CN112570126A - Production process of whole soybean powder - Google Patents
Production process of whole soybean powder Download PDFInfo
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- CN112570126A CN112570126A CN202011381674.2A CN202011381674A CN112570126A CN 112570126 A CN112570126 A CN 112570126A CN 202011381674 A CN202011381674 A CN 202011381674A CN 112570126 A CN112570126 A CN 112570126A
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- vibrating screen
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C21/00—Disintegrating plant with or without drying of the material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/24—Drives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C19/00—Other disintegrating devices or methods
- B02C19/22—Crushing mills with screw-shaped crushing means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/02—Feeding devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/14—Separating or sorting of material, associated with crushing or disintegrating with more than one separator
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
- B07B1/30—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens jigging or moving to-and-fro within their own plane in or approximately in or transverse to the direction of conveyance
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/42—Drive mechanisms, regulating or controlling devices, or balancing devices, specially adapted for screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Beans For Foods Or Fodder (AREA)
Abstract
The invention discloses a production process of whole soybean powder, which comprises the following steps: pretreating soybean raw materials, cleaning the soybean raw materials, drying the soybean raw materials, feeding the soybean raw materials, crushing the soybean raw materials, vibrating and screening soybean particles, and collecting the soybean powder particles; wherein, the sieve rubbing crusher that shakes that screens is carried out soybean includes bottom case, sieve mechanism, ejection of compact group, rubbing crusher constructs, broken mechanism, crank assembly. The soybean powder feeding device is simple and convenient in operation steps, improves the uniformity of feeding, can effectively produce and process soybean powder, further improves the efficiency of crushing and smashing soybeans, and is convenient for collecting the soybean powder.
Description
Technical Field
The invention relates to the technical field of bean powder production, in particular to a production process of whole bean powder.
Background
The soybean is a main edible bean crop in China, and the soybean starch mainly comprises starch, has high solubility and transparency, is small in aging degree and is very suitable for eating. The bean powder, the mung bean powder and the lotus root starch are compounded, so that the nutrition is improved, and the taste is good.
The method has the advantages of improving the utilization rate of the soybeans, saving grains for the country, reforming the process of the soybean products, eliminating the harm of urease in the soybean hulls to human bodies, improving the high quality of the soybean products, recycling waste residues, deeply processing and utilizing the waste residues, improving the technological content and the high added value of the products, and thoroughly eliminating the pollution of three wastes generated in the production process of the soybeans to the environment, and is really an important task in the industry of the soybean products.
The existing whole soybean powder preparation has the following defects: 1. the feeding is uneven, so that the raw materials are extruded at a feeding hole and cannot uniformly enter equipment for crushing; 2. the whole bean crushing equipment is single, and basically, a single crusher is adopted to crush the whole bean, so that the crushing efficiency is low, and the collection of bean powder at the later stage is not facilitated; 3. because the soybean flour can not be thoroughly smashed, large-particle impurities are doped in the smashed soybean flour, the bean flour with uniform particles can not be obtained, and the soybean flour in the later period is inconvenient to collect and easy to remain in the device.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides a production process of whole-bean powder.
In order to achieve the purpose, the invention adopts the following technical scheme:
a production process of whole soybean powder comprises the following steps:
step one, pretreatment of soybean raw materials: taking out the soybean raw materials, uniformly placing the soybean raw materials outdoors, dehumidifying and airing the soybean raw materials in a natural air-drying mode, selecting the soybeans with full particles for later use after the soybeans are aired, and then removing impurities and dust on the soybeans;
step two, cleaning the soybean raw material: placing the selected soybeans in an elutriation cylinder, manually cleaning, controlling the temperature in the elutriation cylinder to be 40-50 ℃, soaking the soybeans for 5-10 minutes, repeatedly kneading the soybeans for 5-10 minutes by workers, then controlling water of the soybeans, and taking out the cleaned soybeans for later use;
step three, drying the soybean raw material: drying the soybeans by a dryer, drying the soybeans in the soybean dryer by using high-temperature steam, wherein the steam temperature is 90-98 ℃, the water content of the dried soybeans is 8-10%, and taking out the dried soybean raw materials for later use;
step four, feeding operation: uniformly pouring the dried soybean raw materials into a vibrating screen grinder, and uniformly feeding the soybean raw materials into the vibrating screen grinder to grind the soybean raw materials;
step five, crushing operation: the soybean raw materials enter a vibrating screen crusher, primary crushing is firstly carried out, the crushing work lasts for about 10 minutes, the crushed soybean particles are secondarily crushed, the crushing work lasts for about 10 minutes, and the crushed soybean particles enter the next working procedure;
step six, vibrating and screening: carrying out vibration screening work on the crushed soybean particles in a vibration screening crusher, removing larger crushed particles and impurities, and carrying out vibration screening process on the soybean powder with the particle size of 80-100 meshes to enter the next step;
and seventhly, collecting the bean flour particles meeting the requirements, and inputting the collected bean flour into a storage tank for caching.
Preferably, the sieve rubbing crusher that shakes includes the under casing, shakes sieve mechanism, ejection of compact group, rubbing crusher constructs, broken mechanism, crank assembly, the middle part is equipped with the sieve mechanism that shakes in the under casing, the bottom is equipped with ejection of compact subassembly in the under casing, the top surface of under casing is equipped with crushing case, crushing incasement is equipped with rubbing crusher constructs, crushing case's bottom surface opposite side is equipped with a intercommunication section of thick bamboo, crushing case's top surface is equipped with broken case, the broken incasement is equipped with broken mechanism, broken incasement bottom surface one side is equipped with the intercommunicating pore, just the intercommunicating pore link up crushing case top surface one side, the top surface mid-mounting of broken case has crank assembly, the top surface opposite side of broken case is equipped with a toper section of thick bamboo, four corners in the bottom surface of under casing all are equipped with the supporting seat, and.
Preferably, the vibrating screen mechanism comprises a vibrating screen plate, a vibrating screen slide bar and a vibrating screen baffle plate, wherein one side of the middle part in the bottom box is provided with the vibrating screen plate which is movably hinged in an inclined manner, the other side of the top surface of the vibrating screen plate is provided with an inclined plate, the inclined plate is positioned on the rear side below the communicating cylinder, the other side of the middle part in the bottom box is provided with the vibrating screen slide bar which is vertically placed, the top end of the vibrating screen slide bar is fixedly connected with the bottom surface of the crushing box, the bottom end of the vibrating screen slide bar is provided with a vibrating screen connecting block, the vibrating screen connecting block is fixedly connected with the inner side wall of the bottom box, the middle part of the vibrating screen slide bar is sleeved with a vibrating screen slide cylinder which is in sliding connection, a vibrating screen spring is sleeved on the vibrating screen slide bar between the vibrating screen slide cylinder and the vibrating screen connecting block, one side surface of the vibrating screen slide; a coarse material cylinder which is communicated and fixedly connected is arranged on one side surface of the bottom box above one end of the vibrating sieve plate, and a coarse material box with an upward opening is arranged on one side surface of the bottom box below the coarse material cylinder.
Preferably, the discharging assembly comprises a discharging plate, a trapezoidal block and a limiting slide rod, wherein the other side of the inner bottom surface of the bottom box is provided with the discharging plate which is movably hinged in an inclined manner, a triangular plate is arranged on the inner side wall of the bottom box above the other side of the top surface of the discharging plate, the inner bottom surface of the bottom box is provided with a T-shaped slide rail which is fixedly connected in a transverse manner, a slide block is clamped in the middle of the top surface of the T-shaped slide rail, the top surface of the slide block is provided with the trapezoidal block, the top surface of the trapezoidal block is provided with a contact plate, the top surface of the contact plate is contacted with the bottom surface of the discharging plate, the bottom of one side surface of the bottom box is provided with the limiting slide cylinder which is fixedly connected in a penetrating manner, the limiting slide rod which is penetrated in a sliding manner is inserted in the limiting; a discharging barrel which is communicated and fixedly connected with the bottom of the other side of the bottom box is arranged at the rear part of the discharging plate, and a material collecting box is arranged on the ground of the other side of the bottom box below the discharging barrel.
Preferably, the crushing mechanism comprises a crushing motor, a crushing shaft and crushing reamer, the crushing motor with a backward output end is installed on one side in the crushing box, a first bearing is installed on the other side in the crushing box, the end part of a motor shaft of the crushing motor is provided with the crushing shaft which is coaxially connected, the outer end of the crushing shaft is inserted in the first bearing, and the crushing shaft is uniformly provided with a plurality of crushing reamer in a staggered manner; the crushing mechanism comprises a crushing motor, a crushing shaft and crushing blades, wherein the crushing motor with an output end facing backwards is installed on one side in the crushing box, a second bearing is installed on the other side in the crushing box, the end part of a motor shaft of the crushing motor is provided with the crushing shaft which is coaxially connected, the outer end of the crushing shaft is inserted in the second bearing, and the crushing shaft is uniformly and spirally provided with a plurality of crushing blades.
Preferably, crank assembly includes waffle slab, swing motor, crank lever, the middle part of a toper section of thick bamboo transversely caves in has the rectangle slide opening, be equipped with the waffle slab that slides and run through in the rectangle slide opening, the top surface mid-mounting of broken case has the forward swing motor of output, swing motor's motor shaft tip is equipped with coaxial pivoted carousel, lateral surface one side of carousel is equipped with the articulated crank lever of activity, just the other end of crank lever is articulated with the one end activity of waffle slab.
Compared with the prior art, the invention has the beneficial effects that:
1. through the matching use of the crank assembly, a motor shaft of the swing motor drives the turntable to rotate slowly, drives the crank rod to do crank rocker movement, further drives the grid plate to slide transversely along the rectangular sliding hole, so that soybeans in the conical barrel can conveniently uniformly pass through the grid plate and fall into the crushing box, and the feeding uniformity is improved;
2. through the matching of the crushing mechanism and the crushing mechanism, a motor shaft of the crushing motor drives the crushing shaft and the crushing blades to rotate spirally, so that the crushing efficiency of the soybeans is further improved; the motor shaft of the grinding motor drives the grinding shaft and the grinding reamer to rotate at a high speed, so that the grinding efficiency of soybean particles is further improved;
3. through the matching of the vibrating screen mechanism and the discharging assembly, the vibrating screen baffle plate drives the vibrating screen sliding cylinder to slide along the vibrating screen sliding rod in a reciprocating mode, so that impurities and large-particle soybean particles are conveniently discharged, the pull ring pushes the limiting sliding rod to slide backwards along the limiting sliding cylinder in a reciprocating mode, the trapezoidal block drives the sliding block to slide transversely along the T-shaped sliding rail, and soybean powder is conveniently collected;
in conclusion, the mechanism assemblies are matched for use, the problems that the soybean feeding hole is easy to accumulate, the smashing is not thorough, and impurities are doped in the soybean powder are solved, the operation steps are simple and convenient, the feeding uniformity is improved, the soybean crushing efficiency is further improved, the impurities generated in the collected soybean powder are avoided, and the collection of the soybean powder is facilitated.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the invention without limiting the invention. In the drawings:
FIG. 1 is a front sectional view of a vibrating screen pulverizer of the present invention;
FIG. 2 is a front view of the vibrating screen pulverizer of the present invention;
FIG. 3 is an enlarged view taken at A of FIG. 1 in accordance with the present invention;
FIG. 4 is an enlarged view of the invention at B of FIG. 1;
FIG. 5 is a schematic view of the present invention showing the connection of the swing motor to the crank lever;
FIG. 6 is a schematic top view of the tapered cartridge of the present invention in conjunction with a grid plate;
number in the figure: the device comprises a bottom box 1, a supporting seat 11, a coarse material barrel 12, a coarse material box 13, a triangular plate 14, a discharging barrel 15, a material receiving box 16, a crushing box 2, a crushing motor 21, a crushing shaft 22, a crushing reamer 23, a communicating barrel 24, a crushing box 3, a crushing motor 31, a crushing shaft 32, crushing blades 33, a communicating hole 34, a swing motor 4, a rotary disc 41, a crank rod 42, a conical barrel 43, a grid plate 44, a vibrating screen plate 5, an inclined plate 51, a vibrating screen sliding rod 52, a vibrating screen sliding barrel 53, a vibrating screen connecting block 54, a vibrating screen spring 55, a vibrating screen baffle 56, a discharging plate 6, a T-shaped sliding rail 61, a sliding block 62, a trapezoidal block 63, a contact plate 64, a limiting sliding barrel 65, a limiting sliding rod 66, a limiting spring 67 and a pull ring 68.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Example 1: in order to solve the problems that a soybean feeding hole is easy to accumulate and not thoroughly crushed and impurities are doped in soybean powder, the embodiment provides a production process of whole soybean powder, and referring to fig. 1-6, the production process of whole soybean powder comprises the following steps:
step one, pretreatment of soybean raw materials: taking out the soybean raw materials, uniformly placing the soybean raw materials outdoors, dehumidifying and airing the soybean raw materials in a natural air-drying mode, selecting the soybeans with full particles for later use after the soybeans are aired, and then removing impurities and dust on the soybeans;
step two, cleaning the soybean raw material: placing the selected soybeans in an elutriation cylinder, manually cleaning, controlling the temperature in the elutriation cylinder to be 40-50 ℃, soaking the soybeans for 5-10 minutes, repeatedly kneading the soybeans for 5-10 minutes by workers, then controlling water of the soybeans, and taking out the cleaned soybeans for later use;
step three, drying the soybean raw material: drying the soybeans by a dryer, drying the soybeans in the soybean dryer by using high-temperature steam, wherein the steam temperature is 90-98 ℃, the water content of the dried soybeans is 8-10%, and taking out the dried soybean raw materials for later use;
step four, feeding the soybean raw materials: uniformly pouring the dried soybean raw materials into a vibrating screen grinder, and uniformly feeding the soybean raw materials into the vibrating screen grinder to grind the soybean raw materials;
step five, crushing the soybean raw material: the soybean raw materials enter a vibrating screen crusher, primary crushing is firstly carried out, the crushing work lasts for about 10 minutes, the crushed soybean particles are secondarily crushed, the crushing work lasts for about 10 minutes, and the crushed soybean particles enter the next working procedure;
step six, carrying out vibration screening work on the soybean particles: carrying out vibration screening work on the crushed soybean particles in a vibration screening crusher, removing larger crushed particles and impurities, and carrying out vibration screening process on the soybean powder with the particle size of 80-100 meshes to enter the next step;
and seventhly, collecting the bean flour particles meeting the requirements, and inputting the collected bean flour into a storage tank for caching.
In the invention, the vibrating screen crusher comprises a bottom box 1, a vibrating screen mechanism, a discharging group, a crushing mechanism and a crank component, wherein the bottom box 1 is in a rectangular box shape with an upward opening, the vibrating screen mechanism is arranged in the middle part in the bottom box 1, the discharging component is arranged at the bottom part in the bottom box 1, the crushing box 2 which is transversely and fixedly connected is arranged on the top surface of the bottom box 1, the crushing mechanism is arranged in the crushing box 2, a communicating cylinder 24 which is fixedly connected in a penetrating way is arranged on the other side of the bottom surface of the crushing box 2, the crushing box 3 which is transversely and fixedly connected is arranged on the top surface of the crushing box 2, the crushing mechanism is arranged in the crushing box 3, a communicating hole 34 is arranged on one side of the inner bottom surface of the crushing box 3, the communicating hole 34 penetrates through one side of the top surface of the crushing box 2, the crank component is arranged in, four corners in the bottom surface of under casing 1 all are equipped with supporting seat 11, and every supporting seat 11 all with the bottom surface rigid coupling of under casing 1, supporting seat 11 has increased the stability of under casing 1.
In the invention, the vibrating screen mechanism comprises a vibrating screen plate 5, a vibrating screen slide bar 52 and a vibrating screen baffle 56, wherein one side of the middle part in the bottom box 1 is provided with the vibrating screen plate 5 which is movably hinged in an inclined way, the other side of the top surface of the vibrating screen plate 5 is provided with an inclined plate 51, the inclined plate 51 is positioned at the rear side below the communicating cylinder 24, the other side of the middle part in the bottom box 1 is provided with the vibrating screen slide bar 52 which is vertically arranged, the top end of the vibrating screen slide bar 52 is fixedly connected with the bottom surface of the crushing box 2, the bottom end of the vibrating screen slide bar 52 is provided with a vibrating screen connecting block 54, the vibrating screen connecting block 54 is fixedly connected with the inner side wall of the bottom box 1, the middle part of the vibrating screen slide bar 52 is sleeved with the vibrating screen slide cylinder 53 which is in sliding connection, a vibrating screen spring 55 is sleeved on the vibrating screen slide bar 52 and positioned between the vibrating screen slide cylinder 53 and the vibrating screen connecting block 54, one side surface of the vibrating screen slide, a coarse material cylinder 12 which is fixedly connected in a penetrating way is arranged on one side surface of the bottom box 1 above one end of the vibrating screen plate 5, and a coarse material box 13 with an upward opening is arranged on one side surface of the bottom box 1 below the coarse material cylinder 12; through the cooperation of the sieve mechanism that shakes, drive the sieve slide 53 that shakes through the sieve baffle 56 that shakes and slide along the sieve slide 52 that shakes reciprocating, the tension effect of the sieve spring 55 that shakes simultaneously drives the sieve slide 53 that shakes reciprocating, and then drive the sieve 5 that shakes and further vibrate, the soybean powder is under the vibration effect of sieve 5 that shakes, and the soybean powder drops to the top surface of play flitch 6 along sieve 5 that shakes, has made things convenient for impurity and large granule soybean powder to slide to the coarse fodder section of thick bamboo 12 along sieve 5 that shakes.
In the invention, the discharging component comprises a discharging plate 6, a trapezoidal block 63 and a limiting slide rod 66, the other side of the inner bottom surface of the bottom box 1 is provided with the discharging plate 6 which is movably hinged in an inclined manner, the inner side wall of the bottom box 1 is provided with a triangular plate 14 which is positioned above the other side of the top surface of the discharging plate 6, the inner bottom surface of the bottom box 1 is provided with a T-shaped slide rail 61 which is fixedly connected in a transverse manner, the middle part of the top surface of the T-shaped slide rail 61 is clamped with a slide block 62, the top surface of the slide block 62 is provided with the trapezoidal block 63, the top surface of the trapezoidal block 63 is provided with a contact plate 64, the top surface of the contact plate 64 is contacted with the bottom surface of the discharging plate 6, the bottom of one side surface of the bottom box 1 is provided with a limiting slide cylinder 65 which is fixedly connected in a penetrating manner, the limiting slide rod 66 which is inserted in the limiting slide cylinder 65 and penetrates in a sliding manner, a discharging barrel 15 which is fixedly connected in a penetrating way is arranged at the bottom of the other side of the bottom box 1 and is positioned behind the discharging plate 6, and a material collecting box 16 is arranged on the ground of the other side of the bottom box 1 and is positioned below the discharging barrel 15; through the cooperation use of ejection of compact subassembly, through the reciprocal spacing slide bar 66 that promotes of pull ring 68 and slide backward along spacing slide cartridge 65, drive slider 62 through trapezoidal piece 63 and along T shape slide rail 61 lateral sliding, spacing spring 67's tension effect increases gliding stability, through contact plate 64 intermittent striking ejection of compact board 6, has made things convenient for bean flour to drop to the ejection of compact box 16 on the ejection of compact board 6 top surface and has collected.
In the invention, the crushing mechanism comprises a crushing motor 21, a crushing shaft 22 and a crushing reamer 23, the crushing motor 21 with a backward output end is installed on one side in the crushing box 2, the model of the crushing motor 21 is YX3-112M-4, a first bearing is installed on the other side in the crushing box 2, the crushing shaft 22 which is coaxially connected is arranged at the end part of a motor shaft of the crushing motor 21, the outer end of the crushing shaft 22 is inserted in the first bearing, and a plurality of crushing reamers 23 are uniformly arranged on the crushing shaft 22 in a staggered manner; through the cooperation use of rubbing crusher structure, the motor shaft of smashing motor 21 drives crushing axle 22 and smashes reamer 23 and rotate at a high speed, cuts at the high speed of smashing reamer 23 down, has made things convenient for and has smashed the soybean granule, has further improved the crushing efficiency of soybean granule.
In the invention, the crushing mechanism comprises a crushing motor 31, a crushing shaft 32 and crushing blades 33, wherein the crushing motor 31 with a backward output end is installed on one side in the crushing box 3, the model of the crushing motor 31 is YE2-80M2-4, a second bearing is installed on the other side in the crushing box 3, the end part of a motor shaft of the crushing motor 31 is provided with the crushing shaft 32 which is coaxially connected, the outer end of the crushing shaft 32 is inserted in the second bearing, and the crushing shaft 32 is uniformly and spirally provided with a plurality of crushing blades 33; through the cooperation use of broken mechanism, broken motor 32's motor shaft drives broken axle 32 and broken blade 33 spiral rotation, has made things convenient for through the screw extrusion of broken blade 33 to carry out breakage and forward transport to the soybean, has further improved the crushing efficiency of soybean.
In the invention, the crank assembly comprises a grid plate 44, a swing motor 4 and a crank rod 42, a rectangular sliding hole is transversely recessed in the middle of the conical cylinder 43, the grid plate 44 which slides through is arranged in the rectangular sliding hole, the swing motor 4 with the output end facing forward is arranged in the middle of the top surface of the crushing box 3, the type of the swing motor 4 is TYBZ-300 and 100L-4, a coaxially rotating turntable 41 is arranged at the end part of a motor shaft of the swing motor 4, the crank rod 42 which is movably hinged is arranged on one side of the outer side surface of the turntable 41, and the other end of the crank rod 42 is movably hinged with one end of the grid plate 44; through crank assembly's cooperation use, swing motor 4's motor shaft drives carousel 41 and slowly rotates, drives crank rod 42 and is the crank rocker motion, and then drives grid plate 44 along rectangle slide opening lateral sliding, has made things convenient for the soybean in the toper section of thick bamboo 43 to evenly pass grid plate 44 and has dropped to broken case 3 in, has improved the homogeneity of material loading.
Example 2: in this embodiment, the present invention further provides a method for using a vibrating screen pulverizer, including the following steps:
firstly, the swing motor 4, the crushing motor 31 and the crushing motor 21 are respectively electrically connected with an external power supply through power lines, and soybeans to be dried are poured into a conical barrel 43;
secondly, starting the swing motor 4, driving the turntable 41 to slowly rotate by a motor shaft of the swing motor 4, driving the crank rod 42 to do crank rocker motion under the cooperation of the hinging action, and further driving the grid plate 44 to transversely slide along the rectangular sliding hole, so that the soybeans in the conical barrel 43 uniformly pass through the grid plate 44 and fall into the crushing box 3;
thirdly, starting the crushing motor 31, driving a crushing shaft 32 and crushing blades 33 to rotate spirally by a motor shaft of the crushing motor 32, crushing the soybeans falling into the crushing box 3 after the soybeans are extruded by the spiral of the crushing blades 33, conveying the crushed soybean particles forwards along the crushing box 3, and finally falling into the crushing box 2 through a communication hole 34;
fourthly, starting the crushing motor 21, driving a crushing shaft 22 and a crushing reamer 23 to rotate at a high speed by a motor shaft of the crushing motor 21, crushing the soybean particles falling into the crushing box 2 under the high-speed cutting of the crushing reamer 23, and dropping the crushed soybean particles onto the top surface of the vibrating sieve plate 5 through a communicating cylinder 24;
fifthly, the soybean meal drops on the vibrating screen plate 5 to drive the vibrating screen plate 5 to vibrate, the vibrating screen baffle plate 56 drives the vibrating screen sliding cylinder 53 to slide back and forth along the vibrating screen sliding rod 52, meanwhile, the tension action of the vibrating screen spring 55 further counteracts the action to drive the vibrating screen sliding cylinder 53 to slide back and forth, and further drives the vibrating screen plate 5 to vibrate further, the soybean meal drops on the top surface of the discharging plate 6 along the vibrating screen plate 5 under the vibration action of the vibrating screen plate 5, and impurities and large-particle soybean meal drop into the coarse material cylinder 12 along the vibrating screen plate 5 and then drop into the coarse material box 13 to be collected;
sixthly, a small part of soybean flour on the top surface of the falling discharging plate 6 slides down to the discharging barrel 15 along the discharging plate 6, then falls into the material receiving box 16, the limiting slide rod 66 is pushed to slide backwards along the limiting slide barrel 65 in a reciprocating mode through the pull ring 68, the slide block 62 is driven to slide transversely along the T-shaped slide rail 61 through the trapezoidal block 63, the tension effect of the limiting spring 67 is realized, the sliding stability is improved, the discharging plate 6 is discharged through the intermittent impact of the contact plate 64, and the residual soybean flour on the top surface of the discharging plate 6 all falls into the discharging box 16.
The mechanism components are matched for use, so that the problems that the soybean feeding hole is easy to accumulate, the smashing is not thorough, and impurities are doped in the soybean powder are solved, the operation steps are simple and convenient, the feeding uniformity is improved, the soybean crushing efficiency is further improved, the impurities generated in the collected soybean powder are avoided, and the collection of the soybean powder is facilitated.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (6)
1. A production process of whole soybean powder is characterized by comprising the following steps:
step one, pretreatment of soybean raw materials: taking out the soybean raw materials, uniformly placing the soybean raw materials outdoors, dehumidifying and airing the soybean raw materials in a natural air-drying mode, selecting the soybeans with full particles for later use after the soybeans are aired, and then removing impurities and dust on the soybeans;
step two, cleaning the soybean raw material: placing the selected soybeans in an elutriation cylinder, manually cleaning, controlling the temperature in the elutriation cylinder to be 40-50 ℃, soaking the soybeans for 5-10 minutes, repeatedly kneading the soybeans for 5-10 minutes by workers, then controlling water of the soybeans, and taking out the cleaned soybeans for later use;
step three, drying the soybean raw material: drying the soybeans by a dryer, drying the soybeans in the soybean dryer by using high-temperature steam, wherein the steam temperature is 90-98 ℃, the water content of the dried soybeans is 8-10%, and taking out the dried soybean raw materials for later use;
step four, feeding operation: uniformly pouring the dried soybean raw materials into a vibrating screen grinder, and uniformly feeding the soybean raw materials into the vibrating screen grinder to grind the soybean raw materials;
step five, crushing operation: the soybean raw materials enter a vibrating screen crusher, primary crushing is firstly carried out, the crushing work lasts for about 10 minutes, the crushed soybean particles are secondarily crushed, the crushing work lasts for about 10 minutes, and the crushed soybean particles enter the next working procedure;
step six, vibrating and screening: carrying out vibration screening work on the crushed soybean particles in a vibration screening crusher, removing larger crushed particles and impurities, and carrying out vibration screening process on the soybean powder with the particle size of 80-100 meshes to enter the next step;
and seventhly, collecting the bean flour particles meeting the requirements, and inputting the collected bean flour into a storage tank for caching.
2. The process for producing whole soybean powder according to claim 1, wherein: the vibrating screen pulverizer comprises a bottom box (1), a vibrating screen mechanism, a discharging group, a pulverizing mechanism, a crushing mechanism and a crank assembly, wherein the vibrating screen mechanism is arranged at the middle part in the bottom box (1), the discharging assembly is arranged at the bottom in the bottom box (1), the top surface of the bottom box (1) is provided with a pulverizing box (2), the pulverizing mechanism is arranged in the pulverizing box (2), the other side of the bottom surface of the pulverizing box (2) is provided with a communicating cylinder (24), the top surface of the pulverizing box (2) is provided with a crushing box (3), the crushing mechanism is arranged in the crushing box (3), one side of the bottom surface in the crushing box (3) is provided with a communicating hole (34), the communicating hole (34) is communicated with one side of the top surface of the pulverizing box (2), the crank assembly is arranged at the middle part of the top surface of the pulverizing box (3), the other side of the top surface of the crushing box (3) is provided with a conical cylinder (43), and four corners, and each support seat (11) is fixedly connected with the bottom surface of the bottom box (1).
3. The process for producing whole soybean powder according to claim 2, wherein: the vibrating sieve mechanism comprises a vibrating sieve plate (5), a vibrating sieve slide rod (52) and a vibrating sieve baffle (56), wherein the vibrating sieve plate (5) is movably hinged to one side of the inner middle of the bottom box (1), an inclined plate (51) is arranged on the other side of the top surface of the vibrating sieve plate (5), the inclined plate (51) is positioned on the rear side below the communicating cylinder (24), the vibrating sieve slide rod (52) is vertically arranged on the other side of the inner middle of the bottom box (1), the top end of the vibrating sieve slide rod (52) is fixedly connected with the bottom surface of the crushing box (2), a vibrating sieve connecting block (54) is arranged at the bottom end of the vibrating sieve slide rod (52), the vibrating sieve connecting block (54) is fixedly connected with the inner side wall of the bottom box (1), a vibrating sieve slide cylinder (53) in sliding connection is sleeved at the middle of the vibrating sieve slide rod (52), and a vibrating sieve spring (55) is sleeved between the vibrating sieve slide rod (52) and the vibrating sieve connecting block (54), a vibrating screen baffle plate (56) is arranged on one side surface of the vibrating screen sliding cylinder (53), and the top surface of the vibrating screen baffle plate (56) is in contact with the bottom surface of the vibrating screen plate (5); a coarse material cylinder (12) which is fixedly connected in a penetrating way is arranged on one side surface of the bottom box (1) above one end of the vibrating screen plate (5), and a coarse material box (13) with an upward opening is arranged on one side surface of the bottom box (1) below the coarse material cylinder (12).
4. The process for producing whole soybean powder according to claim 2, wherein: the discharging component comprises a discharging plate (6), a trapezoidal block (63) and a limiting slide rod (66), wherein the other side of the inner bottom surface of the bottom box (1) is provided with the discharging plate (6) movably hinged in an inclined manner, a triangular plate (14) is arranged on the inner side wall of the bottom box (1) and positioned above the other side of the top surface of the discharging plate (6), a T-shaped slide rail (61) fixedly connected in a transverse manner is arranged on the inner bottom surface of the bottom box (1), a slide block (62) is clamped in the middle of the top surface of the T-shaped slide rail (61), the trapezoidal block (63) is arranged on the top surface of the slide block (62), a contact plate (64) is arranged on the top surface of the trapezoidal block (63), the top surface of the contact plate (64) is in contact with the bottom surface of the discharging plate (6), a limiting slide cylinder (65) communicated with the fixed connection is arranged at the, the inner end of the limiting slide rod (66) is fixedly connected with the trapezoidal block (63), the outer end of the limiting slide rod (66) is provided with a pull ring (68), and a limiting spring (67) is sleeved on the limiting slide rod (66) between the limiting slide cylinder (65) and the trapezoidal block (63); a discharging barrel (15) which is fixedly connected in a penetrating way is arranged at the bottom of the other side of the bottom box (1) and is positioned behind the discharging plate (6), and a material collecting box (16) is arranged on the ground of the other side of the bottom box (1) and is positioned below the discharging barrel (15).
5. The process for producing whole soybean powder according to claim 2, wherein: the crushing mechanism comprises a crushing motor (21), a crushing shaft (22) and crushing reamer (23), the crushing motor (21) with the backward output end is installed on one side in the crushing box (2), a first bearing is installed on the other side in the crushing box (2), the crushing shaft (22) which is coaxially connected is arranged at the end part of a motor shaft of the crushing motor (21), the outer end of the crushing shaft (22) is inserted in the first bearing, and the crushing shaft (22) is uniformly provided with a plurality of crushing reamer (23) in a staggered manner; broken mechanism includes broken motor (31), broken axle (32), broken blade (33), broken motor (31) that the output was towards the back is installed to one side in broken case (3), the second bearing is installed to the opposite side in broken case (3), the motor shaft tip of broken motor (31) is equipped with broken axle (32) of coaxial hookup, just the outer end of broken axle (32) is inserted and is established in the second bearing, even spiral is equipped with a plurality of broken blade (33) on broken axle (32).
6. The process for producing whole soybean powder according to claim 2, wherein: crank assembly includes grid plate (44), swing motor (4), crank lever (42), the middle part of a toper section of thick bamboo (43) transversely caves in has the rectangle slide opening, be equipped with grid plate (44) that the slip runs through in the rectangle slide opening, the top surface mid-mounting of broken case (3) has output swing motor (4) forward, the motor shaft tip of swing motor (4) is equipped with coaxial pivoted carousel (41), lateral surface one side of carousel (41) is equipped with activity articulated crank lever (42), just the other end of crank lever (42) is articulated with the one end activity of grid plate (44).
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| CN202011381674.2A CN112570126A (en) | 2020-12-01 | 2020-12-01 | Production process of whole soybean powder |
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| CN202011381674.2A CN112570126A (en) | 2020-12-01 | 2020-12-01 | Production process of whole soybean powder |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113243519A (en) * | 2021-04-02 | 2021-08-13 | 湖南康琪壹佰生物科技有限公司 | Health food with refreshing, weight reducing and weight reducing effects, and its preparation method |
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Application publication date: 20210330 |