CN112571505B - Label production system - Google Patents
Label production system Download PDFInfo
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- CN112571505B CN112571505B CN202011308167.6A CN202011308167A CN112571505B CN 112571505 B CN112571505 B CN 112571505B CN 202011308167 A CN202011308167 A CN 202011308167A CN 112571505 B CN112571505 B CN 112571505B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D9/00—Cutting apparatus combined with punching or perforating apparatus or with dissimilar cutting apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
- B26D1/08—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
- B26D1/085—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type for thin material, e.g. for sheets, strips or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/015—Means for holding or positioning work for sheet material or piles of sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
- B26D7/1818—Means for removing cut-out material or waste by pushing out
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/40—Cutting-out; Stamping-out using a press, e.g. of the ram type
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Abstract
Description
技术领域Technical field
本申请涉及标签生产技术领域,尤其是涉及一种标签生产系统。The present application relates to the field of label production technology, and in particular to a label production system.
背景技术Background technique
目前,随着经济的发展,标签在商品上的应用广泛,带动了标签印刷业的飞速发展。在一些产品应用中,往往会将制作成标签贴附在对应的产品上,这样不但能够对产品进行保护,还能够起到对品牌的宣传及推广的作用。但随着标签印刷业的不断发展,人们对标签的要求越来越高,需要生产一些不规则形状的标签,如扇形、菱形以及一些不规则形状的标签,贴附在产品上不但起到良好的宣传及推广作用,而且较为美观。At present, with the development of the economy, labels are widely used in commodities, which has led to the rapid development of the label printing industry. In some product applications, labels are often made and attached to the corresponding products, which not only protects the products, but also promotes the brand. However, with the continuous development of the label printing industry, people have higher and higher requirements for labels. They need to produce some irregular-shaped labels, such as fan-shaped, diamond-shaped and some irregular-shaped labels. When attached to products, they not only play a good role Publicity and promotion role, and more beautiful.
相关的标签生产过程中,通常采用印刷装置先在一整块基材进行印刷标签图案,然后将印刷有标签图案的一整块基材进行后续的加工后,再进行切割成不同的方形标签单元,再通过模切装置上安装的刀模将标签单元进行裁切呈需要形状的标签。In the related label production process, a printing device is usually used to print the label pattern on an entire substrate, and then the entire substrate with the label pattern printed on it is subjected to subsequent processing, and then cut into different square label units. , and then use the die installed on the die-cutting device to cut the label unit into the label of the required shape.
针对上述中的相关技术,发明人认为存在以下缺陷:在生产不规则形状标签的过程中,首先需要将印刷有标签图案的基材进行切割成规则形状的标签单元,在通过对应的刀模模切出需要形状的标签时,需要人工将不同的标签单元进行整合再运输到模切装置进行模切,标签生产的工序较为复杂,工作量大,导致生产效率较低。Regarding the above-mentioned related technologies, the inventor believes that there are the following defects: in the process of producing irregular-shaped labels, it is first necessary to cut the base material printed with the label pattern into a regular-shaped label unit, and then pass it through the corresponding knife die. When cutting out labels of the desired shape, different label units need to be manually integrated and transported to the die-cutting device for die-cutting. The label production process is complex and the workload is large, resulting in low production efficiency.
发明内容Contents of the invention
为了提高标签的生产效率,本申请提供一种标签生产系统。In order to improve the production efficiency of labels, this application provides a label production system.
本申请提供的一种标签生产系统采用如下的技术方案:A label production system provided by this application adopts the following technical solution:
一种标签生产系统,包括上料传送装置、印刷装置以及打标装置,所述上料传送装置、印刷装置以及打标装置依次设置,还包括裁切装置,所述裁切装置包括分切机构、模切机构以及限位机构,所述分切机构包括传送带、设于传送带一端的裁断组件,设于传送带靠近裁断组件一端倾斜设置的导料板,所述模切机构包括工作台、立柱、顶板、活动板、第一驱动件以及环形刀模,所述工作台水平设于导料板的下方,所述立柱竖直设于所述工作台上,所述顶板水平设于所述立柱上端,所述活动板水平设于所述顶板与工作台间,所述立柱穿过所述活动板与活动板滑动连接,所述第一驱动件能够驱使所述活动板沿立柱上下移动,所述环形刀模阵列于所述活动板底部,所述工作台上设有与所述环形刀模相匹配的刀槽,所述限位机构用于对分切后的标签基材进行限位对齐。A label production system includes a feeding and conveying device, a printing device and a marking device. The feeding and conveying device, the printing device and the marking device are arranged in sequence. It also includes a cutting device, and the cutting device includes a slitting mechanism. , a die-cutting mechanism and a limiting mechanism. The slitting mechanism includes a conveyor belt, a cutting assembly located at one end of the conveyor belt, and a guide plate that is inclined at one end of the conveyor belt close to the cutting assembly. The die-cutting mechanism includes a workbench, a column, The top plate, the movable plate, the first driving part and the annular cutter die, the workbench is horizontally located below the guide plate, the upright column is vertically disposed on the workbench, and the top plate is horizontally disposed at the upper end of the upright column. , the movable plate is horizontally arranged between the top plate and the workbench, the column passes through the movable plate and is slidingly connected to the movable plate, and the first driving member can drive the movable plate to move up and down along the column, and the Annular cutters are arrayed at the bottom of the movable plate, and the workbench is provided with cutter grooves that match the annular cutters. The limiting mechanism is used to limit and align the cut label base materials.
通过采用上述技术方案,在标签生产过程中,通过将卷制的标签基材通过上料传送装置输送到印刷装置后在进行打标装置进行打标加工,打标加工完后对卷制的标签基材进行模切,首先通过传送带将卷制的标签基材运送到分切机构分切成大小相通的标签基材,分切后的标签基材沿导料板滑动至工作台上进行叠放,再通限位机构将叠放后的标签基材进行对其限位,然后通过第一驱动件驱使活动板向下运动带动阵列的环形刀模对标签基材进行模切。由于阵列的环形刀模与标签基材上印刷的标签图案相对应,进而直接切出对应形状的标签,且裁切完的基材废料为完整的废料便于收集处理。通过在活动板阵列多个环形刀模直接对叠放的标签基材进行整体裁切,减少了标签生产工序,且产生的基材废料便于处理,进而减少了工作量,有效的提高了生产效率。By adopting the above technical solution, during the label production process, the rolled label base material is transported to the printing device through the feeding conveyor and then the marking device performs marking processing. After the marking process, the rolled label is The base material is die-cut. First, the rolled label base material is transported to the slitting mechanism through a conveyor belt and cut into label base materials of the same size. The cut label base materials slide along the guide plate to the workbench for stacking. , and then use the limiting mechanism to limit the stacked label base materials, and then drive the movable plate downward through the first driving member to drive the array of annular cutters to die-cut the label base materials. Since the annular die of the array corresponds to the label pattern printed on the label substrate, labels of the corresponding shape can be directly cut out, and the cut substrate waste is complete waste for easy collection and processing. By directly cutting the stacked label substrate as a whole by arraying multiple annular dies on the movable plate, the label production process is reduced, and the generated substrate waste is easy to process, thereby reducing the workload and effectively improving production efficiency. .
可选的,所述裁断组件包括支架、基座、上裁刀、下裁刀以及第二驱动件,所述支架竖直设于所述传送带的一端,所述基座滑动连接于所述支架上,所述基座长度方向与传送带长度方向垂直,所述上裁刀设于所述基座底部,所述下裁刀设于所述支架底部,所述第二驱动件能够驱使所述基座沿支架竖直上下移动。Optionally, the cutting assembly includes a bracket, a base, an upper cutting knife, a lower cutting knife and a second driving member. The bracket is vertically provided at one end of the conveyor belt, and the base is slidingly connected to the bracket. on the base, the length direction of the base is perpendicular to the length direction of the conveyor belt, the upper cutting knife is provided at the bottom of the base, the lower cutting knife is provided at the bottom of the bracket, and the second driving member can drive the base The seat moves vertically up and down along the bracket.
通过采用上述技术方案,在标签基材通过传送带输送带裁断组件处时,通过第二驱动件驱使基座上下运动,带动上裁刀上下运动与下裁刀相互配合对标签基材进行分切,实现对卷制基材进行分切的效果。通过裁断组件将卷制标签基材分切成大小相同的标签基材,再沿导向板滑落到工作台上便于叠放。By adopting the above technical solution, when the label base material passes through the conveyor belt cutting assembly, the second driving member drives the base to move up and down, driving the upper cutter to move up and down and the lower cutter to cooperate with each other to cut the label base material. Achieve the effect of slitting rolled substrates. The rolled label substrate is cut into label substrates of the same size through the cutting assembly, and then slid down along the guide plate onto the workbench for easy stacking.
可选的,所述限位机构包括限位板以及挡料板,所述限位板竖直设于工作台的两侧,所述限位板长度方向与传送带长度方向相同,且两侧限位板的间距与标签基材的宽度一致,所述挡料板垂直设于所述工作台上,所述挡料板位于限位板远离传送带的一端且与限位板垂直。Optionally, the limit mechanism includes a limit plate and a baffle plate. The limit plate is vertically installed on both sides of the workbench. The length direction of the limit plate is the same as the length direction of the conveyor belt, and the limit plates on both sides are limited. The distance between the positioning plates is consistent with the width of the label substrate. The baffle plate is vertically installed on the workbench. The baffle plate is located at an end of the limiting plate away from the conveyor belt and is perpendicular to the limiting plate.
通过采用上述技术方案,在将标签基材分切好之后通过导向板滑落到工作台上通过两侧的限位板进行限位,标签基材滑落到两侧的限位板间,使得标签基材的两侧对其,再通挡料板的限位使得标签基材的前端对其,进而实现对多层标签基材叠放对其,进而方便进行对多层标签基材同时进行模切处理。By adopting the above technical solution, after the label base material is cut, it slides down to the workbench through the guide plate and is limited by the limit plates on both sides. The label base material slides between the limit plates on both sides, so that the label base material Align the two sides of the label, and then align the front end of the label substrate through the limit of the baffle, thereby realizing the stacking and alignment of multiple layers of label substrates, thereby facilitating the simultaneous die-cutting of multiple layers of label substrates. deal with.
可选的,限位机构还包括推料组件,所述推料组件包括推板以及第一气缸,所述推板竖直设于工作台靠近所述传送带的一端,所述推板与限位板垂直,所述第一气缸能够驱使所述推板沿两侧所述限位板间移动。Optionally, the limiting mechanism also includes a pushing assembly, which includes a pushing plate and a first cylinder. The pushing plate is vertically installed at one end of the workbench close to the conveyor belt. The pushing plate is connected to the limiting mechanism. The plate is vertical, and the first cylinder can drive the push plate to move along the space between the limiting plates on both sides.
通过采用上述技术方案,在多层标签基材叠放完成后,通过第一气缸驱使推板朝向挡料板运动,通过推板对叠放的多层标签基材进行顶推,使得多层标签基材叠放更加整齐。By adopting the above technical solution, after the stacking of the multi-layer label substrates is completed, the first cylinder drives the push plate to move toward the baffle plate, and the push plate pushes the stacked multi-layer label substrates, so that the multi-layer labels The substrates are stacked more neatly.
可选的,所述挡料板穿过所述工作台可上下移动,所述工作台底部设有第二气缸能够驱使所述挡料板上下移动,所述工作台靠近挡料板的一侧设有收纳箱。Optionally, the baffle plate can move up and down through the workbench. A second cylinder is provided at the bottom of the workbench to drive the baffle plate to move up and down. The workbench is close to the side of the baffle plate. Comes with storage box.
通过采用上述技术方案,当叠放后的多层标签基材模切完之后,将模切出的标签收集之后,通过第二气缸驱使挡料板想下运动,使得挡料板收缩置工作台下方,再通过第一气缸带动推板将基材废料沿工作台推送至收纳箱内进行收集处理。By adopting the above technical solution, after the stacked multi-layer label base material is die-cut, the die-cut labels are collected, and the baffle plate is driven to move downward through the second cylinder, so that the baffle plate shrinks and is placed on the workbench. Below, the first cylinder drives the push plate to push the base material waste along the workbench into the storage box for collection and processing.
可选的,还包括收料装置,所述收料装置包括顶推机构以及放料机构,所述顶推机构包括支撑板、顶杆、支撑块以及第三驱动件,所述支撑板水平设于所述工作台底部,所述顶杆竖直阵列于所述支撑板上且上端穿过所述工作台,所述顶杆于所述环形刀模相对应设置,所述支撑块水平设于所述顶杆上端,所述第三驱动件用于驱使所述支撑板上下移动,所述顶杆能够带动支撑块伸入所述环形刀模内,所述放料机构用于放置标签。Optionally, a material collection device is also included. The material collection device includes a push mechanism and a material discharge mechanism. The push mechanism includes a support plate, a push rod, a support block and a third driving member. The support plate is arranged horizontally. At the bottom of the workbench, the ejector pins are vertically arrayed on the support plate and their upper ends pass through the workbench. The ejector pins are arranged correspondingly to the annular cutter mold, and the support blocks are arranged horizontally on At the upper end of the ejector rod, the third driving member is used to drive the support plate to move up and down. The ejector rod can drive the support block to extend into the annular die. The feeding mechanism is used to place labels.
通过采用上述技术方案,当对标签基材进行模切时,当环形刀模向下运动对标签基材切割完成后,在活动板带动环形刀模向上运动的同时,第三驱动件驱使支撑板向上运动,支撑板带动顶杆向上运动,顶杆带动支撑块向上运动使得支撑块伸入环形刀模内,将裁切好的标签固定在环形刀模内,随同环形刀模一同向上运动,使得标签与基材废料分离,当上升到一定高度后,通过第三驱动件驱使支撑板向下运动,使得支撑块对标签的固定接触,再通过放料机构对标签进行收集。By adopting the above technical solution, when the label base material is die-cut, when the annular cutter moves downward to complete the cutting of the label base material, while the movable plate drives the annular cutter to move upward, the third driving member drives the support plate When moving upward, the support plate drives the ejector rod to move upward, and the ejector rod drives the support block to move upward so that the support block extends into the annular die. The cut label is fixed in the annular die and moves upward together with the annular die. The label is separated from the base material waste. When it rises to a certain height, the third driving member drives the support plate to move downward, so that the support block is in fixed contact with the label, and then the label is collected by the unwinding mechanism.
可选的,所述放料机构包括架体、置料板以及驱动组件,所述架体水平设于所述工作台的一侧,所述置料板水平滑动连接于所述架体顶部,所述驱动组件能够驱使所述置料板沿所述架体移动至所述活动板正下方,所述置料板靠近所述活动板的一端设有若干与顶杆相对应的腰型槽,所述顶杆能够带动支撑块穿过所述腰型槽内。Optionally, the material discharging mechanism includes a frame body, a material placement plate and a driving assembly. The frame body is horizontally located on one side of the workbench, and the material placement plate is horizontally slidingly connected to the top of the frame body. The driving assembly can drive the material placing plate to move along the frame to directly below the movable plate. One end of the material placing plate close to the movable plate is provided with a number of waist-shaped grooves corresponding to the ejector rods. The push rod can drive the support block to pass through the waist-shaped groove.
通过采用上述技术方案,当需要对标签进行收集时,通过驱动组件驱使置料板沿架体水平移动至活动板正下方,再通过第三驱动件驱使支撑板向下运动,使得顶杆带动支撑块向下运动,在支撑块相下运动的过程中,标签脱离环形刀模内使得标签放置在置料板上对标签进行收集,在通过驱动组件间驱使置料板移出活动板下方。By adopting the above technical solution, when the labels need to be collected, the driving assembly drives the loading plate to move horizontally along the frame to just below the movable plate, and then drives the support plate to move downward through the third driving member, so that the ejector rod drives the support The block moves downward. During the downward movement of the support block, the labels are separated from the annular die so that the labels are placed on the loading plate to collect the labels. The driving assembly drives the loading plate out from under the movable plate.
可选的,所述架体顶部两侧设有槽口相对的滑移槽,所述置料板两侧伸入所述滑移槽内,所述驱动组件包括齿条、齿轮以及驱动电机,所述齿条设于所述置料板底部且位于所述滑移槽内,所述齿轮设于所述滑移槽内与所述齿条相啮合,所述驱动电机设于所述架体一侧能够驱使所述齿轮转动。Optionally, sliding grooves with opposite notches are provided on both sides of the top of the frame, and both sides of the material loading plate extend into the sliding groove. The driving assembly includes a rack, a gear and a driving motor. The rack is located at the bottom of the material loading plate and is located in the sliding groove. The gear is located in the sliding groove and meshes with the rack. The driving motor is located on the frame body. One side drives the gear to rotate.
通过采用上述技术方案,当需要将置料板移动至活动板下方对标签进行收集时,通过驱动电机带动齿轮转动,由于齿轮与置料板底部的齿条相啮合,从而带动齿条移动,齿条移动带动置料板沿滑移槽内滑动,实现对置料板的运动效果,便于对标签进行收集。By adopting the above technical solution, when it is necessary to move the loading plate to the bottom of the movable plate to collect labels, the drive motor drives the gear to rotate. Since the gear meshes with the rack at the bottom of the loading plate, the rack is driven to move. The movement of the strip drives the material placement plate to slide along the sliding groove, achieving the movement effect of the opposite material placement plate and facilitating the collection of labels.
可选的,所述置料板顶部设有若干隔板,所述腰型槽位于相邻所述隔板间。Optionally, a plurality of partitions are provided on the top of the loading plate, and the waist-shaped groove is located between adjacent partitions.
通过采用上述技术方案,当通过置料板对标签进行收集时,通过隔板对标签进行限位,防止叠放的多层标签散落,影响标签的收集效率。By adopting the above technical solution, when the labels are collected through the loading plate, the labels are limited by the partition to prevent the stacked multi-layer labels from scattering and affecting the collection efficiency of the labels.
综上所述,本申请包括以下至少一种有益技术效果:To sum up, this application includes at least one of the following beneficial technical effects:
1.通过设置的裁切装置包括分切机构、模切机构以及限位机构,通过分切机构将卷制的标签基材分切成大小相同的标签基材,在通过限位机构对叠放的多层标签基材进行限位对其后,再通过阵列有多个环形刀模的模切机构对多层标签基材同时进行模切,减少了标签生产工序,且产生的基材废料完整便于处理,进而减少了工作量,有效的提高了生产效率;1. The set cutting device includes a slitting mechanism, a die-cutting mechanism and a limiting mechanism. The rolled label base material is cut into label base materials of the same size through the slitting mechanism, and then stacked through the limiting mechanism. After the multi-layer label base material is limited, the multi-layer label base material is die-cut simultaneously through a die-cutting mechanism with an array of multiple annular dies, which reduces the label production process and produces complete base material waste. It is easy to handle, thereby reducing the workload and effectively improving production efficiency;
2.通过设置的限位机构包括限位板、挡料板以及推料组件,且挡料板穿过工作台可上下移动,通过限位板与挡料板对标签基材的限位,使得标签基材便于对其叠放,在模切完之后,将挡料板收缩至工作台下,再通过推料组件将基材废料推送至收纳箱内,别与对基材废料进行收集;2. The set limit mechanism includes a limit plate, a baffle plate and a pushing component, and the baffle plate can move up and down through the workbench. The limit plate and the baffle plate limit the label base material, so that The label base material is easy to stack. After die-cutting, retract the baffle plate under the workbench, and then push the base material waste into the storage box through the pusher assembly. Do not collect the base material waste;
3.通过设置收料装置包括顶推机构以及放料机构,在通过环形刀模将标签基材模切完之后,通过顶推机构将标签固定在环形刀模内,实现与基材废料的分离,再通过放料机构对标签进行收集,从而提高工作效率。3. By setting up a receiving device including a pushing mechanism and a discharging mechanism, after the label base material is die-cut by the annular die, the label is fixed in the annular die through the ejecting mechanism to achieve separation from the substrate waste. , and then collect the labels through the unwinding mechanism, thereby improving work efficiency.
附图说明Description of drawings
图1是本申请实施例一种标签生产系统的结构示意图。Figure 1 is a schematic structural diagram of a label production system according to an embodiment of the present application.
图2是本申请实施例中分切机构的结构示意图。Figure 2 is a schematic structural diagram of the cutting mechanism in the embodiment of the present application.
图3是本申请实施例中裁切装置的局部示意图。Figure 3 is a partial schematic diagram of the cutting device in the embodiment of the present application.
图4是本申请实施例中放料机构的结构示意图。Figure 4 is a schematic structural diagram of the discharging mechanism in the embodiment of the present application.
图5是图4中A部分的放大示意图。FIG. 5 is an enlarged schematic diagram of part A in FIG. 4 .
附图标记说明:1、上料传送装置;2、印刷装置;3、打标装置;4、裁切装置;41、分切机构;411、传送带;412、裁断组件;4121、支架;4122、基座;4123、上裁刀;4124、下裁刀;4125、第二驱动件;413、导料板;42、模切机构;421、工作台;422、立柱;423、顶板;424、活动板;425、第一驱动件;426、环形刀模;427、刀槽;43、限位机构;431、限位板;432、挡料板;433、推料组件;4331、第一气缸;4332、推板;434、第二气缸;435、收纳箱;5、收料装置;51、顶推机构;511、支撑板;512、顶杆;513、支撑块;514、第三驱动件;52、放料机构;521、架体;522、置料板;5221、腰型槽;5222、隔板;523、驱动组件;5231、齿条;5232、齿轮;5233、驱动电机;524、滑移槽。Explanation of reference signs: 1. Feeding and conveying device; 2. Printing device; 3. Marking device; 4. Cutting device; 41. Cutting mechanism; 411. Conveyor belt; 412. Cutting component; 4121. Bracket; 4122. Base; 4123, upper cutter; 4124, lower cutter; 4125, second driving part; 413, guide plate; 42, die-cutting mechanism; 421, workbench; 422, column; 423, top plate; 424, movable Plate; 425, first driving part; 426, annular knife mold; 427, knife groove; 43, limit mechanism; 431, limit plate; 432, baffle plate; 433, pusher assembly; 4331, first cylinder; 4332. Push plate; 434. Second cylinder; 435. Storage box; 5. Material collection device; 51. Pushing mechanism; 511. Support plate; 512. Push rod; 513. Support block; 514. Third driving member; 52. Unloading mechanism; 521. Frame; 522. Material placement plate; 5221. Waist-shaped groove; 5222. Partition plate; 523. Driving component; 5231. Rack; 5232. Gear; 5233. Driving motor; 524. Slide Relocation.
具体实施方式Detailed ways
以下结合附图1-5对本申请作进一步详细说明。The present application will be further described in detail below in conjunction with Figures 1-5.
本申请实施例公开一种标签生产系统。参照图1,生产系统包括上料传送装置1、印刷装置2以及打标装置3,上料传送装置1、印刷装置2以及打标装置3依次设置,印刷装置2为具体标签印刷机用于在基材上印刷标签图案,打标装置3为标签打标机对标签上进行打防伪标识,还包括裁切装置4与收料装置5,裁切装置4与打标装置3连接,收料装置5与裁切装置4连接。The embodiment of the present application discloses a label production system. Referring to Figure 1, the production system includes a feeding and conveying device 1, a printing device 2 and a marking device 3. The feeding and conveying device 1, the printing device 2 and the marking device 3 are arranged in sequence. The printing device 2 is a specific label printing machine used in The label pattern is printed on the base material, and the marking device 3 is a label marking machine that prints anti-counterfeiting marks on the label. It also includes a cutting device 4 and a collecting device 5. The cutting device 4 is connected to the marking device 3, and the collecting device 5 is connected to the cutting device 4.
参照图2与图3,裁切装置4包括分切机构41、模切机构42以及限位机构43,分切机构41包括传送带411、设置在传送带411远离打标装置3的一端的裁断组件412,设置在传送带411靠近裁断组件412一端倾斜设置的导料板413,模切机构42包括工作台421、立柱422、顶板423、活动板424、第一驱动件425以及环形刀模426,工作台421水平设置且位于导料板413的下方,导料板413靠近传送的一端高于另一端,立柱422竖直焊接于工作台421上,立柱422为四个且分别位于工作台421的四角,顶板423水平焊接在四个立柱422上端,活动板424水平设置在顶板423与工作台421间,立柱422穿过活动板424与活动板424滑动连接,第一驱动件425具体为液压缸,第一驱动件425的焊接在顶板423顶部,第一驱动件425的输出轴穿过顶板423且端部与活动板424顶部焊接,第一驱动件425能够驱使活动板424沿立柱422上下移动,环形刀模426阵列于活动板424底部,环形刀模426为扇形的中空刀模,工作台421上开设有与环形刀模426相匹配的刀槽427。Referring to FIGS. 2 and 3 , the cutting device 4 includes a cutting mechanism 41 , a die-cutting mechanism 42 and a limiting mechanism 43 . The cutting mechanism 41 includes a conveyor belt 411 and a cutting assembly 412 disposed at one end of the conveyor belt 411 away from the marking device 3 , a guide plate 413 is provided at one end of the conveyor belt 411 close to the cutting assembly 412. The die-cutting mechanism 42 includes a workbench 421, a column 422, a top plate 423, a movable plate 424, a first driving part 425 and an annular die 426. The workbench 421 is set horizontally and is located below the guide plate 413. One end of the guide plate 413 close to the transmission is higher than the other end. The uprights 422 are vertically welded to the workbench 421. There are four uprights 422 and they are located at the four corners of the workbench 421. The top plate 423 is horizontally welded to the upper ends of the four upright columns 422. The movable plate 424 is horizontally arranged between the top plate 423 and the workbench 421. The upright column 422 passes through the movable plate 424 and is slidingly connected to the movable plate 424. The first driving member 425 is specifically a hydraulic cylinder. A driving member 425 is welded on the top of the top plate 423. The output shaft of the first driving member 425 passes through the top plate 423 and the end is welded to the top of the movable plate 424. The first driving member 425 can drive the movable plate 424 to move up and down along the column 422 in a circular shape. The cutter molds 426 are arrayed at the bottom of the movable plate 424 , the annular cutter molds 426 are fan-shaped hollow cutters, and the workbench 421 is provided with slots 427 matching the annular cutter molds 426 .
参照图2与图3,裁断组件412包括支架4121、基座4122、上裁刀4123、下裁刀4124以及第二驱动件4125,支架4121竖直设置于传送带411的一端,支架4121相对的两侧开设有滑槽,基座4122的两端伸入滑槽内与支架4121滑动连接,基座4122长度方向与传送带411长度方向垂直,上裁刀4123通过螺栓固定在基座4122底部,下裁刀4124通过螺栓固定在支架4121底部,第二驱动件4125具体为液压缸,第二驱动件4125为两个,分别位于支架4121两侧的滑槽内,第二驱动件4125的输出端与基座4122焊接,另一端与支架4121焊接,第二驱动件4125能够驱使基座4122沿支架4121竖直上下移动。Referring to Figures 2 and 3, the cutting assembly 412 includes a bracket 4121, a base 4122, an upper cutting knife 4123, a lower cutting knife 4124 and a second driving part 4125. The bracket 4121 is vertically installed at one end of the conveyor belt 411, and the two opposite sides of the bracket 4121 There is a chute on the side, and both ends of the base 4122 extend into the chute and are slidingly connected to the bracket 4121. The length direction of the base 4122 is perpendicular to the length direction of the conveyor belt 411. The upper cutting knife 4123 is fixed to the bottom of the base 4122 by bolts, and the lower cutting knife 4123 is fixed to the bottom of the base 4122 by bolts. The knife 4124 is fixed to the bottom of the bracket 4121 through bolts. The second driving part 4125 is specifically a hydraulic cylinder. There are two second driving parts 4125, which are located in the chute on both sides of the bracket 4121. The output end of the second driving part 4125 is connected to the base. The base 4122 is welded, and the other end is welded to the bracket 4121. The second driving member 4125 can drive the base 4122 to move vertically up and down along the bracket 4121.
参照图2与图3,限位机构43用于对分切后的标签基材进行限位对齐,限位机构43包括限位板431以及挡料板432,限位板431竖直焊接在工作台421顶部的两侧,限位板431长度方向与传送带411长度方向相同,且两侧的限位板431的间距与标签基材的宽度一致,挡料板432垂直设置于工作台421上,挡料板432位于限位板431远离传送带411的一端且与限位板431垂直。挡料板432穿过工作台421可上下移动,工作台421底部焊接有第二气缸434,第二气缸434的输出端与挡料板432底部焊接,另一端焊接在工作台421的底部,第二气缸434能够驱使挡料板432上下移动,工作台421靠近挡料板432的一侧焊接有收纳箱435,收纳箱435顶部开设有开口。Referring to Figures 2 and 3, the limiting mechanism 43 is used to limit and align the cut label base materials. The limiting mechanism 43 includes a limiting plate 431 and a baffle plate 432. The limiting plate 431 is welded vertically during operation. On both sides of the top of the table 421, the length direction of the limit plate 431 is the same as the length direction of the conveyor belt 411, and the distance between the limit plates 431 on both sides is consistent with the width of the label substrate. The baffle plate 432 is vertically arranged on the workbench 421. The blocking plate 432 is located at an end of the limiting plate 431 away from the conveyor belt 411 and is perpendicular to the limiting plate 431 . The baffle plate 432 can move up and down through the workbench 421. A second cylinder 434 is welded to the bottom of the workbench 421. The output end of the second cylinder 434 is welded to the bottom of the baffle plate 432, and the other end is welded to the bottom of the workbench 421. The two cylinders 434 can drive the baffle plate 432 to move up and down. A storage box 435 is welded to the side of the workbench 421 close to the baffle plate 432, and an opening is provided at the top of the storage box 435.
限位机构43还包括推料组件433,推料组件433包括推板4332以及第一气缸4331,推板4332竖直滑动连接在工作台421顶部靠近传送带411的一端,推板4332与限位板431垂直,第一气缸4331设置在工作台421的侧壁,第一气缸4331的输出端与推板4332远离挡料板432的一侧焊接,另一端焊接在工作台421上,第一气缸4331能够驱使推板4332沿两侧限位板431间移动。The limiting mechanism 43 also includes a pushing assembly 433. The pushing assembly 433 includes a pushing plate 4332 and a first cylinder 4331. The pushing plate 4332 is vertically slidingly connected to an end of the top of the workbench 421 close to the conveyor belt 411. The pushing plate 4332 is connected to the limiting plate. 431 is vertical, the first cylinder 4331 is set on the side wall of the workbench 421, the output end of the first cylinder 4331 is welded to the side of the push plate 4332 away from the baffle plate 432, and the other end is welded to the workbench 421. The first cylinder 4331 The push plate 4332 can be driven to move along the limiting plates 431 on both sides.
参照图3与图4,收料装置5包括顶推机构51以及放料机构52,顶推机构51包括支撑板511、顶杆512、支撑块513以及第三驱动件514,工作台421底部竖直焊接有四根滑杆,支撑板511水平滑动连接在四根滑杆间,滑杆穿过支撑板511与支撑板511滑动连接,顶杆512竖直阵列于支撑板511上且上端穿过工作台421,顶杆512与环形刀模426相对应设置,支撑块513水平焊接早顶杆512上端且位于刀槽427内,第三驱动件514具体为液压缸,第三驱动件514的输出端焊接在支撑板511底部,另一端焊接在工作台421底部,第三驱动件514能够驱使支撑板511上下移动,顶杆512能够带动支撑块513伸入环形刀模426内。Referring to Figures 3 and 4, the material collection device 5 includes a push mechanism 51 and a discharge mechanism 52. The push mechanism 51 includes a support plate 511, a push rod 512, a support block 513 and a third driving member 514. The bottom of the workbench 421 is vertical. There are four sliding rods directly welded. The support plate 511 is horizontally slidingly connected between the four sliding rods. The sliding rods pass through the support plate 511 and are slidingly connected to the support plate 511. The push rods 512 are arranged vertically on the support plate 511 and the upper end passes through it. The workbench 421, the ejector pin 512 and the annular die 426 are arranged correspondingly, the support block 513 is horizontally welded to the upper end of the ejector pin 512 and is located in the slot 427, the third driving member 514 is specifically a hydraulic cylinder, and the output of the third driving member 514 One end is welded to the bottom of the support plate 511, and the other end is welded to the bottom of the workbench 421. The third driving member 514 can drive the support plate 511 to move up and down, and the ejector pin 512 can drive the support block 513 to extend into the annular die 426.
参照图3与图4,放料机构52用于放置标签,放料机构52包括架体521、置料板522以及驱动组件523,架体521水平设置在工作台421的一侧,置料板522水平滑动连接于架体521顶部,驱动组件523能够驱使置料板522沿架体521移动至活动板424正下方,置料板522靠近活动板424的一端开设有若干与顶杆512相对应的腰型槽5221,顶杆512能够带动支撑块513穿过腰型槽5221内。置料板522顶部焊接有若干隔板5222,腰型槽5221位于相邻隔板5222间。Referring to Figures 3 and 4, the unloading mechanism 52 is used to place labels. The unloading mechanism 52 includes a frame body 521, a loading plate 522 and a driving assembly 523. The frame body 521 is set horizontally on one side of the workbench 421, and the loading plate 522 is horizontally slidingly connected to the top of the frame body 521. The driving assembly 523 can drive the loading plate 522 to move along the frame body 521 to just below the movable plate 424. One end of the loading plate 522 close to the movable plate 424 is provided with a number of push rods 512 corresponding to The waist-shaped groove 5221 is formed, and the push rod 512 can drive the support block 513 to pass through the waist-shaped groove 5221. A number of partitions 5222 are welded to the top of the loading plate 522, and waist-shaped grooves 5221 are located between adjacent partitions 5222.
参照图4与图5,架体521顶部两侧开设有槽口相对的滑移槽524,置料板522两侧伸入滑移槽524内,驱动组件523包括齿条5231、齿轮5232以及驱动电机5233,齿条5231焊接在置料板522底部且位于滑移槽524内,齿轮5232转动连接在滑移槽524内与且齿条5231相啮合,驱动电机5233焊接在架体521一侧且输出轴与齿轮5232的转轴同轴连接,驱动电机5233能够驱使齿轮5232转动带动置料板522沿滑移槽524内滑动。Referring to Figures 4 and 5, sliding grooves 524 with opposite slots are provided on both sides of the top of the frame 521. Both sides of the loading plate 522 extend into the sliding grooves 524. The driving assembly 523 includes a rack 5231, a gear 5232 and a drive. The motor 5233 and the rack 5231 are welded to the bottom of the loading plate 522 and located in the sliding groove 524. The gear 5232 is rotatably connected in the sliding groove 524 and meshes with the rack 5231. The driving motor 5233 is welded to one side of the frame 521 and The output shaft is coaxially connected to the rotating shaft of the gear 5232, and the driving motor 5233 can drive the gear 5232 to rotate and drive the loading plate 522 to slide along the sliding groove 524.
本申请实施例一种标签生产系统的实施原理为:在标签生产过程中,通过将卷制的标签基材通过上料传送装置1输送到印刷装置2后在进行打标装置3进行打标加工,打标加工完后,卷制的标签基材通过传送带411输送到裁切组件处,通过第二驱动件4125驱使基座4122上下运动,带动上裁刀4123上下运动与下裁刀4124相互配合对标签基材进行分切,分切完的标签基材沿导料板413滑落到工作台421上,在限位板431与挡料板432间进行叠放,叠放一定数量后,通过第一气缸4331驱使推板4332朝向挡料板432运动,通过推板4332对叠放的多层标签基材进行顶推,使得多层标签基材叠放更加整齐。The implementation principle of a label production system in the embodiment of the present application is as follows: during the label production process, the rolled label base material is transported to the printing device 2 through the feeding conveyor 1 and then the marking device 3 performs marking processing. , after the marking process is completed, the rolled label base material is transported to the cutting assembly through the conveyor belt 411, and the second driving member 4125 drives the base 4122 to move up and down, driving the upper cutting knife 4123 to move up and down to cooperate with the lower cutting knife 4124 The label base material is cut, and the cut label base material slides down to the workbench 421 along the guide plate 413, and is stacked between the limit plate 431 and the baffle plate 432. After stacking a certain number, it passes through the third A cylinder 4331 drives the push plate 4332 to move toward the baffle plate 432, and pushes the stacked multi-layer label base materials through the push plate 4332, so that the multi-layer label base materials are stacked more neatly.
通过第一驱动件425驱使活动板424向下运动带动阵列的环形刀模426对标签基材进行模切,模切完成后,第三驱动件514驱使支撑板511向上运动,支撑板511带动顶杆512向上运动,顶杆512带动支撑块513向上运动使得支撑块513伸入环形刀模426内,将裁切好的标签固定在环形刀模426内,随同环形刀模426一同向上运动,使得标签与基材废料分离,当上升到一定高度后,通过驱动电机5233带动齿轮5232转动,由于齿轮5232与置料板522底部的齿条5231相啮合,从而带动齿条5231移动,齿条5231移动带动置料板522沿滑移槽524内滑动至活动板424正下方,再通过第三驱动件514驱使支撑板511向下运动,使得顶杆512带动支撑块513向下运动,标签脱离环形刀模426内使得标签放置在置料板522上,在通过驱动电机5233驱使置料板522移出活动板424对标签进行收集。The first driving member 425 drives the movable plate 424 to move downward to drive the array of annular cutters 426 to die-cut the label substrate. After the die-cutting is completed, the third driving member 514 drives the support plate 511 to move upward, and the support plate 511 drives the top The rod 512 moves upward, and the ejector rod 512 drives the support block 513 to move upward so that the support block 513 extends into the annular die 426, fixes the cut label in the annular die 426, and moves upward together with the annular die 426, so that The label is separated from the base material waste. When it rises to a certain height, the drive motor 5233 drives the gear 5232 to rotate. Since the gear 5232 meshes with the rack 5231 at the bottom of the loading plate 522, the rack 5231 is driven to move, and the rack 5231 moves. The loading plate 522 is driven to slide along the sliding groove 524 to just below the movable plate 424, and then the support plate 511 is driven downward through the third driving member 514, so that the ejector rod 512 drives the support block 513 to move downward, and the label is separated from the annular knife. The labels are placed on the loading plate 522 in the mold 426, and the driving motor 5233 drives the loading plate 522 out of the movable plate 424 to collect the labels.
当支撑块513收缩至刀槽427内后,在通过第二气缸434驱使挡料板432想下运动,使得挡料板432收缩置工作台421下方,再通过第一气缸4331带动推板4332将基材废料沿工作台421推送至收纳箱435内进行收集处理。When the support block 513 shrinks into the slot 427, the second cylinder 434 drives the baffle plate 432 to move downward, so that the baffle plate 432 shrinks and is placed below the workbench 421, and then the first cylinder 4331 drives the push plate 4332 to push the baffle plate 432 downward. The base material waste is pushed along the workbench 421 into the storage box 435 for collection and processing.
重复上述过程可实现标签的连续生产,不但减少了标签生产工序,且产生的基材废料便于处理,进而减少了工作量,有效的提高了生产效率。Repeating the above process can achieve continuous production of labels, which not only reduces the label production process, but also generates base material waste that is easy to handle, thereby reducing the workload and effectively improving production efficiency.
以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application shall be covered by the scope of protection of the present application. Inside.
Claims (7)
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Denomination of invention: A label production system Granted publication date: 20240308 Pledgee: Xi'an Gaoling Sanyang Financing Guarantee Co.,Ltd. Pledgor: Xi'an Xiongfeng printing and packaging Co.,Ltd. Registration number: Y2025610000060 |
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