CN112571898A - 一种抗菌除臭保温型登山服面料及其制备方法 - Google Patents

一种抗菌除臭保温型登山服面料及其制备方法 Download PDF

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CN112571898A
CN112571898A CN202011462890.XA CN202011462890A CN112571898A CN 112571898 A CN112571898 A CN 112571898A CN 202011462890 A CN202011462890 A CN 202011462890A CN 112571898 A CN112571898 A CN 112571898A
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antibacterial
layer
heat
needling
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陈丽芳
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Suzhou Baxi Textile Co ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/024—Woven fabric
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00—Materials specially adapted for outerwear
    • A41D31/02—Layered materials
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00—Materials specially adapted for outerwear
    • A41D31/04—Materials specially adapted for outerwear characterised by special function or use
    • A41D31/06—Thermally protective, e.g. insulating
    • A41D31/065—Thermally protective, e.g. insulating using layered materials
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00—Materials specially adapted for outerwear
    • A41D31/04—Materials specially adapted for outerwear characterised by special function or use
    • A41D31/30—Antimicrobial, e.g. antibacterial
    • A41D31/305—Antimicrobial, e.g. antibacterial using layered materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/022—Non-woven fabric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/08—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer the fibres or filaments of a layer being of different substances, e.g. conjugate fibres, mixture of different fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D2400/00—Functions or special features of garments
    • A41D2400/10—Heat retention or warming
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D2400/00—Functions or special features of garments
    • A41D2400/36—Deoderising or perfuming
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/20—All layers being fibrous or filamentary
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00—Coating on the layer surface
    • B32B2255/02—Coating on the layer surface on fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0276—Polyester fibres
    • B32B2262/0284—Polyethylene terephthalate [PET] or polybutylene terephthalate [PBT]
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/04—Cellulosic plastic fibres, e.g. rayon
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/06—Vegetal fibres
    • B32B2262/062—Cellulose fibres, e.g. cotton
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/14—Mixture of at least two fibres made of different materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
    • B32B2307/304—Insulating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/714—Inert, i.e. inert to chemical degradation, corrosion
    • B32B2307/7145—Rot proof, resistant to bacteria, mildew, mould, fungi
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2437/00—Clothing

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  • Textile Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Nonwoven Fabrics (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Abstract

本发明提供了一种抗菌除臭保温型登山服面料，其特征在于，包括表层，中间层和里层复合而成，所述表层为涤纶机织面料，所述底层为绒感全棉机织面料，所述中间层为含多层纤维网的静电纺丝层。本发明提供抗菌除臭保温型登山服面料的制备方法，通过织造工艺的优化，得到一种具有蓄热保温效果的登山服面料。

Description

一种抗菌除臭保温型登山服面料及其制备方法
技术领域
本发明涉及功能面料的制备领域，具体涉一种抗菌除臭保温型登山服面料的制备方法。
背景技术
户外运动是人们在闲暇时间，为了满足自身健康、放松和休息、人际交往以及刺激和冒险等多方面的需求，采取体育运动的方式在山地、水域、荒漠、高原等各种特定自然环境下进行的各种户外探索活动。随着登山运动逐渐走入人们的生活中，专门为了登山运动设计生产的登山运动服装已成为户外运动者的首选装备，并且对服装的性能提出了更高的要求。登山旅游是一项具有挑战性的运动，运动过程中发热量大、汗液蒸发多，要求服装散热和透气性能良好；攀登山峰难免遇到风雨雪雾，服装就要有一定的防水性能；野外风大，高山寒冷，防风保暖性能要高；登山运动应尽量减轻负重、服装要尽量轻便。户外运动服这些性能的要求从纺织技术的角度而言是非常苛刻的，甚至很多指标是相互抵触的。任何一种单一的天然或化学纤维都无法达到这些要求，只能通过多种纤维的复合以及多途径化学整理来尽量达到这些功能。虽然保暖性是与织物厚度密切相关的，但是户外运动不允许服装过于厚重，因此既要保暖又要轻便才符合户外运动服装的特殊要求。
发明内容
要解决的技术问题：本发明的目的是提供抗菌除臭保温型登山服面料的制备方法，通过织造工艺的优化，得到一种具有蓄热保温效果的登山服面料。
技术方案：一种抗菌除臭保温型登山服面料，包括表层，中间层和里层复合而成，所述表层为涤纶机织面料，所述底层为绒感全棉机织面料，所述中间层为含多层纤维网的静电纺丝层。
优选的，所述底层和中间层通过针刺工艺复合而成。
优选的，所述中间层的静电纺丝层为发热层。
优选的，所述底层为经过抗菌整理的绒感机织面料。
一种抗菌除臭保温型登山服面料的制备方法，包括以下步骤：
S1.选取厚度为0.1-0.2mm涤纶机织面料作为表层，选取厚度为0.1-0.2mm经过抗菌整理的涤纶机织面料作为底层；
S2.将中空桔瓣型超细短纤维、超细抗菌黏胶纤维开松后，按照一定的混合比进行混合，混合完全后经梳理机梳理，制成薄薄的纤维网，面密度为4-8g/m2，然后交叉铺网，纤维网为3-10层；
S3.纤维网夹带在底层和表层基布中间，喂入预针刺机进行针刺，针刺频率为300-500刺/min，预针刺后再经过主针刺进行加固，针刺频率为500-700刺/min，针刺道数为正反各2道；
S4.最后通过低温热压复合得到抗菌除臭保温型登山服面料。
优选的，所述步骤S2中短纤维的线密度为1.11-3.33dtex，长度为35-50mm。
优选的，所述制备方法还包括以下步骤：
将中空桔瓣型超细短纤维、超细抗菌黏胶纤维开松后，按分别经梳理机梳理，制成薄薄的纤维网，面密度为4-8g/m2，然后交叉铺网，中空桔瓣型超细短纤维网和超细抗菌黏胶纤维网相间排列，纤维网为3-10层。
优选的，所述表层外层还有一层涂层层。
有益效果：本发明的抗菌除臭保温型登山服面料具有以下优点：
(1)本发明中通过三层面料复合而成，表层具有抵御风寒的作用，中间层具有保温发热的效果，里层选用绒感全棉机织面料，配合针刺作用，获得里层绒毛厚实，密集匀称，手感细腻柔软，可以强效锁住温度；
(2)本发明中中空桔瓣型超细短纤维和超细抗菌黏胶纤维，一个保温，一个抗菌，并配合无纺织造的设计，通过两者的混纺，或者相间复合，获得一种不需要添加远红外粒子既可以实现保温的效果；
(3)本发明为制备方法简单，为保温面料生产提供新的视角。
具体实施方式
实施例1
一种抗菌除臭保温型登山服面料，包括表层，中间层和里层复合而成，所述表层为涤纶机织面料，所述底层为绒感全棉机织面料，所述中间层为含多层纤维网的静电纺丝层。
一种抗菌除臭保温型登山服面料的制备方法，包括以下步骤：
S1.选取厚度为0.1mm涤纶机织面料作为表层，选取厚度为0.2mm经过抗菌整理的涤纶机织面料作为底层；
S2.将中空桔瓣型超细短纤维、超细抗菌黏胶纤维开松后，短纤维的线密度为1.11dtex，长度为35-50mm，按照一定的混合比进行混合，混合完全后经梳理机梳理，制成薄薄的纤维网，面密度为4g/m2，然后交叉铺网，纤维网为3层；
S3.纤维网夹带在底层和表层基布中间，喂入预针刺机进行针刺，针刺频率为500刺/min，预针刺后再经过主针刺进行加固，针刺频率为500刺/min，针刺道数为正反各2道；
S4.最后通过低温热压复合得到抗菌除臭保温型登山服面料。
实施例2
一种抗菌除臭保温型登山服面料，包括表层，中间层和里层复合而成，所述表层为涤纶机织面料，所述底层为绒感全棉机织面料，所述中间层为含多层纤维网的静电纺丝层。
一种抗菌除臭保温型登山服面料的制备方法，包括以下步骤：
S1.选取厚度为0.2mm涤纶机织面料作为表层，选取厚度为0.1mm经过抗菌整理的涤纶机织面料作为底层；
S2.将中空桔瓣型超细短纤维、超细抗菌黏胶纤维开松后，短纤维的线密度为3.33dtex，长度为35-50mm，按照一定的混合比进行混合，混合完全后经梳理机梳理，制成薄薄的纤维网，面密度为8g/m2，然后交叉铺网，纤维网为10层；
S3.纤维网夹带在底层和表层基布中间，喂入预针刺机进行针刺，针刺频率为300刺/min，预针刺后再经过主针刺进行加固，针刺频率为700刺/min，针刺道数为正反各2道；
S4.最后通过低温热压复合得到抗菌除臭保温型登山服面料。
实施例3
一种抗菌除臭保温型登山服面料，包括表层，中间层和里层复合而成，所述表层为涤纶机织面料，所述底层为绒感全棉机织面料，所述中间层为含多层纤维网的静电纺丝层。
一种抗菌除臭保温型登山服面料的制备方法，包括以下步骤：
S1.选取厚度为0.15mm涤纶机织面料作为表层，选取厚度为0.16mm经过抗菌整理的涤纶机织面料作为底层；
S2.将中空桔瓣型超细短纤维、超细抗菌黏胶纤维开松后，短纤维的线密度为2.22dtex，长度为35-50mm，按照一定的混合比进行混合，混合完全后经梳理机梳理，制成薄薄的纤维网，面密度为7g/m2，然后交叉铺网，中空桔瓣型超细短纤维网和超细抗菌黏胶纤维网相间排列，纤维网为5层；
S3.纤维网夹带在底层和表层基布中间，喂入预针刺机进行针刺，针刺频率为350刺/min，预针刺后再经过主针刺进行加固，针刺频率为580刺/min，针刺道数为正反各2道；
S4.最后通过低温热压复合，并在表层外侧涂覆一层涂层层，得到抗菌除臭保温型登山服面料。
实施例4
一种抗菌除臭保温型登山服面料，包括表层，中间层和里层复合而成，所述表层为涤纶机织面料，所述底层为绒感全棉机织面料，所述中间层为含多层纤维网的静电纺丝层。
一种抗菌除臭保温型登山服面料的制备方法，包括以下步骤：
S1.选取厚度为0.15-0.18mm涤纶机织面料作为表层，选取厚度为0.12-0.16mm经过抗菌整理的涤纶机织面料作为底层；
S2.将中空桔瓣型超细短纤维、超细抗菌黏胶纤维开松后，短纤维的线密度为2.22dtex，长度为35-50mm，按照一定的混合比进行混合，混合完全后经梳理机梳理，制成薄薄的纤维网，面密度为5g/m2，然后交叉铺网，中空桔瓣型超细短纤维网和超细抗菌黏胶纤维网相间排列，纤维网为7层；
S3.纤维网夹带在底层和表层基布中间，喂入预针刺机进行针刺，针刺频率为450刺/min，预针刺后再经过主针刺进行加固，针刺频率为650刺/min，针刺道数为正反各2道；
S4.最后通过低温热压复合，并在表层外侧涂覆一层涂层层，得到抗菌除臭保温型登山服面料。
将实施例1-4进行保温性能测试，实验原理和实验具体数据如下：
试验原理：将试样覆盖于电热试验板上，试验板及其周围和底部的热护环(保护板)都能保持相同的恒温，并有温度传感器将数据传给电脑以保持恒温，使电热试验板的热量只能通过试样散失，由电脑测定试验板控制在一定时间内保持恒温所需要的加热时间，并计算保温率、，调湿的空气可平行于试样上表面流动。
保温率(％)
实施例1 67.9
实施例2 76.8
实施例3 85.4
实施例4 88.9
空白实验1 25.8
空白实验2 54.8
注：空白实验1为不含有中间层，空白实验2为中间层为仅含有超细抗菌黏胶纤维，其余实验参数和实施例4相同。
分析其原因：含有中间层，比普通纱面料有更多的孔隙，更蓬松，大大增加纤维的比表面积，空气分子通过范德华力吸附在纤维表面，使面料中的静止空气含量增加，使得单位体积的空芯纱面料比普通纱面料含有更多的静止空气含量，从上表可知，静止空气含量越多，其保暖能力越强。中空桔瓣型超细短纤维通过改变非织造层的结构，增加纱线内的中空和孔隙，使面料中静止空气的含量增加，同时中空和孔隙将空气微细分隔，抑制了空气对流，有效地减少了热传导。

Claims (8)

1.一种抗菌除臭保温型登山服面料，其特征在于，包括表层，中间层和里层复合而成，所述表层为涤纶机织面料，所述底层为绒感全棉机织面料，所述中间层为含多层纤维网的静电纺丝层。
2.根据权利要求1所述的一种抗菌除臭保温型登山服面料，其特征在于：所述底层和中间层通过针刺工艺复合而成。
3.根据权利要求1所述的一种抗菌除臭保温型登山服面料，其特征在于：所述中间层的静电纺丝层为发热层。
4.根据权利要求1所述的一种抗菌除臭保温型登山服面料，其特征在于：所述底层为经过抗菌整理的绒感机织面料。
5.一种抗菌除臭保温型登山服面料的制备方法，其特征在于，包括以下步骤：
S1.选取厚度为0.1-0.2mm涤纶机织面料作为表层，选取厚度为0.1-0.2mm经过抗菌整理的涤纶机织面料作为底层；
S2.将中空桔瓣型超细短纤维、超细抗菌黏胶纤维开松后，按照一定的混合比进行混合，混合完全后经梳理机梳理，制成薄薄的纤维网，面密度为4-8g/m2，然后交叉铺网，纤维网为3-10层；
S3.纤维网夹带在底层和表层基布中间，喂入预针刺机进行针刺，针刺频率为300-500刺/min，预针刺后再经过主针刺进行加固，针刺频率为500-700刺/min，针刺道数为正反各2道；
S4.最后通过低温热压复合得到抗菌除臭保温型登山服面料。
6.根据权利要求5所述的一种抗菌除臭保温型登山服面料的制备方法，其特征在于：所述步骤S2中短纤维的线密度为1.11-3.33dtex，长度为35-50mm。
7.根据权利要求5所述的一种抗菌除臭保温型登山服面料的制备方法，其特征在于，所述制备方法还包括以下步骤：
将中空桔瓣型超细短纤维、超细抗菌黏胶纤维开松后，按分别经梳理机梳理，制成薄薄的纤维网，面密度为4-8g/m2，然后交叉铺网，中空桔瓣型超细短纤维网和超细抗菌黏胶纤维网相间排列，纤维网为3-10层。
8.根据权利要求1所述的一种抗菌除臭保温型登山服面料，其特征在于：所述表层外层还有一层涂层层。
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