CN101288867A - Surface treatment method for metal soleplate of electric iron - Google Patents

Surface treatment method for metal soleplate of electric iron Download PDF

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Publication number
CN101288867A
CN101288867A CNA2008100286291A CN200810028629A CN101288867A CN 101288867 A CN101288867 A CN 101288867A CN A2008100286291 A CNA2008100286291 A CN A2008100286291A CN 200810028629 A CN200810028629 A CN 200810028629A CN 101288867 A CN101288867 A CN 101288867A
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base material
coating
spraying
substrate surface
preheating
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徐建飞
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Midea Group
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Midea Group
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Abstract

The invention relates to a surface treatment method of a metal soleplate of an electric iron, which comprises the following steps: 1) treating a base material: treating the surface of the base material of the bottom plate to meet the basic requirement of spraying; 2) curing the coating: fully and uniformly dispersing the coating; simultaneously filtering impurities in the coating; 3) a spraying procedure: uniformly spraying the coating on the surface of the substrate; 4) drying and cooling: and drying the sprayed product and cooling. The invention not only effectively reduces the times of surface spraying in the production process and the loss in the actual production process, but also greatly reduces the complexity of the whole processing process, thereby improving the utilization rate of the whole resources and improving the production efficiency and the comprehensive performance of the product. The invention has the advantages of uniform surface spraying, high temperature resistance of an oxide film, wear resistance, difficult decolorization, no heavy metal, simple process, low manufacturing cost and low loss in the processing process.

Description

The surface treatment method of electric iron metal base plate
Technical field
The present invention relates to the surface treatment method of a kind of surface treatment method of electric iron metal base plate, particularly its aluminum base.
Background technology
Sell the iron plate that uses in the market, majority is common fluorine coating base plate, the shortcoming of its existence is the production process complexity, need through repeatedly spraying and dry processing, in addition, its sprayed surface is not wear-resisting, adhesive force is not strong, and case hardness and glossiness are inhomogeneous, and the utilization rate of heat energy is not high simultaneously.
Summary of the invention
The objective of the invention is to consider the problems referred to above and a kind of number of times that not only effectively reduces in the production process surface spraying is provided, reduced the loss in the actual production process, and the complexity of whole process technology reduced greatly, thereby improved the utilization rate of whole resource, improved the surface treatment method of the electric iron metal base plate of production efficiency and The comprehensive performance.
Technical scheme of the present invention is: the surface treatment method of electric iron metal base plate of the present invention includes following steps:
1) base material treatment: the substrate surface to base plate is handled, to meet the basic demand of spraying;
2) coating slaking: coating is carried out full and uniform dispersion; Filter the impurity in the coating simultaneously;
3) spraying process: the even spray of coating is invested substrate surface;
4) oven dry cooling: sprayed product is dried processing, and cooling.
Above-mentioned steps 1) base material treatment comprises base material selection, base material preliminary treatment, sandblast, cleaning, five stages of preheating in.
Above-mentioned base material preliminary treatment comprises the steps:
1) substrate surface is confirmed
(1) whether base material is selected appropriate: the material of affirmation base material, specification, quality, state etc.;
(2) whether substrate surface has damage: confirm that substrate surface has bad phenomenon such as no concave-convex, distortion;
(3) whether substrate surface is contaminated: whether whether substrate surface have adhesive tape to stick, have greasy dirt to stick;
2) degreasing or cleaning
(1) washing agent that is fit to is selected in the pollution of affirmation substrate surface;
(2) according to the physical property of base material, select suitable washing agent;
(3) base material cleans: select for use immersion, high-pressure fog cleaning or scouring method that base material is carried out cleaning method;
3) high-temp combustion
(1) organic contaminations such as the oil of removal substrate surface or adhesive tape viscose;
(2) examine whether base material is out of shape and other performance variation under the high temperature;
The method that above-mentioned substrate surface treatment is confirmed adopts wipe method or adhesive tape to stick method or the water droplet method is confirmed, wherein:
(1) wipe method: the substrate surface that has disposed with clean absorbent cotton or face tissue wiping is analyzed and is confirmed;
Whether (2) adhesive tape sticks method: stick with adhesive tape and handle substrate surface and observe and to have oil stain to stick to analyze and confirm;
(3) water droplet method: hydrophilicrty is analyzed and is confirmed during through the surface of treated base material according to flowing water.
It is remaining dust or sand after the cleaning blasting treatment that above-mentioned base material cleans, the cleaning way that base material cleans is divided into that dry type is cleaned and two kinds of wet scrubbings, it is with sponge or brush or compressed air the dust of substrate surface to be removed the base material that wet scrubbing technology suitable amount is bigger and form differs that dry type is cleaned.
Above-mentioned base material preheating comprises the steps:
1) sandblast, cleaned base material are warming up to the temperature that is fit to spraying;
2) sprayed coating after base material is preheated to 60~80 ℃, coating are difficult for sagging and can obtain smooth coating;
Above-mentioned steps 2) the coating slaking comprises the steps: pre-dispersedly in, mixes, and slaking and slaking confirm that wherein ageing method includes the cylinder slaking, ultrasonic wave slaking and stir three kinds of modes of slaking.
Above-mentioned cylinder ageing method is in maturing process, after each component is evenly mixed, should be immediately roll more than 18 hours with the rotary speed of 100rpm at least, for the coating that refrigerates after the slaking, when reusing must the coating above use of back 15~20 degree that heats up.
Above-mentioned steps 3) the total spraying of spraying process, preheating, 3 stages of curing in, wherein spraying method adopts aerial spraying or electrostatic spraying mode; Preheating comprises following process:
(1) preheating for the first time: prevent the paint film defect that volatilizees rapidly and cause because of moisture or solvent, must be under 40~80 ℃ of conditions preheating hot setting again after 5 minutes.
(2) preheating for the second time: the trickle defective when high-temperature baking of preventing to film must be 10 minutes in (200 ℃) the preceding time of keeping intensification of curing.
During above-mentioned the 1st preheating, temperature slowly rises under 80 ℃ the condition from 40 ℃ and films in five minutes; During the 2nd preheating, temperature slowly rises under 200 ℃ the condition from 80 ℃ and films in ten minutes.
Above-mentioned steps 4) bake out temperature need reach 60~80 ℃ for temperature in 5Min as the oven dry cooling in, and more than 25Min, temperature need reach between 80~200 ℃, adopts high wind cooling or cooling naturally under the high temperature.
The surface treatment method of iron plate of the present invention comprises steps such as base material treatment, coating slaking, spraying process, oven dry cooling, not only effectively reduce the number of times of surface spraying in the production process, reduced the loss in the actual production process, and the complexity of whole process technology reduced greatly, thereby improved the utilization rate of whole resource, improved the surface treatment method of the electric iron metal base plate of production efficiency and The comprehensive performance.The spraying of the present invention surface is even, and its oxide-film is high temperature resistant, and is wear-resistant, is not easy decolouring, does not comprise heavy metal, and technical process is simple, and manufacturing cost is low, and the process loss is low.The present invention is a kind of surface treatment method of convenient and practical electric iron metal base plate.
The specific embodiment
The present invention will be further described below in conjunction with a preferred embodiment of the present invention.
The surface treatment method of iron plate of the present invention comprises steps such as base material treatment, coating slaking, spraying process, oven dry cooling, wherein base material treatment is divided into the base material selection, in five stages such as base material preliminary treatment, sandblast, cleaning, preheating, concrete detailed process is as follows:
A: the selection of base material: base material need be selected the base plate of metal bases such as various aluminium alloys and stainless steel as electric iron for use.
B: base material preliminary treatment: the base material preliminary treatment comprises the steps:
1, substrate surface is confirmed
(1) whether base material is selected appropriate: the material of affirmation base material, specification, quality, state etc.;
(2) whether substrate surface has damage: confirm that substrate surface has bad phenomenon such as no concave-convex, distortion;
(3) whether substrate surface is contaminated: whether whether substrate surface have adhesive tape to stick, have greasy dirt to stick etc.
2, degreasing or cleaning
(1) washing agent that is fit to is selected in the pollution of affirmation substrate surface;
(2) according to the physical property of base material, select suitable washing agent;
(3) cleaning method can be selected for use: methods such as immersion, high-pressure fog cleaning or scouring.
3, high-temp combustion
(1) organic contaminations such as the oil of removal substrate surface or adhesive tape viscose;
(2) examine whether base material is out of shape and other performance variation under the high temperature;
4, substrate surface treatment is confirmed
The main purpose that substrate surface treatment is confirmed is to confirm the treatment effect of base material, generally has to have three kinds of methods affirmations, and is as follows in detail:
(1) wipe method: the substrate surface that has disposed with clean absorbent cotton or face tissue wiping is analyzed and is confirmed;
Whether (2) adhesive tape sticks method: stick with adhesive tape and handle substrate surface and observe and to have oil stain to stick to analyze and confirm;
(3) water droplet method: hydrophilicrty is analyzed and is confirmed during through the surface of treated base material according to flowing water.
C: base material sandblast
The main purpose of sandblast is to increase the adhesive force of its base material, notes injection source in the technical process, and relevant parameters such as compressed air and sandblast thickness note the protection to treated base material simultaneously:
(1), operating personnel must wear the base material that gloves contacts has been handled well, to avoid secondary pollution;
(2), the base material handled well time spent not, must prevent pollutions such as dust, rainwater with covering protective cover;
(3), the base material handled well the sprayed coating immediately of should trying one's best, place when use the back long-time (more than five days) must carry out pre-treatment again.
D: base material cleans
1, this stage is meant and cleans remaining dust or sand after the blasting treatment.If do not remove, important physical properties such as the adhesive force of finally filming, outer light state will be influenced.
2, general cleaning way is divided into two kinds, and promptly dry type is cleaned and wet scrubbing: dry type is cleaned and is meant with sponge or brush or compressed air the dust of substrate surface is removed the base material that the general suitable amount of wet scrubbing technology is bigger and form differs.
When practical operation, should note characteristic according to base material, select suitable mode of washing; And, select the washing step that needs according to the situation of substrate surface;
E: base material preheating:
1, sandblast, cleaned base material are warming up to the temperature that is fit to spraying;
2, sprayed coating after base material is preheated to 60~80 ℃, coating are difficult for sagging and can obtain smooth coating;
Above-mentioned steps 2) the coating slaking comprises pre-dispersed in, mix, steps such as slaking and slaking affirmation, wherein ageing method generally has the cylinder slaking, the ultrasonic wave slaking, with three kinds of modes of stirring slaking, among the present invention in the side in adopting the cylinder slaking, main because the curing time ratio is easier to control, effect can reach normal instructions for use substantially simultaneously, in maturing process, after each component is evenly mixed, should roll more than 18 hours with the rotary speed of 100rpm at least immediately, when seasonal variations, should consider suitable adjustment rolling time simultaneously, for the coating that refrigerates after the slaking, when reusing must coating heat up and to use more than the 15-20 degree of back.
Above-mentioned steps 3) spraying process is to carry out after the adjustment of the adjustment of coating and base material is finished in, total spraying, preheating, curing three phases, and concrete detailed process is as follows:
A: spraying
1, being sprayed on operation on the base material of preheating after the coating slaking is first stage in the spraying process;
2, coating is static when not rolling, the easy layering of coating.The coating of layering must re-use after the first high speed dispersion.
3, spraying method can adopt modes such as aerial spraying (auto spraying and manual sucting-gravity-pressure sending type spraying etc.), electrostatic spraying.
The condition of aerial spraying is as follows:
1) Spray painting tool must use separately, distinguishes fully with the spraying equipment of other coating.
2) after spraying equipment uses and finishes, must thoroughly clean up, equipment can be disassembled the back in case of necessity and clean.
3) cleaning solvent: general independent water, alcohol, isopropyl alcohol or its mixture of making.
Attention: only can not remove the coating residue that sticks on covering with paint equipment and the instrument thereof fully, so can not use equipment with the coating of other types with cleanings such as alcohol or organic solvents.
B: preheating
1, preheating for the first time: prevent the paint film defect that volatilizees rapidly and cause because of moisture or solvent, must be under 40~80 ℃ of conditions preheating hot setting again after 5 minutes.
2, preheating for the second time: the trickle defective when high-temperature baking of preventing to film must be 10 minutes in (200 ℃) the preceding time of keeping intensification of curing.
The preheating condition of preheating for the first time and preheating for the second time is as follows:
Figure A20081002862900121
In the present embodiment, during the 1st preheating, temperature slowly rises to the best results of filming under 80 ℃ the condition from 40 ℃ in five minutes; During the 2nd preheating, temperature slowly rises to the best results of filming under 200 ℃ the condition from 80 ℃ in ten minutes; During preheating, dust and other impurity geometric ratios are easier to be adsorbed on the surface of filming, so this stage must prevent dispersing of dust and impurity.
C: solidify
1, the cure stage of coating is exactly the crucial period that coating forms physical property.
Solidification temperature of 2, filming and time are to determine according to the characteristic of base material and roasting plant.Roasting plant has: electric hot air type, electric boiler formula, gas hot air formula, gas directly-firing.
Preheating in the spraying process, the actual conditions of curing are as follows:
Figure A20081002862900131
Above-mentioned steps 4) the oven dry cooling is for the product behind the process spraying process in, adopt uniform temperature to dry, general bake out temperature need reach 60~80 ℃ for temperature in 5Min, more than 25Min, temperature need reach between 80~200 ℃, and is different with traditional bake out temperature.For the cooling link, be the stage that becomes low temperature behind the curing of coating by high temperature, be the stage that finally forms film performance; Generally can adopt high wind cooling or cooling naturally under the high temperature.In this process, need to avoid metal or gloves contact to cause the vestige or the pollution of film coated surface; When cooling off fully, please not with the direct contact workpiece of hand, in order to avoid scald; Ban use of forced refrigeration work such as water or perishing cooling air simultaneously.
For the above processing step of process, basically finished the process treatment process of iron plate, to be testedly can pack after qualified, with regard to whole technological process, this electricity is pressed the technological method for processing of base plate and is compared with traditional fluorine coating, not only effectively reduced the number of times of surface spraying in the production process, reduced the loss in the actual production process, and the complexity of whole process technology reduced greatly, thereby improved the utilization rate of whole resource, improved production efficiency and The comprehensive performance.

Claims (10)

1, a kind of surface treatment method of electric iron metal base plate is characterized in that including following steps:
1) base material treatment: the substrate surface to base plate is handled, to meet the basic demand of spraying;
2) coating slaking: coating is carried out full and uniform dispersion; Filter the impurity in the coating simultaneously;
3) spraying process: the even spray of coating is invested substrate surface;
4) oven dry cooling: sprayed product is dried processing, and cooling.
2, the surface treatment method of electric iron metal base plate according to claim 1 is characterized in that above-mentioned steps 1) in base material treatment comprise base material selection, base material preliminary treatment, sandblast, cleaning, five stages of preheating.
3, the surface treatment method of electric iron metal base plate according to claim 2 is characterized in that above-mentioned base material preliminary treatment comprises the steps:
1) substrate surface is confirmed
(1) whether base material is selected appropriate: the material of affirmation base material, specification, quality, state etc.;
(2) whether substrate surface has damage: confirm that substrate surface has bad phenomenon such as no concave-convex, distortion;
(3) whether substrate surface is contaminated: whether whether substrate surface have adhesive tape to stick, have greasy dirt to stick;
2) degreasing or cleaning
(1) washing agent that is fit to is selected in the pollution of affirmation substrate surface;
(2) according to the physical property of base material, select suitable washing agent;
(3) base material cleans: select for use immersion, high-pressure fog cleaning or scouring method that base material is carried out cleaning method;
3) high-temp combustion
(1) organic contaminations such as the oil of removal substrate surface or adhesive tape viscose;
(2) examine whether base material is out of shape and other performance variation under the high temperature.
4, the surface treatment method of electric iron metal base plate according to claim 3 is characterized in that the method that above-mentioned substrate surface treatment is confirmed adopts wipe method or adhesive tape to stick method or the affirmation of water droplet method, wherein:
(1) wipe method: the substrate surface that has disposed with clean absorbent cotton or face tissue wiping is analyzed and is confirmed;
Whether (2) adhesive tape sticks method: stick with adhesive tape and handle substrate surface and observe and to have oil stain to stick to analyze and confirm;
(3) water droplet method: hydrophilicrty is analyzed and is confirmed during through the surface of treated base material according to flowing water.
5, the surface treatment method of electric iron metal base plate according to claim 2, it is characterized in that it is remaining dust or sand after the cleaning blasting treatment that above-mentioned base material cleans, the cleaning way that base material cleans is divided into that dry type is cleaned and two kinds of wet scrubbings, it is with sponge or brush or compressed air the dust of substrate surface to be removed the base material that wet scrubbing technology suitable amount is bigger and form differs that dry type is cleaned.
6, the surface treatment method of electric iron metal base plate according to claim 2 is characterized in that above-mentioned base material preheating comprises the steps:
1) sandblast, cleaned base material are warming up to the temperature that is fit to spraying;
2) sprayed coating after base material is preheated to 60~80 ℃, coating are difficult for sagging and can obtain smooth coating.
7, the surface treatment method of electric iron metal base plate according to claim 1, it is characterized in that above-mentioned steps 2) in the coating slaking comprise the steps: pre-dispersed, mix, slaking and slaking are confirmed, ageing method includes the cylinder slaking, ultrasonic wave slaking and three kinds of modes of stirring slaking, its intermediate roll ageing method is in maturing process, after each component is evenly mixed, should roll more than 18 hours with the rotary speed of 100rpm at least immediately, for the coating that refrigerates after the slaking, when reusing, must heat up and use more than 15~20 degree of back at coating.
8, the surface treatment method of electric iron metal base plate according to claim 1 is characterized in that above-mentioned steps 3) in the total spraying of spraying process, preheating, 3 stages of curing, wherein spraying method adopts aerial spraying or electrostatic spraying mode; Preheating comprises following process:
(1) preheating for the first time: prevent the paint film defect that volatilizees rapidly and cause because of moisture or solvent, must be under 40~80 ℃ of conditions preheating hot setting again after 5 minutes.
(2) preheating for the second time: the trickle defective when high-temperature baking of preventing to film, the time that must keep intensification before curing is 10 minutes.
9, the surface treatment method of electric iron metal base plate according to claim 8, when it is characterized in that above-mentioned the 1st preheating, temperature slowly rises under 80 ℃ the condition from 40 ℃ and films in five minutes; During the 2nd preheating, temperature slowly rises under 200 ℃ the condition from 80 ℃ and films in ten minutes.
10, the surface treatment method of electric iron metal base plate according to claim 1, it is characterized in that above-mentioned steps 4) in oven dry cooling as bake out temperature need reach 60~80 ℃ for temperature in 5Min, more than 25Min, temperature need reach between 80~200 ℃, adopts high wind cooling or cooling naturally under the high temperature.
CNA2008100286291A 2008-06-06 2008-06-06 Surface treatment method for metal soleplate of electric iron Pending CN101288867A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103659615A (en) * 2013-12-15 2014-03-26 无锡透平叶片有限公司 Sand blasting and spray coating method for reducing surface roughness of inorganic coating
CN104399656A (en) * 2014-10-21 2015-03-11 浙江海洋学院 Novel pockmark plate preprocessing method
CN107735186A (en) * 2015-06-08 2018-02-23 日新制钢株式会社 Preprocess method for application or printing
TWI694870B (en) * 2016-12-02 2020-06-01 日商日新製鋼股份有限公司 A method of processing surface of metal-based substrate before coating or printing and a method of inhibiting flame produced from gas burner from defrosting

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103659615A (en) * 2013-12-15 2014-03-26 无锡透平叶片有限公司 Sand blasting and spray coating method for reducing surface roughness of inorganic coating
CN103659615B (en) * 2013-12-15 2016-03-30 无锡透平叶片有限公司 A kind of sandblasting and spraying method reducing inorganic coating surface roughness
CN104399656A (en) * 2014-10-21 2015-03-11 浙江海洋学院 Novel pockmark plate preprocessing method
CN104399656B (en) * 2014-10-21 2016-08-31 浙江海洋学院 A kind of novel pockmark Pretreatment method of sheet material
CN107735186A (en) * 2015-06-08 2018-02-23 日新制钢株式会社 Preprocess method for application or printing
CN107735186B (en) * 2015-06-08 2019-03-12 日新制钢株式会社 Preprocess method for coating or printing
TWI694870B (en) * 2016-12-02 2020-06-01 日商日新製鋼股份有限公司 A method of processing surface of metal-based substrate before coating or printing and a method of inhibiting flame produced from gas burner from defrosting

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Open date: 20081022