CN112570836B - Battery piece welding machine capable of reducing false welding and use method - Google Patents

Battery piece welding machine capable of reducing false welding and use method Download PDF

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Publication number
CN112570836B
CN112570836B CN202011429007.7A CN202011429007A CN112570836B CN 112570836 B CN112570836 B CN 112570836B CN 202011429007 A CN202011429007 A CN 202011429007A CN 112570836 B CN112570836 B CN 112570836B
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China
Prior art keywords
gear
groups
welding
battery piece
connecting block
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CN202011429007.7A
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Chinese (zh)
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CN112570836A (en
Inventor
言语
林勇
张蓉
庄益春
陈宁
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Jurong Xiexin Integrated Technology Co ltd
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Jurong Xiexin Integrated Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00Soldering, e.g. brazing, or unsoldering
    • B23K1/0008Soldering, e.g. brazing, or unsoldering specially adapted for particular articles or work
    • B23K1/0016Brazing of electronic components
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/08Auxiliary devices therefor
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Battery Electrode And Active Subsutance (AREA)

Abstract

The invention provides a battery piece welding machine capable of reducing cold joint and a use method thereof, comprising a machine body, wherein a connecting block is arranged in the machine body, a base plate is arranged at the top of a connecting frame, a movable block is movably connected to the middle side of the bottom of the base plate, a connecting plate is connected to the bottom of the movable block, a second gear is connected to one side of a toothed plate, a rotating rod penetrates through the middle of the second gear, one end of the rotating rod is connected with a bearing seat, the other end of the rotating rod is connected with a rotating wheel, and a collecting box is arranged on one side of the machine body close to the connecting block. According to the invention, as the two groups of pressing pins are arranged, and the pressing pins are in the shape of the inclined plane inner octagonal, compared with the traditional cone shape, the contact area between the pressing pins and the battery piece is increased by the inclined plane inner octagonal pressing pins, so that the welding coverage area of the battery piece is more comprehensive, and the phenomenon of cold welding caused by the fact that the battery piece is too large when the battery piece is welded, and the edge of the battery piece cannot be welded by traditional equipment is effectively reduced.

Description

Battery piece welding machine capable of reducing false welding and use method
Technical Field
The invention relates to the technical field of welding, in particular to a battery piece welding machine capable of reducing false welding and a use method thereof.
Background
The solar cell is generally divided into monocrystalline silicon, polycrystalline silicon and amorphous silicon monocrystalline silicon solar cells, the construction and production process of the solar cell are shaped, the solar cell is widely used in space and ground, high-purity monocrystalline silicon rods are used as raw materials in the solar cell, the solar cell applied to the ground at present adopts solar-grade monocrystalline silicon rods, the material performance index is widened to some extent, head and tail materials and waste monocrystalline silicon materials processed by semiconductor devices can be used, and the solar cell can be manufactured into special monocrystalline silicon rods through redrawing, so that the solar cell needs to be welded in the production process of the solar cell.
But the waste material that current battery piece welding machine produced when the welding is difficult to clear up, and welding machine weight is great, and it is comparatively troublesome to remove, and traditional toper pressure needle is because self and equipment restriction reason, and the biggest welding distance is limited, easily causes the condition of battery piece rosin joint to appear. For this reason, a battery tab welder that can reduce the cold joint is required.
Disclosure of Invention
The battery piece welding machine capable of reducing the false welding and the use method thereof solve the problems that waste materials generated when the battery piece welding machine is used for welding in the prior art are difficult to clean, the weight of the welding machine is large, the movement is troublesome, the maximum welding distance is limited due to self and equipment limitation of the traditional conical pressing needle, and the situation of the false welding of the battery piece is easy to occur.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the utility model provides a can reduce battery piece welding machine of rosin joint, includes the organism, the inside of organism is provided with the connecting block, the bottom of connecting block is connected with the bracing piece, the bracing piece is kept away from the one end of connecting block and is run through there is the axostylus axostyle, one side that the axostylus axostyle is close to the bracing piece is connected with the fixed block, first gear through-connection is in the middle part of axostylus axostyle, one side of first gear is connected with the tooth post, the bottom of tooth post is connected with the motor, the top fixedly connected with workstation of connecting block, the pivot is installed to one side that the workstation kept away from the connecting block, the top of workstation is connected with the link, the top of link is provided with the base plate, the exhaust fan is all installed to the both sides of base plate bottom, the well side swing joint of base plate has the movable block, the bottom of movable block is connected with the connecting plate, the through-hole has been seted up to the inside of connecting plate, the bottom fixedly connected with supporting seat of organism, the landing leg is installed to the bottom middle side of supporting seat, the supporting seat bottom both sides installs the universal wheel installs the motor, the universal wheel is connected with the top of the universal wheel, the top of the universal wheel is connected with the rotating rod, the other end of the universal wheel is connected with the rotating rod, the top of the connecting block.
Preferably, the support rods are provided with two groups, the two groups of support rods are symmetrically distributed about the vertical center line of the shaft rod, and the support rods and the machine body form a rotary structure through the first gear and the tooth column.
Preferably, the toothed plate and the second gear are provided with two groups of four in a group, and the universal wheel forms a lifting structure with the supporting seat through the toothed plate and the second gear.
Preferably, the pressing needle is in an octagonal shape in the inclined plane, two groups of pressing needles are arranged, and the two groups of pressing needles are symmetrically distributed relative to the central axis of the connecting plate.
Preferably, the two groups of four support legs are arranged, the two groups of support legs are symmetrically distributed about the central axis of the supporting seat, and the heights of the support legs are higher than those of the universal wheels.
Preferably, the exhaust fans are provided with two groups, and the two groups of exhaust fans are symmetrically distributed about the central axis of the substrate.
The utility model provides a can reduce the battery piece welding machine of rosin joint's application method, at first place the battery piece in the surface of workstation, weld the battery piece, when welding, because the pressure needle is provided with two sets of, and the pressure needle is the octagonal type in the inclined plane, compared with traditional toper, the contact area between pressure needle and the battery piece has been increased to the pressure needle of octagonal type in the inclined plane, make the welding coverage area to the battery piece more comprehensive, concentrate the clearance to the sweeps that the welding produced through the upset to the workstation, because first gear and tooth post mesh, can drive the rotation of first gear when driving the tooth post pivoted through the motor, simultaneously drive the rotation of bracing piece in first gear, the bracing piece drives the upset of the workstation of being connected in the bracing piece, and because the waste generated in the battery piece welding process is poured into the collecting box in the upset of workstation, in order to reach the purpose of concentrating the clearance to welding waste material, when equipment maintenance, when changing the equipment put the position, through the height adjustment to the universal wheel makes the universal wheel and moves the gear, and is in order to reach the universal gear through the rotation of the second gear, and the universal gear is connected in the middle part, the rotation of the second gear is in order to the universal plate, the rotation of the gear is reached, and the gear is connected with the rotation, the second gear is in the middle part, and the gear is connected through the rotation, and the gear rotates the rotation, and the top plate.
In the present invention,
1. through setting up bracing piece, axostylus axostyle, first gear and tooth post, because first gear and tooth post mesh mutually, can drive the rotation of first gear when driving tooth post pivoted through the motor, can drive the rotation of connecting in the bracing piece of first gear simultaneously, the bracing piece can drive the upset of connecting in the workstation of bracing piece when rotatory, and because the inside one side that is close to the connecting block of organism installs the collecting box, can pour the sweeps that produces in the battery piece welding process into the collecting box through the upset of workstation to the concentrated clearance of butt welding waste material.
2. Through setting up universal wheel, pinion rack and second gear, because pinion rack and second gear mesh mutually, and the bull stick runs through in the middle part of second gear, can drive the rotation of second gear through the runner of rotating connection in bull stick one end, can drive the mesh simultaneously and reciprocate with the pinion rack of second gear to reach the purpose that goes up and down to the universal wheel that is connected in the pinion rack, through descending the universal wheel and laminating in ground, can be convenient remove equipment.
3. Through setting up the pressure needle, owing to press the needle to be provided with two sets of, and press the needle and be the octagonal in the inclined plane, compare with traditional toper, the contact area between pressure needle and the battery piece has been increased to the octagonal pressure needle in the inclined plane for the welding coverage area to the battery piece is more comprehensive, the effectual battery piece that has reduced when by with the welding is too big, the phenomenon that traditional equipment can't weld the battery piece edge and the rosin joint that produces appears.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic view of a front cross-sectional structure of the present invention;
fig. 3 is a schematic side cross-sectional view of the present invention.
In the figure: 1. a body; 2. a connecting block; 3. a support rod; 4. a shaft lever; 5. a screw cap; 6. a fixed block; 7. a first gear; 8. tooth columns; 9. a motor; 10. a work table; 11. a rotating shaft; 12. a connecting frame; 13. a substrate; 14. an exhaust fan; 15. a moving block; 16. a connecting plate; 17. a through hole; 18. pressing the needle; 19. a support base; 20. a support leg; 21. a universal wheel; 22. a toothed plate; 23. a second gear; 24. a rotating rod; 25. a bearing seat; 26. a rotating wheel; 27. and (5) collecting a box.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
Referring to fig. 1-3, a battery piece welding machine capable of reducing cold joint comprises a machine body 1, wherein a connecting block 2 is arranged in the machine body 1, a supporting rod 3 is connected to the bottom of the connecting block 2, the supporting rod 3 is provided with two groups, the two groups of supporting rods 3 are symmetrically distributed about the vertical center line of a shaft lever 4, the supporting rod 3 and the machine body 1 form a rotating structure through a first gear 7 and a tooth column 8, a workbench 10 can be driven to turn over through the rotation of the supporting rod 3, one end of the supporting rod 3 far away from the connecting block 2 penetrates through the shaft lever 4, a nut 5 is connected to one side of the shaft lever 4 close to the supporting rod 3, a fixed block 6 is connected to the other side of the shaft lever 4 close to the supporting rod 3, the first gear 7 penetrates through the middle of the shaft lever 4, the tooth column 8 is connected to one side of the first gear 7, a motor 9 is connected to the bottom of the tooth column 8, the top of the connecting block 2 is fixedly connected with the workbench 10, the rotary shaft 11 is arranged on one side of the workbench 10 far away from the connecting block 2, the connecting frame 12 is connected to the top of the workbench 10, the base plate 13 is arranged on the top of the connecting frame 12, the exhaust fans 14 are arranged on two sides of the base plate 13, the exhaust fans 14 are symmetrically distributed about the central axis of the base plate 13, the exhaust fans 14 which are symmetrically distributed can exhaust harmful gas generated during equipment welding, harm to human bodies is reduced, the movable block 15 is movably connected to the middle side of the bottom of the base plate 13, the connecting plate 16 is connected to the bottom of the movable block 15, the through hole 17 is formed in the connecting plate 16, the pressing needle 18 is in an inclined plane inner octagonal shape, the pressing needles 18 are arranged in two groups, the two groups of pressing needles 18 are symmetrically distributed about the central axis of the connecting plate 16, the welding coverage area of the pressing needles 18 in the inclined plane inner octagonal shape is wider, effectively reduced the condition of cold joint and appearing, the bottom fixedly connected with supporting seat 19 of organism 1, landing leg 20 is installed to the bottom middle side of supporting seat 19, landing leg 20 is provided with two sets of totally four, and two sets of landing legs 20 are about the axis symmetric distribution of supporting seat 19, and the height of landing leg 20 is higher than the height of universal wheel 21, the stability of equipment has been guaranteed to four sets of symmetric distribution's landing legs 20, universal wheel 21 is installed to the bottom both sides of supporting seat 19, the top of universal wheel 21 is connected with pinion rack 22, second gear 23 is provided with two totally four in groups altogether, and universal wheel 21 constitutes the elevation structure through pinion rack 22 and second gear 23 and supporting seat 19, can be convenient remove equipment through the lift of universal wheel 21, one side of pinion rack 22 is connected with second gear 23, the middle part of second gear 23 runs through and has bull stick 24, the one end of bull stick 24 is connected with bearing frame 25, the other end of bull stick 24 is connected with runner 26, the collection box 27 is installed to one side that organism 1 is close to connecting block 2.
Working principle: when in use, the battery piece is firstly placed on the surface of the workbench 10 to weld the battery piece, and when in use, as the pressing needle 18 is provided with two groups and is in an inclined plane inner octagonal shape, compared with the traditional conical shape, the contact area between the pressing needle 18 and the battery piece is increased by the pressing needle 18 in the inclined plane inner octagonal shape, so that the welding coverage area of the battery piece is more comprehensive, the phenomenon that the traditional equipment cannot weld the edge of the battery piece due to overlarge battery piece when in welding is effectively reduced, when the equipment is used for a period of time, waste scraps generated by welding can be intensively cleaned by overturning the workbench 10, and as the first gear 7 is meshed with the tooth post 8, the rotation of the first gear 7 can be driven while the tooth post 8 is driven to rotate by the motor 9, meanwhile, the supporting rod 3 connected to the first gear 7 can be driven to rotate, the supporting rod 3 can drive the turnover of the workbench 10 connected to the supporting rod 3 while rotating, and as the collecting box 27 is arranged at one side of the machine body 1, which is close to the connecting block 2, scraps generated in the welding process of the battery pieces can be poured into the collecting box 27 through the turnover of the workbench 10, so as to achieve the aim of centralized cleaning of welding scraps, when equipment is maintained and the placing position of the equipment is changed, the equipment can be moved by using the universal wheel 21 through the height adjustment of the universal wheel 21, and when the equipment is adjusted, as the toothed plate 22 is meshed with the second gear 23, the rotating rod 24 penetrates through the middle part of the second gear 23, the rotating wheel 26 connected to one end of the rotating rod 24 can drive the second gear 23 to rotate, and simultaneously the toothed plate 22 meshed with the second gear 23 can be driven to move up and down, in order to achieve the purpose of lifting and lowering the universal wheel 21 connected with the toothed plate 22, the equipment can be conveniently moved by lowering the universal wheel 21 to be attached to the ground.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present invention, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.

Claims (2)

1. The utility model provides a can reduce battery piece welding machine of rosin joint, includes organism (1), its characterized in that: the inside of organism (1) is provided with connecting block (2), the bottom of connecting block (2) is connected with bracing piece (3), the one end that connecting block (2) was kept away from to bracing piece (3) is run through and is had axostylus axostyle (4), one side that axostylus axostyle (4) is close to bracing piece (3) is connected with nut (5), the opposite side that axostylus axostyle (4) is close to bracing piece (3) is connected with fixed block (6), first gear (7) through-connection is in the middle part of axostylus axostyle (4), one side of first gear (7) is connected with tooth post (8), the bottom of tooth post (8) is connected with motor (9), the top fixedly connected with workstation (10) of connecting block (2), pivot (11) are installed to one side that connecting block (2) was kept away from to workstation (10), the top of workstation (10) is connected with link (12), the top of link (12) is provided with base plate (13), air extraction block (14) are all installed to the both sides of base plate (13), well side swing joint in base plate (13) bottom has movable connection piece (15), the bottom (16) of connecting plate (16), the bottom of connecting plate (16) is connected with pressure needle (18), the bottom fixedly connected with supporting seat (19) of organism (1), landing leg (20) are installed to the bottom mid-side of supporting seat (19), universal wheel (21) are installed to the bottom both sides of supporting seat (19), the top of universal wheel (21) is connected with pinion rack (22), one side of pinion rack (22) is connected with second gear (23), the middle part of second gear (23) runs through has bull stick (24), one end of bull stick (24) is connected with bearing frame (25), the other end of bull stick (24) is connected with runner (26), collecting box (27) are installed to one side that organism (1) is close to connecting block (2). The two groups of support rods (3) are arranged, the two groups of support rods (3) are symmetrically distributed about the vertical center line of the shaft lever (4), and the support rods (3) and the machine body (1) form a rotating structure through the first gear (7) and the tooth column (8); the toothed plate (22) and the second gears (23) are provided with two groups of four, and the universal wheels (21) and the supporting seat (19) form a lifting structure through the toothed plate (22) and the second gears (23); the pressing needle (18) is in an octagonal shape in an inclined plane, two groups of pressing needles (18) are arranged, and the two groups of pressing needles (18) are symmetrically distributed relative to the central axis of the connecting plate (16); the two groups of four supporting legs (20) are arranged, the two groups of supporting legs (20) are symmetrically distributed about the central axis of the supporting seat (19), and the heights of the supporting legs (20) are higher than those of the universal wheels (21); the exhaust fans (14) are arranged in two groups, and the two groups of exhaust fans (14) are symmetrically distributed relative to the central axis of the substrate (13).
2. A method of using the battery tab welder of claim 1 to reduce cold joint, comprising: firstly, placing the battery pieces on the surface of a workbench (10), welding the battery pieces, wherein during welding, as a pressing needle (18) is provided with two groups, the pressing needle (18) is in an inclined plane inner octagonal type, compared with the traditional conical type, the contact area between the pressing needle (18) and the battery pieces is increased by the pressing needle (18) in the inclined plane inner octagonal type, the welding coverage area of the battery pieces is more comprehensive, waste scraps generated during welding are intensively cleaned by overturning the workbench (10), as a first gear (7) is meshed with a tooth column (8), the tooth column (8) is driven by a motor (9) to rotate, meanwhile, a supporting rod (3) connected to the first gear (7) is driven to rotate, the supporting rod (3) is driven to overturn at the same time as the workbench (10) connected to the supporting rod (3) is rotated, and as one side, close to a connecting block (2) inside a machine body (1), of the machine body (1) is provided with a collecting box (27), waste scraps are intensively cleaned by overturning the workbench (10), the battery pieces are dumped into a universal joint box (21) in the welding process, and the universal joint device (21) is replaced by the universal joint device, and the universal joint device is adjusted to achieve the purpose of the two-level adjustment, and the two-level adjustment device (21) is realized when the joint device is meshed with the universal joint device (21, and the rotating rod (24) penetrates through the middle part of the second gear (23), and the rotating wheel (26) connected to one end of the rotating rod (24) drives the second gear (23) to rotate, and simultaneously drives the toothed plate (22) meshed with the second gear (23) to move up and down so as to achieve the purpose of lifting the universal wheel (21) connected to the toothed plate (22).
CN202011429007.7A 2020-12-09 2020-12-09 Battery piece welding machine capable of reducing false welding and use method Active CN112570836B (en)

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CN202011429007.7A CN112570836B (en) 2020-12-09 2020-12-09 Battery piece welding machine capable of reducing false welding and use method

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Application Number Priority Date Filing Date Title
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CN112570836B true CN112570836B (en) 2023-12-01

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116137246B (en) * 2023-04-18 2023-06-13 阳光中科(福建)能源股份有限公司 Turnover mechanism and turnover method for solar cell

Citations (5)

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Publication number Priority date Publication date Assignee Title
CN203509444U (en) * 2013-10-21 2014-04-02 山东沃丰格瑞管业有限公司 Special-purpose automatic tilter with welding slag collecting device
WO2016053078A1 (en) * 2014-10-03 2016-04-07 Teoh Kim Beng Dross removal apparatus for soldering machine and method thereof
CN108161321A (en) * 2018-03-20 2018-06-15 湖州悉匠汽车服务有限责任公司 A kind of cambered surface electric welding equipment for irony component
CN209175149U (en) * 2018-11-07 2019-07-30 武汉宏升鑫汽车部件有限公司 A kind of cleaning plant of Intelligent welding machine
CN111633330A (en) * 2020-06-15 2020-09-08 诸暨市诺达机械科技有限公司 Laser cutting machine convenient to retrieve clout and piece

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203509444U (en) * 2013-10-21 2014-04-02 山东沃丰格瑞管业有限公司 Special-purpose automatic tilter with welding slag collecting device
WO2016053078A1 (en) * 2014-10-03 2016-04-07 Teoh Kim Beng Dross removal apparatus for soldering machine and method thereof
CN108161321A (en) * 2018-03-20 2018-06-15 湖州悉匠汽车服务有限责任公司 A kind of cambered surface electric welding equipment for irony component
CN209175149U (en) * 2018-11-07 2019-07-30 武汉宏升鑫汽车部件有限公司 A kind of cleaning plant of Intelligent welding machine
CN111633330A (en) * 2020-06-15 2020-09-08 诸暨市诺达机械科技有限公司 Laser cutting machine convenient to retrieve clout and piece

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