CN112570974B

CN112570974B - Water separator production system

Info

Publication number: CN112570974B
Application number: CN202011364827.2A
Authority: CN
Inventors: 佘鹏; 刘铮; 盛国良; 魏盛霖; 郭琰; 杨新亮
Original assignee: Hunan Jiaer Pipe Industry Co ltd
Current assignee: Hunan Jiaer Pipe Industry Co ltd
Priority date: 2020-11-27
Filing date: 2020-11-27
Publication date: 2022-12-02
Anticipated expiration: 2040-11-27
Also published as: CN112570974A

Abstract

The utility model relates to a water separator production system, including welding set, punching device, still include support one, be equipped with on the support one and be used for carrying the transport mechanism who is responsible for, still including being used for with the connecting pipe transports extremely be responsible for last conveyor, punching device includes the piercing press, transport mechanism in piercing press position department is equipped with locating component one, welding set include a plurality ofly with install in be responsible for on welding set and actuating mechanism that connecting pipe quantity corresponds, be equipped with welder on the welding set, actuating mechanism is used for driving welder and winds connecting pipe circumferential direction is with the connecting pipe welding is in be responsible for on, transport mechanism in welding set position department is equipped with and is used for the location the locating component two of being responsible for, this application has the effect that promotes the degree of automation of production water knockout drum.

Description

Water separator production system

Technical Field

The application relates to the field of steel pipe processing, in particular to a water separator production system.

Background

The water separator mainly comprises a main pipe and a connecting pipe welded on the main pipe.

In the related art, generally, the main pipe is punched by a punching machine and then welded at the punched position of the main pipe by a welding machine.

In view of the above-mentioned related art, the inventors consider that the punching process and the welding process are separate processes and have a low degree of automation.

Disclosure of Invention

In order to promote the degree of automation of production water knockout drum, this application provides a water knockout drum production system.

The application provides a water knockout drum production system adopts following technical scheme:

the utility model provides a water separator production system, includes welding set, punching device, still includes support one, be equipped with on the support one and be used for carrying the transport mechanism who is responsible for, still including be used for with the connecting pipe transports to be responsible for last conveyor, punching device includes the piercing press, transport mechanism in piercing press position department is equipped with locating component one, welding set include a plurality ofly with install in be responsible for on welding machine and the actuating mechanism that connecting pipe quantity corresponds, be equipped with welder on the welding machine, actuating mechanism is used for driving welder and winds connecting pipe circumferential direction is in order to incite somebody to action the connecting pipe welding is in be responsible for, transport mechanism in welding set position department is equipped with and is used for the location be responsible for locating component two.

By adopting the technical scheme, when the water separator is produced, the main pipe is placed on the conveying mechanism along the length direction of the transmission belt, the main pipe is conveyed to the position of the punching machine through the conveying mechanism, and is positioned through the positioning assembly, at the moment, the main pipe is punched through the punching machine, after punching is finished, the main pipe is conveyed to the position of the welding machine through the conveying mechanism, then the main pipe is positioned through the positioning assembly, then the connecting pipe is placed at the position of a punching hole on the main pipe through the conveying device, then the connecting pipe is subjected to spot welding through the welding gun, after the connecting pipe is fixed, the welding gun is driven to rotate around the circumferential direction of the connecting pipe through the driving mechanism, so that the connecting pipe is fully welded, and the water separator is manufactured; this setting will produce the water knockout drum and form a whole assembly line to promote degree of automation.

Optionally, the first positioning assembly comprises a first clamping plate, the second clamping plate is perpendicular to the length direction of the main pipe and is slidably connected to the first support, the first positioning assembly further comprises a first bidirectional screw rod, the first bidirectional screw rod is rotatably connected to the first support, and the first bidirectional screw rod rotates to drive the two first clamping plates to be close to or away from each other.

By adopting the technical scheme, when punching, the first bidirectional screw rod is rotated, so that the first two clamping plates are controlled to be close to each other until the first two clamping plates clamp the main pipe, and then the punching machine is started to punch the main pipe; the first two-way screw rod in the first positioning assembly has a certain limiting function, and the first clamping plate can be limited at a certain position to a certain extent.

Optionally, be equipped with the pneumatic cylinder on the piercing press, fixedly connected with mounting panel on the pneumatic cylinder piston rod, fixedly connected with is a plurality of on the mounting panel with install in be responsible for on the connecting pipe quantity correspond and be used for right be responsible for fenestrate jumper bar, be equipped with on the mounting panel and be used for the drive two-way lead screw a pivoted driving medium, two the equal fixedly connected with rubber pad of one side that splint are close to each other is in order to compensate a contact of jumper bar is responsible for the distance of the punching work of the jumper bar completion to being responsible for.

By adopting the technical scheme, when the main pipe moves to the position of the punching machine, the hydraulic cylinder is started so as to drive the mounting plate to move downwards, and in the process of moving the mounting plate downwards, the transmission part drives the bidirectional screw rod to rotate so as to control the two clamp plates to approach each other to clamp the main pipe, and meanwhile, the punch rod moves downwards to punch the main pipe; when the ram just contacted the main pipe, the clamp plate clamped the main pipe, then the ram continued to move down, accomplished the punching a hole to being responsible for, and at this moment because the driving medium continued to drive two clamp plates one and be close to each other, then the rubber pad produced deformation, the reinforcing was to the tight effect of clamp of being responsible for.

Optionally, the transmission member is a rack, the rack is fixedly connected to the mounting plate, a gear is coaxially and fixedly connected to the first bidirectional screw rod, and the rack is meshed with the gear.

By adopting the technical scheme, when the mounting plate moves downwards, the rack is driven to move downwards, the rack is meshed with the gear, and the rack moves downwards to drive the gear to rotate, so that the first bidirectional screw rod is driven to rotate; the transmission part has stable transmission.

Optionally, the driving mechanism includes a first motor, a plurality of chains and a plurality of sprockets corresponding to the number of the welding guns, the sprockets are rotatably connected to the first support, the axis of rotation of the sprockets is arranged along the axial direction of the connecting pipe, the chains are simultaneously wound on the plurality of sprockets, the plurality of sprockets are meshed with the chains, the welding guns are mounted on the sprockets, and the motor is fixedly connected to one of the sprockets in a coaxial manner.

By adopting the technical scheme, when the welding guns are driven to rotate, the first motor is started to drive the chain wheel to rotate, and under the action of the chain, other chain wheels are driven to rotate, so that the welding guns can be driven to rotate around the connecting pipe simultaneously, and the purpose of welding the connecting pipe is achieved.

Optionally, locating component two includes two splint two, two the perpendicular to is followed to splint two be responsible for length direction sliding connection in support one is last, locating component two still includes motor two and two-way lead screw two, two-way lead screw rotate to be connected in support one, two-way lead screw rotate with the drive two splint two are close to each other or keep away from, motor two is used for driving two-way lead screw rotate.

By adopting the technical scheme, when the connecting pipe is welded, the second motor is started to drive the two-way screw rod to rotate, so that the two clamp plates can be driven to approach each other until the two clamp plates clamp the main pipe; the two-way screw rod II in the second positioning assembly has a certain limiting function, and the second clamping plate can be limited at a certain position to a certain extent.

Optionally, the conveying device includes a conveying belt for conveying the connecting pipes, a mechanical arm and a second support for mounting the conveying belt, the conveying belt is arranged beside the conveying mechanism, a baffle is fixedly connected to the second support along the width direction of the second support, the baffle spans the conveying belt, a plurality of baffles are fixedly connected to the baffle along the length direction of the conveying belt, a plurality of baffles form a plurality of placing grooves corresponding to the number of the connecting pipes mounted on the main pipe, the placing grooves are used for placing the connecting pipes, the connecting pipes are conveyed to the placing grooves through the conveying belt, and the mechanical arm is used for conveying one of the connecting pipes in each placing groove to the main pipe at the same time.

Through adopting above-mentioned technical scheme, during the welding connecting pipe, place the connecting pipe in the standing groove, then place one of them connecting pipe in every standing groove simultaneously on being responsible for through the arm, then weld the connecting pipe through the welding machine to can use manpower sparingly.

Optionally, the distance from the upper surface of the partition to the upper surface of the conveyor belt is less than the height of the connecting pipe.

Through adopting above-mentioned technical scheme, make things convenient for getting of arm to work.

In summary, the present application includes at least one of the following beneficial technical effects:

1. the water separator is produced in a flow line mode, so that the labor is saved, and the automation degree is improved;

2. the hydraulic cylinder on the punching machine is utilized to drive the bidirectional screw rod to rotate, so that the main pipe is clamped, and energy is saved.

Drawings

FIG. 1 is a schematic diagram of the overall structure of a water separator production system according to an embodiment of the present application;

FIG. 2 is a schematic diagram I of a partial structure of FIG. 1;

FIG. 3 is a second schematic view of the partial structure of FIG. 1;

FIG. 4 is an enlarged schematic view of area A of FIG. 3;

fig. 5 is a schematic view of the overall structure of the second positioning assembly in fig. 3.

Description of reference numerals: 1. a first bracket; 2. a welding device; 3. a punching device; 4. a conveying device; 5. a third motor; 6. a delivery wheel; 7. a belt; 8. rotating the rod; 9. a pulley; 10. a punching machine; 11. a hydraulic cylinder; 12. mounting a plate; 13. punching; 14. a first fixing plate; 15. a first clamping plate; 16. a first sliding block; 17. a first bidirectional screw rod; 18. a rubber pad; 19. a rack; 20. a gear; 21. a second bracket; 22. a baffle plate; 23. a conveyor belt; 24. a partition plate; 25. a placement groove; 26. a mechanical arm; 27. a welding machine; 28. welding a pipe; 29. a welding gun; 30. a first motor; 31. a chain; 32. a sprocket; 33. a mounting base; 34. a connecting rod; 35. a vertical rod; 36. a second fixing plate; 37. a second clamping plate; 38. a second sliding block; 39. a slide bar; 40. a two-way screw rod II; 41. a second motor; 42. a main pipe; 43. and (4) connecting the pipes.

Detailed Description

The present application is described in further detail below with reference to figures 1-5.

The embodiment of the application discloses water knockout drum production system. Referring to fig. 1, the system includes a support 1, a welding device 2, a punching device 3 and a conveying device 4, a conveying mechanism for conveying a main pipe 42 is arranged on the support 1, the conveying mechanism includes a motor three 5, a plurality of conveying wheels 6 of a belt 7, the conveying wheels 6 are arranged at equal intervals along the length direction of the support 1, the conveying wheels 6 are rotatably connected to the support 1, the rotating axis of the conveying wheels 6 is arranged along the width direction of the support 1, one end of each conveying wheel 6 is used as a fixedly connected rotating rod 8, the rotating rod 8 penetrates out of the support 1 and the belt wheel 9, the belt 7 is wound around the belt wheels 9, the belt 7 is in a tightening state, and one rotating rod 8 is coaxially and fixedly connected with an output shaft of the motor three 5.

Referring to fig. 2, the punching device 3 includes a punching machine 10, a hydraulic cylinder 11 is fixedly connected to the punching machine 10 through a screw, an installation plate 12 is fixedly connected to a piston rod of the hydraulic cylinder 11, the installation plate 12 is arranged along the first length direction of the bracket 1 in the length direction, a plurality of punching rods 13 corresponding to the number of the connection pipes 43 installed on the main pipe 42 and used for punching the main pipe 42 are fixedly connected to the installation plate 12, and the distance between two adjacent punching rods 13 is equal to the distance between two adjacent connection pipes 43 on the main pipe 42.

The side of a punch 13 at two ends of an installation plate 12 of a first support is fixedly connected with a first fixing plate 14, the length direction of the first fixing plate 14 is arranged along the width direction of the first support 1, a first positioning assembly is arranged on the first fixing plate 14 and comprises two first clamping plates 15, the first clamping plates 15 are located between two adjacent conveying wheels 6, the cross sections of the first clamping plates 15 along the thickness direction are arc-shaped, the two first clamping plates 15 are matched with each other to clamp a main pipe 42, the two first clamping plates 15 are connected to the first fixing plate 14 in a sliding mode along the length direction of the first fixing plate 14, the lower ends of the first clamping plates 15 are fixedly connected with first sliders 16, the bottom surfaces of the first sliders 16 are square and abut against the upper surfaces of the first fixing plates 14, the first positioning assembly further comprises first bidirectional screw rods 17, the length direction of the first bidirectional screw rods 17 is arranged along the length direction of the first fixing plates 14, the first bidirectional screw rods 17 are connected to the first support in a rotating mode, the rotating axis of the first bidirectional screw rods 17 is arranged along the length direction of the first fixing plate 14, the first bidirectional screw rods 17 simultaneously penetrate out of the first sliders 16, and the first sliders 16 are respectively in a threaded connection on two reverse threaded connection on two sections of the first bidirectional screw rods 17.

The mounting plate 12 is provided with a transmission part for driving the first bidirectional screw rod 17 to rotate, and the inner walls of the first clamping plates 15 are fixedly connected with rubber pads 18 to compensate the distance from the first punching rod 13 to the main pipe 42 to the punching rod 13 for completing the punching work of the main pipe 42.

The transmission part is a rack 19, the rack 19 is fixedly connected to the mounting plate 12, the rack 19 is arranged in the vertical direction, a gear 20 is coaxially and fixedly connected to the first bidirectional screw rod 17, and the rack 19 is meshed with the gear 20.

Referring to fig. 1, the conveying device 4 includes a second bracket 21, the second bracket 21 is disposed beside the conveying mechanism, a conveyor belt 23 is mounted on the second bracket 21, the conveyor belt 23 is used for conveying the connecting pipes 43, a baffle 22 is fixedly connected to one end of the second bracket 21 along the width direction thereof, the baffle 22 spans across the conveyor belt 23, the height from the lower surface of the baffle 22 to the upper surface of the conveyor belt 23 is smaller than the height of the connecting pipes 43, a plurality of partition plates 24 are fixedly connected to the baffle 22 along the length direction of the conveyor belt 23, the plurality of partition plates 24 form a plurality of placing grooves 25 corresponding to the number of the connecting pipes 43 mounted on the main pipe 42, the width of the placing grooves 25 is slightly larger than the diameter of the connecting pipes 43 along the vertical direction, and the distance from the upper surface of the partition plates 24 to the upper surface of the conveyor belt 23 is smaller than the height of the connecting pipes 43.

Referring to fig. 3 and 4, the transfer device 4 further comprises a robotic arm 26, the robotic arm 26 being adapted to simultaneously carry one of the connecting tubes 43 in each of the placing slots 25 onto the main tube 42.

The welding device 2 comprises a plurality of welding machines 27 and driving mechanisms, the number of the welding machines 27 corresponds to the number of the connecting pipes 43 arranged on the main pipe 42, the welding machines 27 are fixedly connected with welding pipes 28, the welding pipes 28 are hoses, the other ends of the welding pipes 28 are fixedly connected with welding guns 29, and the driving mechanisms are used for driving the welding guns 29 to rotate circumferentially around the connecting pipes 43 so as to weld the connecting pipes 43 on the main pipe 42.

The driving mechanism comprises a first motor 30, a chain 31 and a plurality of chain wheels 32 corresponding to the welding gun 29 in number, a mounting seat 33 is fixedly connected to the first bracket 1, the chain wheels 32 are rotatably connected to the mounting seat 33, the rotating axes of the chain wheels 32 are arranged along the axial direction of the connecting pipe 43, the chain 31 is wound on the chain wheels 32 at the same time, the chain wheels 32 are meshed with the chain 31, and the first motor 30 is coaxially and fixedly connected with one of the chain wheels 32; the lower surface of the chain wheel 32 is coaxially and fixedly connected with a connecting rod 34, the other end of the connecting rod 34 is fixedly connected with a vertical rod 35, and the other end of the vertical rod 35 is fixedly connected with the welding gun 29.

In this embodiment, the first motor 30 is a forward/reverse rotation motor, and in order to avoid the winding phenomenon of the welding pipe 28, during welding, the first motor 30 rotates forward and then rotates reversely.

Referring to fig. 3 and 5, a first fixing plate 36 is fixedly connected to a first support 1 beside two ends of a chain 31 in the length direction, a second fixing plate 36 is arranged in the length direction of the first support 1, a second positioning assembly is arranged on the second fixing plate 36 and comprises two clamping plates 37, the second clamping plates 37 are arranged between two adjacent conveying wheels 6, the cross sections of the second clamping plates 37 in the thickness direction are arc-shaped, the two clamping plates 37 are matched with each other to clamp a main pipe 42, the two clamping plates 37 are slidably connected to the second fixing plate 36 in the length direction of the second fixing plate 36, a second sliding block 38 is fixedly connected to the lower end of the second clamping plate 37, the bottom surface of the second sliding block 38 is square and abuts against the upper surface of the second fixing plate 36, a sliding rod 39 is fixedly connected between the two clamping plates 37 on the same side of the two fixing plates, the second positioning assembly further comprises a second bidirectional screw rod 40 and a second motor 41, the length direction of the second bidirectional screw rod 40 is arranged in the length direction of the second fixing plate 36, the second bidirectional screw rod 40 is rotatably connected to the first support 1, the two bidirectional screw rods 40 are connected to the two fixing plates 36 through screws, and the two motor 1 is connected to the two motor 1 through a screw rod fixing wires 41.

The implementation principle of a water separator production system in the embodiment of the application is as follows: when the water separator is produced, the connecting pipe 43 is placed in the placing groove 25, the connecting pipe 43 moves to the position of the baffle 22 under the action of the conveyor belt 23 until enough connecting pipes 43 are arranged in the placing groove 25, then the main pipe 42 is conveyed to the position of the punching machine 10 through the conveying wheel 6, then the conveying wheel 6 is suspended, meanwhile, the hydraulic cylinder 11 is started to drive the mounting plate 12 to move downwards, so that the rack 19 is driven to move downwards, the rack 19 moves downwards to drive the gear 20 to rotate, so that the bidirectional screw rod I17 is driven to rotate, the bidirectional screw rod I17 rotates to drive the two clamping plates I15 to approach each other until the clamping plates I15 clamp the main pipe 42, and meanwhile, the punching rod 13 moves downwards to the multiple main pipes 42 for punching; after the transmission of the main pipe 42 is finished, the conveying roller is started to convey the main pipe 42 until the main pipe 42 moves to the position of the welding machine 27, then the motor II 41 is started to drive the bidirectional screw rod to rotate until the two clamping plates II 37 clamp the main pipe 42, then the connecting pipe 43 is conveyed to the position of the hole of the main pipe 42 through the mechanical arm 26, then the welding machine 27 is started to perform spot welding on the connecting pipe 43 to fix the connecting pipe 43, then the mechanical arm 26 is removed, then the motor I30 is started to drive one chain wheel 32 to rotate, and under the action of the chain 31, other chain wheels 32 are driven to rotate, so that the welding gun 29 is driven to rotate until the connecting pipe 43 is welded on the main pipe 42 in a circular mode.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims

1. The utility model provides a water knockout drum production system, includes welding set (2), punching device (3), its characterized in that: the welding device is characterized by further comprising a first support (1), wherein a conveying mechanism used for conveying a main pipe (42) is arranged on the first support (1), the conveying device is further used for conveying a connecting pipe (43) to a conveying device (4) on the main pipe (42), the punching device (3) comprises a punching machine (10), the conveying mechanism is provided with a first positioning assembly at the position of the punching machine (10), the welding device (2) comprises a plurality of welding machines (27) and a driving mechanism, the number of the welding machines (27) corresponds to the number of the connecting pipes (43) and the number of the driving mechanisms are arranged on the main pipe (42), the welding machines (27) are provided with welding guns (29), the driving mechanism is used for driving the welding guns (29) to rotate circumferentially around the connecting pipes (43) so as to weld the connecting pipes (43) on the main pipe (42), and the conveying mechanism is provided with a second positioning assembly used for positioning the main pipe (42) at the position of the welding device (2); the first positioning assembly comprises two first clamping plates (15), the two first clamping plates (15) are connected to the first support (1) in a sliding mode along the direction perpendicular to the length direction of the main pipe (42), the first positioning assembly further comprises a first bidirectional screw rod (17), the first bidirectional screw rod (17) is connected to the first support (1) in a rotating mode, and the first bidirectional screw rod (17) rotates to drive the two first clamping plates (15) to get close to or away from each other; be equipped with pneumatic cylinder (11) on piercing press (10), fixedly connected with mounting panel (12) on pneumatic cylinder (11) piston rod, fixedly connected with is a plurality of and install in be responsible for on (42) connecting pipe (43) quantity correspond and be used for right be responsible for fenestrate jumper bar (13) of (42), be equipped with on mounting panel (12) and be used for the drive two-way lead screw (17) pivoted driving medium, two the equal fixedly connected with rubber pad of one side (18) that splint (15) are close to each other are with the compensation jumper bar (13) one contacts be responsible for (42) and arrive the distance of the punching a hole work of being responsible for (42) is accomplished to jumper bar (13).

2. The water separator production system of claim 1, wherein: the transmission part is a rack (19), the rack (19) is fixedly connected to the mounting plate (12), a gear (20) is coaxially and fixedly connected to the first bidirectional screw rod (17), and the rack (19) is meshed with the gear (20).

3. A water separator production system as claimed in claim 1 wherein: actuating mechanism include motor one (30), chain (31) and a plurality of and sprocket (32) that welder (29) quantity corresponds, sprocket (32) rotate to be connected on support one (1), sprocket (32) axis of rotation is followed connecting pipe (43) axis direction sets up, chain (31) are simultaneously around establishing a plurality of on sprocket (32), a plurality of sprocket (32) with chain (31) meshing connection, welder (29) are installed on sprocket (32), one of them of motor one (30) coaxial fixed connection sprocket (32).

4. The water separator production system of claim 1, wherein: the second positioning assembly comprises two clamp plates (37) and two clamp plates (37) perpendicular to the length direction of the main pipe (42) in sliding connection on the first support (1), the second positioning assembly further comprises a second motor (41) and a second bidirectional screw rod (40), the second bidirectional screw rod (40) is rotatably connected on the first support (1), the second bidirectional screw rod (40) is rotated to drive the two clamp plates (37) to be close to or far away from each other, and the second motor (41) is used for driving the second bidirectional screw rod (40) to rotate.

5. The water separator production system of claim 1, wherein: the conveying device (4) comprises a conveying belt (23) used for conveying connecting pipes (43), a mechanical arm (26) and a second support (21) used for installing the conveying belt (23), the conveying belt (23) is arranged beside the conveying mechanism, a baffle (22) is fixedly connected to the second support (21) in the width direction of the second support, the baffle (22) stretches across the conveying belt (23), a plurality of partition plates (24) are fixedly connected to the baffle (22) in the length direction of the conveying belt (23), the partition plates (24) form a plurality of placing grooves (25) corresponding to the connecting pipes (43) installed on the main pipe (42), the placing grooves (25) are used for placing the connecting pipes (43), and the mechanical arm (26) is used for simultaneously conveying one of the connecting pipes (43) in each placing groove (25) to the main pipe (42).

6. A water separator production system as claimed in claim 5 wherein: the distance from the upper surface of the clapboard (24) to the upper surface of the conveyor belt (23) is less than the height of the connecting pipe (43).