiment of the invention, a group of first supporting units is arranged every 3-6 meters along the length direction of the carriage, and a group of second supporting units is arranged between adjacent first supporting units.
According to an embodiment of the invention, two ends of the carriage are respectively provided with one group of second supporting units, and a plurality of groups of first supporting units are arranged between the two groups of second supporting units. The bearing capacity of the carriage can be better improved.
According to another embodiment of the invention, each first connecting seat comprises two angle steels which are in threaded connection or riveted on the side wall assembly, the two angle steels are oppositely arranged, and the end parts of the horizontal stay bars are in threaded connection or riveted between the two angle steels. According to another embodiment of the invention, each first connecting seat comprises two angle steels which are oppositely arranged and riveted on the upright post formed by the side walls, and the end part of the horizontal stay bar is riveted between the two angle steels.
According to yet another embodiment of the invention, the end bearing blocks and the center bearing block are each fixed to a respective horizontal strut.
Example 1
Fig. 1 is a schematic structural diagram of a bulk cargo hopper car according to the present invention. Fig. 27 is a schematic view of the overall structure of a bulk cargo hopper car according to the present invention.
As shown in fig. 1 and 27, the bulk cargo hopper car of the present embodiment includes a car body, a bogie 9, a pneumatic control system 8, a coupler buffer system 7, a brake device 10, and a drawbar device 11. The bogies 9 are disposed below the vehicle compartment and near both end portions of the vehicle compartment. The pneumatic control system 8 and the coupler draft gear 7 are both located near one end of the car and near the bottom of the car. The brake device 10 and the drawbar device 11 are both disposed near the other end of the car, and near the bottom of the car.
As shown in fig. 1, the side wall of the carriage is enclosed by two sets of side wall assemblies 2 arranged oppositely and two sets of end wall assemblies 3 arranged oppositely. The carriage has a top opening and a bottom opening, a roof assembly 4 is mounted at the top opening of the carriage, and the top opening is sealed by the roof assembly 4. The bottom opening part in carriage is installed the vehicle bottom and is constituteed 1, constitutes 1 sealed open-top through the vehicle bottom, is equipped with a plurality of funnel mechanisms on the vehicle bottom is constituteed 1, is equipped with end door switching device in the funnel mechanism. The carriage of the bulk cargo hopper car of the embodiment further comprises a support assembly 5, and the support assembly 5 is installed inside the carriage.
Fig. 11 is a schematic structural view of a vehicle bottom assembly of the present invention. Fig. 12 is a schematic top view of the vehicle bottom assembly of the present invention. FIG. 13 is a schematic structural view of a vehicle bottom assembly with a partial funnel plate of the present invention. Fig. 14 is a cross-sectional view of a vehicle underbody assembly of the present invention.
As shown in fig. 11 to 14, the underbody assembly 1 includes a front traction bolster 118, a rear traction bolster 111, a center sill 113, a left lower sill 115, a right lower sill 119, a front cross member 120, a rear cross member 112, and a plurality of funnel support ridges (not shown). As shown in fig. 11, the left lower side member 115, the right lower side member 119, the front cross member 120 and the rear cross member 112 enclose a frame structure, a plurality of funnel support ridges are arranged in the frame structure at intervals in parallel, and the funnel support ridges are combined with the left lower side member and/or the right lower side member and the middle member to form an installation space for installing the funnel mechanism. The left lower side beam 115 and the right lower side beam 119 are both made of aluminum section tubes, and the middle beam 113 is made of steel.
As shown in fig. 11, left end portions of the front and rear traction bolsters 118 and 111 are respectively caulked to both end portions of the left lower side member 115. The right ends of the front and rear traction bolsters 118 and 111 are respectively riveted to both ends of the lower right side member 119. Both ends of the front cross member 120 are riveted to the left and right lower side members 115 and 119, respectively. The middle of the front cross member 120 is welded to the middle of the front bolster 118, and both ends of the rear cross member 112 are riveted to the left and right lower side members 115 and 119, respectively. The middle of the rear cross member 112 is welded to the middle of the rear traction bolster 111. The two ends of the middle beam 113 are respectively welded with the middle parts of the front cross beam 120 and the rear cross beam 112.
Fig. 2 is a schematic structural diagram of a sidewall composition according to the present invention. As shown in fig. 2, each set of side wall assemblies 2 includes wall panels 203, upper side beams 201, and columns 202. The column 202 is made of aluminum section pipes with rectangular cross sections, the wall plate 203 is made of aluminum plates, and the wall plate 203 is connected to the column 202 through riveting and is fixed on the outer side of the carriage. The upper side beam 201 is installed at the top of the upright column 202, and is an aluminum section pipe with a quadrangular cross section. This aluminium alloy pipe encloses through the perpendicular sideboard of the last side rail that is located both sides and parallel arrangement, the horizontal sideboard of last side rail that is located the bottom and the last side rail slope sideboard that is located the top and closes and form. The inclined side plate of the upper side beam is arranged in an upward inclined manner from the outside of the vehicle compartment to the inside of the vehicle compartment, and the upper side edge of the inclined side plate extends upwards to form a mounting plate 205, and the mounting plate 205 is used for mounting the roof assembly 4. The bottom side edge of the outboard upper sill vertical side panel extends downwardly along the top outboard side of the wall panel 203 to form a first baffle 204. The first baffle 204 is riveted with the wall plate 203, and a bonding layer is arranged between the first baffle 204 and the wall plate 203.
As shown in fig. 2, a set of first reinforcing plates 206 is disposed inside the upper side member 201 along the length direction, the first reinforcing plates 206 are disposed in parallel with the horizontal bottom plate of the upper side member, and both ends of the first reinforcing plates 206 are fixed to the vertical side members at both sides.
As shown in fig. 2, the left lower side member 115 and the right lower side member 119 are each formed of an aluminum-shaped pipe having an obtuse-angled triangular cross section. The aluminum profile pipe comprises three side plates. The side plates opposite to the obtuse angles are arranged to face towards the inner side of the carriage and are consistent with the inclination angles of the corresponding funnel plates. The side plates with opposite upper acute angles are arranged towards the outer side of the carriage and are horizontally arranged; the side plates opposed to each other at the lower acute angle are disposed toward the outside of the vehicle compartment. The edge formed by the top acute angle vertex of the aluminum profile tube extends upwards to form a vertical connecting plate 103, and the vertical connecting plate 103 extends to the inner side of the corresponding wall plate 203 and is riveted with the corresponding wall plate 203. An adhesive layer is arranged between the vertical connecting plate 103 and the corresponding wall plate 203; the edge formed by the lower acute angle vertex of the aluminum profile tube extends downward to form an inclined baffle plate 104. The inclined baffles 104 are proximate to the corresponding funnel panels with an adhesive layer disposed between the inclined baffles 104 and the corresponding funnel panels.
A second reinforcing plate 102 is arranged between the edge formed by the obtuse vertex and the edge plate opposite to the obtuse angle, one end of the second reinforcing plate 102 is connected with the edge formed by the obtuse vertex, and the other end of the second reinforcing plate is connected with the middle part of the edge plate opposite to the obtuse angle.
Fig. 3 is a schematic side view of a headwall assembly according to the present invention. Fig. 4 is a schematic structural view of a headwall assembly according to the present invention. As shown in fig. 3, 4 and 1, each set of headwall assemblies 3 includes a vertical headwall plate 301 and a diagonal headwall plate 302. The bottom of vertical end wall panel 301 is connected to the top of diagonal end wall panel 302. The bottom of the oblique end wall plate 302 is fixedly connected with the vehicle bottom component 1, and the oblique end wall plate 302 is obliquely arranged along the inside of the carriage, so that the included angle between the oblique end wall plate 302 and the horizontal plane of the bottom of the carriage is 30 degrees. A support plate 306 is mounted below the angled end wall plate 302. The top of the supporting plate 306 is fixedly connected to the lower side of the oblique end wall plate 302, and the bottom of the supporting plate 306 is mounted on the vehicle bottom assembly 1 through a supporting base 307. The two upper side rails 201 and the two vertical end wall panels 301 enclose a top opening of the vehicle compartment. The two wall panels 203 and the two diagonal end wall panels 302 enclose a bottom opening of the vehicle compartment.
Fig. 6 is a schematic view of a vehicle roof assembly according to the present invention. Fig. 7 is a cross-sectional view of a first roof panel of the present invention. As shown in fig. 6 and 7, the roof assembly 4 includes a first roof panel 404, a second roof panel 403, a first longitudinal beam 401, a second longitudinal beam 402, and a roof mechanism (not shown). The first roof panel 404 and the second roof panel 403 are both made of aluminum plates and are disposed along the length of the vehicle compartment. The outer side edges of the first roof panel 404 and the second roof panel 403 are respectively riveted to the upper surfaces of the two corresponding sets of mounting plates 205, and an adhesive layer, preferably an epoxy adhesive layer, is coated between the outer side edges of the first roof panel 404 and the corresponding mounting plates 205. An adhesive layer, preferably an epoxy adhesive layer, is applied between the outside edge of the second roof panel 403 and the respective mounting plate 205. The inboard edge of the first roof panel 404 is spaced parallel to the inboard edge of the second roof panel 403. The first longitudinal beam 401 is provided on the upper surface of the inner side edge of the first roof panel 404 in the longitudinal direction of the first roof panel 404. The second longitudinal member 402 is provided on the upper surface of the inner side edge of the second roof panel 403 along the longitudinal direction of the second roof panel 403. The first longitudinal beam 401, the second longitudinal beam 402 and the upper part of the two sets of vertical end wall panels 301 enclose a charging opening 421. The charging opening is used for installing a top cover mechanism.
Fig. 18 is a schematic view of a closed top cover mechanism according to the present invention. Fig. 20 is a schematic structural view of a top cover mechanism according to the present invention when opened. As shown in fig. 18 and 20, the roof assembly 4 is provided with a charging port 421. A cover mechanism is provided near the charging port 421. The cap mechanism includes a cap body 418. The left and right sides of the charging port 421 are the first roof panel 404 (as a sealing side) and the second roof panel 403 (as a sliding side), respectively. The first roof panel 404 and the second roof panel 403 are respectively inclined downward from inside to outside. The second roof panel 403 is provided with a plurality of sliding rails 416, and the sliding rails 416 are arranged from inside to outside and parallel to each other. The slide rails 416 are internally provided with slide blocks 417, each slide block 417 is fixedly connected with one side of the top cover body 418, and the slide blocks 417 and the top cover body 418 are integrated to limit the freedom degree of the movement of the top cover body 418.
Fig. 19 is a schematic structural view of a connecting rod, a transmission shaft and a top cover body of the present invention when they are engaged. As shown in fig. 19 and 20, a transmission shaft 414 is provided along the longitudinal direction of the vehicle compartment. Both ends of the transmission shaft 414 are fixed on a fixing device in the carriage through end bearing blocks 415, and a plurality of middle bearing blocks 422 are arranged in the middle of the transmission shaft 414. Each center bearing block 422 is secured to the interior of the vehicle compartment by a fixture within the vehicle compartment. End links 413 are installed at both ends of the transmission shaft 414, and a plurality of connection rods 420 are installed at the middle of the transmission shaft 414. The end link 413 and the connecting rod 420 are both perpendicular to the drive shaft 414. The other end of the connecting rod 420 is hinged to a side of the roof body 418 adjacent the first roof panel 404. The inside of the carriage of the hopper car is also provided with a telescopic cylinder 411 and a telescopic arm 412. One end of the telescopic cylinder 411 is hinged with the inner wall of the carriage of the hopper car, and the telescopic arm 412 extends out from the other end of the telescopic cylinder 411 and is hinged with the other end of the end connecting rod 413. The telescopic arm 412 stretches and retracts to drive the transmission shaft 414 to rotate, and the transmission shaft 414 rotates to drive the connecting rod 420 to push the top cover body 418 to slide along the sliding rail 416, so that the top cover can be opened and closed through side sliding.
In this embodiment, be equipped with funnel mechanism in the installation space that the vehicle bottom of carriage is constituteed, the funnel mouth department of funnel mechanism is equipped with bottom door switching device. Fig. 21 is a schematic view showing a structure of a bottom door opening and closing apparatus of the present invention in cooperation with an auxiliary frame and a wear plate. Fig. 22 is a schematic structural view of a bottom door opening and closing apparatus according to the present invention. As shown in fig. 21 and 22, the bottom door opening and closing device of the present embodiment includes a rectangular bottom plate frame structure 121, a rectangular bottom plate 122, and an auxiliary frame 128. The floor frame structure 121 is fixedly attached to the bottom door opening by a subframe 128. The left and right sides of the bottom plate frame structure 121 are provided with sliding grooves (not shown), and the left and right sides of the bottom plate 122 are installed in the sliding grooves and are connected with the bottom plate frame structure 121 in a front-back sliding manner. The four sides of the floor frame structure 121 and the auxiliary frame 128 are each composed of an L-shaped steel structure. Corresponding threaded holes are formed in the horizontal edges of the L-shaped steel structures of the bottom plate frame structure 121 and the auxiliary frame 128, and the bottom plate frame structure 121 is mounted on the auxiliary frame 128 through bolts.
As shown in fig. 22, the floor frame structure 121 is provided with a front-rear expansion device 127 and a lock case 124.
Fig. 23 is a schematic view of the engagement of an automatic locking device and a front and rear retractor according to the present invention. As shown in fig. 23 and 22, a rotating shaft 123 is provided below the bottom plate 122. The two ends of the rotating shaft 123 are fixed by bearings 131 and penetrate through the vertical edges of the L-shaped steel structure of the floor frame structure 121. As shown in fig. 23, the middle of the telescopic section of the front and rear telescopic means 127 is provided with an upward protrusion 133. A first roller 134 is provided between the downward protrusion 135 and the upward protrusion 133.
FIG. 24 is a schematic view of a bottom plate frame structure and a bottom plate of the present invention cooperating. As shown in fig. 24, a fulcrum frame 129 is fixed to one side of the bottom plate 122, and a key cylinder 136 is provided on the top of the fulcrum frame 129.
Fig. 25 is a schematic view of a disassembled structure of the bottom door opening and closing device of the present invention. As shown in fig. 25, the rotating shaft 123 is provided with a gear 139. A rack 138 engaged with a gear 139 is provided below the bottom plate 122.
Fig. 26 is a schematic structural view of an automatic locking device of the present invention. As shown in fig. 26, the lock case 124 is provided with a pull-up spring 145, a transmission lever 150 and a latch 144. One end of the pull-up spring 145 is connected to one side of the lock case 124, and the other end of the pull-up spring 145 is rotatably connected to one end of the transmission lever 150. The other end of the transmission rod 150 is hinged to one end of the latch bolt 144, and the middle of the transmission rod 150 is rotatably connected to one side of the lock case 124 through a pin 146. The latch 144 is disposed above the lock cylinder 136, one end of the latch 144 is hinged to the transmission rod 150, and the other end of the latch 144 is hinged to one side of the lock box 124. The middle of the latch tongue 144 is provided with a downward projection 135.
As shown in fig. 22 and 26, the end of the telescopic section of the front and rear telescopic means 127 is provided with a strip-shaped hole 148, and the strip-shaped hole 148 is arranged along the telescopic direction of the telescopic section of the front and rear telescopic means 127. A fixing column 149 is arranged on one side of the fulcrum frame 129, and the fixing column 149 penetrates through the strip-shaped hole 148. A limit stop 147 is further disposed on one side of the lock box 124 for controlling the downward movement of the lock tongue 144.
The end of the pin 146 is provided with a first rotary wrench (not shown), and the end of the shaft 123 is provided with a second rotary wrench (not shown).
Example 2
The remaining structure is the same as in example 1 except for the following structure:
fig. 18 is a schematic view of a closed top cover mechanism according to the present invention. Fig. 19 is a schematic structural view of a connecting rod, a transmission shaft and a top cover body of the present invention when they are engaged. Fig. 20 is a schematic structural view of a top cover mechanism according to the present invention when opened.
As shown in fig. 18 and 20, in the bulk cargo hopper car according to the present embodiment, the second roof panel 403 and the first roof panel 404 are each formed in a circular arc shape. The second roof panel 403 is provided with a plurality of slide rails 416, and the slide rails 416 are arranged from the inside to the outside. The slide rails 416 are provided with slide blocks 417, and each slide block 417 is hinged to one side of the top cover body 418 through a hinge. The slider 417 and the header body 418 have freedom of movement, respectively, to reduce the limitation of the movement of the header body 418 to the shape of the hopper car roof.
As shown in fig. 18, 19 and 20, the connecting rod 420 is a sickle-shaped connecting rod, the long arm end of the sickle-shaped connecting rod is fixed on the transmission shaft 414, the short arm end of the sickle-shaped connecting rod is hinged to one side of the top cover body 418, and the convex part (i.e., the bending part) of the sickle-shaped connecting rod is upward convex. When the roof is opened, the bent convex part of the sickle-shaped connecting rod is just clamped at the edge of the second roof board 403, so that the roof body 418 can be more thoroughly moved out to the second roof board 403, and the influence on the operation space of the charging port 421 is avoided.
Example 3
The remaining structure is the same as in example 1 except for the following structure:
fig. 25 is a schematic view of a disassembled structure of the bottom door opening and closing device of the present invention. As shown in fig. 25, the floor frame structure 121 of the bottom door opening/closing device of the present embodiment is provided with support beams 142 provided on the left and right sides. A support member 141 is provided at one side of the support beam 142, and a second roller 143 is provided on the support member 141. The second roller 143 rotates back and forth, and the lower surface of the bottom plate 122 is connected to the second roller 143 in a rolling manner. The other side of the support beam 142 is provided with a spindle bracket 140 for supporting the spindle 123 from the bottom.
Fig. 21 is a schematic view showing a structure of a bottom door opening and closing apparatus of the present invention in cooperation with an auxiliary frame and a wear plate. As shown in fig. 21, a wear plate 130 is provided between the floor frame structure 121 and the sub-frame 128 of the bottom door opening and closing device.
Example 4
The structure is the same as that of example 3 except for the following structure:
fig. 21 is a schematic view showing a structure of a bottom door opening and closing apparatus of the present invention in cooperation with an auxiliary frame and a wear plate. FIG. 24 is a schematic view of a bottom plate frame structure and a bottom plate of the present invention cooperating. Fig. 25 is a schematic view of a disassembled structure of the bottom door opening and closing device of the present invention. Fig. 26 is a schematic structural view of an automatic locking device of the present invention.
As shown in fig. 21, 24, 25 and 26, the bottom plates 122 of the bottom plate frame structures 121 of two adjacent hopper openings in the transverse direction are connected by a balance beam 137. The bottom door opening and closing apparatus further includes a fulcrum frame 129. The fulcrum frame 129 is disposed on the balance beam 137 and located between the two bottom plates 122. The lock cylinder 136 is secured to the top of the fulcrum frame 129. The fixing post 149 is fixed to one side of the fulcrum frame 129. The two ends of the balance beam 137 are respectively fixed to the left and right sides of two floor frame structures 121 which are adjacent in the transverse direction. The front and rear telescoping devices 127 and the lock box 124 are fixed to the outer sides of the lateral two hopper mechanisms.
By the arrangement, two funnel openings in the funnel unit can be opened and closed simultaneously, and the fulcrum frame 129, the front and rear telescopic devices 127 and the lock box 124 are arranged on the outer side of the hopper car, so that the operation and the maintenance are convenient.
Example 5
The remaining structure was the same as in example 4 except for the following structure:
fig. 11 is a schematic structural view of a vehicle bottom assembly of the present invention. FIG. 13 is a schematic structural view of a vehicle bottom assembly with a partial funnel plate of the present invention. Fig. 14 is a cross-sectional view of a vehicle underbody assembly of the present invention.
As shown in fig. 11 and 13, the funnel support ridge includes a cross plate 116 and a riser 114. The riser 114 is disposed lengthwise at a middle portion of an upper surface of the cross plate 116 to form a support structure. The centre sill 113 passes through the support structure and is fixedly connected to the support structure. The two ends of the brace structure are riveted to the left and right lower side beams 115 and 119, respectively. The top of the vertical plate 114 and both sides of the horizontal plate 116 are provided with first mounting holes capable of fixing corresponding funnel plates. The funnel support ridge encloses the installation space of the funnel panel 12 with the left lower side beam 115 or the right lower side beam 119 and the center beam 113.
As shown in fig. 11, a supporting rib 117 is provided at an included angle formed by the vertical plate 114 and the horizontal plate 116. The top of the support rib 117 is provided with a second mounting hole to which a respective funnel panel 12 can be secured.
As shown in fig. 14, the center sill 113 includes a rectangular steel pipe and two obliquely arranged auxiliary plates. A rectangular steel pipe is provided at the bottom of the center sill 113 and two inclined auxiliary plates are provided at the top of the rectangular steel pipe. The auxiliary plate and the top of the rectangular steel pipe are enclosed to form a triangular hollow structure. The edges of the funnel plate 12 are attached to the side walls of the auxiliary plate and also to the side walls of the rectangular steel tubes.
Example 6
The remaining structure is the same as in example 1 except for the following structure:
fig. 4 is a schematic structural view of a headwall assembly according to the present invention. Fig. 5 is a schematic structural diagram of a baffle-scattering device according to the present invention. As shown in fig. 4 and 5, each end wall assembly is also provided with a set of baffle plate devices. The baffle arrangement includes a sloping plate 309, a second baffle 303 and a support column 305. The top of swash plate 309 is connected with one side of vertical end wall board 301, and swash plate 309 leans out from top to bottom moreover. One side of the second baffle 303 is connected to the bottom of the inclined plate 309. The second baffle 303 includes two baffle panels, each of which is approximately a right-angled trapezoidal structure having a longer top side and a shorter bottom side that are disposed opposite to each other, and having a hypotenuse and a cathetus that are disposed opposite to each other. The top edges of the two flow guide panels are connected with each other and are respectively inclined downwards along the direction from the top edges to the bottom edges. The inclined sides of the two flow guide panels are connected to one side of the inclined plate 309. The baffle device further comprises an end closing plate 304, and the end closing plate 304 is vertically connected with the right-angle edges of the two flow guide panels. The top of the support column 305 is connected with the bottom of the second flow guide plate 303, and the bottom of the support column 305 is fixedly connected to the vehicle bottom assembly 1.
Example 7
The remaining structure is the same as in example 1 except for the following structure:
fig. 6 is a schematic view of a vehicle roof assembly according to the present invention. Fig. 7 is a cross-sectional view of a first roof panel of the present invention. Fig. 8 is a sectional view of a second roof panel according to the present invention. Fig. 9 is a partially enlarged view of a portion a of a cross section of a first roof panel according to the present invention. Fig. 10 is a partially enlarged view of a portion B of a cross section of a second roof panel according to the present invention.
As shown in fig. 6 to 10, the first longitudinal beam 401 is an aluminum profile pipe with a quadrangular cross section. The aluminum profile pipe is provided with a first longitudinal beam bottom panel and a first longitudinal beam top panel which are oppositely arranged, and a first longitudinal beam outer side panel and a first longitudinal beam inner side panel which are oppositely arranged. The first longitudinal beam bottom panel is riveted to the upper surface of the inboard edge of the first roof panel 404. The first longitudinal beam outer side panel and the first longitudinal beam inner side panel are vertically arranged at intervals. The first longitudinal beam top panel is provided with a first mounting groove 408 along the length direction. The first mounting groove 408 is a T-shaped groove, and a first sealing rubber strip 406 is arranged in the first mounting groove. The first bead 406 includes a first mounting end, a first sealing end, and a first connecting segment. The first mounting end is disposed in the first mounting recess 408, and the first sealing end is disposed outside the first mounting recess 408. The first connecting section connects the first mounting end and the first sealing end.
The second longitudinal beam 402 is an aluminum profile pipe with a quadrangular cross section. The second longitudinal beam 402 has oppositely disposed second longitudinal beam bottom and top panels and oppositely disposed second longitudinal beam outer and inner panels. The second longitudinal beam bottom panel is riveted to the upper surface of the inboard edge of the second roof panel 403. The second longitudinal beam outer side panel and the second longitudinal beam inner side panel are vertically arranged at intervals. The second longitudinal beam outer side panel is provided with a second mounting groove 407 along the length direction. The second mounting groove 407 is a T-shaped groove, and a second sealing rubber strip is disposed in the second mounting groove 407. The second joint strip comprises a second mounting end, a second sealing end and a second connecting section. The second mounting end is disposed in the second mounting recess 407, and the second sealing end is disposed outside the second mounting recess 407. The second connecting section connects the second mounting end and the second sealing end.
In this embodiment, the first sealing end and the second sealing end are both hollow structures, and sealing surfaces of the first sealing end and the second sealing end are both arc-shaped structures protruding outwards.
Example 8
The structure is the same as that of example 7 except for the following structure:
as shown in fig. 6, 18, 19 and 20, the header body 418 of the header mechanism is provided with a baffle on a side adjacent to the second longitudinal beam 402. The stop plate abuts the outside of the second longitudinal beam 402 when the header body 418 covers the charging port 421 and cooperates with the second bead of sealant for sealing one side of the header mechanism. The other side of the cap body 418 cooperates with the first strip of sealant 406 to seal the other side of the cap mechanism.
Example 9
The remaining structure is the same as in example 1 except for the following structure:
as shown in fig. 9 and 10, the outboard edge of the first longitudinal beam bottom panel extends outwardly along the first roof panel 404 to form a first seal panel 409. The outboard edge of the second longitudinal beam floor panel extends outwardly along the second roof panel 403 to form a second seal panel 410. A first sealant layer is disposed between the first sealing plate 409 and the first roof panel 404. A second sealant layer is provided between the second sealing plate 410 and the second roof panel 403. The first sealing adhesive layer and the second sealing adhesive layer both adopt epoxy adhesive layers.
The roof assembly 4 further includes a plurality of sets of roof bows 405 disposed in parallel at intervals in the longitudinal direction of the vehicle compartment, and disposed respectively on the lower side of the first roof panel 404 and the lower side of the second roof panel 403.
Example 10
The remaining structure is the same as in example 1 except for the following structure:
FIG. 15 is a schematic structural view of a support assembly of the present invention. Fig. 16 is a schematic structural diagram of a first supporting unit according to the present invention. Fig. 17 is a schematic structural diagram of a second supporting unit according to the present invention. As shown in fig. 15 to 17, the support assemblies disposed in the vehicle compartment include at least one set of horizontal support assemblies, at least one set of diagonal support assemblies, and at least one set of pillars.
As shown in fig. 16, the horizontal support assembly includes a horizontal brace 501 and a first connecting seat 504, and two ends of the horizontal brace 501 are respectively fixed on the pillars 202 of the two sets of side walls through the first connecting seat 504. The horizontal brace 501 is an aluminum profile tube, which includes a support horizontal bottom panel, a support top panel, and support side panels with two sides vertically arranged relatively. The supporting top panel is provided with a structure with a middle part protruding upwards, and the structure with the middle part protruding upwards is arranged along the length direction of the aluminum section pipe. Two end parts of the horizontal stay bar 501 are horizontal mounting ends filled with aluminum cushion blocks; the horizontal mounting ends are connected to corresponding first connection blocks 504.
As shown in fig. 16, the inclined strut assembly includes an inclined strut 502 and a second connecting seat 505, one end of the inclined strut 502 is fixed on the upright 202 of the side wall assembly through the second connecting seat 505, and the other end is fixed on the funnel support ridge of the vehicle bottom assembly through the second connecting seat 505. The diagonal brace 502 is an aluminum profile pipe with a rectangular cross section. The two ends of the diagonal brace 502 are diagonal mounting ends with aluminum pads filled inside. The slanted mounting ends are connected to the corresponding second connector holder 505.
As shown in fig. 17, the post assembly includes a post 503. One end of the pillar 503 is fixed to the roof assembly 4, and the other end is fixed to the horizontal stay 501.
Example 11
The remaining structure is the same as that of example 10 except for the following structure:
as shown in fig. 16 and 17, the supporting top panel of the aluminum profile pipe used by the horizontal stay 501 is formed by two panels, and the corresponding sides of the two panels are connected to form a splayed top panel structure. Two sides of the splayed roof plate structure are respectively connected with corresponding supporting side panels, so that a horizontal support rod 501 with a pentagonal cross section is formed.
The pillars 503 are U-shaped channel beams, which include a bottom plate and side plates located at two sides of the bottom plate, wherein the bottoms of the two side plates extend downwards to form two extension plates, and the two extension plates are riveted to the outer sides of two supporting side panels of the horizontal stay bar 501 with a pentagonal cross section.
The bottom of U type channel-section steel is equipped with third guide plate 507, and the one end of third guide plate 507 is connected on the bottom plate in the U type channel-section steel, and on the other end extended to horizontal brace 501 along U type channel-section steel downwardly, the other end edge of third guide plate 507 was located the U type channel-section steel outside.
Example 12
The remaining structure is the same as in example 1 except for the following structure:
as shown in fig. 15, 16 and 17, the support assembly in the vehicle compartment includes a plurality of sets of first support units; each group of first supporting units comprises a group of first horizontal supporting assemblies, two groups of first inclined supporting assemblies and two groups of first supporting columns; the two groups of first inclined supports are symmetrically arranged, and the two groups of first supporting columns are symmetrically arranged; the first horizontal supporting rod, the first inclined supporting rod and the first supporting column in each group of first supporting units are arranged on a vertical surface.
Each group of first horizontal support assemblies comprises a horizontal support rod 501 and a first connecting seat 504, and two end portions of the horizontal support rod 501 are respectively fixed on the two groups of side wall assemblies 2 through the first connecting seats 504.
Each set of first diagonal bracing assembly comprises a diagonal bracing 502 and a second connecting seat 505, one end of the diagonal bracing 502 is fixed on the side wall assembly 2 through the second connecting seat 505, and the other end is fixed on the vehicle bottom assembly 1 through the second connecting seat 505.
Each set of first struts comprises a strut 503, one end of the strut 503 being fixed to the roof assembly 4 and the other end being fixed to the horizontal strut 501.
As shown in fig. 17, the support assembly in the car further includes two sets of second support units, which are respectively disposed at the front and rear ends of the car; each group of second supporting units comprises a group of second horizontal supporting assemblies and two groups of second supporting columns; wherein, the two groups of second struts are symmetrically arranged; and the second horizontal stay bar and the second support column in each group of second support units are arranged on a vertical plane.
Each group of second horizontal support assemblies comprises a horizontal support rod 501 and a first connecting seat 504, and two end portions of the horizontal support rod 501 are respectively fixed on the two groups of side wall assemblies through the first connecting seats 504.
Each set of second strut assemblies includes a strut 503, one end of the strut 503 being fixed to the roof assembly 4 and the other end being fixed to the horizontal strut 501.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the content of the present invention.

Claims (10)

1. The bulk cargo hopper wagon is characterized by comprising a carriage with a top opening and a bottom opening, wherein the carriage comprises a wagon bottom assembly, a wagon top assembly, a support assembly, two groups of side walls which are oppositely arranged and two groups of end walls which are oppositely arranged; the two groups of side walls and the two groups of end walls form the side walls of the carriage in a surrounding manner; the roof assembly is arranged at the top opening of the carriage and can seal the top opening of the carriage; a charging hole is formed in the car roof assembly, and a top cover mechanism is arranged near the charging hole; the car bottom assembly is arranged at the bottom opening of the carriage and can seal the bottom opening of the carriage, a plurality of funnel mechanisms are arranged on the car bottom assembly, and bottom door opening and closing devices are arranged on the funnel mechanisms;
the vehicle bottom assembly comprises a front traction pillow, a rear traction pillow, a middle beam, a left lower side beam, a right lower side beam, a front cross beam and a rear cross beam; the left lower side beam, the right lower side beam, the front cross beam and the rear cross beam are enclosed to form a frame structure; the left end part of the front traction pillow is connected with one end part of the left lower side beam, and the right end part of the front traction pillow is connected with one end part of the right lower side beam; the left end part of the rear traction pillow is connected with the other end part of the left lower side beam, and the right end part of the rear traction pillow is connected with the other end part of the right lower side beam; the middle part of the front cross beam is connected with the front traction pillow; the middle part of the rear cross beam is connected with a rear traction pillow; two ends of the middle beam are respectively connected with the middle part of the front cross beam and the middle part of the rear cross beam;
the vehicle bottom assembly further comprises a plurality of funnel support ridges which are arranged in parallel at intervals, two ends of each funnel support ridge are connected with the left lower side beam and the right lower side beam respectively, and the middle part of each funnel support ridge is connected with the middle beam; the funnel support ridge comprises a transverse plate and a vertical plate, the vertical plate is vertically arranged in the middle of the upper side of the transverse plate, and the transverse plate and the vertical plate form a support structure; two end parts of the support structure are respectively connected with the left lower side beam and the right lower side beam; the middle beam penetrates through the support structure and is connected with the support structure; the top of the vertical plate and the two sides of the transverse plate are respectively provided with a first mounting hole capable of fixing the corresponding funnel plate; the middle beam, the support structure and the left lower side beam form an installation space of the funnel mechanism; the middle beam, the support structure and the right lower side beam also form an installation space of the funnel mechanism;
the top cover mechanism comprises a top cover body, a sliding mechanism and a driving mechanism; the two sides of the charging port are respectively provided with a sliding side and a sealing side; the sliding mechanism is arranged on the sliding side, and the sliding track of the sliding mechanism is arranged from inside to outside along the sliding side; one side of the top cover body is connected with the sliding side in a sliding manner through a sliding mechanism, and the other side of the top cover body is connected with the driving mechanism; the driving mechanism is arranged to drive the top cover body to slide along the sliding mechanism;
the hopper opening of the hopper mechanism is provided with a bottom door opening and closing device, the bottom door opening and closing device comprises a bottom plate frame structure and a bottom plate, and the bottom plate frame structure is arranged to be fixedly connected to the hopper opening; a front and rear telescopic device is arranged on one side of the bottom plate frame structure, and a telescopic section of the front and rear telescopic device is arranged to be capable of driving the bottom plate to move back and forth along the bottom plate frame structure; the bottom plate is provided with an automatic locking device, and the automatic locking device comprises a lock cylinder fixed on one side of the bottom plate and a lock tongue matched with the lock cylinder; the automatic locking device further comprises an elastic device for pressing the bolt down into the lock cylinder; one end of the lock tongue is hinged to one side of the bottom plate frame structure, and the other end of the lock tongue is connected with the elastic device; the elastic device is fixed on one side of the bottom plate frame structure; the middle part of spring bolt is equipped with downward arch, the middle part of the flexible section of front and back telescoping device is equipped with the arch that makes progress, downward arch with it is equipped with first gyro wheel to make progress between the arch.
2. The bulk cargo hopper car according to claim 1, wherein the driving mechanism comprises a driving source, a transmission shaft and a connecting rod, one end of the connecting rod is hinged to one side of the top cover body, and the other end of the connecting rod is connected with the transmission shaft; the transmission shaft is arranged to drive the connecting rod to rotate along the circumferential direction of the transmission shaft; the transmission shaft is connected with a driving source, and the driving source is arranged to drive the transmission shaft to rotate; the connecting rod is hook type connecting rod, the long arm tip of hook type connecting rod is fixed in on the transmission shaft, the short arm tip of hook type connecting rod is articulated with one side of top cap body, the protruding position of hook type connecting rod up.
3. The bulk cargo hopper car of claim 1, wherein the bottom plate frame structure is provided with second rollers, and the lower surface of the bottom plate is connected to the second rollers in a rolling manner; a rotating shaft is arranged below the bottom plate, and the end part of the rotating shaft is fixed on the bottom plate frame structure through a bearing; the rotating shaft is provided with a gear, and a rack meshed with the gear is arranged below the bottom plate.
4. The bulk cargo hopper car of claim 3, wherein said automatic locking device further comprises a lock box secured to said hopper mechanism; the elastic device comprises a pull-up spring and a transmission rod; one end of the pull-up spring is connected to one side of the lock box, the other end of the pull-up spring is rotatably connected with one end of the transmission rod, the other end of the transmission rod is hinged with one end of the lock tongue, the middle part of the transmission rod is rotatably connected to one side of the lock box through a pin shaft, and a first rotating wrench is arranged at the end part of the pin shaft; one side of the lock box is also provided with a limit stop which can limit the downward pressing limit of the lock bolt.
5. The bulk cargo hopper car of claim 1, wherein:
each group of side walls comprises a wallboard, an upper side beam and an upright post, wherein the upright post is arranged to be capable of fixing the wallboard on the outer side of a carriage, and the upper side beam is arranged at the top of the upright post and the top of the wallboard;
each group of end wall assembly comprises a vertical end wall plate and an inclined end wall plate; the bottom of the vertical end wall plate is connected with the top of the inclined end wall plate; the bottom of the inclined end wall plate is fixedly connected with the vehicle bottom and is obliquely arranged along the interior of the carriage; the upper side beam is a first aluminum profile pipe with a quadrangular cross section;
the upper side beam is formed by enclosing upper side beam vertical side plates which are positioned on two sides and arranged in parallel, upper side beam horizontal side plates positioned at the bottom and upper side beam inclined side plates positioned at the top; the inclined side plates of the upper side beam are arranged in an upward inclined mode from the outer side of the carriage to the inner side of the carriage; the upper side edge of the inclined side plate of the upper side beam extends upwards to form a mounting plate; the bottom side edge of the upper side beam vertical side plate positioned on the outer side extends downwards along the outer side of the top of the wallboard to form a first guide plate; the upper side beam is riveted with the wallboard, and a bonding layer is arranged between the first guide plate and the wallboard; the two upper side beams and the two vertical end wall plates are enclosed to form a top opening of the carriage, and the two wall plates and the two inclined end wall plates are enclosed to form a bottom opening of the carriage;
the roof assembly comprises a first roof panel, a second roof panel, a first longitudinal beam and a second longitudinal beam; the first roof panel and the second roof panel are symmetrically arranged along the length direction of the compartment, the sealing side is the first roof panel side, and the sliding side is the second roof panel side; the outer side edges of the first roof panel and the second roof panel are respectively connected to the upper surfaces of the two groups of mounting plates of the upper side beam; the inner side edge of the first roof panel and the inner side edge of the second roof panel are arranged in parallel at intervals; the first longitudinal beam is arranged along the length direction of the first roof panel and is positioned at the inner side edge of the first roof panel; the second longitudinal beam is arranged along the length direction of the second roof panel and is positioned at the inner side edge of the second roof panel; the first longitudinal beam and the second longitudinal beam are arranged to enclose a charging opening with an upper portion of the vertical end wall panel.
6. The bulk cargo hopper car of claim 5, wherein said end wall assembly further comprises a deflector device; the baffle plate dispersing device comprises an inclined plate, a second guide plate and a support column; the top of the inclined plate is connected with one side of the vertical end wallboard, and the inclined plate is obliquely arranged from top to bottom; one side of the second guide plate is connected with the bottom of the inclined plate; the second guide plate is arranged to be convex in the middle and downward inclined at two sides; the top of support column is connected with the bottom of second guide plate, the bottom fixed connection of support column is in the vehicle bottom is constituteed.
7. The bulk cargo hopper car of claim 5, wherein the first longitudinal beam is a second aluminum profile tube with a quadrilateral cross section; the second longitudinal beam is a third aluminum profile pipe with a quadrangular section;
wherein the first longitudinal beam has a first longitudinal beam bottom panel and a first longitudinal beam top panel disposed in opposition, and a first longitudinal beam outer side panel and a first longitudinal beam inner side panel disposed in opposition; the first longitudinal beam bottom panel is connected with the inner side edge of the first roof panel, and the first longitudinal beam outer side panel and the first longitudinal beam inner side panel are vertically arranged at intervals; a first mounting groove is formed in the first longitudinal beam top panel along the length direction, and a first sealing rubber strip is arranged in the first mounting groove;
wherein the second longitudinal beam has a second longitudinal beam bottom panel and a second longitudinal beam top panel disposed in opposition, and a second longitudinal beam outer side panel and a second longitudinal beam inner side panel disposed in opposition; the second longitudinal beam bottom panel is connected with the inner side edge of the second roof panel, and the second longitudinal beam outer side panel and the second longitudinal beam inner side panel are vertically arranged at intervals; a second mounting groove is formed in the outer side panel of the second longitudinal beam along the length direction, and a second sealing rubber strip is arranged in the second mounting groove;
the outer side edge of the bottom panel of the first longitudinal beam extends outwards along the first roof panel to form a first sealing plate; the outer edge of the bottom panel of the second longitudinal beam extends outwardly along the second roof panel to form a second seal panel; a first sealing glue layer is arranged between the first sealing plate and the first vehicle roof plate, and a second sealing glue layer is arranged between the second sealing plate and the second vehicle roof plate.
8. The bulk cargo hopper car of claim 1, wherein:
the middle beam comprises a rectangular steel pipe and two obliquely arranged auxiliary plates; the rectangular steel pipe is arranged at the bottom of the center sill, and the two inclined auxiliary plates are arranged at the top of the rectangular steel pipe; the auxiliary plate and the top of the rectangular steel pipe are enclosed to form a triangular hollow structure; the edge of the funnel plate is connected to the side wall of the auxiliary plate and is also connected to the side wall of the rectangular steel pipe;
the left lower side beam and the right lower side beam are fourth aluminum section tubes with obtuse triangle-shaped cross sections; the fourth aluminium alloy pipe includes three sideboard: the side plates opposite to the obtuse angles are arranged to face the inner side of the carriage and are consistent with the inclination angles of the corresponding funnel plates; the side plates with opposite upper acute angles are arranged towards the outer side of the carriage and are horizontally arranged; the side plates with opposite lower acute angles are arranged to face the outer side of the carriage;
the edge formed by the top acute angle of the fourth aluminum profile pipe extends upwards to form a vertical connecting plate, and the vertical connecting plate extends to the inner side of the corresponding wallboard; a binder layer is arranged between the vertical connecting plate and the corresponding wall plate;
the edge formed by the vertex of the lower acute angle of the fourth aluminum profile pipe extends downwards to form an inclined baffle plate; the inclined baffle plates are close to the corresponding funnel plates, and adhesive layers are arranged between the inclined baffle plates and the corresponding funnel plates.
9. The bulk cargo hopper car of claim 1, wherein said support assembly is disposed within the interior of the car; the support assembly comprises at least one group of horizontal support assembly, at least one group of inclined support assembly and at least one group of support columns;
each group of horizontal support assemblies comprises a horizontal support rod and a first connecting seat, and two end parts of the horizontal support rod are respectively fixed on the two groups of side wall assemblies through the first connecting seats;
each group of inclined support assemblies comprises an inclined stay bar and a second connecting seat, one end part of the inclined stay bar is fixed on the side wall assembly through the second connecting seat, and the other end part of the inclined stay bar is fixed on the vehicle bottom assembly through the second connecting seat;
each group of support post assemblies comprises a support post, one end part of the support post is fixed on the vehicle roof assembly, and the other end part of the support post is fixed on the horizontal support rod.
10. The bulk cargo hopper car of claim 9, wherein:
the horizontal stay bar is a fifth aluminum section pipe; the fifth aluminum profile pipe comprises a supporting horizontal bottom panel, a supporting top panel and supporting side panels, wherein the two sides of the supporting side panels are vertically arranged relatively; the supporting top panel is provided with a structure with an upward bulge at the middle part, and the structure with the upward bulge at the middle part is arranged along the length direction of the fifth aluminum section pipe; the horizontal stay bar is provided with a horizontal mounting end, and an anti-deformation component is filled in the horizontal stay bar; the horizontal mounting ends are connected to the corresponding first connecting seats;
the diagonal brace is a sixth aluminum section tube with a rectangular cross section; the inclined stay bar is provided with an inclined mounting end, and an anti-deformation component is filled in the inclined stay bar; the oblique mounting ends are connected to the corresponding second connecting seats.
CN201910925409.7A 2019-09-27 2019-09-27 Granular cargo hopper car Active CN112572487B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910925409.7A CN112572487B (en) 2019-09-27 2019-09-27 Granular cargo hopper car

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910925409.7A CN112572487B (en) 2019-09-27 2019-09-27 Granular cargo hopper car

Publications (2)

Publication Number Publication Date
CN112572487A true CN112572487A (en) 2021-03-30
CN112572487B CN112572487B (en) 2024-05-03

Family

ID=75110110

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201910925409.7A Active CN112572487B (en) 2019-09-27 2019-09-27 Granular cargo hopper car

Country Status (1)

Country Link
CN (1) CN112572487B (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113771889A (en) * 2021-09-26 2021-12-10 中车齐齐哈尔车辆有限公司 Funnel automobile body and have its transport vechicle
CN114013464A (en) * 2021-11-25 2022-02-08 中车眉山车辆有限公司 Large-volume grain hopper wagon suitable for low-loading hopper
CN114312886A (en) * 2022-03-15 2022-04-12 中车太原机车车辆有限公司 Pull type observation device of railway hopper car and railway hopper car

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2223710Y (en) * 1994-12-20 1996-04-03 白大为 Automatic unloading equipment for railway plate vehicle
CN102529994A (en) * 2012-01-10 2012-07-04 南车长江车辆有限公司 Bottom door opening and closing air control system for railroad hopper car
US20130068128A1 (en) * 2011-09-15 2013-03-21 Brian A. Senn Low profile discharge gate assembly for a railroad hopper car
CN104527672A (en) * 2014-12-29 2015-04-22 江苏瑞铁轨道装备有限公司 Locking device of hopper car bottom door
CN105151056A (en) * 2015-10-10 2015-12-16 齐齐哈尔轨道交通装备有限责任公司 Railway wagon and wagon body assembly thereof
US20180345998A1 (en) * 2017-06-02 2018-12-06 Trinity Rall Group, LLC Hopper car discharge gates

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2223710Y (en) * 1994-12-20 1996-04-03 白大为 Automatic unloading equipment for railway plate vehicle
US20130068128A1 (en) * 2011-09-15 2013-03-21 Brian A. Senn Low profile discharge gate assembly for a railroad hopper car
CN102529994A (en) * 2012-01-10 2012-07-04 南车长江车辆有限公司 Bottom door opening and closing air control system for railroad hopper car
CN104527672A (en) * 2014-12-29 2015-04-22 江苏瑞铁轨道装备有限公司 Locking device of hopper car bottom door
CN105151056A (en) * 2015-10-10 2015-12-16 齐齐哈尔轨道交通装备有限责任公司 Railway wagon and wagon body assembly thereof
US20180345998A1 (en) * 2017-06-02 2018-12-06 Trinity Rall Group, LLC Hopper car discharge gates

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113771889A (en) * 2021-09-26 2021-12-10 中车齐齐哈尔车辆有限公司 Funnel automobile body and have its transport vechicle
CN114013464A (en) * 2021-11-25 2022-02-08 中车眉山车辆有限公司 Large-volume grain hopper wagon suitable for low-loading hopper
CN114013464B (en) * 2021-11-25 2023-03-14 中车眉山车辆有限公司 Large-volume grain hopper wagon suitable for low-loading hopper
CN114312886A (en) * 2022-03-15 2022-04-12 中车太原机车车辆有限公司 Pull type observation device of railway hopper car and railway hopper car

Also Published As

Publication number Publication date
CN112572487B (en) 2024-05-03

Similar Documents

Publication Publication Date Title
CN112572487A (en) Hopper car for bulk cargo
EP3360751A1 (en) Wagon and vehicle body assembly thereof
US8240256B2 (en) Gondola rail car with tub floor
US8640631B2 (en) Side contoured open top hopper railcar with biased door seal and enlarged contoured end door
CN107082039A (en) A kind of vehicle-mounted bulk goods self-discharging system
AT515643B1 (en) Container for the transport of bulk goods and container wagons
US20160121776A1 (en) Vehicle with combination body, tailgate, and conveyor assembly
CN111731331A (en) Automatic tipping vehicle
CN210591875U (en) Hopper car for bulk cargo
CN114559871A (en) Two-stage linkage rolling-sliding unloading device for dump semitrailer
CN112277977B (en) Bulk cargo transport vehicle
CN211809918U (en) Low cargo bed self-discharging semitrailer
US11958509B2 (en) Hopper railcar with door deflector for transverse pivoted outlet gate, door deflector and method of retrofitting hopper railcar to include door deflector for transverse pivoted outlet gate
CN114655264B (en) Railway self-dumping car with single side dumping
CN209274598U (en) A kind of two sides unloading hopper wagon body construction
CN210116424U (en) Truck bottom opening and closing device and truck
WO2018068553A1 (en) Hopper car
CN210680695U (en) Grain hopper car
CN212529632U (en) Automatic tipping vehicle
CN213292283U (en) Van-type mine car convenient for loading and unloading goods for mining industry
CN112208420A (en) Truck bottom opening and closing device and truck
CN206734298U (en) Sidewall structure, body construction and the hopper wagon of hopper wagon
CN112498398A (en) Open wagon underframe
CN208429080U (en) Coal mine drop-bottom car
CN112572488A (en) Grain hopper car

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant