CN112551102B - Autoclaved aerated concrete mould reversing system, mould reversing device and reversing process - Google Patents
Autoclaved aerated concrete mould reversing system, mould reversing device and reversing process Download PDFInfo
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- CN112551102B CN112551102B CN202110202745.6A CN202110202745A CN112551102B CN 112551102 B CN112551102 B CN 112551102B CN 202110202745 A CN202110202745 A CN 202110202745A CN 112551102 B CN112551102 B CN 112551102B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/244—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning them about an axis substantially perpendicular to the conveying plane
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- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The invention belongs to the production field of autoclaved aerated concrete, and particularly relates to an autoclaved aerated concrete mould reversing system, a mould reversing device and a reversing process; evaporate and press aerated concrete mould switching-over system, it is including the first track that is used for the mould to carry to and the second track with first track parallel arrangement, its characterized in that: the mould reversing device comprises a first rotating mechanism which is in butt joint with the first track and completes first steering, and a second rotating mechanism which is in butt joint with the second track and completes second steering, and a transition guide rail is arranged between the first rotating mechanism and the second rotating mechanism; the invention designs a reversing system for rotary reversing of an autoclaved aerated concrete mold, and realizes reversing of molds on different lines, thereby realizing circulation of the molds among different production lines and reducing waste of raw materials caused by sudden failures of the production lines.
Description
Technical Field
The invention belongs to the field of production of autoclaved aerated concrete, and particularly relates to an autoclaved aerated concrete mould reversing system, a mould reversing device and a reversing process.
Background
The aerated concrete is an ideal wall material for replacing clay bricks after years of application and practice, has the advantages of light weight, good heat insulation performance, good sound absorption effect, certain strength, processability and the like, and is widely applied to buildings as a filling and heat insulation material of a building envelope. Generally, fly ash or silica sand is ground into slurry by adding water, powdered lime, a proper amount of cement, gypsum and a foaming agent are added, the slurry is stirred and then injected into a mold frame, the mixture is statically stopped, foamed and solidified, and then cut into building blocks or plates with various specifications, and the building blocks or plates are sent into a still kettle by a steam curing vehicle and cured by high-temperature saturated steam to form a porous lightweight aerated concrete product.
In order to improve the production efficiency of aerated autoclaved aerated concrete products, two production lines, namely an line A and a line B are symmetrically arranged in a factory, the directions of side plates of moulds on the line A and the line B are opposite, the production lines are difficult to avoid sudden failure and cannot be used in the production process, the line A is taken as an example, part of moulds on the line A are filled with materials for producing autoclaved aerated concrete, in order to avoid the condition that raw materials in the moulds are solidified and cannot be demoulded, workers can easily think that the moulds on the line A are converted to the line B for continuous production, because the weight of the moulds and the raw materials is larger and the directions of the side plates of the moulds are opposite, if the moulds and the raw materials are rotated by a lifting appliance, the time consumption is more, the efficiency is lower, and the problem that the production lines are failed and waste the raw materials in the moulds cannot be solved.
Disclosure of Invention
Aiming at the defects of the prior art, the invention designs the reversing system for the rotary reversing of the autoclaved aerated concrete mould, and the reversing of moulds on different lines is realized, so that the circulation of the moulds among different production lines is realized, the raw material waste caused by sudden faults of the production lines is reduced, meanwhile, the reversing system realizes the automatic effect of the rotary reversing of the moulds, reduces the manual intervention, improves the mould reversing efficiency, and avoids the problem that materials are solidified in the moulds.
The technical scheme of the invention is as follows:
evaporate and press aerated concrete mould switching-over system, it is including the first track that is used for the mould to carry to and the second track with first track parallel arrangement, its characterized in that: the mould reversing device comprises a first rotating mechanism which is in butt joint with the first track and completes first steering, a second rotating mechanism which is in butt joint with the second track and completes second steering, and a transition guide rail is arranged between the first rotating mechanism and the second rotating mechanism.
The first rotating mechanism comprises a supporting seat connected with the ground, a rotary support with teeth on the outer ring is arranged on the supporting seat, the first rotating mechanism further comprises a rotating support connected to the rotary support and capable of supporting the mold, a rotating power unit for driving the rotating support to rotate is arranged on the rotating support, a driving gear is arranged at the output end of the rotating power unit and meshed with the outer ring of the rotary support, and a driving assembly for driving the mold to move on the rotating support is further arranged on the rotating support.
Further, the rotating support is at least provided with a locking mechanism for locking the position of the mold, the locking mechanism comprises a mounting plate connected to the outer side wall of the rotating support, a locking cylinder is arranged on the mounting plate, a locking support plate is vertically arranged on the mounting plate, a guide hole is formed in the locking support plate, and a locking pin rod is arranged in the guide hole and connected with the locking cylinder.
Furthermore, the driving assembly comprises a driving motor arranged on the rotating support, a driving wheel is arranged on the driving motor, and the driving wheel is in contact with the bottom surface of the mold.
Furthermore, the device also comprises an annular guide rail for supporting two ends of the rotating bracket, and a supporting wheel for tightly attaching the lower surfaces of the two ends of the rotating bracket to the surface of the annular guide rail.
Furthermore, still be equipped with first position sensor and the second position sensor that detects the mould position on the guide rail on the runing rest, first position sensor and second position sensor be located drive assembly's both sides respectively, when the mould gets into runing rest from first guide rail on and triggers first position sensor, drive assembly starts work to the drive mould moves on the runing rest, when the mould triggers second position sensor, drive assembly stops work.
Furthermore, still be equipped with first position sensor and the second position sensor that detects the mould position on the guide rail on the runing rest, first position sensor and second position sensor be located drive assembly's both sides respectively, when the mould gets into runing rest from first guide rail on and triggers first position sensor, drive assembly starts work to the drive mould moves on the runing rest, when the mould triggers second position sensor, drive assembly stop work, and meanwhile, the start work of rotary power unit.
Mould switching-over device, its characterized in that: the device comprises a first rotating mechanism and a second rotating mechanism which can realize that the die rotates clockwise by 90 degrees, and a transition guide rail is arranged between the first rotating mechanism and the second rotating mechanism.
The first rotating mechanism comprises a supporting seat connected with the ground, a rotary support with teeth on the outer ring is arranged on the supporting seat, the first rotating mechanism further comprises a rotating support connected to the rotary support and capable of supporting the mold, a rotating power unit for driving the rotating support to rotate is arranged on the rotating support, a driving gear is arranged at the output end of the rotating power unit and meshed with the outer ring of the rotary support, and a driving assembly for driving the mold to move on the rotating support is further arranged on the rotating support.
The reversing process of the autoclaved aerated concrete mold is characterized by comprising the following steps of: the method comprises the following steps:
s101: moving the mould filled with the solidified autoclaved aerated concrete raw material from the first track to a first rotating mechanism;
s102: the first rotating mechanism drives the mold to rotate 90 degrees clockwise, and the rotated mold is sent to the transition guide rail;
s103: the die moves from the transition guide rail to the second rotating mechanism;
s104: the second rotating mechanism drives the die to rotate 90 degrees in the clockwise direction, and the rotated die is sent to the second guide rail.
Furthermore, the moving directions of the mould on the first guide rail and the second guide rail are opposite.
In conclusion, the invention has the following beneficial effects:
1. the invention designs an autoclaved aerated concrete mould reversing system which can realize rotary reversing of a mould filled with materials, so that the mould can be circulated among different production lines, waste of raw materials caused by production line faults is avoided, and the problems of low efficiency and high safety risk caused by rotary reversing through a lifting appliance are also avoided.
2. The die reversing device provided by the invention realizes the automatic operation of die reversing, improves the production efficiency, and solves the problems of low efficiency and high safety risk of manual operation.
Drawings
FIG. 1 is a schematic structural diagram of an autoclaved aerated concrete mold reversing system;
fig. 2 is a perspective view of the first rotating mechanism;
fig. 3 is a side view of a first rotary mechanism;
figure 4 is a side view from another perspective of the first rotary mechanism;
FIG. 5 is a flow chart of a process for reversing an autoclaved aerated concrete mold;
FIG. 6 is a schematic view of the connection of the first and second position sensors to the rotary power unit and the drive assembly;
in the figure 1 there is shown a first guide rail,
2 is a second guide rail,
3 is a mold reversing device, 30 is a first rotating mechanism, 31 is a second rotating mechanism, 32 is a transition guide rail, 301 is a supporting seat, 302 is a slewing bearing, 303 is a rotating bracket, 304 is a rotating power unit, 305 is a driving gear, 306 is a driving assembly, 307 is a locking mechanism, 3070 is an installation plate, 3071 is a locking cylinder, 3072 is a locking support plate, 3073 is a guide hole, 3074 is a locking pin rod, 3060 is a driving motor, 3061 is a driving wheel,
308 is a ring-shaped guide rail, 3080 is a supporting wheel;
3090 is a first position sensor, 3091 is a second position sensor;
and 4, a mold.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the drawings of the embodiments of the present invention. It is to be understood that the embodiments described are only a few embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the described embodiments of the invention without any inventive step, are within the scope of protection of the invention.
Referring to fig. 1, the autoclaved aerated concrete mold reversing system comprises a first rail 1 for conveying the mold and a second rail 2 arranged in parallel with the first rail 1, and is characterized in that: the mould reversing device 3 is connected between the first track and the second track to realize mould reversing, the mould reversing device 3 comprises a first rotating mechanism 30 which is in butt joint with the first track 1 and completes first steering and a second rotating mechanism 31 which is in butt joint with the second track 2 and completes second steering, and a transition guide rail 32 is arranged between the first rotating mechanism and the second rotating mechanism.
The opening directions of the molds on the first rail and the second rail are opposite, the mold on the first rail cannot be directly used on the second rail, when a lifting appliance is used for rotary reversing in the prior art, on one hand, manual intervention is needed in the rotary reversing process, labor cost exists, the lifting cable is rotated by the lifting appliance, the angle of each rotation of the lifting cable is limited, multiple times of connection of the lifting cable and the mold are needed, the steps are multiple, the consumed time is long, the risk of slippage easily exists in the connection of the lifting cable and the mold in the rotating process, the safety is poor, and the production requirement cannot be met. The production efficiency is improved.
Further, referring to fig. 2 to 4, the first rotating mechanism 30 and the second rotating mechanism 31 have the same structure, the first rotating mechanism 30 includes a supporting base 301 connected to the ground, a rotary support 302 with teeth on the outer ring is disposed on the supporting base 301, and further includes a rotary support 303 connected to the rotary support 302 and capable of supporting the mold, a rotary power unit 304 for driving the rotary support to rotate is disposed on the rotary support 303, a driving gear 305 is disposed at the output end of the rotary power unit 304, the driving gear 305 is engaged with the outer ring of the rotary support, a driving assembly 306 for driving the mold to move on the rotary support is further disposed on the rotary support 303, the supporting base is fixedly disposed on the ground and plays a role of supporting the whole rotating mechanism, the rotary support includes an inner ring and an outer ring which can rotate relatively, in this embodiment, the surface of the outer ring is provided with teeth, the rotary support comprises a group of I-shaped beams arranged in parallel, a plurality of connecting beams are arranged between the I-shaped beams, guide rails for bearing the die are arranged on the surfaces of the two I-shaped beams, a disc connected with the inner ring is arranged below the middle part of the I-shaped beam, and the rotary power unit and the driving assembly are arranged in a space between the two I-shaped beams.
Further, the rotating bracket 303 is further provided with at least one locking mechanism 307 for locking the position of the mold, the locking mechanism comprises a mounting plate 3070 connected to the outer side wall of the rotating bracket, the mounting plate is provided with a locking cylinder 3071, the mounting plate 3070 is vertically provided with a locking support plate 3072, the locking support plate 3072 is provided with a guide hole 3073, a locking pin 3074 is arranged in the guide hole and connected with the locking cylinder, the locking mechanism can fix the mold, the problem that the mold slips from the rotating bracket in the rotating bracket process is avoided, the production safety is ensured, specifically, after the mold moves to a designated position on the rotating bracket, the locking cylinder works to push the locking pin in the guide hole to be inserted into a corresponding pin hole on the mold, thereby realizing the locking of the position of the mold on the rotating bracket, and the arranged locking support plate is used for supporting and positioning the locking pin, the impact force of the die on the locking cylinder during rotation is reduced, the equipment is protected, and the service life is correspondingly guaranteed.
Further, the driving assembly 306 includes a driving motor 3060 mounted on the rotating bracket 303, a driving wheel 3061 is disposed on the driving motor 3060, the driving wheel contacts with the bottom surface of the mold, and the driving motor drives the driving wheel to rotate.
Further, the mold further comprises an annular guide rail 308 which supports two ends of the rotating support 303, and a supporting wheel 3080 which is tightly attached to the surface of the annular guide rail and the lower surface of each of the two ends of the rotating support 303, wherein the supporting seat is arranged at the center of the rotating support, so that when the mold moves on the rotating support, the mold can be toppled over.
Furthermore, the rotating bracket 303 is further provided with a first position sensor 3090 and a second position sensor 3091 for detecting the position of the mold on the guide rail, the first position sensor and the second position sensor are respectively located at two sides of the driving assembly, specifically, the positions of the mold on the rotating bracket corresponding to two ends of the mold after the mold is stably stopped on the rotating bracket, and are used for limiting the position of the mold on the rotating bracket, thereby facilitating the subsequent work of the locking mechanism, ensuring the working accuracy and reliability of the locking mechanism, further, the first position sensor and the second position sensor can work in cooperation with the driving assembly and the rotating power unit, better arranging the working time sequence, improving the working efficiency, when the mold enters the rotating bracket from the first guide rail and triggers the first position sensor, the driving assembly starts to work and drives the mold to move on the rotating bracket, when the mold triggers the second position sensor, the driving assembly stops working, the first position sensor and the second position sensor can trigger the driving assembly to start and stop, meanwhile, the rotary power unit starts working, the second position sensor can trigger the rotary power unit to act, the rotary power unit stops according to the rotating angle of the rotary power unit, in order to further improve the accuracy of the movement of the rotary power unit and realize the closed loop of control, a third position sensor and a fourth position sensor which can detect the rotating position of the rotary support can be arranged on the annular guide rail, the third position sensor is arranged at the position, corresponding to the annular guide rail, of the rotary support and the first rail on the same straight line, the fourth position sensor is arranged at the position, corresponding to the annular guide rail, of the rotary support and the transition guide rail on the same straight line, the explanation is based on the first rotating mechanism, the structure of the second rotating mechanism is suitably modified.
Mould switching-over device, its characterized in that: the die comprises a first rotating mechanism 30 and a second rotating mechanism 31 which realize that the die rotates along a clockwise 90 degrees, and a transition guide rail 32 is arranged between the first rotating mechanism and the second rotating mechanism.
The first rotating mechanism and the second rotating mechanism are used for rotating the die, and the transition guide rail is used for circulating between the first rotating mechanism and the second rotating mechanism.
The first rotating mechanism 30 and the second rotating mechanism 31 have the same structure, the first rotating mechanism 30 comprises a supporting seat 301 connected with the ground, a rotary support 302 with teeth on the outer ring is arranged on the supporting seat 301, the first rotating mechanism further comprises a rotating support 303 connected to the rotary support 302 and capable of supporting a mold, a power unit 304 for driving the rotating support to rotate is arranged on the rotating support 303, a driving gear 305 is arranged at the output end of the rotating power unit 304, the driving gear 305 is meshed with the outer ring of the rotary support, and a driving assembly 306 for driving the mold to move on the rotating support is further arranged on the rotating support 303.
Referring to fig. 5, the reversing process of the autoclaved aerated concrete mold is characterized in that: the method comprises the following steps:
s101: moving the mould filled with the solidified autoclaved aerated concrete raw material from the first track to a first rotating mechanism;
s102: the first rotating mechanism drives the mold to rotate 90 degrees clockwise, and the rotated mold is sent to the transition guide rail;
s103: the die moves from the transition guide rail to the second rotating mechanism;
s104: the second rotating mechanism drives the die to rotate 90 degrees in the clockwise direction, and the rotated die is sent to the second guide rail.
The invention limits the reversing process of the autoclaved aerated concrete mould, adopts the reversing process for two times, realizes the rotation of the mould direction, enables the mould on the first guide rail to normally flow into the production line of the second guide rail, and avoids the waste of materials caused by the faults of the production line.
Furthermore, the moving directions of the mould on the first guide rail and the second guide rail are opposite.
In conclusion, the invention has the following beneficial effects:
1. the invention designs an autoclaved aerated concrete mould reversing system which can realize rotary reversing of a mould filled with materials, so that the mould can be circulated among different production lines, waste of raw materials caused by production line faults is avoided, and the problems of low efficiency and high safety risk caused by rotary reversing through a lifting appliance are also avoided.
2. The die reversing device provided by the invention realizes the automatic operation of die reversing, improves the production efficiency, and solves the problems of low efficiency and high safety risk of manual operation.
Claims (7)
1. Evaporate and press aerated concrete mould switching-over system, it is including the first track that is used for the mould to carry to and the second track with first track parallel arrangement, its characterized in that: the mould reversing device comprises a first rotating mechanism which is in butt joint with the first track and completes first steering and a second rotating mechanism which is in butt joint with the second track and completes second steering, and a transition guide rail is arranged between the first rotating mechanism and the second rotating mechanism; the structure of the first rotating mechanism is the same as that of the second rotating mechanism, the first rotating mechanism comprises a supporting seat connected with the ground, a slewing bearing is arranged on the supporting seat, the first rotating mechanism further comprises a rotating support connected to the slewing bearing and capable of supporting the die, a rotating power unit for driving the rotating support to rotate is arranged on the rotating support, a driving gear is arranged at the output end of the rotating power unit and meshed with the outer ring of the slewing bearing, and a driving assembly for driving the die to move on the rotating support is further arranged on the rotating support.
2. The autoclaved aerated concrete mold reversing system according to claim 1, characterized in that: the rotary support on still be equipped with the locking mechanical system that a pair of mould carries out the position locking at least, locking mechanical system is equipped with the locking cylinder including connecting the mounting panel on the rotary support lateral wall on the mounting panel, be equipped with the locking backup pad on the mounting panel perpendicularly, be equipped with the guiding hole in the locking backup pad, the setting of locking pin pole is in the guiding hole and be connected with the locking cylinder.
3. The autoclaved aerated concrete mold reversing system according to claim 1, characterized in that: the driving assembly comprises a driving motor arranged on the rotating support, a driving wheel is arranged on the driving motor, and the driving wheel is in contact with the bottom surface of the mold.
4. The autoclaved aerated concrete mold reversing system according to claim 1, characterized in that: the support device also comprises an annular guide rail for supporting two ends of the rotating support, and support wheels for tightly attaching the lower surfaces of the two ends of the rotating support to the surface of the annular guide rail.
5. The autoclaved aerated concrete mold reversing system according to claim 1, characterized in that: the rotary support is also provided with a first position sensor and a second position sensor for detecting the position of the die on the guide rail, the first position sensor and the second position sensor are respectively positioned at two sides of the driving assembly, when the die enters the rotary support from the first guide rail and triggers the first position sensor, the driving assembly starts to work and drives the die to move on the rotary support, when the die triggers the second position sensor, the driving assembly stops working, and meanwhile, the rotary power unit starts to work.
6. The method for reversing the autoclaved aerated concrete mold is applicable to the reversing system of claim 1, and is characterized in that: the method comprises the following steps:
s101: moving the mould filled with the solidified autoclaved aerated concrete raw material from the first track to a first rotating mechanism;
s102: the first rotating mechanism drives the mold to rotate 90 degrees clockwise, and the rotated mold is sent to the transition guide rail;
s103: the die moves from the transition guide rail to the second rotating mechanism;
s104: the second rotating mechanism drives the die to rotate 90 degrees in the clockwise direction, and the rotated die is sent to the second guide rail.
7. The method for reversing the autoclaved aerated concrete module according to claim 6, characterized in that: the directions of the moulds on the first guide rail and the second guide rail are opposite.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110202745.6A CN112551102B (en) | 2021-02-24 | 2021-02-24 | Autoclaved aerated concrete mould reversing system, mould reversing device and reversing process |
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| CN202110202745.6A CN112551102B (en) | 2021-02-24 | 2021-02-24 | Autoclaved aerated concrete mould reversing system, mould reversing device and reversing process |
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| CN112551102A CN112551102A (en) | 2021-03-26 |
| CN112551102B true CN112551102B (en) | 2021-05-28 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| BE793146A (en) * | 1972-02-03 | 1973-04-16 | Windmoeller & Hoelscher | TRANSPORT SECTION INTENDED TO TRANSPORT PACKAGES OF PARTS FOR THE MANUFACTURE OF BAGS |
| CN2551970Y (en) * | 2002-06-17 | 2003-05-21 | 巴恒静 | Concrete deformation measurer |
| CN201746095U (en) * | 2010-07-16 | 2011-02-16 | 山东高线输送设备有限公司 | Vertical roll core frame conveying system rotating roller machine |
| CN202878476U (en) * | 2012-08-13 | 2013-04-17 | 深圳市华森机电技术有限公司 | Mold push-and-pull mechanism |
| CN204957857U (en) * | 2015-09-17 | 2016-01-13 | 常州智华自动化设备科技有限公司 | Automatic pile up neatly system of unloading |
| CN207551258U (en) * | 2017-12-13 | 2018-06-29 | 中国化学工程第十一建设有限公司 | A kind of pipeline transporter |
| CN110509423B (en) * | 2019-08-21 | 2021-01-08 | 南京蹑波物联网科技有限公司 | Material distribution device for automatic sleeper system and working method thereof |
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