CN112570186A - Surface color treatment production line equipment for whole-roll metal plate and surface treatment method - Google Patents
Surface color treatment production line equipment for whole-roll metal plate and surface treatment method Download PDFInfo
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- CN112570186A CN112570186A CN202011390614.7A CN202011390614A CN112570186A CN 112570186 A CN112570186 A CN 112570186A CN 202011390614 A CN202011390614 A CN 202011390614A CN 112570186 A CN112570186 A CN 112570186A
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- oxidation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/14—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/10—Single-purpose machines or devices
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The invention provides surface color treatment production line equipment and a surface color treatment method for a whole roll of metal plate, which comprise a first oxidation tank, a wire drawing tank, a second oxidation tank, a spraying area, an air drying area, a film pasting area and a winding machine which are sequentially connected with one another; a first electric control area is arranged between the wire drawing pool and the second oxidation pool, a first electric control cabinet is arranged in the first electric control area, a second electric control area is arranged between the drying area and the film pasting area, and a second electric control cabinet is arranged in the second electric control area. The whole-roll metal plate surface color treatment production line equipment provided by the invention can realize mechanical line production operation, has high work efficiency, can use high-temperature water-based paint, is environment-friendly, safe and environment-friendly, can be used for coloring whole-roll metal plates, and has uniform surface color of the treated metal plates and no color difference.
Description
Technical Field
The invention relates to the technical field of surface color treatment of metal plates, in particular to surface color treatment production line equipment and a surface treatment method for a whole roll of metal plates.
Background
In natural environment, due to the characteristics of metal materials, the surface of the copper material has poor corrosion resistance in air, and is often more prone to rust in a humid environment, which is in the range of rust, when the metal is copper, the copper rust is mainly divided into copper oxide and basic copper carbonate, which are referred to as verdigris for short, the surface treatment of the copper material is mainly polishing, namely rust removal treatment, so that the surface of the metal plate is subjected to color treatment and oxidation prevention after the copper material is polished, in the prior art, the surface of the whole roll of metal plate is usually manufactured by pure workers, then the whole roll of metal plate is subjected to oxidation and then paint spraying treatment, and paint spraying is performed manually in a closed environment, so that the copper material is uneven and harmful to the health of workers, and has the advantages of low work efficiency, high production cost, high labor intensity, limitation of construction conditions, baking temperature of surface paint not higher than 100 ℃, no use of high-temperature.
Disclosure of Invention
Therefore, the invention provides surface color treatment production line equipment and a surface treatment method for the whole roll of metal plate, which aim to solve the problems of uneven paint spraying and harm to the health of workers caused by the fact that the surface of the metal plate is oxidized by a manual process and then is subjected to paint spraying treatment.
In order to achieve the above purpose, the invention provides the following technical scheme:
according to a first aspect of the invention, the invention provides surface color treatment production line equipment for a whole roll of metal plate, which comprises a first oxidation tank, a wire drawing tank, a second oxidation tank, a spraying area, an air drying area, a film pasting area and a winding machine which are sequentially connected with one another; a first electric control area is arranged between the wire drawing pool and the second oxidation pool, a first electric control cabinet is arranged in the first electric control area, a second electric control area is arranged between the drying area and the film pasting area, and a second electric control cabinet is arranged in the second electric control area.
Further, the whole-roll metal plate surface color treatment production flow equipment further comprises an oil removing machine and an unreeling machine, wherein the oil removing machine is arranged at the front end of the first oxidation pond, and the unreeling machine is arranged at the front end of the oil removing machine.
According to a second aspect of the present invention, there is provided a surface treatment method comprising a first oxidation step, a wire drawing step, a second oxidation step, a spraying step, an air drying step, a film pasting step, and a winding step, which are performed in this order;
and in the spraying process, automatic spraying equipment is adopted for operation, and paint is sprayed on the surface of the metal plate.
Further, a die is arranged in the wire drawing process and used for compressing the cross section area of the metal plate.
Further, a potassium copper sulfide oxidation process is adopted in the first oxidation procedure, and the process is characterized in that copper sulfide is generated on the surface of copper.
Furthermore, an OY-7 copper discoloration-preventing antioxidant is adopted in the second oxidation procedure.
Further, the air-drying process adopts an air-drying process to air-dry the surface of the metal plate.
Further, the drying process adopts heating equipment to dry under preset setting parameters.
Further, the preset setting parameters include temperature and time; wherein the temperature and the time are both range values.
Further, the temperature is 160-180 ℃, and the time is 2-3 minutes.
The invention has the following advantages:
the whole-roll metal plate surface color treatment production line equipment provided by the invention can realize mechanical line production operation, has high work efficiency, can use high-temperature water-based paint, is environment-friendly, safe and environment-friendly, can be used for coloring whole-roll metal plates, and has uniform surface color of the treated metal plates and no color difference.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are merely exemplary, and that other embodiments can be derived from the drawings provided by those of ordinary skill in the art without inventive effort.
The structures, ratios, sizes, and the like shown in the present specification are only used for matching with the contents disclosed in the specification, so as to be understood and read by those skilled in the art, and are not used to limit the conditions that the present invention can be implemented, so that the present invention has no technical significance, and any structural modifications, changes in the ratio relationship, or adjustments of the sizes, without affecting the effects and the achievable by the present invention, should still fall within the range that the technical contents disclosed in the present invention can cover.
FIG. 1 is a schematic diagram of a full-roll sheet metal surface color treatment production line apparatus according to an exemplary embodiment;
FIG. 2 is a schematic flow diagram illustrating a method of surface treatment according to an exemplary embodiment;
in the figure: 1. a first oxidation tank; 2. a second oxidation tank; 3. a wire drawing pool; 4. a first electrical control zone; 5. an air drying area; 6. a spraying area; 7. a drying zone; 8. a second electrical control area; 9. film pasting areas; 10. a winding machine; 21. A first electric control cabinet.
Detailed Description
The present invention is described in terms of particular embodiments, other advantages and features of the invention will become apparent to those skilled in the art from the following disclosure, and it is to be understood that the described embodiments are merely exemplary of the invention and that it is not intended to limit the invention to the particular embodiments disclosed. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
According to a first aspect of the embodiment of the invention, a production line device for color processing of the surface of a whole roll of metal plate is provided, as shown in fig. 1, comprising a first oxidation tank 1, a wire drawing tank 3, a second oxidation tank 2, a spraying zone 6, an air drying zone 5, a drying zone 7, a film pasting zone 9 and a winding machine 10 which are connected in sequence; a first electric control area 4 is arranged between the wire drawing pool 3 and the second oxidation pool 2, a first electric control cabinet 21 is arranged in the first electric control area 4, a second electric control area 8 is arranged between the drying area 7 and the film pasting area 9, and a second electric control cabinet (not shown) is arranged in the second electric control area 8.
The whole-roll metal plate surface color treatment production line equipment provided by the invention can realize mechanical line production operation, has high work efficiency, can use high-temperature water-based paint, is environment-friendly, safe and environment-friendly, can be used for coloring whole-roll metal plates, and has uniform surface color of the treated metal plates and no color difference. The spraying area 6 adopts special copper ware water paint to spray the surface of the whole coil of metal plate so as to prevent the metal plate from being oxidized. The metal plate comprises a copper plate, a steel plate and the like, manual painting is adopted in the prior art, the surface color of the metal plate is uneven, automatic painting can be achieved by adopting the painting area 6, the painting area 6 is provided with a spray gun and other equipment to achieve the painting process, and more examples exist in the prior art for the specific equipment of the painting area 6, and the detailed description is omitted.
In some optional embodiments, the whole roll of metal plate surface color treatment production flow equipment further comprises an oil remover and an unreeling machine, wherein the oil remover is arranged at the front end of the first oxidation pond, and the unreeling machine is arranged at the front end of the oil remover.
According to a second aspect of the present invention, there is provided a surface treatment method, that is, a method for treating the color of the surface of a whole roll of metal sheet, as shown in fig. 2, comprising a first oxidation step, a wire drawing step, a second oxidation step, a spraying step, an air drying step, a film pasting step, and a winding step, which are sequentially performed; and in the spraying process, automatic spraying equipment is adopted for operation, and paint is sprayed on the surface of the whole roll of metal plate. The spraying area 6 adopts special copper ware fluorocarbon varnish to spray the surface of the whole roll of metal plate so as to prevent the whole roll of metal plate from being oxidized.
In some alternative embodiments, a die is provided in the drawing process for compressing the cross-sectional area of the metal sheet.
Through setting up the wire drawing process, can compress the cross section of metal sheet through the mould, change its size, obtain required suitable size, specific size can be according to customer's needs come the different moulds of selection to realize corresponding size.
In some optional embodiments, the first oxidation process uses a potassium copper sulfide antioxidant, and uses a potassium copper sulfide oxidation process, wherein the process is characterized in that copper sulfide is generated on the surface of copper. And an OY-7 copper anti-tarnishing antioxidant is adopted in the second oxidation procedure. By using different oxidants in different oxidation ponds, the surface of the metal plate can be prevented from being oxidized.
In some alternative embodiments, the air-drying process air-dries the surface of the metal sheet using an air-drying process. And the air drying process is carried out by adopting an air dryer to dry the surface of the metal plate.
The drying process adopts heating equipment to dry under preset setting parameters.
The preset setting parameters comprise temperature and time; wherein the temperature and the time are both range values. The temperature is 160-180 ℃ and the time is 2-3 minutes.
Although the invention has been described in detail above with reference to a general description and specific examples, it will be apparent to one skilled in the art that modifications or improvements may be made thereto based on the invention. Accordingly, such modifications and improvements are intended to be within the scope of the invention as claimed.
Claims (10)
1. The surface color treatment production flow equipment for the whole roll of metal plate is characterized by comprising a first oxidation tank, a wire drawing tank, a second oxidation tank, a spraying area, an air drying area, a film pasting area and a winding machine which are sequentially connected with one another; a first electric control area is arranged between the wire drawing pool and the second oxidation pool, a first electric control cabinet is arranged in the first electric control area, a second electric control area is arranged between the drying area and the film pasting area, and a second electric control cabinet is arranged in the second electric control area.
2. The surface color treatment production flow equipment for the whole roll of metal plates as claimed in claim 1, further comprising an oil remover and an unreeling machine, wherein the oil remover is arranged at the front end of the first oxidation tank, and the unreeling machine is arranged at the front end of the oil remover.
3. A surface treatment method, which adopts the surface color treatment production flow equipment of the whole roll of metal plate of any one of claims 1 to 2, is characterized by comprising a first oxidation process, a wire drawing process, a second oxidation process, a spraying process, an air drying process, a film pasting process and a rolling process which are sequentially carried out;
and in the spraying process, automatic spraying equipment is adopted for operation, and paint is sprayed on the surface of the metal plate.
4. A surface treatment method according to claim 3, wherein a die is provided in said drawing step for compressing the cross-sectional area of the metal plate.
5. The surface treatment method according to claim 3, wherein the first oxidation step adopts a potassium copper sulfide oxidation process, and the process is characterized in that copper sulfide is generated on the surface of copper.
6. A surface treatment method according to claim 3, wherein an OY-7 copper discoloration-preventing antioxidant is used in the second oxidation step.
7. A surface treatment method according to claim 3, wherein said air-drying step is for air-drying the surface of the metal plate by an air-drying process.
8. A surface treatment method according to claim 3, characterized in that the drying process is carried out by heating with a heating device under preset setting parameters.
9. A surface treatment method according to claim 8, characterized in that the preset setting parameters include temperature and time; wherein the temperature and the time are both range values.
10. The surface treatment method as claimed in claim 9, wherein the temperature is 160-180 ℃ and the time is 2-3 minutes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011390614.7A CN112570186A (en) | 2020-12-02 | 2020-12-02 | Surface color treatment production line equipment for whole-roll metal plate and surface treatment method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011390614.7A CN112570186A (en) | 2020-12-02 | 2020-12-02 | Surface color treatment production line equipment for whole-roll metal plate and surface treatment method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112570186A true CN112570186A (en) | 2021-03-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011390614.7A Pending CN112570186A (en) | 2020-12-02 | 2020-12-02 | Surface color treatment production line equipment for whole-roll metal plate and surface treatment method |
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| Country | Link |
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| CN (1) | CN112570186A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5060594A (en) * | 1989-06-23 | 1991-10-29 | Honda Giken Kogyo Kabushiki Kaisha | Apparatus for painting |
| CN101054699A (en) * | 2007-02-12 | 2007-10-17 | 伟业重工(安徽)有限公司 | Plating technique for substituting chemical oxidation of copper and copper alloy |
| CN205529035U (en) * | 2016-02-15 | 2016-08-31 | 井冈山市吉达金属股份有限公司 | Anti oxidation treatment device of copper covered steel wire |
| CN109837583A (en) * | 2019-02-19 | 2019-06-04 | 昆山科比精工设备有限公司 | A kind of roll-to-roll horizontal plating line of flexible board |
| CN110539238A (en) * | 2019-08-21 | 2019-12-06 | 福建捷思金属科技发展有限公司 | Copper plate oxidation nickel plating disorder treatment method |
| CN111394765A (en) * | 2020-04-02 | 2020-07-10 | 广东嘉元科技股份有限公司 | Electrolytic copper foil surface treatment process |
-
2020
- 2020-12-02 CN CN202011390614.7A patent/CN112570186A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5060594A (en) * | 1989-06-23 | 1991-10-29 | Honda Giken Kogyo Kabushiki Kaisha | Apparatus for painting |
| CN101054699A (en) * | 2007-02-12 | 2007-10-17 | 伟业重工(安徽)有限公司 | Plating technique for substituting chemical oxidation of copper and copper alloy |
| CN205529035U (en) * | 2016-02-15 | 2016-08-31 | 井冈山市吉达金属股份有限公司 | Anti oxidation treatment device of copper covered steel wire |
| CN109837583A (en) * | 2019-02-19 | 2019-06-04 | 昆山科比精工设备有限公司 | A kind of roll-to-roll horizontal plating line of flexible board |
| CN110539238A (en) * | 2019-08-21 | 2019-12-06 | 福建捷思金属科技发展有限公司 | Copper plate oxidation nickel plating disorder treatment method |
| CN111394765A (en) * | 2020-04-02 | 2020-07-10 | 广东嘉元科技股份有限公司 | Electrolytic copper foil surface treatment process |
Non-Patent Citations (2)
| Title |
|---|
| 居敏刚等: "《铜及铜合金棒、线材生产技术》", 31 October 2009, 冶金工业出版社 * |
| 袁军平等: "《流行饰品材料及生产工艺》", 30 June 2015, 中国地质大学出版社 * |
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Application publication date: 20210330 |